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Dynamic Article LinksC<Journal ofMaterials Chemistry
Cite this: J. Mater. Chem., 2011, 21, 7582
www.rsc.org/materials PAPER
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View Article Online / Journal Homepage / Table of Contents for this issue
Engineering structured MOF at nano and macroscales for catalysis andseparation†
Sonia Aguado,* Jerome Canivet and David Farrusseng
Received 22nd February 2011, Accepted 28th March 2011
DOI: 10.1039/c1jm10787a
Here, we present for the first time the combination of the postfunctionalization of a MOF with its
shaping as structured bodies. This study deals with the porous zinc carboxylimidazolate material
known as SIM-1. A great advantage of this method is that the aldehyde moieties present on the
structure walls allow organic modifications in the solid state, such as imine synthesis by condensation
with primary amines to give the corresponding imino-functionalized SIM-2. We show that this
postfunctionalization can be carried out on shaped SIM-1 bodies and films. The parent SIM-1
structured materials are prepared by direct in situ synthesis on a variety of supports for catalysis such as
alumina beads and cordierite monoliths, and for separation applications using supports such as
alumina tubes, fibers and anodic alumina disks. The hydrophobic SIM-2(C12) prepared on alumina
beads is found to be an active catalyst for the Knoevenagel condensation, while its analogous supported
membrane on alumina tube is efficient for CO2/N2 separation under humid conditions.
Introduction
Metal–organic frameworks (MOFs) are inorganic–organic
hybrid materials which are often compared with zeolites with
regard to their microporous structures. They are attractive for
many applications such as gas storage1 and separation,2–4
sensors5 and catalysis.6–9 In contrast to zeolites, they can be
engineered at the molecular scale through postsynthetic modifi-
cation (PSM).10–16 This deals with the grafting of desired organic
groups or complexes into the MOF framework, usually through
the formation of covalent bonds. In this way, tailor-made
materials have been prepared for catalysis15–19 and gas adsorp-
tion.20–25 Another example is the hydrophobization of amino-
containing IRMOF-3 and MIL-53 by the grafting of fatty chains
through amide coupling in order to increase their moisture
resistance.26
At early stages of R&D, the testing of MOFs is generally
carried out through their use as a bulk powder. Technological
solutions must therefore be developed to shapeMOFs in order to
fulfill requirements for chemical or physical processes. From
a practical point of view, the shaping of inorganic materials (e.g.,
zeolites) as structured bodies is classically performed by mixing
the powder-form material with inorganic (metal oxides,27 silica,28
kaolin,29 .) or organic binders (tetramethylorthosilicate,
Universit�e Lyon 1, IRCELYON, Institut de Recherches sur la Catalyse etl’Environnement de Lyon, UMR CNRS 5256, 2 avenue Albert Einstein,69626 Villeurbanne, France. E-mail: [email protected]; Fax: +33 04 72 44 54 36; Tel: +33 04 72 44 53 84
† Electronic supplementary information (ESI) available: Synthesis ofsupported materials, XRDs, NMR spectra, catalysis and separationdetails. See DOI: 10.1039/c1jm10787a
7582 | J. Mater. Chem., 2011, 21, 7582–7588
methylsiloxane,30 .). The resulting ‘‘paste’’ is then used for the
embodiment process (e.g., extrusion). Finally, a thermal treat-
ment allows the hardening process and the stabilization of the
shape. Classical shaping processes are not applicable to MOFs,
since the thermal treatment will ultimately result in the destruc-
tion of the structure.
Generally, the choice of the material shape depends on the
target application. For catalytic applications, the shaping of
materials as structured bodies should mainly ensure mechanical
strength in order to avoid attrition issues. It should also facilitate
mass transport by avoiding external diffusion limitation.31 When
the activity of a catalyst is very high, its shaping as thin supported
layers, such as coatings on beads or monoliths, is ideal for
operation with low pressure drops.32 For separation applications
using membrane processes, the materials have to be prepared as
thin films supported on porous structured bodies. Ideally, the
supports exhibit high surface-to-volume ratio, as is the case for
multitubular geometries or fibers.
Despite its industrial relevance, the shaping of MOFs for
catalytic and separation applications has been little reported so
far. Kapteijn et al. have carried out the coating of MIL-101
slurry on monolith for the selective oxidation of tetralin in the
liquid phase.33 For adsorption, the tableting of MIL-53(Al) with
a polyvinyl alcohol as a binder,34 and HKUST-1 with Alox C and
graphite as additives,35 was performed for CO2/CH4 separation.
Regarding films, there are reports using various substrates and
support materials including stainless steel fibers,36 graphited
anodic alumina,37 copper net38 and ceramic discs.39,40 For real
applications, however, methods must be developed to deposit or
grow MOF films on substrates, ideally in a homogeneous and
oriented manner.41
This journal is ª The Royal Society of Chemistry 2011
Fig. 1 Anodic alumina-supported SIM-1. (a–c) SEM image of the cross-
section and (d) EDXSmapping of the cross-section (color code: cyan, Zn;
red, Al).
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Here, we present for the first time the combination of the
postfunctionalization of a MOF with its shaping as structured
bodies. This study deals with the porous substituted imidazolate
material SIM-1, discovered at IRCELYON.42 It belongs to the
class of ZIF materials also known as ZMOFs.43 The zinc imi-
dazolate SIM-1 is isostructural to ZIF-8 (SOD), which is
commercialized under the name Basolite Z-1200�.44,45 The SIM-
1 solid consists of Zn tetrahedra linked by carboxylimidazolates.
A great advantage of this material is that the aldehyde moieties
present on the structure walls allow organic modifications in the
solid state, such as imine synthesis by condensation with primary
amines to give the corresponding imino-functionalized SIM-2.46
We show here that this postfunctionalization can be carried out
on shaped SIM-1 bodies and films. The parent SIM-1 structured
materials are prepared by direct in situ synthesis on a variety of
supports for catalysis such as alumina beads and cordierite
monoliths, and for separation applications using supports such
as alumina tubes, fibers and anodic alumina disks.
General procedure
Shaping
In all cases, the support on which the SIM-1 is grown is based on
alumina bodies or at least contains a layer of alumina. The
general procedure for growing SIM-1 on structured supports is
as follows. The support is immersed vertically in a vial containing
a DMF solution of Zn(NO3)2$4H2O (0.136 M) and 4-methyl-5-
imidazolecarboxaldehyde (0.55 M). After a solvothermal treat-
ment at 358 K for 48 h, the resulting supported material is
washed with ethanol to remove unreacted precursors and fine
SIM-1 unsupported particles. The supported SIM-1 is then dried
at room temperature. Note that in the case of tubular supports,
the external surface of the tube is wrapped with Teflon tape prior
to immersion in the mother solution.
All supports were characterized by SEM to determine the
thickness and homogeneity of the membrane, as well as the grade
of attachment of the SIM-1 top layer to the support.
XRD diffractograms of the SIM-1/support composites clearly
show the signals of SIM-1 combined with those of the support,
confirming that we obtain in all cases the same crystalline
structure (see the ESI†).
Film postfunctionalization
In a typical experiment, a sample of approximately 50 mg of
SIM-1 supported on alumina-based support is immersed in 5 mL
of an anhydrous methanol solution containing 1 mmol of the
desired amine. The alumina-supported SIM-1 is allowed to react
at room temperature for 48 hours without stirring in order to
avoid attrition. After reaction, the support is washed several
This journal is ª The Royal Society of Chemistry 2011
times with ethanol, soaked in hot ethanol overnight and then
dried under vacuum, providing the corresponding alumina-sup-
ported SIM-2 as a crystalline off-white powder. The alumina-
supported SIM-1 can therefore react with primary amines such
as dodecylamine to give the Al2O3-supported SIM-2(C12).
All supports were characterized by NMR to determine the
yield of postmodification. XRD diffractograms of the SIM-2
(C12)/support composites clearly show the signals of SIM-1
combined with those of the support, confirming that we obtain in
all cases the same crystalline structure (see the ESI†).
Surface hydrophobization
In nature, many components such as lotus leaves or water
strider’s legs exhibit water repellence in that water droplets roll
off their surface. Applications of superhydrophobic surfaces are
interesting for industrial and biological applications.47
SIM-1 on alumina disks
In order to characterize the surface tension of the SIM-1 and
SIM-2 materials, films were prepared on anodic alumina disks.
Anodic alumina discs have a smooth surface with an abundance
of OH groups that facilitate nucleation. We used symmetric
anodic alumina disks (13 mm diameter, 60 mm thickness, pore
size 200 nm, supplied by Whatman) as the support, and followed
the synthesis procedure described above. Fig. 1 shows the SIM-1
crystals, averaged up to 10 mm, forming a dense layer and
covering the support without any gap. The cross-section of the
SIM-1 film on anodic alumina indicates a layer thickness of
about 20 mm, strongly bonded to and anchored into the anodic
alumina, as also verified by EDXS.
Fig. 2 shows the powder XRD patterns of both SIM materials
as powder and supported on anodic alumina disks.
The patterns of the supported SIMs clearly show signals of
SIM-1, similar to those of SIM-2(C12), combined with those of
the alumina support, confirming the preservation of the crys-
talline structure throughout the procedures of film growth and
film postfunctionalization. In addition, we can conclude that
J. Mater. Chem., 2011, 21, 7582–7588 | 7583
Fig. 2 XRD patterns of SIM-1 and SIM-2(C12) as powder and sup-
ported on the anodic alumina disk.
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there is no preferential orientation of the crystal when supported.
With respect to gas diffusion properties, this is not a drawback
for SIM-1, since its 3D porous structure allows the same diffu-
sion properties regardless of dimensions.
SIM-2 on alumina disks
In a previous work, we reported that the SIM-1 powder can
undergo postsynthetic functionalization to give the imino-func-
tionalized SIM-2(C12).46 In this study, we apply the PSMmethod
developed to SIM-1 films supported on Al2O3 (Fig. 3). The C12
Fig. 3 Postsynthetic modification of SIM-1 film with dodecylamine. (a)
Schematic representation of the SIM-2(C12) film synthesis. (b) Photo-
graphs of a water drop deposited on anodic alumina-supported SIMs
(SIM-1: left and SIM-2(C12): right). (c) SEM image of the cross-section of
anodic alumina-supported SIMs (SIM-1: left and SIM-2(C12): right).
7584 | J. Mater. Chem., 2011, 21, 7582–7588
aliphatic chains present at the surface of the material create
a hydrophobic shell surrounding the framework.
In line with the results reported for the SIM-2(C12) powder,46
the water repellence of the SIM-2(C12) supported on a anodic
alumina disk is highlighted by the behavior of a water drop
deposited on its surface, the Al2O3-supported SIM-2(C12)
showing the so-called ‘‘lotus leaf effect’’ (Fig. 3b and the ESI†).
Moreover, according to cross-section SEM analysis, the integrity
and the morphology of the SIM layer remain after functionali-
zation (Fig. 3c and the ESI†).
Liquid 1H NMR analysis after digestion in acidic DCl–D2O–
DMSO-d6 solution shows a 50% modification according to the
signal integration in the case of the anodic alumina disk (Fig. 4).
The presence in the NMR spectrum of a new typical peak at
8.09 ppm, corresponding to the imino proton, confirms the effi-
ciency of the organic transformation.
Powder XRD analysis of the Al2O3-supported SIM-2(C12)
sample shows a slight loss of crystallinity despite maintenance of
the initial structure (Fig. 2).
Catalyst upgrading
Heterogeneously catalyzed reactions can often be hindered or the
reaction rate limited due to poisoning effects originating from
moisture in the air or from the water formed during the organic
transformation. This water can be adsorbed, blocking the cata-
lytic sites and leading to their deactivation.48–50 It is therefore
worthwhile to design and engineer catalytic materials with
hydrophobic features—such as the hydrophobic outer shell of
enzymes—in order to prevent water-induced catalyst poisoning.
We therefore designed a bead-shaped water-repellent catalyst
based on our SIM materials.
SIM-1 on alumina beads: core–shell and composites
We used a- and g-alumina beads (1.5 mm diameter, BET area 2
and 100 m2 g�1, respectively) supplied by Saint-Gobain NorPro.
Fig. 4 1H NMR spectra of alumina disk-supported SIM-1 and SIM-2
after digestion in a deuterated acidic solution.
This journal is ª The Royal Society of Chemistry 2011
Fig. 5 SIM-1 supported on alumina beads (2). (a) SEM image of g-
alumina/SIM-1 and (b) SEM image of a-alumina/SIM-1.
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Fig. 5 shows the morphology of the bead-supported SIM-1/
Al2O3. We observe an interesting difference depending on
whether the SIM-1 is supported on a- or g-alumina beads. In the
SIM-1/g-Al2O3 composite, crystals are embedded in cavities of
the support and some crystals grow on the surface of the bead,
but do not form a continuous film (Fig. 5a). This implies a good
mechanical strength and abrasive resistance for the embedded
SIM-1 particles. On the other hand, only scattered small crystals
appear inside the a-alumina beads, while the formation of
a homogeneous layer of 15 mm takes place on the outer surface
(Fig. 5b).
Scheme 1 Knoevenagel condensation catalyzed by SIMs on beads.
SIM-2 on alumina beads: designing water-repellent spheres
Following the procedure described above, beads of SIM-1/Al2O3
were allowed to react with a methanolic solution of dodecyl-
amine to give the corresponding SIM-2(C12)/Al2O3. NMR
analyses of the crushed beads show that 29% and 22% of the
aldehyde moieties are converted into dodecylimine for a- and g-
alumina beads, respectively. Moreover, the framework structure
is preserved during the modification in both cases, as confirmed
by PXRD patterns (ESI†). In order to assess the water repellence
of our alumina bead-supported SIM-2(C12), beads were dropped
into a vial filled with pure water. Beyond our expectations, the
SIM-1/a-Al2O3 bead sinks to the bottom of the vial, whereas the
SIM-2(C12)/a-Al2O3 bead floats at the surface (Fig. 6 and
the ESI†). It is noteworthy that the SIM-2(C12)/a-Al2O3 bead
remains floating for weeks.
SIM-catalyzed Knoevenagel condensation
The SIM-1/g-Al2O3 composite was already found to be active as
a catalyst for the reduction of ketones by transfer
Fig. 6 Photograph of a-alumina/SIM-1 (left) and a-alumina/SIM-2
(C12) (right) after being dropped into pure water.
This journal is ª The Royal Society of Chemistry 2011
hydrogenation.51 Here, we show the application of the SIM-1/g-
Al2O3 composite in base catalysis, which is known to be very
water sensitive. The Knoevenagel reaction, which produces water
as a secondary product, is usually catalyzed with bases that can
be poisoned by the water. Our new supported material being
hydrophobic, the catalytic behavior of the SIM-2(C12)/g-Al2O3
composite was evaluated for the Knoevenagel reaction under
solvent-free conditions (Scheme 1).
A typical catalytic run consists of 20 mmol of benzaldehyde
reacting with 20 mmol of ethyl cyanoacetate, with catalysis by
0.1 mol% of SIM material (6 to 7 mg of catalytic material, or
about 5 beads) to give the corresponding Knoevenagel adduct,
ethyl a-cyanocinnamate, at 323 K. Both alumina-supported
SIM-1 and SIM-2(C12) show catalytic activity, while almost no
conversion is observed using alumina beads alone (Fig. 7). Even
using magnetic stirring (400 rpm), there is no notable weathering
of the alumina beads. Once the reaction is finished, beads can be
easily separated from the reaction mixture by removing the
solution. After washings with ethanol and drying, these beads
were introduced in a second catalytic run under the same
conditions without loss of activity, ensuring the possibility of
recycling the catalyst.
In order to prove the stability of our new heterogeneous
catalyst, a leaching test was performed. After 30 minutes, the
SIM-2(C12)/g-Al2O3 beads were removed by filtration and the
evolution of the ethyl a-cyanocinnamate was followed with
the same reaction conditions maintained. No further reaction
takes place after the removal of the catalyst, which demonstrates
the absence of the leaching of active sites.
Fig. 7 Catalyst screening for the Knoevenagel condensation using
powder and alumina-supported SIM materials (TOF ¼ initial turnover
frequencies calculated after 30 min) and expressed in mol of product/(mol
of MOF catalyst � h).
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The catalytic activities observed for the supported SIM
materials are 30% lower than those found for their powder
analogs.46 This is likely due to diffusion limitations of the reac-
tants into the intergrown SIM-1 layer. This could be optimized
by reducing the thickness of the layer and increasing the number
of beads in the reaction, keeping the amount of the active SIM
phase the same.
Although the actual identity of the catalytic centers is currently
unknown, we may suggest that surface species are responsible for
catalytic activity. Indeed, recent studies performed on ZIF-8
show that crystalline defects (i.e., monocoordinated imidazoles
or imidazolates) or zinc hydroxide surface species, which are
Brønsted bases, are involved in acid/base catalysis.52 Moreover,
in the case of SIM-2(C12), we suggest that the hydrophobic
chains at the surface of the solid, i.e., in the vicinity of the
catalytic centers, hinder or limit water adsorption, making the
centers free to adsorb the substrates.
Gas separation
SIM membrane on porous tubular supports
We prepared SIM-1 membrane on a tubular support to achieve
gas separation. Asymmetric a-alumina tubes (10 mm outer
diameter, 7 mm inner diameter, 15 cm length, top layer pore size
200 nm) supplied by Pall Exekia and asymmetric a-alumina
fibers (1.65 mm outer diameter, 1.44 mm inner diameter, 15 cm
length, top layer pore size 200 nm) supplied by the Fraunhofer
Institute were used for this purpose.
Recently, we reported that a SIM-1 membrane was synthe-
sized in situ on a tubular asymmetric alumina support. We
illustrated a very reproducible one-step process operating at
atmospheric pressure to prepare a thin MOF, which meets the
first criterion enabling the scale-up for the preparation of a large
membrane surface. We showed how the SIM-1 crystals merge
compactly and proved the absence of defects over a long
distance.53
In order to obtain a membrane showing hydrophobic features,
the SIM-1 on Al2O3 tube is allowed to react with a methanolic
solution of dodecylamine to give the corresponding SIM-2(C12)
membrane following the procedure described above. NMR
analysis of the crushed tube shows that 33% of the aldehyde
moieties are converted into the dodecylimine. Moreover, the
PXRD pattern shows that the framework structure is preserved
during the modification (ESI†).
Fig. 8 CO2 adsorption isotherms of SIM-1 (-), SIM-1/alumina
composite (B) and SIM-2(C12)/alumina composite (O) at 303 K.
CO2/N2 separation
In the case of postcombustion capture, membranes could
potentially compete with chemical absorption in terms of energy
demands, even at low CO2 concentration. Although promising
CO2/N2 separation results have been reported in the literature,
care should be taken when analyzing these data due to a lack of
tests carried out under ‘‘real’’ flue gases.54–59 Most of the post-
combustion CO2 capture applications at the industrial level
involve CO2 separation from humid flue gases. Despite this
requirement, most of the gas permeation and separation data
reported have been obtained for dry (often equimolar) simulated
flue gases that omit the effect of water.
7586 | J. Mater. Chem., 2011, 21, 7582–7588
Adsorption properties of the material remain invariable when
SIM-1 is supported. Fig. 8 shows no significant change in
adsorption uptake of CO2 at 303 K at isoloading of SIM-1. The
postmodified SIM-2(C12) also shows CO2 adsorption properties;
however, its capacity remains lower than that of SIM-1, in line
with the decrease of BET area from 471 to 112 m2 g�1, for SIM-1
and SIM-2(C12), respectively.46
Moreover, we measured the single gas permeance of N2 using
a SIM-1 membrane, obtaining 0.21 m3(STP) m�2 h�1 bar�1. This
value is in line with data reported by Caro for ZIF-8
membrane.60 Fig. 9 shows the permeance profiles of different
gases as a function of the transmembrane pressure.
Ideal selectivity data calculated from single gas permeances at
303 K are slightly deviated from Knudsen values for H2/N2 ¼ 2.5
(3.7) but are reversed for CO2/N2 ¼ 1.1 (0.78), thereby indicating
an adsorption–diffusion based mechanism.
As already reported, the separation factor found for a SIM-1
membrane is 4.5 for the ternary mixture CO2/N2/H2O.53 In the
case of a SIM-2(C12) membrane, tuned to show hydrophobic
features, the separation factor found for the same ternary
mixture is 5.5. Even if better separation is obtained, however, the
resulting CO2 permeation flux is lowered. This might be due to
the lower capacity of the SIM-2(C12), which remains a critical
issue for efficient membrane performance.
Outlook
SIM-1 layer on monoliths
Among all the SIM-supported geometries, the cordierite mono-
lith is of particular interest in terms of catalytic applications,
because of its facile mass transport and low pressure drop
operability.
On the basis of our previous results, we have developed a SIM-
1/monolith material in order to obtain an efficient catalytic
reactor with a higher surface-to-volume ratio. For this, we used
400 cpsi cordierite monoliths supplied by Corning, washcoated
with a thin layer of g-alumina. Regarding the SIM-1 growth on
cordierite monolith, SEM investigation across the entire film
shows a continuous crack-free membrane (Fig. 10). The cross-
section image of the film shows a thickness of about 5 mm for the
washcoated alumina layer and 5 mm for the SIM-1 film, with an
excellent attachment of the crystals to the support. In this case,
we obtain a largely intergrown polycrystalline film with
This journal is ª The Royal Society of Chemistry 2011
Fig. 9 Permeance of gas molecules through an activated SIM-1
membrane at room temperature as a function of the partial pressure
difference across the membrane.
Fig. 10 Monolith-supported SIM-1. (a) SEM image of the surface. (b
and c) SEM image of the cross-section. (d) EDXS mapping of the cross-
section (color code: blue, Zn; red, Al; green, Si).
Fig. 11 Fiber-supported SIM-1. (a) SEM image of the surface. (b and c)
SEM image of the cross-section. (d) EDXS mapping of the cross-section
(color code: cyan, Zn; red, Al).
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a columnar structure, indicating some kind of orientation of
crystals in the film.
Following the above procedure, SIM-1 on monolith was
allowed to react with dodecylamine to give the corresponding
SIM-2(C12). NMR analysis of the crushed monolith shows 25%
postfunctionalization. Moreover, the framework structure is
preserved during the modification, as confirmed by the PXRD
pattern (ESI†).
SIM-1 layer on fibers
On the other hand, the possibility of growing SIMmembranes on
fibers would be useful for practical separation applications.
The cross-section of the fiber shows a 15 mm continuous, well-
intergrown layer of SIM-1 crystals on top of the support
(Fig. 11). Energy-dispersive X-ray spectroscopy (EDXS) proves
that there is a sharp transition between the SIM-1 layer (Zn
signal) and the alumina support (Al signal).
As with the other supports, a SIM-2(C12) layer was obtained
on fiber following our PSM method using dodecylamine. NMR
analysis of the crushed fiber shows 30% postfunctionalization,
This journal is ª The Royal Society of Chemistry 2011
and the PXRD pattern confirms that the structure remains intact
(ESI†).
Conclusions
We demonstrate in this study that it is possible to achieve mul-
tiscale engineering of a MOF for catalytic and separation
applications. At micron or millimetre scale, a new imidazolate-
based MOF (SIM-1) can be prepared on or in different ceramic
support morphologies of various compositions and shapes. In
addition to the advantages of hydrodynamics and secure
handling for catalytic applications, the core–shell-like structure
(SIM/alumina) allows a drastic reduction of the cost of raw
material (e.g., linkers), which is a strong asset when considering
sophisticated linkers together with an application at the ton
scale.
We have shown, for the first time, that a postmodification
technique can be applied to a supported MOF, regardless of the
shape of the body. At the nanometre scale, we have demon-
strated the benefits of the hydrophobization of the MOF surface.
The hydrophobic SIM-2(C12) prepared on alumina beads is
found to be an active catalyst for the Knoevenagel condensation,
while its analogous film on alumina tube is efficient for CO2/N2
separation under humid conditions.
We believe that this study contributes to bridging the gap
between initial stages of R&D and the application of MOFs at
the industrial scale.
Acknowledgements
The authors thank the French National Research Agency (ANR)
for financial support through the MECAFI project (ANR-07-
PCO2-003) and the ACACIA 31 project (ANR-08-PCO2-001-
02).
Notes and references
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