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Engineering School of São Carlos – EESC - USP PROSPECTIVE STUDY OF A DOUBLE-SENSOR CAPACITIVE PROBE FOR THE MEASUREMENT OF IN-SITU VOLUMETRIC FRACTION IN OIL, WATER AND AIR FLOWS Marcelo Souza de Castro Israel F dos Santos Almeida Prof Dr Oscar M H Rodriguez Prof. Dr. Oscar M. H. Rodriguez.

Engineering School of São Carlos – EESC - USP · engineering school of são carlos – eesc - usp prospective study of a double-sensor capacitive probe for the measurement of in-situ

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Page 1: Engineering School of São Carlos – EESC - USP · engineering school of são carlos – eesc - usp prospective study of a double-sensor capacitive probe for the measurement of in-situ

Engineering School of São Carlos – EESC - USP

PROSPECTIVE STUDY OF A DOUBLE-SENSOR CAPACITIVE PROBE FOR THE MEASUREMENT OF IN-SITU VOLUMETRIC FRACTION IN OIL, WATER

AND AIR FLOWS

Marcelo Souza de CastroIsrael F dos Santos AlmeidaProf Dr Oscar M H RodriguezProf. Dr. Oscar M. H. Rodriguez.

Page 2: Engineering School of São Carlos – EESC - USP · engineering school of são carlos – eesc - usp prospective study of a double-sensor capacitive probe for the measurement of in-situ

O tliOutline

Introduction;Setup;Setup;Results;

Static calibration;Static calibration;Dynamic measurements;Dynamic measurements of volumetric fraction in slug flow;

Three-phase conditions;Conclusion.R fReferences

2

Page 3: Engineering School of São Carlos – EESC - USP · engineering school of são carlos – eesc - usp prospective study of a double-sensor capacitive probe for the measurement of in-situ

Introduction

Measurement of in-situ volumetric fraction with:Low operational cost;Reliable response.

Non-intrusive techniques;Capacitive sensors;p ;Gas-liquid, liquid-liquid flows;Gas liquid liquid flowGas-liquid-liquid flow.

3

Page 4: Engineering School of São Carlos – EESC - USP · engineering school of são carlos – eesc - usp prospective study of a double-sensor capacitive probe for the measurement of in-situ

SetupT li f d iTest line for dynamic tests.

4Schematic view of the setup

Page 5: Engineering School of São Carlos – EESC - USP · engineering school of são carlos – eesc - usp prospective study of a double-sensor capacitive probe for the measurement of in-situ

SetupCapacitive sensors.

5

Configurations of the sensors: parallel plates, rings and helix.

Page 6: Engineering School of São Carlos – EESC - USP · engineering school of são carlos – eesc - usp prospective study of a double-sensor capacitive probe for the measurement of in-situ

SetupTransducer Circuit.

6

Transducer circuit with bridge of capacitors and sources of tension designed and assembled at NETeF.

Page 7: Engineering School of São Carlos – EESC - USP · engineering school of são carlos – eesc - usp prospective study of a double-sensor capacitive probe for the measurement of in-situ

ResultsResultsS i lib iStatic calibration.

Setup #1p

7

Page 8: Engineering School of São Carlos – EESC - USP · engineering school of são carlos – eesc - usp prospective study of a double-sensor capacitive probe for the measurement of in-situ

R ltResultsStatic calibrationStatic calibration.

1002 3

Sensor de Hélices n0 2Helix sensor nº 2

70

80

90αω

=2,577+0,282 C-0,003 C2+1,828E-5 C3

%)

50

60

70

de Á

gua

(%)

Frac

tion

(%

20

30

40

Fraç

ão d

Wat

er F

0

10

0 2 4 6 8 10 12 14 16 18 2012

8Water fraction as a function of capacitive reading

Capacitância (F x 10-12)Capacitance

Page 9: Engineering School of São Carlos – EESC - USP · engineering school of são carlos – eesc - usp prospective study of a double-sensor capacitive probe for the measurement of in-situ

ResultsResultsDynamic measurement

Setup #2

9

Page 10: Engineering School of São Carlos – EESC - USP · engineering school of são carlos – eesc - usp prospective study of a double-sensor capacitive probe for the measurement of in-situ

ResultsResultsDynamic measurementDynamic measurement

Static X Dynamic data (H2)

0 8

1.0 Static calibration curve Stratified Flow Annular FlowBubbles Flow

0.6

0.8 Regretion curveof static points

Bubbles Flow

ctio

n (%

) Regression curve

of static points

0.4

Wat

er fr

ac

0.0

0.2

10Comparative graph with diverse air-water flow patterns: helix sensor nº2.

0 1 2 3 4 5Tension (volts)

Page 11: Engineering School of São Carlos – EESC - USP · engineering school of são carlos – eesc - usp prospective study of a double-sensor capacitive probe for the measurement of in-situ

ResultsResultsDynamic measurements of volumetric fraction in slug flow.y g

Sinal PistonadoSlug Flow Signal

2,5x10-11

3,0x10-11

1,5x10-11

2,0x10-11

ânci

a (F

)an

ce (F

)

0 10-12

1,0x10-11

Cap

acitâ

Cap

acita

0 1600 3200 4800 6400 8000 9600 11200 12800 14400 160000,0

5,0x10-12

T d A i i ã ( )A i iti Ti ( )

11Extracted signal of slug flow with rings sensor nº2.

Tempo de Aquisição (ms)Acquisition Time (ms)

Page 12: Engineering School of São Carlos – EESC - USP · engineering school of são carlos – eesc - usp prospective study of a double-sensor capacitive probe for the measurement of in-situ

ResultsResultsDynamic measurements of volumetric fraction in slug y gflow.

100 Rings Sensor (A2)

80

90 Quick-Closing-Valves TechniqueProble

50

60

70

ctio

n (%

)

30

40

Wat

er fr

ac

0

10

20

W

12Comparative graph for slug flow pattern using rings sensor nº2.

2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.50

Tension (Volts)

Page 13: Engineering School of São Carlos – EESC - USP · engineering school of são carlos – eesc - usp prospective study of a double-sensor capacitive probe for the measurement of in-situ

Results

Static measurement in three-phase condition.

w anA B C a VD E F V

o heD E F . a V

1 1 1 a 1

= a1 1 1 a 1

System of equations

13

System of equations.

Page 14: Engineering School of São Carlos – EESC - USP · engineering school of são carlos – eesc - usp prospective study of a double-sensor capacitive probe for the measurement of in-situ

ResultsStatic measurement in three-phase condition.

Water Fraction (%) Air Fraction (%) Oil Fraction (%)Rings sensor

capacitance (pF)

Helix sensor capacitance

(pF)20 60 20 7,07998 9,02017

30 50 20 7,35967 9,16232

30 40 30 7,45001 9,2699830 40 30 7,45001 9,26998

30 30 40 7,55078 9,38412

40 20 40 7,82519 9,52667

Fluid fractions in the static three-phase tests.

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Page 15: Engineering School of São Carlos – EESC - USP · engineering school of são carlos – eesc - usp prospective study of a double-sensor capacitive probe for the measurement of in-situ

Results

Static measurement in three-phase condition.

9,08943 7,30088 6,34533 a C w an

o he

9,08943 7,30088 6,34533 a C9,93837 9,62187 8,51287 . a C

=

a1 1 1 a 1

Final model

15

Final model.

Page 16: Engineering School of São Carlos – EESC - USP · engineering school of são carlos – eesc - usp prospective study of a double-sensor capacitive probe for the measurement of in-situ

Conclusion

Usage of double-helix and rings sensors geometries;Flow pattern dependent method;Flow pattern dependent method;Model for volumetric fraction measurement i th h flin three-phase flow.

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Page 17: Engineering School of São Carlos – EESC - USP · engineering school of são carlos – eesc - usp prospective study of a double-sensor capacitive probe for the measurement of in-situ

ReferencesAlmeida, I. F. S. ; Castro, M. S. ; Rrodriguez, O. M. H. . Non-intrusive Capacitive Probe For Measurement of In-situ Volumetric Fraction in Water-oil and Water-air Flows. In: 18th International Congress of Mechanical Engineering - COBEM-2005, 2005, Ouro Preto. Proceedings of the COBEM 2005, 2005. Al id I F S (2006) P ti St d f N i t i D bl C iti P b f IAlmeida, I. F.S. (2006), Prospective Study of a Non-intrusive Double-sensor Capacitive Probe for In-situ Volumetric Fraction Measurements in Oil-water-air Flows, 2006, 162 p. Dissertation Master’s Degree, Escola de Engenharia de São Carlos, Universidade de São Paulo, São Paulo, 2006.Baxter, L.K. (1997), “Capacitive sensors: design and applications”. New York: IEEE.Chun, M.H. and Sung, C.K. (1986). Parametric effects on the void measurement by capacitanceChun, M.H. and Sung, C.K. (1986). Parametric effects on the void measurement by capacitance transducer. International Journal of Multiphase Flow, Oxford, v.12, n.4, p.627-640, July/Aug.Hammer, E.A.; Tollefsen, J. and Olsvik, K. (1989). Capacitance transducers for non-intrusive measurement of water in crude oil. Flow Measurement and Instrumentation, New York, v.1, n.1, p.51-58, Oct.H S M t l (1988) El t i t d f i d t i l t f l lHuang, S.M. et al. (1988). Electronic transducer for industrial measurement of low value capacitances. Journal of Physics E - scientific instruments, Bristol, v.21, n.3, p.242-250, Mar.Reis, E. (2003), “Study of pressure drop and phases distribution of the horizontal air–water slug flow in pipelines with “T” branch arms”. Ph.D.Thesis – University of Campinas, Campinas, 2003. Reis, E. and Goldstein, L. (2005), “A procedure for correcting for the effect of fluid flow temperatureReis, E. and Goldstein, L. (2005), A procedure for correcting for the effect of fluid flow temperature variation on the response of capacitive void fraction meters”. Flow Measurement and Instrumentation, New York, v.16, n.4, p.267-274, Aug.Tollefsen, J. and Hammer, E.A. (1998), “Capacitance sensor design for reducing errors in phase concentration measurements”. Flow Measurement and Instrumentation, New York, v.9, n.1, p.25-32, Mar

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Mar.

Page 18: Engineering School of São Carlos – EESC - USP · engineering school of são carlos – eesc - usp prospective study of a double-sensor capacitive probe for the measurement of in-situ

Acknowledgement

FAPESPCNPqCNPq

Page 19: Engineering School of São Carlos – EESC - USP · engineering school of são carlos – eesc - usp prospective study of a double-sensor capacitive probe for the measurement of in-situ

Contact!

[email protected]@sc usp [email protected]

Page 20: Engineering School of São Carlos – EESC - USP · engineering school of são carlos – eesc - usp prospective study of a double-sensor capacitive probe for the measurement of in-situ

Thanks for theThanks for the attention!attention!

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