Epoxy & Polyurethane Product Catalogue

Epoxy & Polyurethane Product Catalogue

EN

-1-

INDEX

SYSTEM GRAPHICS 4-22

TRAFFIC COATING SYSTEMS 4-6TRAFFIC COATING - SMOOTH SURFACE 4TRAFFIC COATING - GRAINED SURFACE (Thixotropic) 5TRAFFIC COATING - RAMP 6

INDUSTRIAL FLOORING SYSTEMS 7-11EPOXY COATING SYSTEM 7EPOXY MULTILAYER SYSTEM 8EPOXY SELF LEVELLING SYSTEM 9ELASTIC EP/PU SYSTEM 10FULL ELASTIC PU SYSTEM 11

SPORT FLOORING SYSTEM 12SPORT FLOORING SYSTEM 12

ISOLATION SYSTEMS 13-20TERRACE ISOLATION - WARM COVERING 13TERRACE ISOLATION - CROSS COVERING 14TERRACE ISOLATION - ON THE GREEN 15OVER COVERING ISOLATION SYSTEM 16FOUNDATION ISOLATION 17POOL ISOLATION 18WATER TANK ISOLATION (Epoxy Based) 19WATER TANK ISOLATION (Polyurethane Based) 20

PRODUCT PORTFOLIO 22-59

EPOXY & POLYURETHANE PRIMERS 22-25CERMIPRIME EP 22-23CERMIPRIME H 24-25

EPOXY & POLYURETHANE COATING MATERIALS 26-35CERMIFLOOR EP 1C 26-27CERMIFLOOR EP 2C 28-29CERMIFLOOR EP 3C 30-31CERMIFLOOR PU 2C 32-33CERMIFLOOR PU ELASTIC 2C 34-35

EPOXY & POLYURETHANE BASED TOPCOATS 36-43CERMICOAT EP 36-37CERMICOAT EP TIXO 38-39CERMICOAT PU 2C 40-41CERMICOAT PU 2CA 42-43

EPOXY & POLYURETHANE REPAIRING MATERIALS 44-47CERMIMORTAR EP 44-45CERMIFIX PU 2C 46-47

EPOXY & POLYURETHANE MASTICS & FILLING MATERIALS 48-52CERMITHANE 2C 48-49CERMITHANE 50-51CERMIANCHOR 2C 52-53

EPOXY & POLYURETHANE ISOLATION MATERIALS 54-59CERMIPROOF PU 54-55CERMIPROOF EB 56-57CERMIPROOF PB 58-59

-2-

-3-

SYST

EM G

RAPH

ICS

-4-

TRAFFIC COATING SYSTEMSTRAFFIC COATING - SMOOTH SURFACE TRAFFIC COATING - GRAINED SURFACE (Thixotropic)

Concrete

CERMIPRIME EP (pg. 22-23)(Epoxy Based Primer)+Quartz (0,100-0,300 mm)

Quartz - Spread on the layer(0,200-0,500 mm)

CERMICOAT EP (pg. 36-37)(Epoxy Based Coating Material)

CERMICOAT PU 2C (pg. 40-41)orCERMICOAT PU 2CA (pg. 42-43)(Polyurethane Based Coating Materials)

1

1

2

2

3

3

4

4

5

5

-5-

TRAFFIC COATING SYSTEMS

Concrete



CERMICOAT EP TIXO (pg. 38-39)(Epoxy Based Thixotropic Topcoat)

CERMICOAT PU 2C (pg. 40-41)orCERMICOAT PU 2CA (pg. 42-43)(Polyurethane Based Coating Materials)

1

1

2

2

3

3

4

4

5

5

TRAFFIC COATING - SMOOTH SURFACE TRAFFIC COATING - GRAINED SURFACE (Thixotropic)

-6-

TRAFFIC COATING SYSTEMSTRAFFIC COATING - RAMP EPOXY COATING SYSTEM

Concrete




CERMICOAT PU 2C (pg. 40-41)orCERMICOAT PU 2CA (pg. 42-43)(Polyurethane BasedCoating Materials)

1

1

2

2

3

3

4

5

45

-7-

INDUSTRIAL FLOORING SYSTEMS

Concrete

CERMIPRIME EP (pg. 22-23)(Epoxy Based Primer)

CERMICOAT EP (pg. 36-37)(Epoxy Based Coating Material)(2 Layers)

1

2

3 2 1

4

4 3

TRAFFIC COATING - RAMP EPOXY COATING SYSTEM

-8-

INDUSTRIAL FLOORING SYSTEMSEPOXY MULTILAYER SYSTEM EPOXY SELF LEVELLING SYSTEM

Concrete


Quartz (0,200-0,500 mm)

CERMIFLOOR EP 1C (pg. 26-27)(Epoxy Based Levelling Material)

Quartz (0,200-0,500 mm)


CERMICOAT EP (pg. 36-37)orCERMICOAT PU 2CA (pg. 42-43)(Polyurethane BasedCoating Materials)

1

1

2

2

3

3

4

4

5

5

6

6

7

7

-9-


Concrete


Quartz (0,200-0,500 mm)

CERMIFLOOR EP 1C (pg. 26-27)orCERMIFLOOR EP 2C (pg. 28-29)orCERMIFLOOR EP 3C (pg. 30-31)(Epoxy Based Flooring Materials)

1

1

2

2

3

3

4

4

EPOXY MULTILAYER SYSTEM EPOXY SELF LEVELLING SYSTEM

-10-

ELASTIC EP/PU SYSTEM FULL ELASTIC PU SYSTEM

Concrete (Capillary Cracks)


CERMIFLOOR PU 2C (pg. 32-33)(Polyurethane Based, ElasticFlooring Material)

1

1

2

2

3

3


-11-

Concrete (Wide Cracks)


CERMIFLOOR PU ELASTIC 2C (pg. 34-35)(Polyurethane Based,Full Elastic Flooring Material)

1

1

2

2

3

3

INDUSTRIAL FLOORING SYSTEMSELASTIC EP/PU SYSTEM FULL ELASTIC PU SYSTEM

-12-

SPORT FLOORING SYSTEMSPORT FLOORING SYSTEM TERRACE ISOLATION - WARM COVERING

Concrete

CERMIPRIME EP (pg. 22-23) (Epoxy Based Primer)

CERMIFIX PU 2C (pg. 46-47)(Polyurethane Based Adhesive)

Rubber Rolls

CERMIFIX PU 2C (pg. 46-47)(Polyurethane Based Adhesive)

CERMIFLOOR PU ELASTIC 2C (pg. 34-35)(Polyurethane Based, ElasticFlooring Material)

CERMICOAT PU 2C (pg. 40-41) orCERMICOAT PU 2CA (Mat) (pg. 42-43)(Polyurethane Based Coating Materials)

1

1

2

2

3

3

4

4

5

5

6

6

7

7

-13-

ISOLATION SYSTEMS

Concrete

Vapour Stopper

XPS Thermal Insulation Board

Protecting Felt

Waterproofing Butyl Tape

CERMIPROOF PU (pg. 54-55)(Polyurethane Based Isolation Material)(2nd Layer)

CERMIPROOF PU (pg. 54-55)(Polyurethane Based Isolation Material)(1st Layer)

Quartz (0,100-0,300 mm)


Reinforcement Sloped Concrete

1

1

2

2

3

3

4

4

5

5

6

6

7

7

8

8

10

10

9

9

SPORT FLOORING SYSTEM TERRACE ISOLATION - WARM COVERING

-14-

ISOLATION SYSTEMSTERRACE ISOLATION - CROSS COVERING TERRACE ISOLATION - ON THE GREEN

Concrete




CERMIJOINT EPOSOL(Epoxy Based

Grouting Material)

Expansion Profile

CERMITHANE (pg. 50-51)(Expansion Joint)


CERMIPLUS(Flexible Tile Adhesive)

Protecting Concrete

Protecting Felt


CERMIPROOF PU (pg. 54-55)(Polyurethane Based Isolation Material)(Two layers)

1

1

2

2

3

3

4

4

7

8

9

10

11

1011

9

87

5

5

6

6

-15-

ISOLATION SYSTEMS

Concrete

Vapour Stopper


Protecting Felt



CERMIPROOF EB (pg. 56-57)(Epoxy Based Isolation Material)

Donatı Filesi

CERMIPROOF EB (pg. 56-57)(Epoxy Based Isolation Material)


7

7

8

8

9

9

10

10

4

4

1

1

2

2

3

3

5

5

6

6

TERRACE ISOLATION - CROSS COVERING TERRACE ISOLATION - ON THE GREEN

-16-

ISOLATION SYSTEMSOVER COVERING ISOLATION SYSTEM - COLORED (Ceramic, Marble, Natural Stone, Travertine) FOUNDATION ISOLATION

Existing Covering

CERMIPRIME EP (pg. 22-23) (Epoxy Based Primer)orCERMIPRIME H (pg. 24-25) (Epoxy Based Primer)


CERMIPROOF PU (pg. 54-55)(Polyurethane Based Isolation Material)(1st Layer)

Butil Bant

CERMIPROOF PU (pg. 54-55)(Polyurethane Based Isolation Material)(2nd Layer)

1

1

2

2

3

3

4

4

5

5

6

6

-17-

ISOLATION SYSTEMS

CERMIPRIME EP (pg. 22-23) (Epoxy Based Primer)orCERMIPRIME H (pg. 24-25) (Epoxy Based Primer For Humid Surfaces)

1

26

7

9

10

9

10

8

8

7

6

11

11

3

44

5

4

5

3

2

1

1

Concrete

Stone Filler

Drainage Pipe

Protecting Concrete

Fibre Mesh

CERMIPROOF PB (pg. 58-59)(Bitumen Modified,

Polyurethane Based Isolation Material)(2nd Layer)

CERMIPROOF EB (pg. 56-57)(Bitumen Modified,Epoxy Based Isolation Material)(2nd Layer)

CERMIPROOF PB (pg. 58-59)(Bitumen Modified,

Polyurethane Based Isolation Material)(1st Layer)

CERMIPROOF EB (pg. 56-57)(Bitumen Modified,Epoxy Based Isolation Material)(1st Layer)

Corner Filling ApplicationDrainage Panel

OVER COVERING ISOLATION SYSTEM - COLORED (Ceramic, Marble, Natural Stone, Travertine) FOUNDATION ISOLATION

-18-

ISOLATION SYSTEMSPOOL ISOLATION WATER TANK ISOLATION (Epoxy Based)

Concrete

CERMIMORTAR EP (pg. 44-45)(Epoxy Based Repairing Mortar)


CERMIPROOF PU (pg. 54-55)(Polyurethane Based Isolation Material)

(1st Layer)

Waterproofing Elastomeric Tape

CERMIPROOF PU (pg. 54-55)(Polyurethane Based Isolation Material)

(2nd Layer)

CERMIJOINT EPOSOL(Epoxy BasedGrouting Material)

Pool Tile

CERMIPOOL(Pool Tile Adhesive)


1

1

2

2

3

3

4

4

5

5

6

6

7

8

9

10

10

9

8

7

-19-

ISOLATION SYSTEMS

Concrete

CERMIMORTAR (2-10 MM)(Cementitous Based Repairing Mortar)

CERMIFILM(Synthetic Resin Based Primer)

CERMIPROOF FF(Cementitous Based Flexible Isolation Material)



1

2

3

4

5

5

43 2

1

POOL ISOLATION WATER TANK ISOLATION (Epoxy Based)

-20-

ISOLATION SYSTEMSWATER TANK ISOLATION (Polyurethane Based)

Concrete

CERMIMORTAR EP (pg. 44-45)(Epoxy Based Repairing Mortar)

CERMIPRIME EP (pg. 22-23)(Epoxy Based Primer)

CERMIPROOF PU (pg. 54-55)(Polyurethane Based Isolation Material)(1st Layer - White)

CERMIPROOF PU (pg. 54-55)(Polyurethane Based Isolation Material)(2nd Layer - Grey)


1

2

3

4

5

5

43 2

1

-21-

PRO

DU

CT P

ORT

FOLI

O

-22-

PRIMERS

CERMIPRIME EP

Two components, solvent-free,epoxy based primer andimpregnation material

DESCRIPTIONTwo components, solvent-free, epoxy based primer and impreg-nation material.

WHERE TO USECERMIPRIME EP is used as an impregnation material and primer for coating on concrete surfaces. It may also be used as coating, repairing or mortar by adding quartz in the mixture. It is used as primer under Epoxy and Polyurethane based coat-ings and may have extended use on concrete surfaces to pre-vent dusting.

APPLICATIONa) Surface Quality•The concrete surface must be clean and robust and have ade-quate compression resistance (not less than 25 N/mm2), with a tensile resistance (pull off) of at least 1,5 N/mm2.•Consequently, the concrete surface for coating must comply with not less than C25 or preferably C30-C35 standard.•The surface must be clean and dry, and freed of all foreign objects such as soil, grease or surface curing materials.•The unstable layer of the surface (layer of grout) must always be removed. (by Shot-Blast, Rota Tiger, etc.)•The surface must absolutely not be surface hardened con-crete.b) Surface Preparation•All concrete surfaces must be prepared to have a clear poros-ity by removing the cement grout using abrasive equipment.•Remove weak concrete and fully expose blowholes and pin-holes. •Before application of the product, remove all dust, loose and detached parts from the surface using a brush and/or a vac-uum cleaner. •Roughness of the surface must be like thin plaster obtained with helicopter landing finish.•Cut and clean cracks in the concrete in V shape, and clean the dilatation joints from particles.•Use CERMIPRIME EP + Quartz mixture for repairing the sur-face, filling blowholes/pinholes, repairing cracks and filling dil-atation joints.

METHOD OF APPLICATION•Mix components A and B at a ratio of 75,5/24,5 by weight and 3/1 by volume, for 3-4 minutes until the mixture is homoge-nous (400 rpm). Apply mixture so prepared by roller for impreg-nation by allowing the concrete to absorb the coating or mix with quartz and apply with trowel on the concrete substrate. If an epoxy or polyurethane coating is to follow, silica sand with 0,200-0,500 mm grain diameter may be spread on CERMI-PRIME EP while it is still wet. •Consult CERMIX Technical Department for details of applica-tion.

CONSUMPTION0,100-0,200 kg/m2 for impregnation depending on concrete quality.0,400-0,600 kg/m2 if mixed with quartz if used as mortar.

•Primersof lowviscosityprovidehighpenetration,consequentlyincreasingconcreteresistanceandcreateanadhesionbridgetosubsequentcoats.•Theproductcreatesafilmontheconcretesurfaceandprovideathicknessforcoating.•Ithasahighadhesionstrengthonconcretesurfaces.(Itmustalwaysbreakoff theconcreteatpull-off test).

CHARACTERISTICS

-23-

PACKAGINGCERMIPRIME EP is supplied in sets of 26,5 kg;(Component A: 20 kg + Component B: 6,5 kg )

STORAGEThe product may be stored for 12 months in sealed original packaging at a cool and dry place.

SAFETY MEASURES•Due to irritating effect of uncured materials, avoid contact of components with skin or eyes. In case of any contact, wash skin or eyes with plenty of water and soap and seek medical assis-tance in cases of severe exposure.•Always wear gloves and goggles during application. Avoid contact of uncured materials with foods.•It is hazardous to approach to work area with open flame. •Store at places out of reach of children.•Safety Data Sheets of the materials may be provided from the technical department.•Completely cured materials are totally safe.

TECHNICAL SPECIFICATIONS

PRIMERS

Chemical Structure: Epoxy

Density: Resin Mixture: ~ 1,20 kg/lAll density values are applicable at +23 °C

(DIN EN ISO 2811-1)

Solid Content: ~ 100% (by volume) / ~ 100% (by weight)

Mixture Ratio (A+B): 75,5/24,5 (by weight)

Mechanical/Physical Properties:Compression Strength Bending StrengthAdhesion StrengthShore D Hardness

Mortar: ~ 95 N/mm2 (7 days / +23 °C / 50% relative humidity)Mortar: ~ 30 N/mm2 (7 days / +23 °C / 50% relative humidity)> 1,5 N/mm2 (pull off from concrete)83 (7 days / +23 °C / %50 relative humidity)

(EN 196-1)(EN 178)(EN 4624)(DIN 53505)

Conditions of Application:Surface TemperatureEnvironment TemperatureSurface Humidity Ratio

Not less than +10 °C / Not more than +30 °CNot less than +15 °C / Not more than +40 °CHumidity ratio ≤ %4Test method: Measurement with HUMIDIMETER and THERMOMETER.

Relative Humidity: Not more than 80%

Condensation: No condensation must occur on the surface.A film of humidity forming on the surface due to condensation prevents adhesion andthe coating will be peeled off.

Application Time: Temperature+10 °C+20 °C+30 °C

Time~ 60 minutes~ 30 minutes~ 15 minutes

Life of Mixture: Temperature+10 °C

Time~ 30 minutes

NOTE: These tests have been performed under laboratory conditions using 200 g mixtureof materials. Times are given approximate durations and will be affected by varying environmentconditions, and particularly with temperature and relative humidity.

Waiting Time Between Coats: Surface Temperature+20 °C

Not Less Than10 hours

Not More Than48 hours

CAUTION For systems requiring several coats, ensure that the waiting time before applying the secondcoat is not more than 48 hours; otherwise the surface must be roughened if the specified timeis exceeded.

-24-

PRIMERS

CERMIPRIME H

Two components, solvent-free,epoxy based primer forhumid surfaces

DESCRIPTIONTwo components, epoxy based, colorless, solvent-free humidity tolerating primer and impregnation material. It may be applied on humid surfaces.

WHERE TO USECERMIPRIME H is used as primer and impregnation material for coating humid concrete surfaces. Coating may be applied by adding quartz. It may be used as primer under Epoxy and Pol-yurethane based coatings. (Ensure that humidity is not contin-uously fed from the negative into concrete surfaces on which it is applied.)

APPLICATIONa) Surface Quality•The concrete surface must be clean and robust and have ade-quate compression resistance (not less than 25 N/mm2), with a tensile resistance (pull off) of at least 1,5 N/mm2.•Consequently, the concrete surface for coating must comply with not less than C25 or preferably C30 - C35 standard.•The surface must be clean and dry, and freed of all foreign objects such as soil, grease or surface curing materials.•The unstable layer of the surface (layer of grout) must always be removed. (by Shot-Blast, Rota Tiger, etc.)•The surface must absolutely not be surface hardened con-crete.b) Surface Preparation•All concrete surfaces must be prepared to have a clear poros-ity by removing the cement grout using abrasive equipment.•Remove weak concrete and fully expose blowholes and pin-holes. •Before application of the product, remove all dust, loose and detached parts from the surface using a brush and/or a vac-uum cleaner. •Roughness of the surface must be like thin plaster obtained with helicopter landing finish.•Cut and clean cracks in the concrete in V shape, and clean the dilatation joints from particles.•Use CERMIPRIME H + Quartz mixture for repairing the sur-face, filling blowholes/pinholes, repairing cracks and filling dil-atation joints.

METHOD OF APPLICATION•Mix (400 rpm) components A and B at a ratio of 60/40 by weight and 3/2 by volume, for 3-4 minutes until the mixture is homogenous.•Apply the homogenous mixture so obtained by allowing it absorbed by the concrete using a roller. If an epoxy or polyu-rethane based coating is to be applied on the substrate, silica sand with 0,200-0, 500 mm grain diameter (0,8-1 kg/m2) may be spread on CERMIPRIME H while it is still wet.•Consult CERMIX Technical Department for details of applica-tion.

•Applicationmaybemadeonhumidconcretesurfaces.(Surfacehumiditymastbemax.5-6%,providedthatnowaterexistsonthesurface).•Itishighlypenetrantbecauseof itslowviscosityandthereforeitincreasesconcretestrengthandcanbeusedasanadhesionbridgeforfollowinglayers.•Ithashighadhesiononconcretesurfaces.(Italwaysbreaksoff apieceof concreteatpull-off test)

CHARACTERISTICS

-25-

CONSUMPTIONFor impregnation, depending on concrete quality: 0,200-0,400 g/m2 When mixed with quartz : 0,600-0,800 g/m2

PACKAGINGSupplied in sets of 10 kg; (A: 5 kg + B: 5 kg)




PRIMERS


Density: Resin Mixtune: ~ 1,10 kg/lAll density values at +23 °C

(DIN EN ISO 2811-1)


Mixture Ratio (A+B): 100/100 (by weight)

Mechanical/Physical Properties:Compression Strength Bending StrengthAdhesion StrengthShore D Hardness

Mortar: ~ 95 N/mm2 (7 days / +23 °C / 50% relative humidity)Mortar: ~ 30 N/mm2 (7 days / +23 °C / 50% relative humidity)> 1,5 N/mm2 (pull-of)83 (7 days / +23 °C / 50% relative humidity)

(EN 196-1)(EN 178)(EN 4624)(DIN 53505)


Not less than +10 °C / Not more than +30 °CNot less than +15 °C / Not more than +40 °CIt may be applied on green or moist concrete surfaces not overlain by free water.Test method: Measurement with HUMIDIMETER and THERMOMETER.


Condensation: Pay attention to condensation.Humidity ratio at the surface must be max. 6-7%.The temperature of the uncured coating must be at least 3 °C of the condensationpoint to reduce condensation or bubble risk on the surface of the coating.




Time~ 30 minutes

NOTE: These tests have been performed under laboratory conditions using 200 g mixtureof materials. Times are given approximate durations and will be affected by varying ambientconditions, and particularly with temperature and relative humidity.





-26-

COATING MATERIALS

CERMIFLOOR EP 1C

Two components, solvent-free,epoxy self levelling material

DESCRIPTIONTwo components, solvent-free, epoxy based self levelling mate-rial with perfect adhesion characteristics.

WHERE TO USEApplied as midlevel coat or final coat for coatings on concrete in warehouses, shopping centers, workshops, schools, hospi-tals, pharmaceutical sector, food sector, laboratories, treatment plants, showrooms, areas where corrosive chemicals are used.

APPLICATIONa) Surface Quality•The concrete surface must be clean and robust and have ade-quate compression resistance (not less than 25 N/mm2), with a tensile resistance (pull off) of at least 1,5 N/mm2.•Consequently, the concrete surface for coating must comply with not less than C25 or preferably C30 - C35 standard.•Concrete to be coated must be strong and must not move.•The surface must be clean and dry, and freed of all foreign objects such as soil, grease or surface curing materials.•The unstable layer of the surface (layer of grout) must always be removed. (by Shot-Blast, Rota Tiger, etc.)•The substrate must absolutely not be surface hardened con-crete.b) Surface Preparation•All concrete surfaces must be prepared to have a clear poros-ity by removing the cement grout using abrasive equipment.•Remove weak concrete and fully expose blowholes and pin-holes. •Before application of the product, remove all dust, loose and detached parts from the surface using a brush and/or a vac-uum cleaner. •Roughness of the surface must be like thin plaster obtained with helicopter landing finish.•Cut and clean cracks in the concrete in V shape, and clean the dilatation joints from particles.•Use CERMIPRIME EP + Quartz mixture for repairing the sur-face, filling blowholes/pinholes, repairing cracks and filling dil-atation joints.

METHOD OF APPLICATION•First mix thoroughly components A and B separately on their own. Then add component B into component A and mix at least 3 minutes until the mixture is homogenous. (Ratio of 88/12 by weight). •Use electrical mixers of at least 300-400 rpm for mixing.•Apply the mixture so obtained to the surface by straight trow-els.•Consult CERMIX Technical Department for details of applica-tion.

CONSUMPTIONDepending on concrete quality 0,300-0,600 kg/m2

PACKAGINGSupplied in sets of 24,55 kg; (A: 20 kg + B: 4,55 kg)

•Easilycleaned,doesnotdust,hygienicandantibacterial.•Economicsolutionsforuse.•Canbeusedassurfacelevellingandfillingmaterial.

CHARACTERISTICS

-27-




COATING MATERIALS


Density: Component A+B: ~1,55 kg/l (at +23 °C) (DIN EN ISO 2811-1)



Mechanical/Physical Properties:Adhesion StrengthShore D Hardness

> 1,5 N/mm2 (pull off from concrete)80 (7 days / +23 °C)

(ISO 4624)(DIN 53505)


Note less than +10 °C / Not more than +30 °CNote less than +15 °C / Not more than +40 °CHumidity ratio ≤ 4%Test method: Measurement with HUMIDIMETER and THERMOMETER.

Relative Humidity: Not more than %80



Time~ 2 hour~ 40 minutes~ 20 minutes


Time~ 30 minutes


Waiting Time Between Coats: Surface temperature+20 °C




-28-

COATING MATERIALS

CERMIFLOOR EP 2C

Two components, solvent-free,epoxy based, self levellingmaterial

DESCRIPTIONTwo components, epoxy based, colored, solvent-free, self lev-elling flooring material with high mechanical and chemical strength.

WHERE TO USEUsed as coating material on concrete in factories, business centers, workshops, aircraft hangars, schools, slaughter houses, showrooms, hospitals, pharmaceutical sector, food sector, labo-ratories, warehouses, food and food products production facil-ities, treatment plants, areas where heavy forklifts and corro-sive chemicals are used, hygienic units; on all industrial floors where chemical and mechanical strength is required.

APPLICATIONa) Surface Quality•The concrete surface must be clean and robust and have ade-quate compression resistance (not less than 25 N/mm2), with a tensile resistance (pull off) of at least 1,5 N/mm2.•Consequently, the concrete surface for coating must comply with not less than C25 or preferably C30 - C35 standard.•Concrete to be coated must be strong and must not move.•The surface must be clean and dry, and freed of all foreign objects such as soil, grease or surface curing materials.•The unstable layer of the surface (layer of grout) must always be removed. (by Shot-Blast, Rota Tiger, etc.)•The grout and/or concrete to be coated must rest firmly on the base and must not move. •The substrate must absolutely not be surface hardened con-crete.b) Surface Preparation•All concrete surfaces must be prepared to have a clear poros-ity by removing the cement grout using abrasive equipment.•Remove weak concrete and fully expose blowholes and pin-holes. •Before application of the product, remove all dust, loose and detached parts from the surface using a brush and/or a vac-uum cleaner. •Roughness of the surface must be like thin plaster obtained with helicopter landing finish.•Cut and clean cracks in the concrete in V shape, and clean the dilatation joints from particles.•Use CERMIPRIME EP + Quartz mixture for repairing the sur-face, filling blowholes/pinholes, repairing cracks and filling dil-atation joints.

METHOD OF APPLICATION•First mix thoroughly component A and B separately on its own. Then add component B into component A and mix thor-oughly for at least 3 minutes. Continue to mix until the mixture is homogenous. (Ratio of 80/20 by weight)•Use mechanical mixers of at least 300-400 rpm for mixing. •Apply to the entire surface using notched trowel at least 8 hours after epoxy based primer applied previously.•Spiked roller may be used if necessary to remove air bubbles from the mixture.

•Highmechanicalandabrasionstrength.•Easilycleaned,scratch-proof,hygienic.•Highresistanceagainstchemicals.•Resistanttoseawater,wastewaters,certaindilutedacidsandbases,saltsolutions,fuels,mineraloils,variouschemicalssuchasaliphatichydrocarbons.(Detailedchemicalstrengthmayberequestedfromourtechnicaldepartmentif necessary.)

CHARACTERISTICS

-29-

CONSUMPTIONApply CERMIFLOOR EP 2C to have 1,50 kg/m2 for 1 m2 depend-ing on application thickness.





COATING MATERIALS


Density: Component A+B: ~1.50 kg/l (at +23 °C) (DIN EN ISO 2811-1)



Mechanical/Physical Properties:Compression StrengthBending StrengthAdhesion StrengthAbrasion StrengthShore D Hardness

Mortar: ~ 60 N/mm2 (28 days / +23 °C)Mortar: ~ 30 N/mm2 (28 days / +23 °C)> 1,5 N/mm2 (pull off from concrete)50 mg (CS 10/1000/1000) 8 days / +23 °C80 (7 days / +23 °C)

(EN 196-1)(EN 196-1)(ISO 4624)(DIN 53109 Taber Abrasion Test)(DIN 53505)


Note less than +10 °C / Not more than +30 °CNote less than +15 °C / Not more than +40 °CHumidity ratio ≤ 4%Test method: Measurement with HUMIDIMETER and THERMOMETER.






Time~ 30 minutes


Waiting Time Between Coats: Surface temperature+20 °C




-30-

COATING MATERIALS

CERMIFLOOR EP 3C

Three components, solvent-free,epoxy based self levellingmaterial

DESCRIPTIONThree component, epoxy based, colored, solvent-free self lev-elling material with high mechanical and chemical strength.

WHERE TO USEUsed as coating on concrete in factories, business centers, work-shops, aircraft hangars, schools, slaughter houses, showrooms, hospitals, pharmaceutical sector, food sector, laboratories, warehouses, food and food products production facilities, treat-ment plants, areas where heavy forklifts and corrosive chem-icals are used, hygienic units; on all industrial floors where chemical and mechanical strength is required.


METHOD OF APPLICATION•First mix thoroughly component A and B separately on its own. Then add component B into component A and mix thor-oughly. Then add component C to the mixture slowly and con-tinue to mix until system is homogenous. (Ratio of 40/10/50 by weight).•Use mechanical mixers of at least 300-400 rpm for mixing. •After at least 8 hours from the previous application of the epoxy based primer, apply the mixture to the entire surface using V type notched trowel and use a spiked roller to remove air bubbles from the mixture.

•Highmechanicalandabrasionstrength.•Easilycleaned,scratch-proof,hygienic.•Highresistanceagainstchemicals.•CERMIFLOOR EP 3Cisresistanttoseawater,wastewaters,certaindilutedacidsandbases,saltsolutions,fuels,mineraloils,variouschemicalssuchasaliphatichydrocarbons.(Detailedchemicalstrengthmayberequestedfromourtechnicaldepartmentif necessary.)

CHARACTERISTICS

-31-

CONSUMPTIONApply CERMIFLOOR EP 3C to have 1,80 kg/m2 for 1 mm depend-ing on application thickness.

PACKAGINGSupplied in sets of 25 kg; (A: 10 kg + B: 2,5 kg + C: 12,5 kg)




COATING MATERIALS


Density: Component A+B+C: ~1.85 kg/l (at +23 °C) (DIN EN ISO 2811-1)


Mixture Ratio (A+B+C): 40/10/50 (by weight)



(EN 196-1)(EN 196-1)(ISO 4624)(DIN 53109 Taber Abrasion Test)(DIN 53505)

Condition of Application:Surface TemperatureAmbient TemperatureSurface Humidity Ratio

Not less than +10 °C / Not more than +30 °CNot less than +15 °C / Not more than +40 °CHumidity ratio ≤ 4%Test method: Measurement with HUMIDIMETER and THERMOMETER.






Time~ 30 minutes






-32-

COATING MATERIALS

CERMIFLOOR PU 2C

Two components, solvent-free,polyurethane based, elastic,self levelling material

DESCRIPTIONTwo components, polyurethane based, solvent-free, colored, elastic, hygienic, self levelling flooring material with high mechanical strength.

WHERE TO USE•Widely used in schools, kindergartens, universities, hospitals, physician offices, laboratories, shopping centers.•It is also used as coating in factories, cold stores, open ter-races, warehouses, cargo spaces of refrigerated trucks, work-shops, aircraft hangars, pharmaceutical sector, food sector, areas with vehicle and pedestrian traffic.


METHOD OF APPLICATION•Depending on the condition of the surface, prime surfaces with epoxy based primers (CERMIPRIME EP or CERMIPRIME H). •Spraead silica sand of approximate grain size (200-500 mm in diameter) on wet primer applied. First mix component A and B separately using a low speed (300-400 rpm) mechanical mixer.•Then add component B into component A and mix again thoroughly for at least 3 minutes.•Continue mixing until mixture is homogenous. (Ratio of 80/20 by weight )

•Capabilityof bridgingcracksbecauseof itselasticstructure(0,80-1,50mm).•Easilycleaned,scratch-proof andhygienic.•Notaffectedbysuddenchangesintemperatureandexpansionsonconcretesurface.•Capabilityof absorbingsound.•Formsajointless(monoblok)surface.•Easytoapply;doesnotrequiremaintenanceforlongperiods.•Limitedresistancetoabrasionandfriction.•Resistanttochemicals.(Detailedchemicalresistancestablemayberequestedif necessary.)

CHARACTERISTICS

-33-

•The homogenous mixture is applied on the surface and lev-elled by using V type notched trowel. •Spiked roller is used to remove air bubbles from the mate-rial while it is still wet. (Consult to our technical department for details of application).

CONSUMPTIONConsumption required for 1 mm thickness is 1,40 kg/m2.





COATING MATERIALS

Chemical Structure: Polyurethan


Solids Content: ~ 100% (by volume) / ~ 100% (by weight)


Mechanical/Physical Properties:Compression StrengthBending StrengthAbrasion Strength Tensile StrengthTear StrengthAdhesion StrengthElongation at BreakCrack BridgingShore A Hardness

Mortar: ~ 40 N/mm2 (28 days / +23 °C)Mortar: ~ 20 N/mm2 (28 days / +23 °C)Mortar: 55 mg (CS 10/1000/1000)Mortar: 12 N/mm2 (28 days / +23 °C)Mortar: ~ 49 N/mm2 (28 days / +23 °C)> 1,5 N/mm2 (collapse in concrete)Mortar: ~ %40 N/mm2 (14 days / +23 °C / %50 r.h)0,80-1,50 mm (28 days / +23 °C)75-80 (7 days / +23 °C / %50 r.h)

(EN 196-1)(EN 178)(ASTM D 4060)(EN 196-1)(DIN 53504)(ISO 4624)(DIN 53504)(DIN 53504)(DIN 53505)








Time~ 30 minutes


Waiting Time Between Coats: Temperature+20 °C




-34-

COATING MATERIALS

CERMIFLOOR PU ELASTIC 2C

Two components, solvent-free,polyurethane based, elastic,self levelling flooring material

DESCRIPTIONTwo components, polyurethane based, solvent-free, colored, highly elastic, hygienic, self levelling material.

WHERE TO USE•Used as coating in open terraces and areas around swim-ming pools, on rubber applications for indoor sports facilities, in spaces where sound absorption characteristics are required, schools, kindergartens, universities, cold stores and cargo spaces of refrigerated trucks.


METHOD OF APPLICATION•First of all, repairing and levelling applications has to be fin-ished.•Check the humidity and resistance of the surface and prime with suitable primer.•In application on floors of sports facilities, depending on the condition of the surface, prime surfaces with epoxy based prim-ers (CERMIPRIME EP or CERMIPRIME H). •Spread silica sand of approximate grain size (200-500 mm in diameter) on wet primer applied. •Collect the excess sand not absorbed by the primer after 24 hours and grind the surface using grinding machines. This pro-vides the best surface for adhesion of rubber rolls.

•Capabilityof bridgingcracksbecauseof itshighlyelasticstructure(1,5-3,0mm).•Easilycleaned,scratch-proof andhygienic.•Notaffectedbysuddenchangesintemperatureandexpansionsonconcretesurface.•Formsajointless(monoblok)surface.•Easytoapply;doesnotrequiremaintenanceforlongperiods.•Limitedresistancetoabrasionandfriction.

CHARACTERISTICS

-35-

•Use CERMIFIX PU 2C for fixing rubber rollers on the ground.•Apply polyurethane based adhesive on the prepared surface using notched trowel. •Roll out rubber rolls on the adhesive and provide 100% adhe-sion by moving heavy concrete cylinders on the rubber rolls.•Fill joints of rubber rolls and joints by using the adhesive.•First mix component A of CERMIFLOOR PU ELASTIC 2C thor-oughly using a low speed (300-400 rpm) mechanical mixer.•Then add component B into component A and mix for at least 3 minutes. Continue mixing until mixture and color is homoge-nous. (Ratio of 75/25 by weight) •Apply the homogenous mixture on rubber rolls using tools (notched trowel, etc.) to provide the required thickness. •Spiked roller may be used to remove air bubbles from the material whileit is still wet.•Use CERMICOAT PU 2CA as final coating and protection maretial.•The product is an optimum final coat finish with its mat, glossy or semi-glossy character, UV-resistance and availability in different RAL colors. (Consult to our technical department for details of application.)

CONSUMPTIONConsumption required for 1 mm thickness is 1,20 kg/m2.




COATING MATERIALS

TECHNICAL SPECIFICATIONSChemical Structure: Polyurethan




Mechanical/Physical Properties:Compression StrengthBending StrengthAbrasion Strength Tensile StrengthTear StrengthAdhesion StrengthElongation at BreakCrack BridgingShore A Hardness

Mortar: ~ 25 N/mm2 (28 days / +23 °C)Mortar: ~ 15 N/mm2 (28 days / +23 °C)Mortar: 50 mg (CS 10/1000/1000)Mortar: 10 N/mm2 (28 days / +23 °C)Mortar: ~ 49 N/mm2 (28 days / +23 °C)> 1,5 N/mm2 (collapse in concrete)Mortar: ~ 40% N/mm2 (14 days / +23 °C / %50 r.h)1,50-3,00 mm (28 days / +23 °C)50-55 (7 days / +23 °C / 50% r.h)

(EN 196-1)(EN 178)(ASTM D 4060)(EN 196-1)(DIN 53504)(ISO 4624)(DIN 53504)(DIN 53504)(DIN 53505)








Time~ 30 minutes


Waiting Time Between Coats: Temperature+20 °C




-36-

TOPCOATS

CERMICOAT EP

Two components, solvent-free,epoxy based coating material

DESCRIPTIONTwo components, hygienic, easy to use, colored, easily cleaned, solvent-free epoxy based coating material with perfect abrasion and chemical strength.

WHERE TO USE•Used as final coat on metal or concrete in factories, ware-houses, shopping centers, workshops, aircraft hangars, schools, hospitals, pharmaceutical sector, water tanks, food sector, lab-oratories, parking areas, treatment facilities, areas where heavy forklifts and corrosive chemicals are used.•May be used as wall coating to increase mechanical / chem-ical strength and also it can be applied if hygiene required for walls.


METHOD OF APPLICATION•First mix thoroughly components A and B separately on their own. Then add component B into component A and mix for at least 3 minutes until the mixture is homogenous. (Ratio of 100/100 by weight ) •Use electrical mixers of at least 300-400 rpm for mixing. •Apply the mixture so obtained to the surface by notched trowels and finish with rollers.

•Thisproducthasmechanicalandabrasionstrength.•Easilycleaned,resistantagainstscratchesandhygienic.•Resistanttochemicals.•Itisresistanttoseawater,wastewaters,certaindilutedacidsandbases,saltsolutions,fuels,mineraloils,variouschemicalssuchasaliphatichydrocarbons.(Detailedchemicalstrengthmayberequestedfromourtechnicaldepartmentif necessary.)

CHARACTERISTICS

-37-

CONSUMPTION0,300-0,600 kg/m2, depending on surface & concrete quality.





TOPCOATS







(EN 196-1)(EN 178)(ISO 4624)(DIN 53109 Taber Abrasion Test)(DIN 53505)








Time~ 30 minutes






-38-

TOPCOATS

CERMICOAT EP TIXO

Two components, epoxy based,solvent-free, thixotropiccoating material

DESCRIPTIONTwo components, hygienic, easy to clean, colored, economic, orange patterned, solvent-free, epoxy based thixotropic floor coating with perfect abrasion and chemical strength.

WHERE TO USE•Used as final coat on concrete in factories, warehouses, shop-ping centers, workshops, aircraft hangars, schools, hospitals, pharmaceutical sector, water tanks, food sector, laboratories, parking areas, treatment plants, areas where heavy forklifts and corrosive chemicals are used.•This product is used on ramps and on floors where non-slip-pery properties is required and on all floors requiring resistance to abrasives and chemicals. •May be used as wall coating to increase mechanical / chem-ical strength and also it can be applied if hygiene required for walls.

APPLICATIONa) Surface Quality•The concrete surface must be clean and robust and have ade-quate compression resistance (not less than 25 N/mm2), with a tensile resistance (pull off) of at least 1,5 N/mm2.•Consequently, the concrete surface for coating must comply with not less than C25 or preferably C30 - C35 standard.•Concrete to be coated must be strong and must not move.•The surface must be clean and dry, and freed of all foreign objects such as soil, grease or surface curing materials.•The unstable layer of the surface (layer of grout) must always be removed. (by Shot-Blast, Rota Tiger, etc.)•The grout and/or concrete to be coated must rest firmly on the base and must not move. •The substrate must absolutely not be surface hardened con-crete.b) Surface Preparation•All concrete surfaces must be prepared to have a clear poros-ity by removing the cement grout using abrasive equipment.•Remove weak concrete and fully expose blowholes and pin-holes. •Before application of the product, remove all dust, loose and detached parts from the surface using a brush and/or a vac-uum cleaner. •Roughness of the surface must be like thin plaster obtained with helicopter landing finish.•Cut and clean cracks in the concrete in V shape, and clean the dilatation joints from particles.•Use CERMIEPOPRIME EP + Quartz mixture for repairing the surface, filling blowholes/pinholes, repairing cracks and filling dilatation joints.

METHOD OF APPLICATION•First mix thoroughly components A and B separately on their own. Then add component B into component A and mix for at least 3 minutes until the mixture is homogenous. (Ratio of 90/10 by weight ) Use electrical mixers of at least 300-400 rpm for mixing.

•Easilycleaned,resistantagainstscratchesandhygienic.•Non-slipperysurface.•Maybeusedonverticalsurfacesalsofordecorativepurpose.•Orangepeeltexture.

CHARACTERISTICS

-39-

•Apply the mixture so obtained to the surface by trowels and finish coating as required using patterned rolls. Spiked roller may be used if necessary to remove air bubbles from mate-rial while it is still wet. (Consult to our technical department for details of application.)

CHEMICAL RESISTANCE•CERMICOAT EP TIXO is resistant to seawater, wastewaters, certain diluted acids and bases, salt solutions, fuels, mineral oils, various chemicals such as aliphatic hydrocarbons. •Detailedchemicalstrengthmayberequestedfromourtech-nical department if necessary.

CONSUMPTIONDepending on surface quality 0,500-0,600 kg/m2





TOPCOATS













Time~ 2 hours~ 40 minutes~ 20 minutes


Time~ 30 minutes






-40-

TOPCOATS

CERMICOAT PU 2C

Two components, polyurethane based,final coat protecting & coatingmaterial

DESCRIPTIONTwo components, polyurethane based, aromatic, solvent con-taining, colored, final coat for protection and coating with mat, glossy or semi-glossy finishes. The product has a high abrasion and chemical resistance. Abrasion resistance and easy cleaning are the most important characteristics.

WHERE TO USE•Used as final coat or intermediate coat of protection and coat-ing in factories, warehouses, shopping centers, workshops, air-craft hangars, schools, hospitals, pharmaceutical sector, food sector, laboratories, parking areas and similar places.•CERMICOAT PU 2C can also be used as final coat on epoxy or polyurethane based coatings to create chemical and abrasion resistance and to have a mat, glossy or semi-glossy finishes in desired RAL colors.


METHOD OF APPLICATION•First mix thoroughly components A and B separately on their own. Then add component B into component A and mix for at least 3 minutes until the mixture is homogenous. (Ratio of 71,5/28,5 by weight) Use electrical mixers of at least 300-400 rpm for mixing. Apply the mixture so obtained to the surface by

•Theproducthasmechanicalandabrasionresistance.•Easilycleaned,resistantagainstscratches,hygienic.•Theproductisproducedasmat,glossyorsemi-glossycoats.•Usedinindoorareas.

CHARACTERISTICS

-41-

notched trowels and finish with rollers. •Apply with airless machines to obtain a homogenous surface.

CONSUMPTIONApproximately 0,150-0,300 kg/m2 for each coat.





TOPCOATS

Chemical Structure: Polyurethane














Time~ 30 minutes






-42-

TOPCOATS

CERMICOAT PU 2CA

Two components, polyurethane based, UV-resistant, final coat protecting and coating material

DESCRIPTIONTwo components, polyurethane based, aliphatic (UV resistant), solvent containing, colored, final coat for protection and coat-ing with mat, glossy or semi-glossy finishes. The product has a high abrasion and chemical resistance. Permanent glossy char-acter and resistance to scratches are the most important char-acteristics.

WHERE TO USE•Used as a final coat and coating material in factories, ware-houses, shopping centers, workshops, aircraft hangars, schools, hospitals, pharmaceutical sector, food sector, laboratories, parking areas (indoor and outdoor) and similar places.•CERMICOAT PU 2CA can also be used as a final coat on epoxy or polyurethane based coatings to increase chemical and abra-sion resistance and to have a mat, glossy or semi-glossy finishes in desired RAL colors.•CERMICOAT PU 2CA is used as a final coat in systems where a coating material resistant to atmospheric conditions, per-manent color and gloss is required such as surfaces of various machinery, tanks and steel structures.


•Theproducthasmechanicalandabrasionresistance.•Easilycleaned,resistantagainstscratches,hygienic.•Permanentglossyfinishing.•Theproductisproducedasmat,glossyorsemi-glossycoats.•Suitableforindoorandoutdoorapplications.

CHARACTERISTICS

-43-

METHOD OF APPLICATION•First mix thoroughly components A and B separately on their own. Then add component B into component A and mix for at least 3 minutes until the mixture is homogenous. (Ratio of 75/25 by weight).•Use electrical mixers of at least 300-400 rpm for mixing. Apply the mixture so obtained to the surface by notched trowels and finish with rollers. •Apply with airless machines to obtain a homogenous surface.

CONSUMPTIONApproximately 0,100-0,200 kg/m2 for each coat.





TOPCOATS















Time~ 30 minutes






-44-

REPAIRING MATERIALS

CERMIMORTAR EP

Two components, epoxy based,solvent-free, thixotropic repairingand filling mortar

DESCRIPTIONCERMIMORTAR EP is a two components, solvent-free, repair-ing and filling material composed of a compound of resins. After mixing, the product becomes suitable density for applying with a trowel on horizontal and vertical surfaces as filler for fill-ing cracks, joints and for levelling surfaces. CERMIMORTAR EP has perfect adhesion on cementitous surfaces.

WHERE TO USE•Used as repairing and filling in factories, business centers, workshops, aircraft hangars, schools, slaughter houses, show-rooms, hospitals, pharmaceutical sector, food sector, laborato-ries, warehouses, wheat and flour silos, food and food prod-ucts production facilities, treatment plants, areas where heavy forklifts and corrosive chemicals are used, hygienic units; in all industrial applications where chemical and mechanical abra-sion strength is required, surface preparation before applica-tion.

APPLICATIONa) Surface Quality•The concrete surface must be clean and robust and have ade-quate compression resistance (not less than 25 N/mm2), with a tensile resistance (pull off) of at least 1,5 N/mm2.•Consequently, the concrete surface for coating must comply with not less than C25 or preferably C30 - C35 standard.•Concrete to be coated must be strong and must not move.•The surface must be clean and dry, and freed of all foreign objects such as soil, grease or surface curing materials.•The unstable layer of the surface (layer of grout) must always be removed. (by Shot-Blast, Rota Tiger, etc.)•The grout and/or concrete to be coated must rest firmly on the base and must not move. •The substrate must absolutely not be surface hardened con-crete.b) Surface Preparation•All concrete surfaces must be prepared to have a clear poros-ity by removing the cement grout using abrasive equipment.•Remove weak concrete and fully expose blowholes and pin-holes. •Before application of the product, remove all dust, loose and detached parts from the surface using a brush and/or a vac-uum cleaner. •If the surface is too glossy, roughen it by drilling or sand blast-ing to increase the specific surface. Burn out any grease on the surface and remove soil and dust by vacuuming. Prime the cleaned surface with CERMIPRIME EP. Not later than 24 hours following priming, CERMIMORTAR EP may be applied. •Cut and clean cracks in the concrete in V shape, and clean the dilatation joints from particles.•Use CERMIMORTAR EP for repairing the surface, filling blow-holes/pinholes, repairing cracks.

•Highmechanicalstrength.•Thixotropic.•Easyapplied.•Highresistanceagainstchemicals.•CERMIMORTAR EPisresistanttoseawater,wastewaters,certaindilutedacidsandbases,saltsolutions,fuels,mineraloils,variouschemicalssuchasaliphatichydrocarbons.(Detailedchemicalstrengthmayberequestedfromourtechnicaldepartmentif necessary).

CHARACTERISTICS

-45-

METHOD OF APPLICATION•First mix thoroughly component A and B separately on its own. Then add component B into component A and mix thor-oughly for at least 3 minutes. Continue mixing until the mixture is homogenous. (Ratio of 50/50 by weight). Use electrical mixers of at least 300-400 rpm for mixing. •After surface is primed by epoxy based primer, min. 8 hours later, repairing and levelling should be done.•Use CERMIMORTAR EP for local repairing and filling of any crack or similar irregularities on the surface to be painted or coated.•Levelling and repairing should be done by straight trowels for big areas.

CONSUMPTIONDepends on whether the product is used for repairing or for fill-ing. For levelling purposes, 1 mm thickness is obtained in 1 m2

using 1,9 kg.





REPAIRING MATERIALS


Density: Component A+B: ~1,80-2,00 kg/l (at +23 °C) (DIN EN ISO 2811-1)













Time~ 30 minutes

No condensation must occur on the surface.A film of humidity forming on the surface due to condensation prevents adhesion andthe coating will be peeled off.





-46-

REPAIRING MATERIALS

CERMIFIX PU 2C

Two component, polyurethane based, solvent-free, multipurposefixing & filling material

DESCRIPTIONTwo component, polyurethane based, solvent-free, highly elas-tic, fixing and filling material with perfect adhesion character-istic which may also be used as filler on rubber materials for application on floors of sports facilities.

WHERE TO USE•Used for fixing ceramic tile, porcelain ceramic, etc. coatings on concrete, metal, cemented panel, gypsum panel, wood, gal-vanized surfaces. •It is also used in applications for sports flooring, for fixing the rubber rollers on concrete surface.•Also to obtain a smooth surface by filling the holes in the rub-ber.•Suitable in parquette, fiberboard, plywood or polystyrene foam (EPS&XPS) applications.•It is used in application on heated floors because the product is capable of tolerating expansions due to differences in tem-perature.

APPLICATIONa) Surface Quality•The concrete surface must be clean and robust and have ade-quate compression resistance (not less than 25 N/mm2), with a tensile resistance (pull off) of at least 1,5 N/mm2.•Consequently, the concrete surface for coating must comply with not less than C25 or preferably C30 - C35 standard.•Concrete to be coated must be strong and must not move. •The surface must be clean and dry, and freed of all foreign objects such as soil, grease or surface curing materials.•The unstable layer of the surface (layer of grout) must always be removed. (by Shot-Blast, Rota Tiger, etc.)•The grout and/or concrete to be coated must rest firmly on the base and must not move.•The substrate must absolutely not be surface hardened con-crete.b) Surface Preparation•All concrete surfaces must be prepared to have a clear poros-ity by removing the cement grout using abrasive equipment.•Remove weak concrete and fully expose blowholes and pin-holes.•Before application of the product, remove all dust, loose and detached parts from the surface using a brush and/or a vac-uum cleaner.•Roughness of the surface must be like thin plaster obtained with helicopter landing finish.•Cut and clean cracks in the concrete in V shape, and clean the dilatation joints from particles.•Use CERMIPRIME EP + Quartz mixture for repairing the sur-face, filling blowholes/pinholes, repairing cracks and filling dil-atation joints.

•Highadhesivepower.•Highelasticity.•Adhesionondifferentsurfaces.•Solvent-free.

CHARACTERISTICS

-47-

METHOD OF APPLICATION•First mix components A and B separately on its own. Then add component B into component A and mix for at least 3 min-utes until a homogenous color is obtained.•Use elektrical mixers of at least 300-400 rpm for mixing. •Apply the mixture to prepared surface using a V type notched trowel with dimension of 4x4x4 mm.•The mixture should be consumed within max. 1 hour.

CONSUMPTION0,400-0,800 kg/m2 (Varies according to the condition of the sur-face and the type of coating).

PACKAGINGSupplied in sets of 22 kg: (A: 20 kg + B: 2 kg)




REPAIRING MATERIALS





Mechanical/Physical Properties:Displacement StrengthTraction StrengthShore A HardnessElongation at Break

~ 1,0 N/mm2, 1 mm adhesive thickness (+23 °C, 50% r.h)~ 1,5 N/mm2, 1 mm adhesive thickness (+23 °C, 50% r.h)~ 35 (afters 28 days)~ 40% (+23 °C, 50% r.h)

(DIN 281)(DIN 53455)(DIN 53505)(DIN 53504)








Time~ 30 minutes


-48-

MASTICS & FILLING MATERIALS

CERMITHANE 2C

Two components, polyurethane based, highly elastic, pourable isolationmaterial for wide dilatation joints.

DESCRIPTIONTwo component, polyurethane based, pourable isolation mate-rial used for wide dilatation joints (>10-15 cm). Creates an extremely elastic film curing with the humidity in the air. Can be applied in a wide temperature range. Suitable only for hor-izontal joints.

WHERE TO USE•CERMITHANE 2C is used as isolation and dilatation material for wide dilatation joints (>10-15 cm).

APPLICATIONSurface Preparation•Remove all soil, grease, mortar particles, cement residues, loose particles from inside of dilatation joints to be filled.•Dilatation joints must be clean and dry. •Prime the surface if necessary before application of CERMITH-ANE 2C. Caution: Particularly recommended for application on primed surfaces.

METHOD OF APPLICATION•First mix thoroughly components A and B separately on their own.•Then add component A into component B and mix for at least 3 minutes until the color of the mixture becomes gray. •Use mechanical mixers of at least 300-400 rpm for mixing. •To obtain best result in dilatation joint filling, the ratio of the width to depth must be 2/1, which the depth is required min. 10 mm.•Apply by pouring the polyurethane based liquid filler into the joint while the primer is still tacky. •Application time of mixed system is 0,5 to 1 hour.•Recommended application temperature changes between +5 °C and +40 °C.•To reduce the consumption and to control filling depth, pol-yethylene fillings are placed in dilatation joints before applica-tion.

CONSUMPTIONTo obtain best result in dilatation joint filling, the ratio of the width to depth must be 2/1, which the depth is required min. 10 mm Consumption amounts changes according to width and depth of dilatation joints.

PACKAGINGSupplied in sets of 5 kg: (A :1 kg + B: 4 kg) - Grey


•Easilyappliedbecauseof self levellingcharacteristic.•Highlyelasticstructure.•Adhesiononallsurfaces(especiallyonprimedsurfaces)•Maintainselasticityevenunder-40°C.•Fillsdilatationjointsperfectlybecauseof itsliquid(pourable)characteristic.

CHARACTERISTICS

-49-





Density: at 20 °C 1,4 gr/cm3 (kg/lt) ISO-2811, DIN 53217, ASTM D1475

Hardness: 20 Shore A ISO R868, DIN 53505, ASTM D2240

Using Temperature: between -40 °C and 90 °C

Application Temperature: between 5 °C and 40 °C

Elongation at Break: >%500 DIN 52455, ASTM D412

Tensile Strength: at %100 elongation 4 N/mm DIN 52455, ASTM D412

Elasticity: >%60 DIN 52458

QUV Accelerated Aging Test:(4 hours at 80 °C UV (UVB-Lamps)& 4 hours at 50 °C COND)

Passed after 1000 hours ASTM G53

-50-


CERMITHANE

One component, polyurethane based,liquid mastic

DESCRIPTIONOne component, polyurethane based isolation and filling mate-rial. Creates an extremely elastic film curing with the humidity in the air. Easily applied in a wide temperature range. Suitable for vertical and horizontal joints.

WHERE TO USECERMITHANE is used as filler in the areas listed below:•Isolation of general construction joints, •Watertanks,•Irrigation channels,•Foundation walls,•Prefabricated concrete elements,•Concrete, wood, marble, aluminium, steel, ceramics, gypsum panels, etc.

APPLICATIONSurface Preparation•Remove all soil, grease, mortar particles, cement residues, loose particles from inside of dilatation joints to be filled.•Surfaces of joints/dilatation joints must be clean and dry. •Prime the surface if necessary before application of mastic.Caution: Particularly recommended for application on primed surfaces.

METHOD OF APPLICATION•Recommended application temperature ranges between +5 °C and +40 °C.•In cold weather, store unused sausages at about 20°C. •To reduce the consumption and to control filling depth, pol-yethylene fillers placed in dilatation joints before application.•Finish the surface with spatula after application on polyeth-ylene fillers.

CONSUMPTIONLinear dimensions for each 600 ml sausage (linear meter):

To obtain best result in dilatation joint filling, the ratio of the width to depth must be 2/1, which the depth is required min. 10 mm. Consumption amounts changes according to width and depth of dilatation joints.

PACKAGING600 ml sausage (grey, black, white)


•Easilyapplied&economicproduct.•Onecomponent.•Ithasperfectagingresistance.•Paintable.(Mustbetestedinadvancedependingonthetypeof paint).•Keepsitselasticityevenat-40°C.•Perfectresistanceagainstmicroorganismsandvariouschemicals.•Theproductdoesnotcontainstoxicsubstanceaftercuring.(Suitablefordrinkingandusingwater).•Usedinjointisolationinswimmingpools.•Perfectadhesiononallsurfaces.(Especiallyepoxyprimedsurfaces).•Thixotropiccharacter.(Doesnotslipinverticalandhorizontaljoints).

CHARACTERISTICS

WIDTH 5 mm 10 mm 15 mm 20 mm 25 mm

DEPTH

5 mm 24 12

10 mm 4 3 2,4

15 mm 1,6

-51-




DEFINITION UNIT METHOD CHARACTERISTIC

Density at 20 °C gr/cm3 ISO 2811 / DIN 53217 / ASTM D1475 1,35

Hardness Shore A ISO R868 / DIN 53505 / ASTM D2240 ±25

Service temperature °C - Between -40 and 90

Shock temperature °C - 120

Application temperature °C - Between 5 and 40

Drying time at 25ºC and 55% relative humidity hour - 2

Curing time mm/day - Approx. 2-3

Elongation at break % DIN 52455 / ASTM D412 >900

Tensile strength at 100% elongation N/mm2 DIN 52455 / ASTM D412 2,5-3

Adhesion to concrete N ASTM D 1640 >32

Elasticity % DIN 52458 >80

QUV (accelerated abrasion test under air factor) 4 hours at 60°C UV (UVB Lamps) and4 hours at 50°C COND application

- ASTM G53 Passed (after 2000 hours)

Thermal resistance (100 days at 80°C) - EOTA TR011 Passed

Toxicity - - No (after curing)

Hydrolysis (8% KOH, 15 days at 50°C) - - No change observed in elastomeric character

Hydrolysis (H2O, 30 days at 60-100°C, alternating - - No change observed in elastomeric character

HCI (PH=2, 10 days at RT) - - No change observed in elastomeric character

-52-


CERMIANCHOR 2C

Epoxy based, two components,solvent-free, thixotropic anchorage and fixing mortar

DESCRIPTIONTwo components, high performance, solvent-free, thixotropic and fast curing, epoxy based anchorage and fixing mortar applied with simply using special tools. CERMIANCHOR 2C is a high strength product of advanced technology.

WHERE TO USE•Reinforcement applications on concrete for buildings,•Anchorage of prefabricated elements,•Anchorage of fittings, bolts and pins,•Central heating, ventilation etc. pipes applications,•Fixing all kinds of construction materials (concrete, natural stone, hard stone, porous or block bricks, steel, wood, etc.)

APPLICATIONa) Surface Quality•The concrete used for anchorage must be set and be not less than 28 days old.•The hole in which the anchorage element is to be placed must be drilled using a stroke-drill.•The diameter and depth of the hole must be suitable for the size of the anchorage element.b) Surface Preparation•Remove all dust, soil, grease, loose part(s) that may reduce adherence in the drilled hole using wire brush and pressurized air.•After each cleaning step, the hole must be cleaned using a pump and compressor, beginning at the bottom of the hole.

METHOD OF APPLICATION•After inserting static mixer in the cartridge, squeeze with two components cartridge gun until color is homogenous.•Do not use the first part of the material coming out of the mixer.•Fill half of the hole beginning from the bottom and moving upwards and insert the reinforcement into the hole by rotating.•Remove excess material before the setting.•Begin to apply resin at the bottom of the hole and move the cartridge outwards slowly.•Ensure that no air exists inside the hole.•Use an extension piece for deep holes.•Avoid touching and applying force on the reinforcement ele-ment before final setting. •When application is paused, the static mixer may be left on the cartridge after releasing the pressure in the applicator. •A new mixer must be used on the cartridge before beginning to work if the resin in the static mixer is hardened. •Before storing an opened cartridge rotate remove the static mixer and clean the outlet of the cartridge with a clean and dry cloth.

PACKAGING345 ml cartridge.

•Itmaybeusedonhumidconcretebutthesurfaceisnotwet.•Curesrapidlyandgainsstrengthwithinashortperiodof time.•Finalstrengthisveryhigh.•Resistantagainstchemicals.•Protectsreinforcementfromcorrosion.•Usedeasilyinhorizontal,verticalandoverheadapplications.•Staticmixerallowsahomogenousmixtureintherequiredquantity.

CHARACTERISTICS

-53-





CONSUMPTIONReinforcement Applying Consumption Table

ReinforcementDiameter Hole Diameter Hole Depth (mm) Necessary Epoxy Resin Amount

(ml)Applied Number of

Reinforcement mm mm h min. h max. h min. h. max. h min. h max.

10 14 100 150 7,91 11,87 41 27

12 16 120 180 11,08 16,62 29 19

14 18 140 210 14,77 22,16 22 14

16 20 160 240 18,99 28,49 17 11

18 22 180 270 23,74 35,61 13 9

20 24 200 300 29,01 43,52 11 7

22 26 220 330 34,82 52,22 9 6

24 28 240 360 41,15 61,72 8 5

26 30 260 390 48,00 72,01 6 4

28 32 280 420 55,39 83,08 5 3

30 34 300 450 63,30 94,95 5 3

Concrete Class Fitting Diameter (mm) Anchorage Diameter (mm) Anchorage Depth (mm) Collapse Load (kN)

C20

20 26 120 37,020 26 160 58,620 26 200 52,520 26 240 72,820 28 120 43,320 28 160 66,720 28 200 72,920 28 240 107,1

C20(Humid)

20 26 120 33,820 26 160 78,820 26 200 78,820 26 240 74,3

C20(Dusty)

20 26 120 38,520 26 160 35,520 26 200 43,920 26 240 44,7


Mixture Density: 1,60-1,70 g/ml

Gelling Time: 5 minutes at 20 °C

Curing Time: 120 minutes at 20 °C

Application Thickness: Max. 20 mm in single coat

-54-

ISOLATION MATERIALS

CERMIPROOF PU

One component, UV-resistant,polyurethane based, liquid, waterisolation and protection material

DESCRIPTIONCERMIPROOF PU is a one component, low viscosity polyure-thane based, liquid, water isolation and protecting material. Creates an extremely elastic film curing with the humidity in the air. CERMIPROOF PU adheres strongly on different surfaces and creates a highly elastic and durable film. No need to use additional solvent because the product has minimal quantity of solvent (xylol) in it. The product contains of pure elastomeric hydrophobic polyurethane resin and special inorganic filler. These fillers gives the product perfect chemical, UV, mechanical and thermal resistance. White and gray colors may perfectly be used in outdoor applications.

WHERE TO USECERMIPROOF PU is used as water isolation and protecting pur-posesinfollowingareas:•Openterracesandbalconies,• Applications on ceramic, marble, mosaic tile and naturalstone(incaseofwaterleakagethroughjoints),•Bridgingplat-forms,•Irrigationchannels,•Swimmingpools,•Watertanks,•Stadiumstands,•Metalroofs,•Alminium,steel,galvanizedandwoodensurfaces,•Wetareas(Bathroom,WC,etc.)

APPLICATIONa) Surface Quality•The concrete surface must be clean and robust and have ade-quate compression resistance (not less than 25 N/mm2), with a tensile resistance (pull off) of at least 1,5 N/mm2.•Consequently, the concrete surface for isolation must comply with not less than C25 or preferably C30-C35 standard.•The unstable layer of the surface (layer of grout) must always be removed. •Concrete to be isolated must be strong and must not move.•If isolation will be applied on existing ceramic tiles the sur-face of the tiles should be clean.•All the surfaces must be clean and dry, and freed of all foreign objects such as soil, grease or surface curing materials.b) Surface Preparation•The surface must be cleaned using pressurized water if possi-ble, and freed of all oil, grease, fuel and paraffin particles.•Before isolation application the surface must be clean and dry and freed of soil, grease, cement residues, chips, loose par-ticles and cured membranes. •Surface irregularities and cracks must be repaired before iso-lation application.

METHOD OF APPLICATION•Use electrical mixers of at least 300-400 rpm for mixing for a minimum period of 3 minutes. •Apply CERMIPROOF PU to the surface in at least two coats using brush, roller or pneumatic airless machines. •Do not wait longer than 24 hours to apply the second coat after the first coat is completely cured. •If the second coat has to be applied after a long time, use CERMIPRIMER EP to provide 100% adhesion between two lay-ers.Caution: Particularly recommended for application on primed surfaces.

CHARACTERISTICS• Perfectadhesiononallsurfaces(particularlyonsurfacesprimedwithepoxybasedprimer).• Doesnotrequirethinning.• Createsjointlesssurface.• Appliedmuchfasterthanrollingandfixingmembranes.• TheproducthasperfectweatherandUVresistance.•Whitecolorreflectsmostof thesolarenergyandthereforereducesindoortemperatureof buildings.• Haveperfectthermalresistance.(Max.applicationtemperature80°Cmax.shocktemperature200°C).• Resistantagainstcold.(Keepsitselasticityevenat-40°C.)• Inadditiontoitshightensile,elongationandshearingstrength(600%Elasticity)alsoithasahighabrasivestrength.• Exhibitsgoodchemicalresistance.•Materialdoesnotexhibittoxiccharacterwhencompletelycured.(Suitableforwatertanks).• Humidityvaportransmission:• CERMIPROOF PUisabreathingmaterial.• Nohumidityaccumulatesunderthefilm.

-55-

CONSUMPTIONVaries according to smoothness of surface to provide a minimal total consumption of 1,20 - 1,50 kg/m2.Coat 1: 0,60-0,80 kg/m2

Coat 2: 0,60-0,70 kg/m2

Minimum total consumption: 1,20 -1,50 kg/m2

PACKAGING25 kg olarak temin edilir.


SAFETY MEASURES•Duetoirritatingeffectofuncuredmaterials,avoidcontactofcomponents with skin or eyes. In case of any contact, wash skin or eyes with plenty of water and soap and seek medical assis-tance in cases of severe exposure. • Alwayswear gloves andgoggles during application. Avoid contact of uncured materi-alswithfoods.•Itishazardoustoapproachtoworkareawithopenflame.•Storeatplacesoutofreachofchildren.•SafetyData Sheets of the materials may be provided from the techni-caldepartment.•Completelycuredmaterialsaretotallysafe.

ISOLATION MATERIALS

DEFINITION UNIT METHOD CHARACTERISTICViscosity (BROOKFIELD) cP ASTM D2196-86, at 25 °C 2500-3500Specific density gr/cm3 ASTM D1475 / DIN 53214 / ISO 2811, at 20 °C 1,3-1,4Ignition point °C ASTM D93, closed container >42Drying time at 25 °C and 50% relative humidity hour - 6Reapplication of coat hour - 6-24

DEFINITION UNIT METHOD CHARACTERISTICService temperature °C - Between -40 and 80Short term maximum temperature (shock) °C - 200Hardness* Shore A ASTM D2240 / DIN 53505 / ISO R868 70Elongation at break at 23 °C kg/cm2 (N/mm2) ASTM D412 / DIN 52455 80 (8)Elongation at 23 °C % ASTM D412 / DIN 52455 >500Elongation at -25 °C % ASTM D412 450Water vapor transmission gr/m2.hour ASTM E96 (water method) 0,8Adhesion to concrete kg/cm2 (N/mm2) ASTM D4541 >20 (>2)Elongation coefficient after tension (after 300% tension) % ASTM D412 < %3QUV (accelerated abrasion test under weather influence) 4 hours UV at 60 oC (UVB lamps) and4 hours COND application at 50 °C

- ASTM G53 Passed (2000 hours)

Hydrolysis (8% KOH, 15 days at 50 °C) - No evident change in elastomeric characteristic

Hydrolysis (H20, 30 day period 60-100 °C) - No evident change in elastomeric characteristic

HCl (Ph=2, 10 days at RT) EOTA TR 011 No evident change in elastomeric characteristic

Thermal resistance (100 days at 80 °C) EOTA TR 011 Passed

TECHNICAL SPECIFICATIONSLiquid product (before application):95% solids in Xylol.

Film (dry film)

NOTE: As with all polyurethane materials, CERMIPROOF PU is sensitive to thermal changes in terms of viscosity.Viscosity measurements were performed at 25 ºC, according to ASTM D2196-86.Viscosity increases at lower temperatures and consequently, decreases at higher temperatures.

TEMPERATURE (°C) VİSCOSITY (Cp)

10 5500

20 4300

25 3000

30 2000

50 850

Change in viscosity according to temperatreTemperature (degrees C)

6050403020100

0 1000 2000 3000 4000 5000 Viscosity (Cp)

806040200

0 200 400 600 % ElongationTens

ile S

tren

gth

(kg/

cm2 )

Stress - Elongation Caracteristics for Hyperdesmo

-56-

CERMIPROOF EB

Two components, bitumen modified, epoxy based isolation material

DESCRIPTIONCERMIPROOF EB is a two components, solvent-free epoxy based liquid isolation material mixed with bitumen. It adheres strongly on surfaces and exhibits perfect mechanical and chem-ical resistance. The product is supported with pure elastomeric hydrophobic epoxy resin and chemically polymerized pure bitumen.

WHERE TO USECERMIPROOF EB is used for isolation against water and for pro-tection in areas listed below:•On grobeton concrete with two layers (using a reinforcement mesh is recommended between two layers)•Foundation curtain walls,•Tunnel constructions,•Drainage, rain channels, waste water treatment facilities,•Steel and concrete structures underwater and underground,•Repairs on bituminous membranes, •Green roof systems (resistance to plant roots),•Under ceramic, marble, mosaic tiles and similar materials,•Wet areas (bathroom, WC, etc.).

APPLICATIONa) Surface Quality•The concrete surface must be clean and robust and have ade-quate compression resistance (not less than 25 N/mm2), with a tensile resistance (pull off) of at least 1,5 N/mm2.•Consequently, the concrete surface for isolation must comply with not less than C25 or preferably C30 - C35 standard.•Concrete to be isolated must be strong and must not move. •Thesurfacemustbecleananddry,andfreedofallforeignobjects such as soil, grease or surface curing materials.b) Surface Preparation•The surface must be clean and dry, and freed of all foreign objects such as soil, grease, fuel or paraffin. •Remove all oil, grease, fuel or paraffin residues using pressur-ized air if possible. •The surface must be freed of soil, loose particles, grease, mor-tar particles, joint filler, cured membranes and adhesive resi-dues, etc. •Tie rod holes, weak concrete and cracks is repaired with suit-able repair mortars.

METHOD OF APPLICATION•First mix component A and B separately on its own. Then add component B into component A and mix for at least 3 minutes until a homogenous black color is obtained. Use mechanical mixers of at least 300-400 rpm for mixing. •Apply CERMIPROOF EB in at least 2 coats on previously applied epoxy based primer using a brush, roller or pneumatic airless sprayer. •The mixture so prepared must be used within 1 hour. •Do not wait longer than 24 hours to apply the second coat after the first coat is completely cured.

CHARACTERISTICS•Adheresonhumidtysurfaces.(Particularlysurfacesprimedwithhumidtytoleratedepoxyprimers).•Jointlessstructureprovidestoplevelimpermeabilitytowaterandhumidty.•Solvent-free.•Corrosionresistant.•Capableof bridgingcapillarycracksbecauseof itssemi-elasticstructure.•Exhibitsperfectthermalresistance. (Max.applicationtemperature80°C max.shocktemperature200°C).•Resistantagainstcold.•Hashighabrasivestrength.•Exhibitsgoodchemicalresistance.•Appliedfasterthanroll-outmembranes.

ISOLATION MATERIALS

-57-

•If the second coat has to be applied after a longer interval, use CERMIPRIME EP to provide 100% adhesion between two layers.Caution: Particularly recommended for application on primed surfaces.

CONSUMPTIONMinimum total consumption varies according to surface smoothness: 1,20-1,50 kg/m2

Coat 1: 0,600-0,700 kg/m2

Coat 2: 0,600-0,800 kg/m2

Minimum total consumption: 1,20 -1,50 kg/m2




TECHNICAL SPECIFICATIONSChemical Structure: Epoxy








ISOLATION MATERIALS

-58-

CERMIPROOF PB

Two components, bitumen modified,polyurethane based isolation andfilling material

DESCRIPTIONCERMIPROOF PB is a two components, solvent-free, polyure-thane based iquid isolation material mixed with bitumen. It strongly adheres to surface and exhibits a perfect mechanical and chemical resistance. It forms an elastic film on the sur-face after completely setting. The product is a pure elastomeric hydrophobic polyurethane resin chemically supported with polymerized pure bitumen.

WHERE TO USECERMIPROOF PB is used as isolation against water and for pro-tection purposes in the following areas:•Foundation concrete curtain walls,•Bridge and viaduct platforms under asphalt,•Tunnel constructions,•Drainage, rain channels, waste water treatment facilities,•Steel and concrete structures underwater and underground,•Repairs on bitumen membranes, •In green roof systems (resistance to plant roots),•Under ceramic, marble, mosaic tile coating,•Wet areas (Bathroom, WC, etc.), •In dilatation joints as an semi-elastic filler.

APPLICATIONa) Surface Quality•The concrete surface must be clean and robust and have ade-quate compression resistance (not less than 25 N/mm2), with a tensile resistance (pull off) of at least 1,5 N/mm2.•Consequently, the concrete surface for isolation must comply with not less than C25 or preferably C30 - C35 standard.•Concrete to be isolated must be strong and must not move. •The surface must be clean and dry, and freed of all foreign objects such as soil, grease or surface curing materials.b) Surface Preparation•The surface must be clean and dry, and freed of all foreign objects such as soil, grease, fuel or paraffin. •Remove all oil, grease, fuel or paraffin residues using pressur-ized air if possible. •The surface must be freed of soil, loose particles, grease, mor-tar particles, joint filler, cured membranes and adhesive resi-dues, etc. •Tie rod holes, weak concrete and cracks is repaired with suit-able repair mortars.

METHOD OF APPLICATION•First mix component A and B separately on its own. Then add component B into component A and mix for at least 3 minutes until a homogenous black color is obtained. Use mechanical mixers of at least 300-400 rpm for mixing. •Apply CERMIPROOF PB in at least 2 coats on previously applied epoxy based primer using a brush, roller or pneumatic airless sprayer. •Use the mixture so prepared not later than within 1 hour. •Do not wait longer than 24 hours to apply the second coat after the first coat is completely cured.

CHARACTERISTICS•Perfectadhesiononallsurfaces(particularlyonsurfacesprimedwithepoxybasedprimer).•Jointlessstructureprovideshighlevelimpermeabilitytowaterandhumidty.•Solvent-free.•Corrosionresistant.•Capableof bridgingcapillarycracksbecauseof itselasticstructure.•Exhibitsperfectthermalresistance. (Max.applicationtemperature80°C max.shocktemperature200°C).•Resistantagainstcold.(Protectsitselasticityevenat-40°C).•Inadditiontoitshightensile,elongationandshearingstrengthalsoitexhibitsahighabrasivestrength.•Exhibitsgoodchemicalresistance.•Canbeusedasfillingmaterialindilatationjoints(width3to5cm).

ISOLATION MATERIALS

-59-

•If the second coat has to be applied after a longer interval, use CERMIPRIME EP to provide 100% adhesion between two layers.Caution: Particularly recommended for application on primed surfaces

CONSUMPTIONVaries according to smoothness of surface with minimum total consumption being 1,0-1,4 kg/m2.Coat 1: 0,500-0,700 kg/m2

Coat 2: 0,500-0,700 kg/m2

Min. total consumption: 1,0-1,4 kg/m2




TECHNICAL SPECIFICATIONSChemical Structure: PolyurethaneDensity: Component A+B: ~1,30 kg/l (at +23 °C) (DIN EN ISO 2811-1)Solids Content: ~ 100% (by volume) / ~ 100% (by weight)Mixture Ratio (A+B): 100/100 (by weight)Conditions of Application:Surface TemperatureEnvironment TemperatureSurface Humidity Ratio

Not less than +10 °C / Not more than +30 °CNot less than +15 °C / Not more than +40 °CHumidity ratio ≤ 4%Test method: Measurement with HUMIDIMETER and THERMOMETER

Relative Humidity: Not more than 80%Condensation: No condensation must occur on the surface.

A film of humidity forming on the surface due to condensation prevents adhesion andthe coating will be peeled off.

DEFINITION UNIT METHOD CHARACTERISTICViscosity (Brookfield)Comp. A: ResinComp. B: Asphaltic mixture

cP ASTM D2196-86, at 25 °C 1300-4300

Viscosity of mixture (Brookfield) cP ASTM D2196-86, at 25 °C 3000Specific Density of Mixture gr/cm3 ASTM D1475 / DIN 53214 / ISO 2811, at 20 °C 0.97Ignition point °C ASTM D93, closed container >40Drying time at 77 oF (25 oC) and 55% relative humidity hour - 1-2Application of new coat hour - 6-24

Liquid product (before application):

DEFINITION UNIT METHOD CHARACTERISTICService temperature °C - Between -40 and 80Short term maximum temperature (shock) °C - 150Hardness Shore A ASTM D2240 / DIN 53505 / ISO R868 35Elongation at break at 23 °C kg/cm2 (N/mm2) ASTM D412 / DIN 52455 >20 (>2)Elongation at 23 °C % ASTM D412 / DIN 52455 >2000Water absorption gr/m2.hour ASTM E96 (water method) 0,8Adhesion to concrete kg/cm2 (N/mm2) ASTM D4541 >30 (>3)Elongation coefficient after tension (after 300% tension) % ASTM D412 < %1Thermal resistance (200 days at 80 °C) - EOTA TR011 PassedQUV (accelerated abrasion test under weather influence)4 hours UV at 60 °C (UVB lamps) and4 hours COND application at 50 °C

- ASTM G53 Passed (1000 hours)

Chemical resistance (5% Sodium Hypochloride NaOCI, 10 days) - - Not affectedHydrolysis resistance (8% Potassium Hydroxide, 10 days at 50 °C) - - Not affectedH2O absorption (10 days) - - <0,9%

Film (dry film)

ISOLATION MATERIALS

-60-

Thickness < 0,1 mm

Thickness 0,1-0,3 mm

Thickness 0,3-3,0 mm

Thickness ≥3,0 mm

FLOORING THICKNESS

koramic.com.trcermix.com.tr

Documents

Epoxy & Polyurethane Product Catalogue