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RDS MKII REMOTE DELIVERY SYSTEM EPX Integrated Sanitation Intelligence

EPX - Amazon Web Services...DRUM TOTE ADD-ON COMPONENTS STATIC MIXER SURFACTANT TANK CLEAN LOGIX HOW WHERE RDS MKII TANK B SCADA & PLC SYSTEMS ADDITIONAL CHEMICALS BATCH TANK MEMBRANE

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Page 1: EPX - Amazon Web Services...DRUM TOTE ADD-ON COMPONENTS STATIC MIXER SURFACTANT TANK CLEAN LOGIX HOW WHERE RDS MKII TANK B SCADA & PLC SYSTEMS ADDITIONAL CHEMICALS BATCH TANK MEMBRANE

R D SM K I I

R E M O T ED E L I V E R YS Y S T E M

EPX

Integrated Sanitation Intelligence

Slogan font fact “TimesNewRoman”

Page 2: EPX - Amazon Web Services...DRUM TOTE ADD-ON COMPONENTS STATIC MIXER SURFACTANT TANK CLEAN LOGIX HOW WHERE RDS MKII TANK B SCADA & PLC SYSTEMS ADDITIONAL CHEMICALS BATCH TANK MEMBRANE

RDS-FLOW-1-5 Shown with 1 Chemical and 5 Destinations

Includes Mounting Cabinet

R D S M K I I R E M O T E D E L I V E R Y S Y S T E M

OVERVIEWThe 2nd generation Remote Delivery System - RDS MKII - from Clean Logix is designed to deliver a precise amount of liquid to remote locations throughout a facility. The RDS MKII can deliver a single chemical, water, or a mixture using either weight or flow based volume measurements for up to 10 different destinations. All crucial components such as valves, pumps, and scale are contained behind a PVC shield for added protection.

The MKII comes standard with an increased delivery pump size and 3/4” air-actuated ball valves for maximum flow and delivery rate. An optional second tower can be added to maintain isolation between incompatible products. Systems are available in with either polypropylene or stainless steel valves for optimum chemical compatibility.

P O W E R F U L D ATA R E P O RT I N G C A PA B I L IT I E S

E A S Y TO S E R V I C E A N D M A I NTA I N W IT H M I N I M A L TO O L S

P L A NT C O NT R O L N E T W O R K I NT E G R AT I O N

CAPABILITIES

C O N S T R U CT I O N

HDPE, LDPE, Polypropylene, PVC, Fiberglass Reinforced PE, and 316SS

D I M E N S I O N S

71” x 28-1/2” x 55” (1,803mm x 724mm x 1,397mm)

P LU M B I N G

3/4” Hose/Pipe - 1” Graco 1050 AODD delivery pump rated at up to 50GPM

CONFIGURABLE RECIPES

Customize each recipe, individually, to get the exact amount you need for every CIP wash step. Recipes and steps can be edited at any time using the system’s HMI, in addition to boost functions.

CHEMICAL RESISTANCE

The RDS was built to handle chemicals, so it only makes sense that it is 100% chemically resistant. Constructed of 316 Stainless Steel, the RDS MKII was made to ensure durability and longevity.

PLANT INTEGRATION

Control delivery requests your way - whether it be from the RDS Tower’s HMI screen or the comfort of a familiar SCADA or PLC system. The RDS MKII has the network capabilities to integrate in with existing software for exceptional control of your products.

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C L E A N L O G I X

DUAL TOWER INSTALLATION EXAMPLERDS-MKII-SV (stainless valves) shown with 2

chemical valves, 3 destination valves, and Surfactant Kit per tower. Static Mixer shown on Tower A.

AUTOMATED CHEMICAL DELIVERYUtilizing PLC communication, the RDS MKII integrates into the plant’s control network, allowing the unit to receive dispense requests directly from the membrane controls without employee involvement, as well as communicate any errors up to control room operators. Automated integration into facility CIP processes greatly increases delivery time in addition to eliminating irregularities.

SAVE MONEY EMPLOYEE SAFETY

No more incorrect measurements. With Clean Logix remote delivery systems, you can be sure that your chemicals and investments are being used to their fullest.

Take the responsibility of chemical mixing and handling off your workers. Simply program the chemical mixes into the RDS and provide access to only authorized employees.

RECIPE BLENDING

For mixed recipes that require an extra step to ensure adequate blending. Mounted directly to the tank, behind the security shield, the 6-blade PVC static mixer can be added on to any RDS tower for optional “blend” and “blend flush” steps to use in any recipe.

SURFACTANT TANK

An isolated, 1 gallon, 316 stainless steel vessel mounted to the back of the tank assembly provides a dedicated surfactant container for weighing with compressed air delivery to its final destination.

DUAL TOWER INSTALLATIONS

For the ultimate separation of non-compatible chemicals. Recipes, users, and report functions are all controlled from one HMI, while non-compatible chemicals are isolated to their own Towers with dedicated plumbing, manifolds, pumps, and tanks.

FLOW METER MODULE

An extension of the RDS, the Flow Meter add-on allow operators to bypass the tank and weigh scale of the RDS Tower to deliver chemicals directly to a destination via flow based measurements. As many as 5 destinations can be configured per module.

BUILT TO EXPAND

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R D S M K I I R E M O T E D E L I V E R Y S Y S T E M

SYSTEM ARCHITECTURE

WH

AT

HOWCOMPRESSED

AIR

RDS MKII TANK AREMOTE HMI

FLOWMETER

CHEM 2

CHEM 3

CHEM 1

BULK

DRUM

TOTE

ADD-ONCOMPONENTS

STATICMIXER

SURFACTANTTANK

Page 5: EPX - Amazon Web Services...DRUM TOTE ADD-ON COMPONENTS STATIC MIXER SURFACTANT TANK CLEAN LOGIX HOW WHERE RDS MKII TANK B SCADA & PLC SYSTEMS ADDITIONAL CHEMICALS BATCH TANK MEMBRANE

C L E A N L O G I X

HOW

WH

ERE

RDS MKII TANK B

SCADA & PLCSYSTEMS

ADDITIONALCHEMICALS

BATCH TANK

MEMBRANE

C.I.P

CONTROLSINTEGRATION

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R D S M K I I R E M O T E D E L I V E R Y S Y S T E M

FEATURES

On-board water pressure regulator and filtration system.

Solenoid enclosure houses up to 24 valves. Also contains pushbuttons and indicator lights.

100 kg load cell for accurate weight-based dispensing.

Chemical dispense manifold for up to 10 chemicals.

12” Human Machine Interface (HMI) for unit configuration, manual control, and process visibility.

On-board air pressure regulators and filtration.

15 gal (56L) tank, includes a float switch to stop the dispense if the tank is full.

Up to 10 destination valves per tower.

316 Stainless steel structure.

1” delivery pump, standard, for maximum delivery speed.

PLC enclosure houses PLC and power supply. A single PLC can control up to 2 towers.

OPTIONAL FEATURES:Surfactant Kit for weighing and dispensing surfactant with compressed air delivery.

Recirculation Kit for recipe blending prior to final delivery step.

Position verification switches on destination ball valves for PLC integration.

Flowmeter Module to bypass the weigh scale and deliver chemical directly for up to 5 destinations.

316 Stainless Steel Enclosures.

Transparent PVC shield for added protection.

Air-actuated 3/4” ball valves, rated for 4x higher flow than diaphragm valves. Available in polypropylene or stainless steel.

OPTIONAL: 1 gal, 316 SS pressure vessel for weighing and dispensing surfactant with compressed air delivery.

OPTIONAL: Recirculation Kit with 1” dia., 6-blade, PVC static mixer for recipe blending prior to final delivery.

RDS-MKII shown with polypropylene valves, 10 chemicals , 10 destinations, Surfactant Kit, and Recirculation Kit.

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REPORTING

CLEA N L O G I X

The RDS keeps records of each recipe application that has been dispensed, who was logged in, when it was initiated, and many other parameters to ensure increased accountability for all remote delivery activities. Reports can be customized for specific date ranges with the an option to be emailed that can be configured for multiple addresses and personnel for a consistent transmission of dispense information.

There are several methods by which these reports can be accessed, both locally and on the go.

SYNC DATA

Systems automatically sync to Clean Intel for constant data connection. Syncing forwards all current delivery records on the unit to the online interface. Dates ranges can be filtered to find the report set you need using an interactive calendar.

RECORD AND REPORT

Reports track delivery quantities along with the who, what, where, and when for all users, providing accountability on chemical use. Reports can be viewed on the unit, Clean Intel, or downloaded as an Excel document.

LO C A L W I F I O R N E T W O R K B R O A D C A S T I N G

A U TO M AT E D E M A I L D E L I V E RY Clean Intel O N L I N E I NT E R FA C E

EMAIL SUBSCRIPTIONS

Whether it be a report or an alarm the Clean Intel will keep you up to date on all your systems and products. Simply subscribe to a site to receive automated email notifications for when a new report is available or when an alarm has been triggered.

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By

Page 8: EPX - Amazon Web Services...DRUM TOTE ADD-ON COMPONENTS STATIC MIXER SURFACTANT TANK CLEAN LOGIX HOW WHERE RDS MKII TANK B SCADA & PLC SYSTEMS ADDITIONAL CHEMICALS BATCH TANK MEMBRANE

C L E A N LO G I X , L L C

4928 W. Greenbrooke Dr. SE Grand Rapids, MI 49512

C O N TA C T

T: 616-438-9200 f: 616-588-6242

[email protected] www.clean-logix.com

M A D E I N T H E U . S . A .

P R E M I U M S U P P O RT

Whether it’s finding the right product

or supporting an already existing one,

Clean Logix’s customer service team will

be there for you to ensure you have the

support you deserve.

C U T T I N G E D G E T E C H N O LO G Y

Clean Logix is dedicated to providing the

highest quality systems using state of the

art technology. Our experienced engineers

emphasize both function and excellence

with each product they develop.

D U R A B L E P R O D U C T S

Built to last even in the harshest

environments. Clean Logix uses only the

toughest and most reliable materials to

ensure longevity and performance.