11
LABTECHMODULAR.COM EPC FLEXIBLE WORK-LIFE SOLUTIONS ABU DHABI I DUBAI I ABERDEEN I SINGAPORE I PERTH

EPC - Labtech Services Ltd · 5 EPC 6 Living Quarters ... installation and sup-port across our broad range of products ... Pipenet Standard and Spray/Sprinkler,

  • Upload
    vocong

  • View
    221

  • Download
    1

Embed Size (px)

Citation preview

Page 1: EPC - Labtech Services Ltd · 5 EPC 6 Living Quarters ... installation and sup-port across our broad range of products ... Pipenet Standard and Spray/Sprinkler,

L A B T E C H M O D U L A R .C O M

E P C

F L E X I B L E WO R K- L I F E S O LU T I O N S

ABU DHABI I DUBAI I ABERDEEN I SINGAP ORE I PERTH

Page 2: EPC - Labtech Services Ltd · 5 EPC 6 Living Quarters ... installation and sup-port across our broad range of products ... Pipenet Standard and Spray/Sprinkler,

PRODUCTS AND SERVICES Modular Buildings

Modules for Hazardous Areas Ex WorkshopsLaboratoriesDriller Control Rooms Wireline / Slickline UnitsSafe Area Land-Based Modules Marine Certified AccommodationBlast Resistant ModulesCustomised Modules – Project Specific G4 Series - Globally Compliant Modules

EPC

Living QuartersTechnical Buildings E-house Control RoomsSkid PackagesTrailer Mounted Packages

Modular Hire

Engineering ModulesWorkshop ModulesAccommodation ModulesModular TLQ ProjectsUtility ModulesNon Rated Office ModulesG4 Series - Globally Compliant Modules

Service, Maintenance and Spare Parts

Commissioning, Maintenance and Emergency Call OutFire & Gas and InstrumentationElectrical and HVACDoors, Windows and ArchitecturalRefurbishmentFleet Management SolutionsSpare Parts

Drilling, Testing and Production

Drilling:UBD and MPD PackagesMud Tank SystemsDrilling ManifoldsBurner Heads Burner BoomsFlaresPiping PackagesTrailer Mounted Packages

Testing:SeparatorsSurge TanksWater Bath HeatersSteam Heat ExchangersTanks (Gauge, Frac, API Storage)Burner HeadsBurner Booms FlaresOil & Gas Diverter ManifoldsChoke Manifold, SSV and Data HeadersKnock Out DrumsHigh Pressure PipingSteam BoilersTrailer Mounted PackagesSand Management Packages

Early Production Facilities: Crude Oil Production FacilitiesGas Compression and Dehydration FacilitiesProduced Water Treatment Facilities

Process Equipment Packages:Gas Conditioning SkidsPig Launchers and ReceiversProduced Water Treatment PackagesOil and Gas Metering SkidsMulti Select Manifold SkidsChemical Injection PackagesPressure Reduction Skids

1T A B L E O F C O N T E N T S

TABLE OF CONTENTS

2 Company Profile

3 Global Footprint

4 Engineering Capability

5 EPC

6 Living Quarters

8 Offshore Refurbishment

10 Technical Buildings

11 E-Houses

12 Control Rooms

13 Skid Packages

14 Trailer Mounted Packages

15 Service, Maintenance and Spare Parts

16 Certification

Page 3: EPC - Labtech Services Ltd · 5 EPC 6 Living Quarters ... installation and sup-port across our broad range of products ... Pipenet Standard and Spray/Sprinkler,

D u b a i A b u D h a b i A l Q u o z J e b e l A l i A b e r d e e n S i n g a p o r e

A global company with local support

GLOBAL FOOTPRINT

From arctic conditions or remote jungle locations to harsh offshore facilities and aggressive desert environ-ments, Specialist Services Group provides world-class products and services that you can rely on through our strategically positioned offices and facilities.

LABTECH Services LimitedAberdeen, UKOffice space, manufacturing and storage53,000 sq ft

Specialist Services Group Head OfficeDubai, UAEOffice space and training facilities14,800 sq ft

Centre of ExcellenceJebel Ali, UAEModular buildings manufacturing350,000 sq ft

Al Quoz Fabrication YardsDubai, UAEDrilling, testing and production manufacturing450,000 sq ft

Singapore Office and Storage YardSingaporeModular hire storage and maintenance7,500 sq ft

1,334,400 sq. ft. of support and manufacturing facilities in eightinternational locations

Mussafah Modular Hire YardAbu Dhabi, UAEModular hire manufacturing and storage38,800 sq ft

Mussafah Manufacturing YardAbu Dhabi, UAEEPC manufacturing420,300 sq ft

Your reliable partner for engineering and manufacturing

C O M PA N Y P R O F I L ESpecialist Services Group

Specialist Services Group is a global sup-plier of modular buildings and packaging solutions for people and equipment in the oil and gas and utility industries. Established in 1982 and with our head office in Dubai we have developed an international capability in design, engine-ering, manufacture, installation and sup-port across our broad range of products and services.

Our core strength comes from the diverse background and experience of our staff. With over 1,500 employees and truly so-lution orientated we are able to provide a number of cost effective, internationally compliant products to meet even the most challenging requirements of our clients. Over the last 33 years Specialist Services Group has developed into a highly resourced, responsive global com-pany with international facilities in Abu Dhabi, Dubai, Aberdeen, Singapore and Perth, from which we are able to support our clients’ requirements worldwide.

Labtech Services Limited

Labtech Services Limited is a Specialist Services Group company established in 1983 and is located in Aberdeen. Labtech specialises in the design, engineering and manufacture of offshore modular enclosures for people and equipment fully compliant with the stringent certi-fication demands of the offshore oil and gas industry.

2 C O M P A N Y P R O F I L E 3G L O B A L F O O T P R I N T

Page 4: EPC - Labtech Services Ltd · 5 EPC 6 Living Quarters ... installation and sup-port across our broad range of products ... Pipenet Standard and Spray/Sprinkler,

ENGINEERING CAPABILITY

At the core of our business is our extensive and detailed engineering capability. We provide multi-discipline engineering expertise from the teams based in our engineering centres in Dubai and Aberdeen, including structural, architectural, mechanical, HVAC, process, electrical and instru-mentation. Our experienced engineers provide innovative solutions with global compliance for every product designed, with services including detailed engineering, site survey, site supervision, pre-commissioning and commissioning, 2D dra-wing and 3D modelling, as well as FEED studies.

Providing our clients with products that perform to the highest industry standards we are speciali-sed in engineering services including stress analy-sis, risk assessment, in-place analysis, lifting ana-lysis, weighing analysis, transportation analysis, thermal design, heat load calculations and much more. Our state of the art engineering software includes AspenONE, AutoCAD Mechanical and P&ID, CADWorx, Carrier HAP4.5, Compress, PDMS, Pipenet Standard and Spray/Sprinkler, PV Elite / Compress, SepCALC, STAAD/Pro V8i and Tekla.

Global compliance through engineering excellen-ce: ASME - U, U2, S stamps, CE Directives (ATEX, PED), ABS, BV, DNV, GL, LR, USCG, IEC, IECEx, ILO (MLC), IMO (SOLAS, MODU, CSC, FTP, FSS, SPS), National Board NB and R stamps, NORSOK and others.

4 E N G I N E E R I N G

Innovative expertise that delivers every time Innovative environments for living and working offshore

5E P C

EPC

Specialist Services is internationally recognised as an innovative provider of design, engineering and construction solutions for a wide range of buil-dings for the oil and gas market. We have devel-oped a number of solutions that ensure the cost effective and timely delivery of a variety of offsho-re and onshore buildings, including onsite support with engineering, procurement and management of living quarters and technical buildings and the turnkey delivery of single lift or modular solutions. Our extensive international experience in EPC projects ensures that Specialist Services Group provides a flexible resource that can be structured on a project specific basis to ensure the successful delivery and installation of buildings worldwide.

Our experts in design, engineering and construc-tion offer the oil and gas market turnkey modular systems or bespoke design and build installation solutions for the world’s most challenging projects. From our manufacturing and waterfront facilities in the UAE and UK, we support global requirements for onshore and offshore living quarters, techni-cal buildings, skid packages and trailer mounted packages.

Page 5: EPC - Labtech Services Ltd · 5 EPC 6 Living Quarters ... installation and sup-port across our broad range of products ... Pipenet Standard and Spray/Sprinkler,

LIVING QUARTERS

Specialist Services has an extensive engineering and design capability that can support a variety of Living Quarters solutions. These include inte-grated fabrication as part of the overall platform fabrication, to single lift block builds in our own facility and modular build for optimal transport and rapid installation.

Living Quarters for offshore applications are engi-neered and constructed to world class standards for people in the field with all the facilities of a five star hotel within the hazardous environments while still meeting stringent specifications and standards. Providing a safe environment offshore is manda-tory in the oil and gas industry. Therefore, we en-sure that our projects are driven with this in mind and the engineering, design and specification of materials is organised to ensure internationally compliant safe environments. Specialist Services can design and manufacture Living Quarters for any fire rating – A, H or J class fire rating.

What sets us apart is the flexible support we are able to provide our customers in executing their projects meeting international standards. Re-gardless of where the fabrication will take place around the world, we have a number of integrated solutions to enhance client specific project execu-tion requirements.

6 L I V I N G Q U A R T E R S

Safe and comfortable living environments offshore

Integrated solutions for client specific project requirements

7

COMPLETE SOLUTIONS

Specialist Services can provide a complete design, engineering, procurement, construction and installation provision to maximize our range of expertise and in house products and ensure the most cost effective and timely execution of your project. Our success comes from the ability to customise our project interface and activities with the requirements of our clients to ensure best on time commercial completion of these projects. One of the most challenging areas in the provisi-on of Offshore Living Quarters is the integration of additional structures on existing facilities. Specialist Services can cater to various client requirements – be it new living quarters, exten-sion of existing living quarters, temporary living quarters or refurbishments.

Specialist Services can provide a package of consultancy services, covering anything from design support to the full design and specificati-on / procurement of materials for the project. We can additionally provide project management expertise on site to assist you in the manage-ment of the construction and installation stage of the project with your workforce or approved subcontractors.

L I V I N G Q U A R T E R S

Page 6: EPC - Labtech Services Ltd · 5 EPC 6 Living Quarters ... installation and sup-port across our broad range of products ... Pipenet Standard and Spray/Sprinkler,

OFFSHORE REFURBISHMENT

Working in conjunction with major drilling contrac-tors and asset operators, we can provide extensive rig accommodation repair throughout the industry sector with full turnkey service, from minor works and upgrades to full refurbishment of existing living quarters and technical buildings.

These refurbishment services include replace-ments and upgrades of structural and architectural finishes, HVAC systems, electrical systems, fire and gas, telecommunication systems and all other replacements and upgrades that comply with the latest industry standards and offshore class regu-lations.

Typical areas designated for offshore refurbish-ment include:

• Accommodation units

• Offices and conference rooms

• Recreation areas

• Galley and cold / freezer rooms

• Mess rooms and restaurants

• Medical suites, sick bays and hospitals

• Workshops

• Wet rooms

• Corridors

8 O F F S H O R E R E F U R B I S H M E N T

From minor upgrades to full strip down and refurbishment

Added value and increased life-span of existing facilities

9

THE BENEFITS

We offer a complete and comprehensive solution for clients who wish to increase the life-span of their current fleet. With vast experience in design, manufacture and regulatory compliance require-ments for oilfield equipment, we have dedicated in-house management and execution teams at our premises in Dubai and Aberdeen.

Main benefits of offshore refurbishment services include:

• Increased life-span of your current fleet

• Providing more comfortable living and working environments for your employees

• Complete refurbishment execution offshore

• Upgrades for your current fleet

• Improved performance and functionality

• Changes in unit’s functionality

• Improved aesthetics

• Dedicated offshore teams

Based on our extensive knowledge and experience we work with our customers by adding value to ageing assets, prolonging asset life and improving living accommodation facilities for offshore per-sonnel. In addition to standard refurbishment, we can offer ATEX and CE marked upgrade packages on existing DNV 2.7-2 certified products to ensure that your fleet can be utilised on a global scale.

O F F S H O R E R E F U R B I S H M E N T

Page 7: EPC - Labtech Services Ltd · 5 EPC 6 Living Quarters ... installation and sup-port across our broad range of products ... Pipenet Standard and Spray/Sprinkler,

TECHNICAL BUILDINGS

Our in-house engineering and manufacturing re-sources give us the capability to provide a cust-omised solution to the most onerous of oil and gas specifications. From highly saliferous North Sea environments to the temperature extremes of the GCC and Russian petrochemical facili-ties we are experienced in delivering on-time solutions that not only enhance oil and gas field development but also protect life and assets. From HV switchgear to DCS systems we have over 30 years of experience in ensuring that your equipment will remain functioning in the most extreme, hostile surroundings on the planet.

Specialist Services has a market leading ability to provide blast rated, fire rated and non-rated buildings that securely house the most process critical electrical and electronic equipment.

All of our projects are designed to provide longevity and low maintenance service in the most demanding locations whilst meeting the necessary safety requirements for offshore use. Should the unforeseen happen, you can be assured that your equipment is in a building designed to comply with industry specific, class leading specifications to protect it from the potential outcome of an on-site fire, explosion or seismic event.

1 0 T E C H N I C A L B U I L D I N G S

Customized solutions with global compliance The perfect solution in problematic site access situations

1 1

E-HOUSES

Our welded steel plate construction in con-junction with a range of HVAC solutions – from standard split units to Zone I certified package HVAC – provides the most robust, packaged solution for your switchgear, UPS and other electrical equipment needs. Supplied to site as a fully connected and tested package, e-hou-ses are the perfect solution for sites where site access is problematic for climatic, security or personnel housing reasons. E-houses are equally well suited for use in both green and brown field applications both on and offshore.

Offshore applications are particularly demanding when it comes to providing a solution that is as weight efficient as possible. When traditional steel construction methods are too heavy for existing or new platform structures, Specialist Services has a range of solutions in aluminium and class leading steel construction methods that can help solve your project’s weight challenges.

T E C H N I C A L B U I L D I N G S

Page 8: EPC - Labtech Services Ltd · 5 EPC 6 Living Quarters ... installation and sup-port across our broad range of products ... Pipenet Standard and Spray/Sprinkler,

CONTROL ROOMS

Control Systems and DCS equipment can present some unique challenges, so should you require a pressurised module that is provided with a fire suppression system and HVAC with chemical fil-tration, our Control Rooms can be supplied with equipment from your approved manufacturer and managed by one of our team of dedicated Project Managers.  You can be assured that each Control Room provided by Specialist Services will meet the rigorous demands of the international regulatory bodies and related certification.

1 2 T E C H N I C A L B U I L D I N G S

Global compliance with a single point of contact Efficient and reliable power supply on site

1 3

SKID PACKAGES

Onshore and offshore oil fields, often located in remote areas with harsh geographic and climatic conditions, also happen to require large quantiti-es of electrical power. On site power generation, transmission and distribution is required in order to provide power to a wide range of equipment and processes. Specialist Services partners with some of the world’s leading electrical solution providers helping oil fields take up the power challenge. We have designed, engineered and manufactured Electrical Power Skids for industry leaders to provide reliable and efficient power on site through innovative and environmentally sound methods.

Be it Substation Modules or Electrical Skids, Specialist Services skid packages are complete integrated solutions that are manufactured and tested at our yard for installation in remote loca-tions. Dependent upon the installation location, Skid Packages may require characteristics such as Certified Fire Rated Walls, be required to ope-rate in an atmosphere that demands ATEX certifi-cation or have specialist HVAC requirements. All of these solutions form part of our core product offering in which construction methodologies are prior type approved.

S K I D P A C K A G E S

Page 9: EPC - Labtech Services Ltd · 5 EPC 6 Living Quarters ... installation and sup-port across our broad range of products ... Pipenet Standard and Spray/Sprinkler,

With the modularised, integrated solution con-cept developing within the oil and gas industry, trailer mounted solutions are fast becoming a go to answer when site access is problematic. The advantages that a Trailer Mounted Package brings, such as a ‘plug and play’ capability on site, ease of scalability, reductions in manpower and resources on-site, and shorter turnaround time for mobilisation and demobilisation, have made these completely integrated and tested mobile units a sought after solution.

Specialist Services capability of providing a complete integrated solution is based on our engineering expertise in Structural, Architectural, Electrical and HVAC disciplines and our ma-nufacturing capabilities. These include Structural Fabrication for Blast Rated walls/doors/modules, in-house architectural solutions for Fire Rated Buildings for both onshore and offshore applica-tions, GRP fabrication and testing of modules to the most stringent standards. We can also further work with you to standardise solutions that can reduce a project’s lead time, thus enabling you to establish a competitive differentiator.

1 4 T R A I L E R M O U N T E D P A C K A G E S

Complete integrated trailer mounted package solutions

TRAILER MOUNTED PACKAGES

Reducing your downtime in all global locations

1 5S E R V I C E , M A I N T E N A N C E A N D S P A R E P A R T S

SERVICE, MAINTENANCE AND SPARE PARTS

With dedicated Service and Maintenance teams located in Dubai, Aberdeen and Singapore we are perfectly positioned to meet the after-sales support demands of our customers in all global locations. Our industry leading Fleet Manage-ment System encompasses all aspects of service and maintenance works, certification, upgrades and spare part requirements of any of our pro-duct lines. The software also tracks and identi-fies failures with units through the unique ‘fault code’ analysis system and alerts customers of possible future failures and preventative measu-res before they occur.

To minimise costly downtime we stock a vast range of replacement parts and materials and client product specific kits. From fault diagnosis and repairs, routine service testing and inspec-tion, to refurbishment solutions, upgrades and modifications, we provide 24/7, 365 days a year global on call site service. Our services and maintenance team hold international certifica-tion, including maintenance and inspection of ATEX and IECEx equipment, F-GAS, REFCOM and IICL license.

Page 10: EPC - Labtech Services Ltd · 5 EPC 6 Living Quarters ... installation and sup-port across our broad range of products ... Pipenet Standard and Spray/Sprinkler,

CERTIFICATION

Top quality products and services are the cornerstone of our busi-ness. Our quality assurance process requires us to work in accor-dance to approved specifications, procedures and practices. We continually improve the competencies of people, quality of ma-terial and our processes to assure that the quality of end product meets or exceeds our customer requirements. Each job is executed with a keen attention to detail and unmatched professionalism.

Our QHSE management system is approved by Lloyd’s Register Quality Assurance to ISO 9001:2008, ISO 14001:2004 and OHSAS 18001: 2007.

We also hold national and international certifications which verify that our products and services meet the highest quality standards.

C E R T I F I C A T I O N

High quality and reliability

1 6 C O N T A C T

Always at your service

Specialist Services Holdings LimitedSpecialist Services Group Head office7th Floor Tameem House, Tecom, Al BarshaP.O. Box 2752, DubaiUnited Arab EmiratesTel: +971 4 4579500Fax: + 971 4 4579501Email: [email protected]

Specialist Services LLCCentre of ExcellenceJebel Ali Industrial Area #2P.O. Box 2752, Dubai, UAETel: +971 4 8164500Fax: + 971 4 8164501

Specialist Services LLCOperations & Fabrication YardAl Quoz Industrial EstateP.O. Box 2752, Dubai, UAETel: +971 4 3472646 Fax: +971 4 3472148

O.I.L. Engineering Middle East LLCA Specialist Services Group CompanyMussafah Industrial AreaP.O. Box 129226, Abu Dhabi, UAETel: +971 2 5074000Fax: +971 2 5515531

LABTECH Services LimitedA Specialist Services Group CompanyBlackness Road, AltensAberdeen, AB12 3LHUnited KingdomTel: +44 1224 337777Fax: +44 1224 337770Email: [email protected]

Specialist Services Holdings Limited – Abu DhabiMussafah Industrial AreaP.O. Box 3917, Abu Dhabi, UAETel: +971 2 5559686Fax: +971 2 5559369

Specialist Services Holdings Pte Ltd25 Loyang Crescent, Loyang Offshore Supply BaseBlock 103, Tops Avenue 1, #01-04Mail Box No. 5007, Singapore 508988Tel: +65 62149764Fax: +65 65460605

Specialist ServicesPerth, AustraliaToll-free number: 1300 889 243(within Australia only)Email: [email protected]: [email protected]

For general enquiries, please contact us at your local Specialist Services office or email us at [email protected].

For further information on our comprehensive range of after sales support solutions please get in touch with us at [email protected].

Page 11: EPC - Labtech Services Ltd · 5 EPC 6 Living Quarters ... installation and sup-port across our broad range of products ... Pipenet Standard and Spray/Sprinkler,

E P C

S P E C S E RV E .C O M

F L E X I B L E WO R K- L I F E S O LU T I O N S

ABU DHABI I DUBAI I ABERDEEN I SINGAP ORE I PERTH