ENGLISH - General Presentation

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    February 2010 1

    THE COFFOR SYSTEM

    Description

    Applications

    Tests performed - Certifications

    Advantages over other Systems

    Cost effective

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    February 2010 2

    DESCRIPTION (1)

    Integrated formwork System

    Two grids (riblathe)

    Vertical stiffeners every 20 cmstrengthen the panel

    With or without thermal insulation

    Horizontal links connect the twosides together

    Hot dip galvanized steel

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    February 2010 3

    DESCRIPTION (2)

    Concrete is poured between the two

    grids

    Excess water is eliminated by gravity

    Air is also eliminated

    Concrete pressure is greatly reduced

    COFFOR remains in the wall after

    pouring

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    February 2010 4

    Less than 1-2% of concrete go through the grids

    CONCRETING

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    Concrete can be poured from the slab formwork of the upper floor

    CONCRETING

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    Even when concrete is poured horizontally and vibrated,

    less than 1-2% of concrete pass throuh the grids

    CONCRETING

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    February 2010 7

    COFFOR

    A CONSTRUCTION

    SYSTEM THAT IS

    FAST

    EASY TO USE

    COST EFFECTIVE

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    February 2010 9

    House

    China

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    February 2010 10

    House

    China

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    February 2010 11

    House - Russia

    Russia

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    February 2010 12

    The same house completed

    Russia

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    February 2010 13

    Villa - Russia

    Radius wall - Russia

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    February 2010 14

    Villa - Russia

    Murs courbes

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    Extension of a medical center

    France

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    Villa

    France

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    February 2010 17

    Villa

    Bahrain

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    February 2010 18

    Social house

    Egypt

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    February 2010 19

    Same house completed

    Egypt

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    February 2010 20

    House

    Kurdistan

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    February 2010 21

    Villa

    Thailand

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    February 2010 22

    Villa

    China

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    February 2010 24

    Development (52 villas)

    China

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    February 2010 25

    Development - 56 villas

    France

    R id

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    February 2010 26

    Residence

    China

    Cl b h

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    February 2010 27

    Club house

    Morocco

    Cl b h

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    February 2010 28

    Club house

    Morocco

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    February 2010 29

    High standing condominium

    France

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    February 2010 30India

    Administrative building

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    February 2010 31

    Administrative building

    India

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    February 2010 32

    Five story building with exterior

    insulation - China

    The concrete shell

    is done in 28 days(350 m2 per floor)

    With only 25

    workers

    Th b ildi l d

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    The same building completed

    7 story building

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    7-story building

    China

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    Residential building

    France

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    February 2010 36

    High standing Residential Building

    Four story building with exterior insulation

    France (under construction)

    The same building completed

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    February 2010 37

    The same building completed

    Four story building with exterior insulation(completed)

    S i l h i ( d i )

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    February 2010 38

    Social housing (under construction)

    Five story social building with exterior insulation -

    under construction - China

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    Residential development

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    February 2010 40

    p

    Five 10-story buildings- ChinaThe concrete shell (30.000 m2 floor space) was done in 58 days

    Residential development

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    February 2010 41

    Residential development

    Five 10-story buildings

    The concrete shell (30.000 m2 floor space) was done in 58 days

    C i l/R id i l D l

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    February 2010 42

    Commercial/Residential Development

    12-story building under construction - China

    The concrete shell was completed in 3 months

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    February 2010 43

    Commercial/Residential Development

    The same building after a mortar coating

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    February 2010 44

    Commercial/Residential Development

    The same building completed

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    Commercial/Residential DevelopmentFour 9-story buildings plus one 12-story building. In

    total, more than 40.000 m2 of floor space

    The development was

    completed in 8 months 3 months for the concrete shel

    5 months for the second work

    C i l b ildi

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    Commercial building

    Ground floor (walls are 5 meter high) - China

    Residential building

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    Residential building

    6-story building - China

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    University dormitory China

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    February 2010 49

    University dormitory - China

    The walls are 3.50 m highThe concrete structure (8400 m2 over 7 levels)

    was done in 7 weeks

    University dormitory

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    y y

    Building completed

    R id ti l d l t Chi

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    February 2010 51

    Residential development - China

    Development of 35 buildings 5-story and 10-story

    R id ti l d l t Chi

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    Residential development - China

    12-story buildings

    Residential development

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    February 2010 53

    p

    Housing for the Military Hospital - Algeria

    Residential development

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    February 2010 54

    Housing for the Military Hospital - Algeria

    Residential development

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    February 2010 55

    Residential development of 47 buildings - Algeria

    Residential development

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    February 2010 56

    Residential development of 47 buildings

    Warehouse 12 meter high walls

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    February 2010 57

    Warehouse12-meter high walls

    China

    W h 12 t hi h ll

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    February 2010 58

    Warehouse12-meter high walls

    China - Completed

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    High Rise Building

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    February 2010 61

    High Rise Building

    Hotel extension (34 stories) - China

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    CERTIFICATION

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    February 2010 63

    CERTIFICATIONThe first construction was done in 1996 (first

    generation of COFFOR)

    for the piles of theHospital George Pompidou in Paris, France

    Over 5.000.000 m2 of constructions have been built

    COFFOR is certified: CSTB (France), CNERIB(Algeria), ITB (Poland), Switzerland, China, Russia,

    Thaland, Turkey, Saudi Arabia, UAE, Egypt, etc.)

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    Deflexion test

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    The COFFOR panel 200 cm x 122 cm x 15 cm has no rebar reinforcement

    Under centered deflexion, the panel broke under a weight of 48 KN (4,8 T)

    In addition, the panel demonstrated high ductility

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    COFFOR is a construction System

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    February 2010 67

    COFFOR is a construction System

    easy to useCOFFOR offers advantages:

    For the contractor

    For the controlling organization

    For the developer

    For the user

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    ADVANTAGES (2)

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    Easy to useNo qualifiedpersonnel is necessary contrary toother Systems

    No need for accessories (wires

    tubes are sufficient) contrary toshutters

    acile

    ADVANTAGES (3)

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    ADVANTAGES (3)

    Easy insertion of rebar(if necessary)

    No need to add rebarin current portion ofwalls

    Elimination of anti-

    crack welded wireacile

    ADVANTAGES (4)

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    February 2010 71

    ADVANTAGES (4)

    Visual control of the pour(no segregation)

    Increased securityno needfor crane

    Easy insertion of conduitsfor plumbing and electricity

    Cost effective compared toother Systems

    acile

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    ADVANTAGES (6)

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    Easy use of all type of

    finishing. Stucco bondsvery well on the riblathe

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    ADVANTAGES (8)

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    February 2010 75

    INSULATED COFFOR

    offers an exterior insulation

    that eliminates thermalbridges

    COFFOR can build all

    parts of constructions

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    parts of constructions

    Walls

    Slabs, roof

    Columns, beams

    Foundations

    Walls

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    Facade wall

    Walls

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    Facade wall

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    Walls

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    Mur de faade

    Bahrain

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    Walls

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    China

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    Walls

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    Facade wall before concreting

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    Walls

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    Interior wall after concreting - France

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    Radius walls

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    Rebar is used to align COFFOR

    Rebar

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    Walls

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    Radius wall (staircase) - France

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    Walls

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    Facade wall with exterior insulation - China

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    Slabs

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    Slab before rebar placement - Egypt

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    Slabs

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    Slab and lintel with COFFOR - China

    Roofs

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    COFFOR panel before concreting - France

    Roofs

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    Inclined roof after concreting

    China

    Roofs

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    Inclined roof after concreting - China

    Roofs

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    Inclined roofExterior view - China

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    Lintels

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    Lintel over a door - China

    Roofs

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    Inclined roof - France

    Roofs

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    Inclined roof - France

    COFFOR can build

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    Rectangular columns

    Round columns

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    Columns

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    Rectangular column

    Columns

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    Round column

    Columns

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    Round column

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    Tunnel

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    February 2010 118France

    COFFOR can build

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    February 2010 119

    Sustaining walls

    Sustaining walls

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    Sustaining wall along motorway

    before concretingFrance

    Sustaining wall

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    Sustaining wall along a motorway

    after concretingFrance

    Sustaining wall

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    Reinforcement of road - France

    Surrounding wall

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    February 2010 123

    New Caledonia

    Walls for fitness center

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    Walls for 2 SPAS and slab around poolsFrance

    Walls for fitness center

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    Walls for 2 SPAS and slab around pools

    Surrounding wall

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    27 km long - Russia

    COFFOR can build

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    Swimming pools

    Tanks

    Various piping projects

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    Swimming pool

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    COFFOR pool delivered in KIT

    Swimming pools

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    Insertion of reserves is easy

    Tank - China

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    February 2010 131

    Water purification tank

    COFFOR can be used for

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    Foundation

    Crawl space

    Foundations

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    With single COFFOR panels (one side)

    Foundations

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    With single COFFOR panels (one side)

    Foundations

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    With single COFFOR panels (one side)

    Foundations

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    With single COFFOR panels (one side)

    Crawl space

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    COFFOR panels placed horizontally - France

    Crawl space

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    The exterior side is higher than the interior sideElimination of edge formwork for the slab - France

    COFFOR can also build

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    Dikes

    Dikes

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    Without drying the area - France

    COFFOR can reinforce

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    Weak walls that need

    reinforcement

    Commercial building- France

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    February 2010 142

    Rehabilitation of an existing building

    Reinforcement of facade wallsExterior view

    Commercial building

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    Rehabilitation of an existing building

    Reinforcement of facade walls Interior view

    Historical wall

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    Before reinforcement - France

    Historical wall

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    Reinforcement with COFFOR

    ADVANTAGES/DISADVANTAGES OF

    COFFOR VS. SHUTTERS

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    DISADVANTAGES OF COFFOR VS.

    SHUTTERS

    A finishing is necessary

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    A finishing is necessary

    COFFOR cannot be used again

    Necessity to wear gloves

    ADVANTAGES OF COFFOR VS.

    SHUTTERS (1)

    No dismantling necessary

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    No dismantling necessaryElimination of all problems related to shutters

    (investment, availability, transport, cleaning,

    maintenance, rotation, storing)

    No need for qualified workers

    No accessories

    ADVANTAGES OF COFFOR VS.

    SHUTTERS (2)

    No crane necessary

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    No crane necessary Increased security on the site

    Easy control of the rebar presence

    Easy control of the pour

    Possibility to pour one story including walls

    and upper slab in one pass

    Easy integration of second work reserves

    (piping for electricity and plumbing)

    COFFOR IS COST EFFECTIVE

    Compared with traditional column and beams structure,

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    COFFOR uses much less steel

    COFFOR uses a little more concrete but eliminates

    most of the bricks

    COFFOR saves on labor and on construction time

    COFFOR USES LESS STEEL

    For a 5 story-building for example,

    50 percent less steel with COFFOR compared

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    50 percent less steel with COFFOR comparedwith a column and beams structure

    No rebar in the current portion of the walls(compliance with EUROCODE)

    With COFFOR, only rebar in corners andaround the opening

    Steel quantity in COFFOR panels correspondsto 60 kg/m3 (1 sqm weighs 11 kg)

    COFFOR USES A LITTLE

    MORE CONCRETE

    With COFFOR most column and beams are

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    With COFFOR most column and beams are

    eliminated

    Quantity of concrete with COFFOR is about 20-30

    % greater than concrete in frame structure

    Approximately 60-70% of bricks are eliminated

    with COFFOR

    COFFOR SAVES ON LABOR AND ON

    CONSTRUCTION TIME

    Man-hour with COFFOR is reduced by 70%d l d b

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    Man hour with COFFOR is reduced by 70%compared to column and beams

    Less qualification of workers with COFFOR

    Construction time with COFFOR is 3 to 4 times

    faster:one floor per week with COFFOR

    One floor per month with traditional column and beams

    Savings in management and overhead isimportant for the contractor

    CONCLUSION

    COFFOR builds shear wall ---> safer construction

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    COFFOR builds shear wall > safer construction

    COFFOR is faster

    COFFOR is simpler

    COFFOR is cheaper

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    THANK YOU FOR YOUR ATTENTION!

    www.coffor.com