APDD 487CJune 1997

XF/EP/HP/HXP 50 SE

PARTS LISTRECOMMENDED SPARES

Before installation or starting the compressor for thefirst time,this manual should be studied carefully toobtain a clear knowledge of the unit and of the dutiesto be performed while operating and maintaining theunit.

RETAIN THIS MANUAL WITH UNIT.This Technical manual contains IMPORTANT SAFETYDATA and should be kept with the air compressor atall times.

©INGERSOLL-RAND COMPANY

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AIR COMPRESSOR GROUPBONDED WARRANTY & REGISTERED START UP

WarrantyThe Company warrants that the equipment manufactured by it and delivered hereunder will be free of defects in

material and workmanship for a period of twelve months (see extended airend warranty) from the date of placingthe Equipment in operation or eighteen months (see extended airend warranty) from the date of shipment fromDavidson, NC, whichever shall first occur.The Purchaser shall be obligated to promptly report any failure to conformto this warranty, in writing to the Company in said period, whereupon the Company shall, at its option, correct suchnonconformity, by suitable repair to such equipment or, furnish a replacement part F.O.B.point of shipment, provid-ed the Purchaser has stored, installed maintained and operated such Equipment in accordance with good industrypractices and has complied with specific recommendations of the Company.Accessories or equipment furnished bythe Company, but manufactured by others, shall carry whatever warranty the manufacturers have conveyed to theCompany and which can be passed on to the Purchaser.The Company shall not be liable for any repairs, replace-ments, or adjustments to the Equipment or any costs of labor performed by the Purchaser or others withoutCompany’s prior written approval.The effects of corrosion, erosion and normal wear and tear are specifically excluded.Performance warranties are

limited to those specifically stated within the Company’s proposal. Unless responsibility for meeting such perfor-mance warranties are limited to specified tests, the Company’s obligation shall be to correct in the manner and forthe period of time provided above.

THE COMPANY MAKES NO OTHER WARRANTY OR REPRESENTATION OF ANY KIND WHATSOEVER,EXPRESSED OR IMPLIED, EXCEPT THAT OF TITLE, AND ALL IMPLIED WARRANTIES OF MERCHANTABILI-TY AND FITNESS FOR A PARTICULAR PURPOSE, ARE HEREBY DISCLAIMED.

Correction by the Company of nonconformities whether patent or latent, in the manner and for the period of timeprovided above, shall constitute fulfillment of all liabilities of the Company for such nonconformities whether basedon contract, warranty negligence, indemnity, strict liability or otherwise with respect to or arising out of suchEquipment.The purchaser shall not operate Equipment which is considered to be defective, without first notifying the Company

in writing of its intention to do so.Any such Equipment will be at Purchaser’s sole risk and liability.

Limitation or LiabilityThe remedies of the Purchaser set forth herein are exclusive, and the total liability of the Company with respect to

this contract or the Equipment and services furnished hereunder, in connection with the performance or breachthereof, or from the manufacture, sale, delivery, installation, repair or technical direction covered by or furnishedunder this contract, whether passed on contract, warranty negligence, indemnity, strict liability or otherwise, shall notexceed the purchase price of the unit of Equipment upon which such liability is based.The Company and its suppliers shall in no event be liable to the Purchaser, any successors in interest or any ben-

eficiary or assignee of this contract for any consequential, incidental, indirect, special or punitive damages arisingout of this contract or any breach thereof, or any defect in, or failure of, or malfunction of the Equipment hereunder,whether based upon loss of use, lost profits or revenue, interest, lost goodwill, work stoppage, impairment of othergoods, loss by reason of shutdown or non-operation, increased expenses of operation, cost of purchase of replace-ment power or claims of Purchaser or customers of Purchaser for service interruption whether or not such loss ordamage is based on contract, warranty, negligence, indemnity, strict liability or otherwise.

EXTENDED AIREND WARRANTYThe Ingersoll-Rand Company Rotary Screw Air Compressor that has beenfilled prior to its original shipment from Ingersoll-Rand Company with ULTRACOOLANT and which has been operated solely on ULTRA COOLANT there-after shall have its AIREND warranted for twenty four (24) months from thedate of placing the COMPRESSOR in operation or thirty (30) months from thedate of shipment, whichever occurs first.

Except for the above warranty period, the standard warranty provisions shallapply and the conditions outlined herein are understood to be a supplement tothe standard Ingersoll-Rand Company warranty.

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ROTARY SCREW AIR COMPRESSOR

This unit was purchased from

______________________________________________

______________________________________________

______________________________________________

Ingersoll-Rand Company reserves the right to make changes oradd improvements without notice and without incurring any oblig-ation to make such changes or add such improvements to prod-ucts sold previously.

No. of units on order:___________________________________

Customer Order No.:___________________________________

Ingersoll-Rand Co.Order No.:____________________________

For ready reference:Record the serial number and model number of your unit here.

Serial Number:________________________________________

Model Number:_______________________________________

TABLE OF CONTENTS

Safety and Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . .2Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3Intellisys/Starter Box/Control Piping (Full Voltage) . . .4,5Intellisys/StarterBox/Control Piping (Star-Delta) . . . . .6,7Starter Assembly Size 3 Full Voltage . . . . . . . . . . . . . .8,9Starter Assembly Size 4 Full Voltage . . . . . . . . . . . .10,11Starter Assembly Size 2 Star-Delta . . . . . . . . . . . . .12.13Starter Assembly Size 3 Star-Delta . . . . . . . . . . . . .14,15Starter Assembly Size 4 Star-Delta . . . . . . . . . . . . .16,17Major Components . . . . . . . . . . . . . . . . . . . . . . . . . .18,19Air Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20,21Inlet Assembly (Full Voltage) . . . . . . . . . . . . . . . . . .22,23Inlet Assembly (Star Delta) . . . . . . . . . . . . . . . . . . .24,25Heavy-Duty Air Filter Assembly . . . . . . . . . . . . . . . .26,27Separator Tank Assembly . . . . . . . . . . . . . . . . . . . .28,29Cooler Assembly-With Aftercooler . . . . . . . . . . . . .30,31Cooler Assembly-No Aftercooler . . . . . . . . . . . . . . .32,33Standard Enclosure Assembly . . . . . . . . . . . . . . . . .34,35Table - O-Rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36Recommended Spare Parts List . . . . . . . . . . . . . . . . . .37

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PARTS LIST

INTRODUCTION

GENERAL

This manual, which contains anillustrated parts breakdown, hasbeen prepared as an aid in identify-ing and ordering parts in theSSR compressor. All of the com-pressor parts listed in the partsbreakdown, are manufactured withthe same precision as the originalequipment.

Ingersoll-Rand Company servicefacilities and parts are availableworldwide.There are Ingersoll-Rand Company Branch Offices andauthorized distributors located inthe principle cities of the UnitedStates. In Canada, our customersare serviced by the CanadianIngersoll-Rand Company, Limited.There are also Ingersoll-RandCompany subsidiaries and authorized distributors located inthe principle cities throughout theworld.

DESCRIPTION

The illustrated parts breakdownillustrates the various assemblies,sub-assemblies and detailed parts which make up this particular SSRcompressor. A series of illustrationsshow each part clearly and in it’s

correct location relative to the otherparts in the illustration. Each parton an illustration is referenced witha number.The number, descriptionand quantity needed per assemblyis listed in numerical order on thefollowing pages.

OPTIONAL EQUIPMENT

Several optional accessories itemsare available for convenience orspecial application.These acces-sories have been selected as beingparticularly suitable for use on theSSR compressor.

For complete details on OptionalEquipment, contact your SalesRepresentative.

HOWTO USE THIS PARTSMANUAL

1. Turn to the Parts Section tolocate the desired illustrations.

2. Locate the part on the illustrationby visual identification and the ref-erence number.

3. Find the referenced number onthe Tabulated page, along with thePart Number and Description.

SERIAL NUMBER BREAK

When a part is changed and itdoesn’t supersede the previouspart this change must be docu-

mented by a serial number break.By using the last (6) of the serialnumber, as outlined below, thischange is recorded in the parts list.

> U96240 indicates part is usedon units up to and including serialnumber ending in U96240.

U96241 > indicates part is usedon units with serial number endingin U96241 or higher.

HOWTO ORDER PARTS

In order that all avoidable errors beeliminated when ordering parts,please specify the following:

1.The model number of the unit asshown on the Compressor DataPlate.

2.The serial number of the unit asshown on the Compressor DataPlate.

3.The form number of this manual.

4.The reference number, part num-ber, description and quantity need-ed exactly as listed.

5.The motor data code shown onthe motor data plate.

G0000 U 96 240OR

GN0000MANUFACTURED IN U.S.

YEAR OF MANUFACTURE

JULIAN DATE OF MANUFACTURE

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O-RINGS

Part Size/ TubeNo. Thread ID Width Size

39404157 7/16-20 0.351 0.072 1/439404132 9/16-18 0.468 0.078 3/839404165 3/4-16 0.644 0.087 1/239437074 7/8-14 0.755 0.097 5/839407531 1 1/16-12 0.924 0.116 3/439404173 1 5/16-12 1.171 0.116 139404140 1 5/8-12 1.475 0.118 1 1/439406996 1 7/8-12 1.720 0.118 1 1/239410279 2 1/2-12 2.337 0.118 2

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11.0 RECOMMENDED SPARE PARTS

Qty.Part Per

Compressor Part No. Unit Location or Use

Maintenance Kit 39692017 0 Maintenance Kit with Ultra CoolantUltra Coolant (5 Gal Container) 39433735 1 Fill 3.4 GallonAir Filter 39824115 1 Air Filter TubeCoolant Filter Element 39856844 1 On Coolant FilterSeparator Element 39831888 1 In Separator TankThermostatic Control Valve Element, 160°F 39412788 1 In Thermostatic Control ValveO-Ring, Thermo Control Valve Body 95022042 1 In Thermostatic Control ValveO-Ring Thermo Control Valve Element 95018420 1 In Thermostatic Control ValveThermostatic Control Valve 39476890 1 Between Cooler & FilterBlowdown Solenoid Valve 39136932 1 On Top of Tank (3SV)

(NEMA 1) (NEMA 1 Only)Blowdown Solenoid Valve 39479563 1 On Top of Tank (3SV)

(NEMA 4) (NEMA 4 Only)High Air Temperature Switch 39419668 1 In Airend (1ATS)O-Ring 39404165 1 On HATSInlet Valve (Full Voltage Units) 39824107 1 On AirendInlet Valve (Star-Delta Units) 39840418 1 On AirendMinimum Pressure Check Valve 39475637 1 Tank Discharge LineSafety Valve:XF 50 39111356 1 On Separator Tank

EP50 35254952 1 On Separator TankHP50 39121256 1 On Separator TankHXP50 39193339 1 On Separator Tank

Fuse (2.5A) 39178728 2 In Starter Box (1FU/2FU)Fuse (3.2A) 39113527 1 In Starter Box (3FU)Fuse (2.0A) 39113535 2 In Starter Box (4FU/5FU)Coil 39162144 * * In Size #2 ContactorContact Kit (3 Poles) 39114541 * * In Size #2 ContactorCoil 39162151 * * In Size #3 ContactorContactor Kit (3 Poles) 39114558 * * In Size #3 ContactorCoil 39161096 * * In Size #4 ContactorContact Kit (3 PoIes) 39161104 ** In Size #4 ContactorPanel Locator Pins 39138490 6 On BasePower On Light 39196225 1 In Starter CabinetEmergency Stop Switch 39549167 1 On Intellisys PanelPressure Sensor (0-200) 39853809 1 In Line/Sump Solenoid Valve (3APT)Temperature Sensor 39538079 1 In Airend (2ATT)Controller, Intellisys (English) 39817655 1 In Starter Box DoorController, Intellisys (Spanish/Portugese) 39830906 1 In Starter Box DoorDecal Kit 39825500 1 All UnitsGasket, Inlet Valve 39494794 1 Under Inlet ValveGasket, Inlet Adapter 39416417 1 Between A/E & Inlet Valve AdapterShaft Seal Kit 39699418 1 In AirendBelt 67” 39160908 5 XF/EP/HP UnitsBelt, 71” 39191366 5 HXP UnitsUnload Solenoid Valve (NEMA 1) 39583943 1 On Starter Box (1SV)Unload Solenoid Valve (NEMA 4) 39497672 1 On Starter Box (1SV)Modulate Solenoid Valve (NEMA 1) 39530852 1 On Starter Box (2SV)Modulate Solenoid Valve (NEMA 4) 39497680 1 On Starter Box (2SV)Modulate Solenoid Valve (NEMA 1) 39583943 1 On Starter Box (6SV-Star Delta Only)Modulate Solenoid Valve (NEMA 4) 39497672 1 On Starter Box (6SV-Star Delta Only)Line/Sump Solenoid Valve (NEMA 1) 39583943 1 On Starter Box (10SV)Line/Sump Solenoid Valve (NEMA 4) 39497672 1 On Starter box (10SV)Shuttle Valve 39127261 1 Regulator ValveRegulation Valve (XF/EP/HP) 39152442 1 XF/EP/HP Units (Full Voltage)Regulation Valve (HXP) 39197595 1 HXP Units (Full Voltage)Regulation Valve (XF/EP/HP) 39199476 1 XF/EP/HP Units (Star Delta)Regulation Valve (HXP) 39199484 1 HXP Units (Star-Delta)Tester, Belt Tension 39199138 1Hose 39572912 1 Airend ToTankHose 39572011 1 Oil Filter To ManifoldHose 39572375 1 Tank To Amot BHose 39572409 1 Separator ScavengeHose 39572268 1 Blowdown, Star DeltaHose, Flex Inlet 39820188 1 Inlet ValveControl Transformer *** 1 In Starter BoxFan, 24”(60 Hz Units) 39824024 1 On Fan MotorFan, 24”(50 Hz Units) 39871504 1 On Fan Motor

* - GOOD FOR BOTH 50 & 60 HZ ** - QUANTITY (1) FOR AAL STARTERS *** - REFER TO STARTER ASSEMBLY SECTION

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