ENVIRONMENTAL REPORT 2019 REPORT 2018 · 2019-06-11 · 5.0 % Indomobil Sukses Internasional Tbk 2.5 % Sumitomo Corporation ... Before Lloyds audit, we do internal audit. ... And

ENVIRONMENTAL REPORT 2018

ENVIRONMENTAL

REPORT 2019

PT Sumi Rubber Indonesia

01 SURINDO Environmental Report 2019

• Integrity & Soundness

(Compliance)

(Safety First)

(Environment

Awareness )

• Customer First

• 2G

• Scientific Approach

• Continuous

Improvement

• Inter-personal Concern

• Face to Face

Communication

• Horenso

- Reporting

- Information

- Discussion

• Break the status quo

with critical thinking

• Benchmarking

INTEGRITY &

SOUNDNESS COMMUNICATION

DEDICATION TOLONG TERM GOAL

PERSONAL

DEVELOPMENT

Let’s make “SURINDO WAY” as the basic

Phylosophy at our Company

THE SRI WAY


SURINDO Environmental Report 2019 02

I. Company Profile…........................................................3

II. Company Policy…………………………………………………………………………………………...4

III. Environmental Policy…………………………………………………………………………………..5

IV. Structure Organization……………………………………………………………………………..6

V. Certificate of ISO 14001 : 2015………………………………………………………….7

VI. Environmental Program and Activities :………………………………………………..8

1. Perfect Zero Emission Programs……………………………………………………….9

2. Monitoring and Measuring…..…………………………………………………………….10

3. Energy Saving……..……………………………………………………………………………….11

4. CO2 Reduction..………………………………………………………………………………………12

5. Industrial Waste Reduction………..…………………………………………………..13

6. Naphtha Reduction……………………………………………………………………………….14

7. Water Usage Reduction……….………..………………………………………………..15

8. Environmental Audit and Inspection……………………………………………….16

9. Plantation Activities…………………………………………………………………………….18

10. Training Activities……………………………………………………………………………..19

11. CSR Activities……………………………………………………………………………………..20

12. Other Activities……….………………………………………………………………………..23

VII. Awards and Certificates…..…………………………..……………………………………….24

Contents

Status : Foreign Capital Investment

Capital Share : 72.5 % Sumitomo Rubber Industries Ltd

10.0 % Sumitomo Electric Industries Ltd

10.0 % IMG Sejahtera Langgeng

5.0 % Indomobil Sukses Internasional Tbk

2.5 % Sumitomo Corporation

Area Business : Manufacturing and Sales for Tire and Golf Ball

Market : Tire for Export 60 % and

Domestic 40 % ( OE = 14 %, Replacement = 26 % )

Golf Ball for Export 100 %

Number of Employees : 3532

Office : Wisma Indomobil , 12th Floor

Jln.MT Haryono Kav.8

East Jakarta – Indonesia

021 – 851 2561

Factory : Kota Bukit Indah Blok H Sektor I A

Indotaisei Industrial Estate

Cikampek, Kab.Karawang, West Java - Indonesia

0264 – 351 346, 351 347



I. Company Profile


“ GO FOR NEXT “

Increasing of sensitivity and accomplished

that must be achieved in any case “

1. LET’S IMPLEMENT SURINDO WAY AND

ACCOMPLISH THE BETTER DEVELOPMENT

2. LET’S STRENGTHEN AGAIN THE PRODUCTIVITY,

MARKETING ABILITY AND INCREASING

PROFITABILITY

3. LET’S CREAT THE HEALTHY WORK AREA

AND GOOD CULTURE

JANUARY 2019

TOSHIO KOYAMA

PRESIDENT DIRECTOR


II. Company Policy


PT Sumi Rubber Indonesia as tire and golf ball factory was determined to create,

preserving and protect the environment that clean and healthful with the way

control as well as prevention efforts of environmental impact steady.

To embody the determination of the above, the company set environmental policy as

follows :

1. To obey all regulation, government regulation and fulfillment environment

rules standard as which have listed in the PROPER (Performance of company’s

ratings in managing the environmental).

2. To determined goals and objectives of the field environmental examines

periodically.

3. To increase awareness about the activity of understanding and environmental

friendly in accordance with the guideline ISO 14001 to all employees,

contractors and suppliers.

4. To reduce or change the resources and energy to minimize the impact of the

environment as the adaptability on climate change as well as the protection of

biodiversity and ecosystem.

5. To improve continuous the Environment Management System to be better

performance.

The Policy is made to be carried out by all employees, contractors and suppliers of

PT Sumi Rubber Indonesia.

January 2019

TOSHIO KOYAMA

President Director


III. Environmental Policy

Environment Committee has responsibility to report environmental activities to the President Director as a Committee Chairman. Coordinator and sub coordinator implement the programs and get suggestion from advisor. Environment Committee have representative in each department, which have responsibility to control the implementation of environmental progress in this area. This organization structure shows that the management has high

commitment of environmental programs.



IV. Environment Committee Organization Structure

Board of Director

S & E Division Head

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As a manifestation of our commitment in keeping the environment aspect in good condition. We have implement the Environmental Management System (EMS) consistently and we have obtained the certificate of ISO 14001 since 2003 version 2004 and in October 2016, already

obtained ISO 14001 version 2015.


V. Certificate of ISO 14001


PT Sumi Rubber Indonesia always keep factory condition clean and healthy by conduct some programs and activities. Environmental programs are Implemented through following activities : 1. Perfect Zero Emission Program 2. Monitoring and Measuring 3. Energy Saving 4. CO2 Reduction 5. Industrial Waste Reduction 6. Naphtha Reduction 7. Water Usage Reduction 8. Environmental Inspection & Audit 9. Plantation Activities 10. Training Activities 11. CSR Activities

12. Others


VI. Environmental Programs and Activies


Perfect Zero Emission is the activity by involve all employees to prevent waste of company to pollute the environmental surrounding. Perfect Zero Emission means that all effect to control and monitor waste which didn’t have effect land field and has achieved excellent until index zero and already achieved Perfect Zero Emission since August 2008.


0.00

0.20

0.40

0.60

0.80

1.00

1.20

1.40

1.60

1.80

2.00

Since August 2008 achieved “ Perfect Zero Emission “

2004 2005 2006 2007 2008 2009 2017

0.00 0.00

%

1.89

0.87

0.60

0.41

0.29

2010 2011 2012 2013 2014 2015 2016

0.00 0.00 0.00 0.00 0.00 0.00 0.00

VI.1. Perfect Zero Emission Program

2018

0.00


Objectives of monitoring and measuring activities are as follow : 1. Provide friendly environmental condition for employees based on the existing regulation from

government. 2. Anticipate and prevent any kind of condition which have potential to may give bad impact to

the employees. 3. Fulfill the requirement of environmental regulation or condition that applied from the

government and continue up to date with the newest regulation. Monitoring and measuring aspect are as follow : 1. Measuring emission of plant chimney 2. Measuring of noise level 3. Measuring of water pollution 4. Measuring of air ambient ( chemical in air ) 5. Measuring emission of factory vehicle ( motora, forklift and company car )


VI.2. Monitoring and Measuring

STD Min Max Avg Remark

SOx at Boiler mg/m3 150 2.1 12.0 7.2 OK

NOx at Boiler mg/m3 650 15.6 62.0 33.3 OK

BOD mg/L 150 21.0 42.0 31.3 OK

COD mg/L 300 68.8 138.1 93.1 OK

SS mg/L 400 2.5 3.3 2.8 OK

PH - 6 - 9 7.0 8.3 7.7 OK

Oil Content mg/L Max 10 0.77 0.78 0.77 OK

ITEM

Discharge

to Air

ENVIRONMENT DATA YEAR 2018

Discharge

to Water


Energy saving activity is the real contribution from PT Sumi Rubber Indonesia for global environmental program to conserve the environment and involve all employees and contractor to succeed this program.


VI.3. Energy Saving

0.000

0.100

0.200

0.300

0.400

0.500

0.600

0.700

2016 2017 2018

0.498 0.498

0.481 0.481

0.471 0.469

KL/Ton = Target

= Actual

G

O

O

D


CO2 Reduction is our commitment to support reducing global warming by reduce CO2. There are some activities to reduce CO2 as follows :

1. Continue use natural gas for Co-gen. 2. Reduce electric consumption by remove

N2 process at factory 3. Change gasoline to battery system for some factory vehicle 4. Unified lighting by using LED type 5. Change pump & motors with better efficiency 6. Renewal transformer with energy saving type


VI.4. CO2 Reduction

0.000

0.050

0.100

0.150

0.200

0.250

0.300

0.350

0.400

0.450

0.500

= Target

= Actual

Ton C/Ton

0.386 0.386

0.373

0.372

0.365 0.362

2016 2017 2018

G

O

O

D


We have activities to reduce industrial waste by do recycle waste in the outside company. We separate waste by category and it is very effective for waste disposal management system.


VI.5. Industrial Waste Reduction

0.00

0.50

1.00

1.50

2.00

2.50

3.00

3.50

4.00

4.50

5.00

2016 2017 2018

3.13 3.13

3.02 2.94

2.87 2.82

= Target

= Actual

Ton /Ton

X10 -3

G

O

O

D


In the tire manufacturing process , we use naphtha (organic solvent), for solution process and tire cleaning , but also we continue to reduce naphtha consumption. Based on SRI target reduce 2% compare to last year. In additional, we also use the material water base to reduce use of naphtha or dangerous material and easy burning.


VI.6. Naphtha Reduction

0.00

1.00

2.00

3.00

4.00

5.00

6.00

7.00= Target

= Actual

Kg /Ton

3.86 3.74

3.63 3.51

3.44 3.45

2016 2017 2018

G

O

O

D


In the tire manufacturing process, we use industrial water for primary process and curing tire, related water usage we have several activities to reduce water consumption with target from SRI is reduce 3% compare to last year. One methode to reduce water usage by utilize the rain water. In 2017, Surindo already built the 3rd rain water installation.


VI.7. Water Usage Reduction

0.00

1.00

2.00

3.00

4.00

5.00

6.00

7.00

8.00

9.00

10.00

11.00

12.00

2016 2017 2018

= Target

= Actual M3 /Ton

10.30 10.17

9.87 9.48

9.29 8.89

G

O

O

D


PT Sumi Rubber Indonesia ensure complying the rules of the environmental regulation by carried out the audit from Lloyds International Register every year. Before Lloyds audit, we do internal audit. During Lloyds audit until now we have result that all government regulation were complied by us well.


VI.8. Environmental Audit and Inspection


Beside that, we also follow SRI-G annual Audit schedule with auditor Mr.Otsuki. The purpose of audit is to make sure that PT Sumi Rubber Indonesia complied the environmental regulation of Indonesia.


VI.9. Environmental Audit and Inspection


We take planting trees in opened area and make the garden on the empty area more beautiful. So, will make employees to be comfort, health and to be happy.


VI.10. Plantation Activities



VI.11. Training Activities

In 2018, we conduct training Fire drill for preparation emergency situations at factory. And as to coach is fire department karawang region.Training started by theory at classroom, continue to practice at field.

1st Semester 2018 2nd Semester 2018

Area Karawang,Purwakarta, Cikampek

Purwakarta,Karawang

Frequency 9X 19X

Houses 5.200 9.400


Fogging

Purpose : To prevent the disease dengue fever who often occured in tropical areas is caused by mosquitoes aedes aygepty.


We have continued Fogging since 2012, this activity routine almost every week because of employees request for people to do fogging in their residence.

VI.12. CSR Activities

0

5000

10000

15000

20000

25000

2012 2013 2014 2015 2016 2017

2,000 3,600

7,050

11,850

19,510

11,750

= Total of House

2018

14,600

1st Semester 2018 2nd Semester 2018

Area Canteen Canteen

Frequency 5X 10X

Participant 181 Persons 342 Persons


Blood Donation

We have already done blood donor since 2008, and we do every 3 months, but from 2010 we conducted every month and involved contractors participant.

Purpose : Continue to prepare blood stock for the Red Cross Organization when there are people who need a blood transfusion.


CSR Activities

0

100

200

300

400

500

600

= Total of People

105 118

412

505 478 480

437

493 477 497

2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018

523

Date March 1st , 2018

Venue Desa Pandansari, Kec. Kaliwlingi Brebes, Central Java

Participant 50 Companies


Mangrove Plantation

This year we still do planting 2,000 mangrove trees and join together with other companies at the Desa Pandansari, Kec.Kaliwlingi, Brebes, Central Java. We continue doing the routine activity ( Mangrove plantation ) every years since 2009.


Purpose : To help reduce abrasive at beach scrape the mainland.

CSR Activities

Donation 1 Donation 2 Donation 3

Date May 31st, 2018

Oct 23th, 2018

Dec 4th, 2018

Venue Rawa gempol wetan,Cilamaya Karawang

SDN 02 Kalihurip, Karawang

Tegal Urung, Cilamaya Karawang

Participant 75 Persons

580 Students 60 Persons

Others Activities


Extra activity of CSR routine, we do donation food and used good clothing . This activity we do every year, and we choose priority area is near around factory.


Purpose : To help alleviate difficult to live a poor and help people factory around.

CSR Activities

PT Sumi Rubber Indonesia successful to got ISO 14001-2015 (New version) Certification from Lloyds register in October 2016. This certification indicated that PT Sumi Rubber Indonesia has excellent commitment to maintain good environmental management.


PT Sumi Rubber Indonesia got award from Indonesian Red Cross organization to contribution towards the availability of blood in Indonesia.


VII. Awards and Certificates

Yan Uripandra

[email protected]

Yohanis Untung

[email protected]

Zuhendri Mukhtar

[email protected]

Prepared by :

ENVIRONMENT TEAM

Documents

ENVIRONMENTAL REPORT 2019 REPORT 2018 · 2019-06-11 · 5.0 % Indomobil Sukses Internasional Tbk 2.5 % Sumitomo Corporation ... Before Lloyds audit, we do internal audit. ... And