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“Environment & Hazard Management in Pharmaceuticals & Bulk Drug Industry”
Department of Forests & Environment Government of Gujarat
Department of Pharmaceuticals (Ministry of Chemicals & Fertilizers)
Government of India
31st January, 2011 Venue: Hotel Lords Plaza, Ankleshwar
1-day Awareness Programme on
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1-day Awareness Programme on
“Environment & Hazard Management in Pharmaceuticals & Bulk Drug Industry”
Date:
31st January, 2011
Venue:
Hotel Lords Plaza, Ankleswar
Organized By:
Federation of Indian Chambers of Commerce & Industry (FICCI) Gujarat State Council
A 311 Safal Pegasus, Prahlad Nagar 100 Ft Road, Ahmedabad 380 015 INDIA
Web site: www.ficci.com
In Technical Cooperation With:
German International Cooperation (GIZ) ASEM, Indo-German Environment Programme A-33, Gulmohar Park, New Delhi - 110 049, India
Tel: +91 11 2661 1021, 2652 8840; Fax: + 91 11 2653 7673 Website: www.asemindia.com, www.giz.de
Funded and Supported By:
Department of Pharmaceuticals Ministry of Chemicals & Fertilizers
Government of India Shastri Bhawan, New Delhi
Supported By
Gujarat Industrial Development Corporation
Gujarat Cleaner Production Centre
Ankleswar Industries Association
Gujarat Pollution Control Board
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CONTENTS
1. ABOUT THE ORGANIZERS ........................................................................................................ 1
2. PROGRAMME DETAILS ........................................................................................................... 2
3. TECHNICAL PRESENTATIONS ................................................................................................... 8
4. CONCLUDING SESSION .......................................................................................................... 17
5. CONCLUSIONS ....................................................................................................................... 23
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1. ABOUT THE ORGANIZERS
FICCI, GUJARAT COUNCIL FICCI is the largest and oldest apex business organization in India. FICCI plays a leading role in policy debates that are at the forefront of social, economic and political change. FICCI believes that it is essential to secure the proactive participation and involvement of businesses and people for improving environment quality. Adoption of clean, climate and health friendly technologies in every sphere of activity is of paramount importance in enabling environmental improvement. The FICCI Environment and Climate Change Division works on policy and regulatory issues pertaining to environment, and also works on environmental projects with various national and international agencies. FICCI Gujarat State Council is also proactively engaged on several fronts to promote sustainable environment. It, organizes outreach events, training programmes and workshops for industry awareness on issues pertaining to environment and climate change.
German International Cooperation (GIZ)
The German International Cooperation (GIZ) [Deutsche Gesellschaft für Internationale Zusammenarbeit (GIZ) GmbH] is an organisation of the German Federal Ministry for Economic Cooperation and Development (BMZ). As an international cooperation enterprise for sustainable development with worldwide operations, the federally owned GIZ supports the German Government in achieving its development-policy objectives. It provides viable, forward looking solutions for political, economic, ecological and social development in a globalised world. GIZ is implementing Development Cooperation in India, on behalf of BMZ, under the Indo-German Bilateral Programme. India and Germany celebrated 50 years of development cooperation in 2008.
GIZ is providing technical cooperation to the Department of Pharmaceuticals under the Indo-German Environment Programme on “Advisory Services in Environmental Management” (ASEM) for „Environment & Hazard Management in Pharmaceuticals Industry”.
DEPARTMENT OF PHARMACEUTICALS
The newly constituted Department of Pharmaceuticals in the year 2008 (notified by the Cabinet Secretariat on 2nd July 2008), under the Ministry of Chemicals & Fertilisers of the Government of India, is entrusted with the responsibility of policy, planning, development and regulation of Pharmaceuticals Industries.
The Department of Pharmaceuticals (DoP) has constituted an Environment Management Cell at its Headquarters to coordinate activities related to environmental issues pertaining to pharmaceuticals sector and has constituted a Task Force to guide the Department of Pharmaceuticals on the schemes and programmes to be taken up by the Department towards environment and hazard management in the pharmaceuticals sector in India. With technical support from GTZ, DoP initiated activities related to environment & hazard management in the pharmaceuticals sector in the year 2010-11.
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2. PROGRAMME DETAILS
Programme: Gujarat is among the five states in India having major presence of pharmaceuticals and bulk drug industries with over 3,000 units spread over the industrial clusters between Ahmedabad and Vapi. The industrial city of Ankleshwar is proximately located to Bharuch. There is a significant presence of pharmaceuticals & bulk drug industries in and around Ankleshwar which includes both SMEs and major industries. Most of these industries are located in the industrial estates of the Gujarat Industrial Development Corporation Ltd. (GIDC) and are members to the Ankleshwar Industrial Association. Hence, Ankleshwar was chosen to conduct the Awareness Programme for the pharmaceuticals & bulk drug industries. The 1-day Awareness Programme was organized by FICCI Gujarat State Council with technical guidance from GIZ (German International Cooperation) at Ankleshwar on 31st January, 2011. The Awareness Programme was funded and supported by the Department of Pharmaceuticals of the Ministry of Chemicals & Fertilises of the Government of India. The Awareness Programme was supported by the Forests and Environment Department of the Government of Gujarat, the Gujarat State Pollution Control Board, the Gujarat Industrial Development Corporation (GIDC), the Gujarat Cleaner Production Centre (GCPC) and the Ankleshwar Industries Association. The objective of the Awareness Programme was to bring in awareness and sensitize the pharmaceuticals sector on various aspects of environment and hazard management and to facilitate interactions among stakeholders, such as developers, industry, consultants, service providers and government officials as well as policy makers. The programme was also designed to provide a platform for exchange of information and technical know-how to the pharmaceuticals & bulk drug industry in identifying problems and gaps leading to a way forward in terms of implementation of solutions to reduce the associated hazards and environmental risks.
The Inaugural Session had representatives from the Department of Pharmaceuticals, GCPC (Gujarat Cleaner Production Centre) and the FICCI Gujarat State Council. The technical presentations were given by experts from industry, consulting companies and GTZ. Programme details are given below.
10:15 – 10:45 hrs REGISTRATION & TEA
10:45 – 11:30 hrs INAUGURAL SESSION
Welcome Address by Mr. Param Shah, FICCI Lighting of the Lamp and Presentation of Bouquets
Opening Remarks by Mr. N. Raghu Babu, Senior Programme Manager, GIZ (German International Cooperation), Indo‐German Environment Programme
Address by Mr. G.H.Trivedi, Head, South Gujarat, GSPCB
Address by Mr. Alok Kumar Karn, Under Secretary, Department of Pharmaceuticals, Government of India
Address by Mr. Bharat Jain, Member Secretary, Gujarat Cleaner Production Centre
Vote of Thanks by by Mr. C Kothia, President, Ankleshwar Industries Association
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11:30 – 13:00 hrs Technical Session I : Planning & Management of Sustainable Industrial Parks/Clusters – Scope for Pharmaceutical Industry
11:30 – 11:50 hrs “Environmental Concerns, Environmental Standards, Legal Requirements in Pharmaceuticals Industries” Mr. J.D. Kalyani, Regional Officer, Gujarat Pollution Control Board, Ankleshwar
11:50 – 12:10 hrs “Planning & Management of Sustainable Industrial Parks/Clusters - Concepts, Examples, Scope for Pharmaceuticals Industry” Mr. N. Raghu Babu, Senior Programme Specialist, GIZ
12:10 – 12:30 hrs “Environmental Management in Pharmaceuticals Industries” Mr. N.K. Verma, Ex. Additional Director, CPCB Delhi
12:30 – 13:00 hrs Questions & Answers ,Open Discussions
13.00 – 14.00 hrs Lunch Break
4.00 – 15.30 hrs TECHNICAL SESSION II: ENVIRONMENTAL MANAGEMENT SYSTEMS
14:00 – 14:15 hrs “Waste Water Management in Pharmaceuticals Industries – treatment systems at individual units, CETPs, recycle/reuse options, technology options, costs” Dr. D.C. Sharma, CEO, Vapi CETP Ltd., Vapi
14:15 – 14:30 hrs “Energy Audits in Pharmaceutical Industries” Mr. Som Derashri, CEO - Academy for Conservation of Energy, Vadodara
14:30 – 14:45 hrs “Waste Management in Pharmaceutical Industries - at individual units, at TSDF, technology options, costs” Dr. P.N. Parameswaran, VP-Environment, United Phosphorous Ltd.
14:45 – 15:15 hrs Questions & Answers , Open Discussions
15.15 – 15.45 hrs Tea / Coffee Break
15.45 – 17.00 hrs TECHNICAL SESSION III: RESOURCE EFFICIENCY AND CLEAN TECHNOLOGIES
15:45 – 16:00 hrs “Resource Efficiency in Industries Through EcoProfit” Mr. Lalit Sharma, Senior Technical Expert, GIZ
16:00 – 16:15 hrs “CDM in Pharmaceuticals Industries - initiatives & case study of Zydus Cadila Healthcare” Mr. G.B. Soni, VP-Environment, Zydus Group
16:15 – 16:30 hrs “Green Chemistry in Pharmaceuticals Industry – A Case Study” Mr Jitendra Chaudhary, Newreka Green Synth Techno. P. L. Mumbai
16:30 – 17:00 hrs Questions & Answers , Open Discussions
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Photos from Inaugural Session
17.00 – 17.30 hrs CONCLUDING SESSION
17:00 – 17:30 hrs Group Discussions on: Question 1: What can I/We/Our Company do from the learning from the Awareness Programme? Question 2: What are the needs for Information/knowledge, Training, Activities/programmes by DoPharma?
Concluding Remarks (Rep. GIZ, FICCI)
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The technical presentations were focused to provide awareness on the following areas:
1. Siting and site master planning of new pharmaceuticals industrial parks/clusters
2. Environmental improvement of existing pharmaceutical clusters/estates/parks including infrastructure strengthening, environmental monitoring etc.
3. CSR activities and resolving conflicts with neighbourhood
4. Environment management in pharmaceutical industries
5. Green chemistry
6. Making profits while implementing environmental improvement measures in pharmaceutical industries through “Ecoprofit” tool
7. Corporate Responsibility in Environment Protection (CREP)
8. Environmental audit in pharmaceuticals industries
Participants The 1-day Awareness Programme had about 70 participants. List of participants is given at Annexure I.
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3. TECHNICAL PRESENTATIONS
Technical Session 1: Planning & Management of Sustainable Industrial Parks/Clusters – Scope for Pharmaceutical Industry
Presentation 1: “Environmental Concerns, Environmental Standards, Legal Requirements in Pharmaceuticals Industries” Speaker: Mr. J.D. Kalyani Regional Officer Gujarat Pollution Control Board Ankleshwar Speaker’s Profile: Mr. J. D. Kalyani has a Bachelors Degree in Enginnering (Chemical) from M. S. University of Baroda. He has been working with the Gujarat Pollution Control Board since 1987. He has taken training on environment management in various institutes in the country as well as abroad, also has worked with the Department of Forests and Environment, Government of Gujarat for about six years. For better monitoring and compliance of environmental norms by various industries in Ankleshwar Region, the Gujarat Pollution Control Board has recently opened a new Regional Office in Ankleshwar and appointed Mr Kalyani as the Regional Officer at Ankleshwar. Abstract of the presentation: The presentation was focused on implementation of the environmental norms with respect to the Ankleshwar Zone and the Charter for Corporate Responsibility for Environment Protection (CREP). Pharmaceuticals & Bulk Drugs is one of the 17 highly polluting industry sectors as identified by CPCB and adherence to the environmental management is a must.
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Thrust was also placed on finding the methods for solvent recovery and odour control in the industrial zones under the given CPCB guidelines. Presentation 2: “Planning & Management of Sustainable Industrial Parks/Clusters - Concepts, Examples, Scope for Pharmaceuticals Industry Speaker: Mr. N. Raghu Babu Senior Programme Manager German International Cooperation Indo-German Environment Programme (ASEM), New Delhi, India Ph: 011-2652 8840; 2661 1021; Ext: 22 [email protected] Speaker’s Profile: Mr. N. Raghu Babu is a Senior Programme Manager at GIZ in the Indo-German Environment Programme on “Advisory Services in Environmental Management”. He is responsible for overall management of Sustainable Industrial Development component of ASEM. He has over 23 years of working experience in the field of Environmental Planning and Management including working with Central Pollution Control Board (Ministry of Environment and Forests) for pollution prevention and control in India. His areas of expertise include Project/Programme Planning and Development, Environmental Planning and Management of Industrial Estates including Eco-Industrial Parks, Environmental Planning and Management of Urban areas including EcoCITY concepts, Pollution Control/Enforcement and Application of Proactive Concepts, Human Resource Development related to Urban and Industrial Development and developing Environmental Indicators for Monitoring. Mr. Raghu Babu has a Master of City Planning degree from the Indian Institute of Technology, Kharagpur (India) and Bachelor of Engineering (BE- Civil Engineering) degree from the Andhra University College of Engineering, Visakhapatnam (India). He is also a recipient of “Vishist Vaigyanik Award” from the Ministry of Environment and Forests for the year 1998-99 for outstanding contribution in the field of Environmental Planning and Management. Abstract of the presentation: The presentation covered the aspects of planning of new industrial parks, transformation process of existing industrial parks, scope of clean technologies in industrial parks, approaches for environmental improvement & resource efficiency in individual industries and possible CSR activities. Copy of the presentation is provided at Annexure II (a).
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Presentation 3: “Environmental Management in Pharmaceuticals Industries” Speaker: Mr. N.K. Verma Ex. Additional Director Central Pollution Control Board Delhi Speaker’s Profile: Mr. N.K.Verma is currently engaged as the CEO, UPL Environmental Engineers Ltd. Prior to his completion of tenure as the Additional Director at CPCB, he has served in various capacities at CPCB and was instrumental in getting many important publications made particularly on comprehensive industry documents, sector wise, including on pharmaceutical industry. One of the publications entitled as „Guidelines for Common Hazardous Waste Incineration‟ was prepared in association with GIZ-ASEM. He was engaged by Asian Development Bank as consultant for India on “Regional Technical Assistance (RETA) in Managing Hazardous Waste” project. He is a prominent speaker on the environmental front both at national and international forums. Abstract of the presentation: As the drug industry has frequent variations in the waste composition and that the small industries face different problems than the large ones, this sector offers a lot of scope for the recycling/recovery. The sector has a major problem with the waste water treatment, water should be optimally used as per the guidelines of the CPCB. The presentation was focused around the effective waste water treatment for the pharma industry and also suggested that by opting for the quality management systems such as ISO standards, it does help reduce the waste water load and in adherence to the CPCB guidelines thereby leading to controlled water consumption and better environmental management. He also suggested reviewing the programme earlier taken up by CPCB on “Corporate Responsibility for Environment Protection (CREP)” for pharmaceuticals industry as a voluntary initiative, for effective environmental pollution control. Copy of the presentation is provided at Annexure II (b).
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Technical Session 2: Environmental Management Systems Presentation 4:
“Waste Water Management in Pharmaceuticals Industries” Speaker: Dr. D.C. Sharma Chief Executive Officer Vapi CETP Ltd., Vapi Speaker’s Profile: Dr. D C Sharma is currently the Chief Executive Officer at Vapi Waste & Effluent Management Co. Ltd. (VWEMCL). After completion of his tenure with CPCB as the Additional Director of the South Zone, he joined as Head of the Hazardous Waste Division, Ramky Enviro Engineers Ltd. (REEL), Hyderabad. Dr Sharma has a keen interest in the Green Production and Energy from Waste. Abstract of the presentation: The presentation concentrated on Vapi‟s recent successes on combating the environmental issues including waste water treatment by the CETP and other relevant facilities by making optimum utilization. It was highlighted that the CETPs must be managed and equipped with the latest equipment and peripherals in order to have maximum output and effective treatment. Focus of his presentation was also on generation of energy by incineration of waste and usage of treated water for the cooling purpose, thereby reducing the cost of operations.
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Presentation 5: “Energy Audits in Pharmaceutical Industries” Speaker: Mr. Som Derashri Chief Executive Officer Academy for Conservation of Energy Vadodara Speaker’s Profile: Mr. Som Derashri, a Chemical & Industrial Engineer, is CEO and MD of Academy for Conservation of Energy – a reputed ISO 9001: 2008 certified, BEE accredited ESCO company. He has over three decades of industrial experience at higher positions. He is BEE certified Energy Auditor, and also a certified Measurement and Verification Professional (CMVP) by EVO, USA. He is certified for Energy Smart Mission under Institution of Engineers and is also a certified Lead Assessor for ISO 9001 by Nigel Bauer & Associates, UK. He has been a team member for evolving Best Energy Efficiency Practices for Utilities and Power Plants, under Bureau of Energy Efficiency (BEE). Besides being member of several institutions, he is founder President of Wind Energy Producers Association (WEPA), Gujarat. He is a visiting faculty at many technical and business management institutes, and organizations. He has delivered several lectures/presentations on energy conservation, energy management, and clean environment. He has worked as an International Expert for Energy Efficiency for ADB funded project for preparing City Region Development Project in Bangladesh, February-April 2010. Abstract of the presentation: Energy savings have direct bearing to the environment and therefore application of current energy saving products can make significant mark on environment besides the positive financial impact. There are number of appliances contextual to pharmaceutical industry. The presentation elaborated on such possibilities along with the case studies. Most notably of them are Cyclic ADSC for under-loaded motors, Automatic temperature Controller for Cooling Tower Fans, Aerofoil design FRP fans in CTs/ AHUs, Flat belt system, Wrap-around insulation pads, and energy efficient lights were discussed in details. Importance of modern conditioning monitoring tools like Vibration Analysis, Infrared Thermography, and Ultrasonic leak detection were also discussed. The usages of VFD, its advantages and related concerns were deliberated with examples. Unique newer application of Mist Cooling Systems can give temperature Approach to WBT in the range of 1 – 2 C, besides savings in power and increasing cooling capacity. AC power savers can save minimum of 10% energy cost. Replacement of V belts by flat belts can save about 5-7% of power. Replacement of aluminum blades by aerofoil design FRP fans can save up to 15% power. Thus there are host of opportunities of energy savings. It is however suggested to get the energy consumptions/usages get audited through competent energy auditor to get current baseline consumption. Copy of the presentation is provided at Annexure II (c).
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Presentation 6: “Waste Management in Pharmaceutical Industries - at individual units, at TSDF, technology options, costs” Speaker: Dr. P.N. Parameswaran VP-Environment United Phosphorous Ltd. Ankleswar Speaker’s Profile: Dr. P.N. Parameswaran is working as Vice President (Environment) with United Phosphorus Group of Companies (UPL). He coordinates environmental protection activities of UPL units including international sites. He is Director of 3 environmental companies. He is providing technical support to ETL and BEIL. He is a Chemical Engineer with M. Tech and MBA from Cochin University. He also took his Doctorate in Environmental Management from North Gujarat University. He has over 30 years of experience covering Production, Projects, Technical Services, Safety & Environment. His areas of expertise include Environmental Regulations, Waste Water Treatment, Hazardous Waste Management and environmental problem solving. He has widely traveled to countries such as USA, UK, Japan, France, Germany, Denmark, Spain, China, Indonesia and Taiwan. He was a faculty for an APO Training Program organized at Jakarta.
Abstract of the presentation: The presentation highlighted the hazardous waste treatment issues related to the pharma and bulk drug industries. For the purpose, the wastes have been categorised under the regulatory norms (HW 2008) and accordingly its disposal through various means such as captive vs common treatment, thermal incineration, secured landfills, solvent recovery etc were discussed. The deliberation also highlighted the common issues and problems as faced sectorally and indicated that waste management remains a major challenge for all Pharmaceutical and Drug manufacturing companies and treatment of waste must be considered as a vital aspect of development process. Copy of the presentation is provided at Annexure II (d).
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Technical Session 3: Resource Efficiency and Clean Technologies Presentation 7: “Resource Efficiency in Industries Through EcoProfit”
Speaker:
Mr. Lalit Sharma
Senior Technical Expert German International Cooperation (GIZ) New Delhi Speaker’s Profile: Mr. Lalit Sharma is working in the capacity of Senior Technical Expert with GIZ-ASEM. He is particularly involved in the application of “ECOPROFIT” tool which is a self sustaining cleaner production oriented tool that attempts to work with industries to capacity build them on one hand and on other to bring them monetary benefits. He worked as Project Manager with GIZ–ASEM towards the follow up of the EU supported ECOPROFIT project with new industries in National Capital Region, which has been self sustaining project titled since it was applied in 2005/06 in selected companies. He has over 8 years of working experience. Abstract of the presentation: Mr Lalit Sharma presented the session on ECOPROFIT. He explained that Ecoprofit project can help the industries to make profits while improving production processes and environment. He explained that the approach includes preliminary assessment of resources consumption such as materials/water/energy, electrical load analysis, load profile monitoring, combustion efficiency analysis, compressed air system, chilling system analysis and material flow analysis and water balancing. Various case studies were also presented to explain the ECOPROFIT effectively.
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Copy of the presentation is provided at Annexure II (e). Presentation 8: “CDM in Pharmaceuticals Industries - initiatives & case study of Zydus Cadila Healthcare” Speaker: Dr. G.B. Soni VP & Head Environment Zydus Group Speaker’s Profile: Dr Soni holds a Ph.D. in Environment. He has worked with National Environment Engineering Research Institute, Nagpur for various environmental projects up to 1975. He worked with the Gujarat Pollution Control Board (GPCB), Gandhinagar in various positions from 1975 to 2006. During his tenure at GPCB, he worked as the Member Secretary for about four years. He was involved in enforcement of Environmental Laws, setting up of common Effluent Treatment Plants, Common Incineration Plants, Common Hazardous Waste Management Facilities in the State, Common Bio-Medical Waste Management facilities etc. He has made more than 300 presentations in various seminars and workshops. He was deputed to UK, Austria, Switzerland, Scotland, Netherlands, Germany, Canada, USA etc., as a member of various delegation of Government of India. Since December 2006, he is working as Head and Vice President EHS with Zydus Cadila Healthcare Limited, Ahmedabad. Abstract of the presentation: The presentation laid emphasis on changing trends at the process and operational level in order to minimise waste generation and thereby reducing the environmental burden. Industries must do a baseline analysis, identify and implement corrective measures, seek external (global best) practices if needed and try to balance the environmental burden. Based on his company‟s experience, he said that the CDM in an industry starts with the management‟s commitment and roles and responsibilities have to be identified across the value chain. The eventual aim should be to go beyond the legal compliance. It was emphasised that measures such as energy conservation, minimization of incinerable wastes by resource optimization/ conservation, efficient operation of EMS, optimization of Solvent recovery, use of clean fuel/ renewable energy, waste to resource concepts and green belt development are integral part of the CDM. Copy of the presentation is provided at Annexure II (f).
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Presentation 8: “Green Chemistry in Pharmaceuticals Industry – A Case Study” Speaker: Mr Jitendra Chaudhary Newreka Green Synth Techno. Pvt. Ltd. Mumbai Speaker’s Profile: Mr Jitendra is working as a Relationship Officer with Newreka Green Synth Technologies for Marketing & Licensing of Green Technologies for close to three years now. Prior to this, he was involved in R&D, developing innovating technologies for high performance products in Dyes Industry. He holds a Bachelor‟s (B.Tech) as well as a Master‟s (M.Tech) degree in Chemical Technology from UDCT Matunga, Mumbai. In the year 2006, the Dyestuff Manufacturer‟s Association of India (DMAI) had conferred an award to him for topping the Masters degree. Abstract of the presentation: How Green Chemistry & E-Factor (Environmental Impact Factor) could help industries in measuring the magnitude of the environmental challenge is a subject to be dealt with utmost priority. Green Chemistry can be effectively applied to greatly reduce the environmental hazards as being experienced by the industries today. The presentation was followed by a case study in pharma industry showcasing the implementation of Green Chemistry at commercial scales. The deliberation also discussed barriers and out comes both on human & technical front. Copy of the presentation is provided at Annexure II (g).
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4. CONCLUDING SESSION The Concluding Session was moderated by Mr. N. Raghu Babu. Feedback was taken from the participants on usefulness of the Awareness Programme and on their further requirements for environment & hazard management in pharmaceuticals industry. Initially, the participants were asked to provide short written answers to the following questions: Question 1: What can I/We/Our Company do from the learning from the Awareness Programme?
Question 2: What are the needs for information/knowledge, training, activities/programmes by DoPharma?
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After receiving responses for each of the above two questions, floor was open for moderated discussions. Important/significant answers, opinions of participants are given below. First ideas for implementation of environment & hazard management measures by the participants: 1. “We will segregate high COD (chemical oxygen demand) streams from the low COD
streams going to ETP (effluent treatment plant)”.
2. “We want to find out the possibilities of energy savings in our company”.
3. “We can improve the quality of effleutn by looking into the possibility of RO Plant available available extra with us”.
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4. “There is always scope of improvement. Our company will analyse its weak points and strong points, enhance its knowledge, take training and implement various technologies with better process and system to improve. Attitude and mindset is first thing to mould. Everything is possible if tried with determination”.
5. We can implement Green Chemistry, strengthen segregation, improve efficiency of MEE
(multiple effect evaporator) or stripper, solvent recovery, information assessment, waste management.
6. “We can share knowledge with the others and we can work out action plan for
improvement, waste segregation and solvent recovery.
7. “As a facility operator of CETP (common effluent treatment plant) we will help industries what they should do so that together with the industries the effluent management can be done so as to achieve the desired effluents quality standards”.
8. “By using the services of consultants/experts, the huge quaintly of effluents could be
recycled without effecting the quality of final product. The pollution loads and costs have to be reduced drastically. Nothing goes as waste and can be recycled or reused”.
9. “We can do more for implementing the environmental management. Training is needed
on ecoprofit and energy saving”.
10. “Ecoprofit concept is a must to start with and then go for energy and solvent recovery”.
11. “Our company can do a lot of work in the field of environment. We gain ideas from today‟s programme and try to implement the same in our organisation so that we get better results. Our company can gain a lot by utilising the principle of Ecoprofit and Green Chemistry”.
12. “I will convey to the Company about the presentations from this seminar”.
13. “We can segregate waste, reuse the waste and take up solvent recovery”.
14. “We have to take care about our energy and look for energy conservation. Management
should also take part in meetings related to environment so that we can implement more”.
15. “Company shall adhere to legal requirements. Pharma industries change product
frequently. They should plan in advance for obtaining permissions and for treating effluents etc.”
16. “I can arrange training programmes at company site with live demos. Also, we will
arrange for awareness and knowledge among the employees every few months duration. We can share our experiences with other companies so that we can also get benefited from their experiences”.
17. “As a Green Chemistry service provider company, we will expand our reach out to region
specific Associations to offer our services, perhaps a joint collaborative approach”.
18. As an SSI industry with limited resources, we can work on energy conservation”.
19. “We can revisit on material balance, commit on towards Environmental Management Systems and energy initiatives”.
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Responses to Question 2:
Training/Awareness Programmes:
1. More programmes, like today‟s with face to face discussions in group should be conducted. Also, live demo in front of pharma industries would be useful.
2. Provide training on handling of equipment, environmental protection and safety.
3. Training all relevant topics will be useful.
4. Training should focus on each specific topic and be very detailed. Example, segregation
of wastes. 5. Training is required for achieving environmental goals. 6. Training to be provided but should include minimum payment/fee from industries and this
can be increased after industries get savings from the implementation of measures from training programmes.
7. Initiative such as Ecoprofit, Green Chemistry, Energy Efficiency will be a great idea for
pharmaceuticals industries.
8. Training is required for changing the mind sets of the industry, for example, savings could be made from recycle of wastes or energy efficiency.
9. Training and information/knowledge is very important. There is need for training for
practicality in implementation. DoP is doing a good job by addressing these issues. Case studies should be show cased and training provided to group of similar companies so that effective solutions can be identified and quickly implemented.
10. Arranging of such seminars will be waste if not attended by responsible persons form the industries. Most of the people attended today‟s seminar are 2nd or 3rd line people who are not capable of taking any decision. It should be ensured that in future these programmes are well attended. This will help in information sharing. Seminars with specific technical details should be arranged.
11. Training is required on waste segregation, solvent recovery and Environmental Management Systems.
12. Capacity building is required. Information/Knowledge:
13. Provide guideline online for the cost effective solutions to especially SME industries that
are willing to discuss/implement. 14. Information on case studies and their deep understanding will help implementation.
15. More information required on Ecoprofit.
16. Guideline is required for handling of wastes and their recycle.
17. Information/knowledge is important to keep updated. Information sharing between
companies will help resolve problems.
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18. Web portal required for information and knowledge sharing.
19. Knowledge of the employees should be improved. Awareness programmes should be arranged. Workshops arranged on case studies. Training is needed for understanding the gravity of critical issues and solving them.
20. Information is needed on case studies and international experiences.
21. Information on best available practices is needed on drying, solvent recovery, filtration,
new technologies keeping the industries using low end technologies. Workshops should be organised where companies with such technologies can show case their products.
22. Information is needed on next generation technologies and success stories of
implementation.
23. Information is required on Green Chemistry service provider companies and relevant technical publication.
24. Information is need on the web portal on: a) new technologies in the field of environment;
b) guidelines to deal with radioactive and hormone containing drugs, management of date expired goods.
25. Information is needed on the practices of the European companies and also on
benchmarking of technologies.
26. Solutions required for TDS (total dissolved solids) problem in effluents and disposal of salts.
Others:
» The Green Chemistry concepts can be of definite value to the pharma & bulk drug industry sector.
» Segregation of waste is essential part of the EMS.
» Energy Audits should be conducted to find out possibilities for energy efficiency and conservation.
» Day to day operations must be re-looked into for finding possibilities of energy efficiency.
» In the Green Chemistry segment, the service provider company can have a group approach thru‟ an Industry Association or Cluster wherein those manufacturing similar product can be targeted together for economising the service.
» Solvent recovery process can be improvised for better yields.
» Ecoprofit principles can be adopted for better operations and profitability.
» Further training can be provided to groups for further improvisation.
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5. CONCLUSIONS Based on the above feedback received and further from the open discussions in the concluding session, the following conclusions are drawn:
The topics addressed in the Awareness Programme were well received by the participants as is evident from the responses received.
There is a need to take up more Awareness Programmes and Training programmes. While the Awareness Programmes could be for 1-day, the Training Programmes could be designed for upto 3-days on specific topics such as Waste Water Management, Waste Management, Waste Segregation, Solvent Recovery, Green Chemistry, Ecoprofit, Energy Conservation etc. The participants preferred short duration training programmes for upto 3-days instead of longer durations. The training courses could be offered in modules and announced in advance with timelines so that the industries can plan their participation in advance.
For facilitating information on laws, rules, guidelines, case studies etc. as well for addressing to the queries of the industry on environment and hazard management, there is a need to create a dedicated website/web platform.
For facilitating environment & hazard management in the pharmaceuticals industry, further support of DoP is needed in the following areas, as detailed above in the responses from the participants:
» Facilitate corporate responsibility in environment protection: undertake, atleast once a year, a meeting/conference with the pharmaceuticals industry for setting targets/action plans for voluntary implementation by the industry.
» Facilitate effective environment management structures in industry: Issue guidelines for environmental management structures in the pharmaceuticals industry and make available necessary training.
» Introduce attractive environment management tools: Identify and promote environment management tools such as environmental audit, energy audit, CDM, cleaner production, Ecoprofit etc.
» Facilitate Capacity Building in industries including organising awareness
programmes and training programmes.
» Other areas of DoP support required are for facilitating setting up of new pharmaceuticals industries especially in the SME sector, setting up benchmarks, facilitating implementation of environmental policies etc.
^^^^
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Annexure I
List of Participants
No. Name Designation Company Address Tel No Fax No Mobile Email
1 Mr. M. D. Soni Abhilasha Pharma Pvt. Ltd
2 Mr. Ashwani Sood Director – Ankleshwar Site
Aventis Pharma Limited
3501, 3503-15, 6310 B-14 GIDC Estate Ankleshwar- 393002
02646 – 668414 / 668415
02646 251679
9978902628 [email protected]
3 Mr. Chandresh Desai
Associate Director – Engineering (Pharmaceuticals)
Aventis Pharma Limited
3501, 3503-15, 6310 B-14 GIDC Estate Ankleshwar - 393002
02646 – 668414 / 668415
02646 251679
9824113430 [email protected]
4 Mr. Nikhil Raval HSE, Asia Pacific & Japan
Aventis Pharma Limited
3501, 3503-15, 6310 B-14 GIDC Estate Ankleshwar - 393002
02646 – 668414 / 668415
02646 251679
9825084567 [email protected]
5 Mr. Praful Thakkar
Cadila Healthcare Ltd
Block NO 31 Dhabasa Ta Padia Vadodara
02662-244411/244412
02662-244243
9662523911 [email protected]
6 Mr. Darshan Trivedi
Cadila Healthcare Ltd
Block NO 31 Dhabasa Ta Padia Vadodara
02662-244411/244412
02662-244243
7600016484 [email protected]
7 Dr. Snehal Patel Asst. Manager-Production
Chiron Behring Vaccines Pvt. Ltd.(A Novartis Group Company)
3502, GIDC Estate, P.B.NO.94 Ankleshwar - 393002
02646-252155
02646-253078
9427816788 [email protected]
8 Mr. Nirav Shah Executive-Engineering
Chiron Behring Vaccines Pvt. Ltd.(A Novartis Group Company)
9377586095
9 Mr. V K Singh Manager Danopharm Chemicals Pvt. Ltd
C-1/7131, GIDC Estate Ankleshwar - 393002
02646-223542/329742
02646-251879
9328254050 [email protected]
10 Mr. Dinesh Patel Managing DAXESH Plot No. 4715 & 4716 02646 - 02646 – 094268 00005 admin@daxeshpetroche
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Director Petrochem Pvt. Ltd. GIDC Estate Ankleshwar - 393002
252083 252083 m.co.in
11 Mr. Atul B. Patel Dolphin Chem
12 Mr. C B. Thakore MG Partner Environ Engineering Co
864/B/3 GIDC Industrial Estate Near G.C.E.L, Makarpura Vadodara - 390010
0265-2643870 / 6536670
0265-2653458
9825008442 environ@environengg. com
13 Mr. S.M. Vakil Sr. Executive(P&A)
Euphoric Pharmaceuticals (P) Limited
A1/173, GIDC Estate Ankleshwar - 393002
02646-251502
02646-251327
9998411002 [email protected]
14 Mr G.A. Sodagagar
MAINT. INRCHAG
Euphoric Pharmaceuticals (P) Limited
A1/173, GIDC Estate Ankleshwar 393002
02646-251502
02646-251327
98253 33520 [email protected]
15 Mr Manoj Kumar Dwidedi
DGM QA/QC Galpha Laboratories Ltd
A1 6104/3, GIDC Industrial Estate Ankleshwar 393002
02646-220223
02646-238751
9377510274 [email protected]
16 Mr Bhavesh M Shah
Project Officer-Env
Gujarat Industrial & Technical Consultancy Organisation (GITCO) Limited
“GITCO HOUSE”, Opp: Sardar Patel Stadium, Stadium Road, Navrangpura Ahmedabad - 380009
079-26565333
079-26565279
9428603417 [email protected],[email protected]
17 Mr Mehul R Patel Gujarat Industrial & Technical Consultancy Organisation (GITCO) Limited
“GITCO HOUSE”, Opp: Sardar Patel Stadium, Stadium Road, Navrangpura Ahmedabad - 380009
079-26565333
079-26565279
18 Mr M.V Bhagwat Works Manager Gujarat Organics Limited
Plot No. 127/1, Industrial Estate GIDC Estate Ankleshwar 393002
02646 – 222170 / 225870
02646 -251787
9227524201 [email protected]
19 Mr S K Mehta Q. C. Manager ICPA Health Products Limited
286/287, GIDC Estate Ankleshwar 393002
02646 221915
02646 25178
9428321910 [email protected]
20 Dr A K Bansal JNP Products 748/1 GIDC Estate Dist Bharuch
02645-226921
02645-226921
9662011315 [email protected]
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Jhagadia
21 Mr Vikesh Agarwal
JNP Products 748/1 GIDC Estate Dist Bharuch Jhagadia
02645-226921
02645-226921
22 Mr Biji Varghese DGM-Admin & Liaison
Lupin Ltd 124 125 GIDC Estate Ankleshwar 393002
02646 –304404
9925090181 [email protected]
23 Mr K R Patel Sr. Manager - Environment
Lupin Ltd 124 125 GIDC Estate Ankleshwar
02646 –304404
9227430417 [email protected]
24 Mr Kumar Makadia
Director Maksons' Fine Chem Pvt. Ltd
327 GIDC Estate Ankleshwar 393002
02646 -222410 / 02646 -221054
250345 9825037465 [email protected]
25 Mr Ramesh Chodvodia
Prudence Pharma Chem
Plot No 7407 GIDC Estate Ankleshwar 393002
02646-222825
02646-222824
9825205460 [email protected]
26 Mr Hemant K. Shah
Director Reine Chemicals Pvt. Ltd.
Plot No.- 5901 GIDC Estate Ankleshwar 393002
02646 – 224873, 239556
02634 - 262393
94268 89699 [email protected]
27 Mr Dipak D Patel Partner Sagar Chemicals Plot No.:- 7415 G.I.D.C. Estate Ankleshwar 393002
(02646) 220058
(02646) 239391
9428721780 [email protected]
28 Mr Deelip H. Kalugade
Manager Samrat Pharmachem Limitd
A2/3444-45 OPP. PCI PHASE 4, GIDC Estate Ankleshwar 393002
(02646) 220774
( 2646) 251291
9377959861 [email protected], [email protected]
29 Mr Hiren Patel Sodar Industries
30 Mr Paras P. Patel Supernova Intermediates Pvt. Ltd
Plot No.1212, Phase III, GIDC Estate Ankleshwar 393002
02646-250212
9712133111
31 Ms Priti Joshi Managing Director
Surya Organics & Chemicals
6722, 6706 G.I.D.C. Estate Ankleshwar 393002
2646-226654
2646-238189
94285 11106 [email protected]
32 Ms Sapna Panchal
Process Engineer Surya Organics & Chemicals
6722, 6706 G.I.D.C. Estate Ankleshwar 393002
2646-226654
2646-238189
99250 68026 [email protected]
33 Mr S B Upadhyay Proprietor Tapan Enviro care s-15 James Plaza Square
02646-225538
9824114116 [email protected]
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Asian Pain Chowkdi, GIDC Estate Ankleshwar 393002
34 Mr Sanjay Tavethia
vaikunth Chemicals Pvt Ltd
408/485, Near Fire Station Panoli Ankleshwar 393002
02646-272289
02646-272286
9879551919 [email protected]
35 Mr K P Salvi Vakpati Chemicals
36 Mr Hetal Patel Vihita Bio-Chem Pvt. Ltd
37 Mr Rajesh Pattani Vihita Chem Pvt. Ltd
305 GIDC Industrial Estate Ankleshwar
02646-250224/225980
02646-250124
9909945372 [email protected]
38 Mr Subodh Kumar Wockhardt Ltd 138-GIDC Estate Ankleshwar 393002
02646-661444/1501
02646-661555
9714755221 [email protected]
39 Mr C B Mehta GM J B Chemical 128/1, GIDC, Indl.Area, Ankleshwar 393002
02646-220099/251368
250117 9998014353 [email protected]
40 Mr G P Rajput Executive Hemani International Pvt Ltd
Plot NO.3207/A & B, 3208/1 & 2, GIDC Estate Ankleshwar 393002
02646-250627/226195
227554 9328124007 [email protected]
41 Mr Ajay Chandak Lyka Labs Ltd 9904111477
42 Mr M N Pramer Dy GM (P & A) Lyka Labs Ltd 4801/B, GIDC Industrial Estate, Ankleshwar 393002
02646-2250549/221422
02646-250692
9824703860 [email protected]
43 Mr P Inamdar DY GM Bakul Pharma Plot No.6202, Ankleshwar Ind. Area, GIDC Estate Ankleshwar 393002
02646-252035/221582
02646-250294
9724661666 [email protected]
44 Mr Ashwin Patej Norris 98243521189
45 Mr Jatin D Shah Finornic Chemicals Plot No.6234, GIDC Estate Ankleshwar 393002
02646-250177/251792
02646-251520
9824115465
46 Mr J I Senil Heubach Colour 9879106002
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47 Mr Bhadresh Patel
Sr Mgr-Env Heubach Colour Plot No.9002-9010, Phase VI, G.I.D.C Estate. Ankleshwar
02646-251623/252160
02646-250343
9909024495 [email protected]
48 Mr K V Singh Glenmark 9979840683
49 Mr Bhargav M Soni
Abhilasha Pharma Pvt. Ltd
1408,1409, GIDC Estate Ankleshwar 393002
02646-645395/220904
02646-227426
9227588255 [email protected],[email protected]
50 Mr Hiren A Chaudhuri
Director Abhilasha Pharma Pvt. Ltd
1408,1409, GIDC Ankleshwar 393002
02646-645395/220904
02646-227426
9825093778 [email protected], [email protected]
51 Mr M I Mirza K A Malle Pharma Ltd
9824727456
52 Mr N A Shah Env Engineer GPCB, Ankleshwar 222933
53 Mr Sanjiv Vaijanapurkar
Dy Env Engineer GPCB, Ankleshwar 1501, GIDC Estate Ankleshwar 393002
02646-222933
02646-222932
222933
54 Mr H S Baraija SSA GPCB, Ankleshwar 222933
55 Mr Vital Patel Vihita Chem Pvt. Ltd
56 Mr Jignen Patel Partner Shree Avani Pharma
9773812606
57 Ms Punam Rathod
GCPC 9427614949
58 Mr Ashok Bhai M/s Ashok Pharma chem.
9825655795
59 Mr. Mahesh Patel Shree Avani Pharma
Shed No. J/1204, GIDC Industrial Estate Ankleshwar 393002
02646-222364
02646-223486
9824125040 [email protected], [email protected]
60 Mr. Kanak Shah Manager Maintenance
Bakul Pharma Pvt.Ltd.
Plot No.6202, Ankleshwar Ind. Area, GIDC Estate Ankleshwar 393002
02646-252035/221582
02646-250294
9426376540 [email protected]
61 Mr. Manoj V Bhagwat
Works Manager Gujarat Organics Ltd.
Plot No.127/1, Industrial Estate, GIDC Estate
02646-222170/ 225870
02646-251787
9227524201 [email protected]
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Ankleshwar 393002
62 Dr. V S Changani Pranami Drugs Pvt Ltd
Plot No.7209, GIDC Ind.Estate, Ankleshwar 393002
02646-222738
02646-222752
9426800060 [email protected],[email protected]
63 Mr. Digvijay Thakore
Sr.Executive - ESH
Alkem Laboratories Ltd.
At. Naugama on N.H.No.8, Mandva - 393010
02646-284407
9979885802/9979885803/9099036066
64 Mr. Mahesh Patel Hon. Gen.Secretary
Ankleshwar Industries Association
Plot No.618-619, GIDC Industrial Estate, Ankleshwar 393002
02646-221000/222000/253102
9824125040 [email protected]
65 Mr. R B Patel Technical Director Dynemic Products Ltd.
Plant-I, 6401, GIDC Estate Ankleshwar 393002
02646-250517/224671
02646-252767
66 Mr. Jitendra B. Chaudhari
Relationship Officer
Newreka Green Synth Technologies Pvt. Ltd.
405, Mastermind IV, Royal Palms, Aarey Colony, Goregaon(East) Mumbai
022-28791835/28791275
022-28794790
9987580152 [email protected]
67 Mr. Krishna Dave Public Relationship Officer
Newreka Green Synth Technologies Pvt. Ltd.
405, Mastermind IV, Royal Palms, Aarey Colony, Goregaon(East) Mumbai - 400065
022-28791835/28791275
022-28794790
8976091835 [email protected]
