Esab Product Catalogue 2010

Product Catalogue ESABWelding Consumables - Equipments - Automation - Cutting Systems

Its all hereA complete range of welding and cutting equipment, ller materials and accessories for any type of industry? Weve got it. The expertise and application experience to share with you? Absolutely. A worldwide network of sales ofces and distributors to give you service and support wherever you are? Positive. Its all here to help you boost your welding productivity. All from a single dependable source. From ESAB. Visit us at www.esabindia.com

GLOBAL SOLUTIONS FOR LOCAL CUSTOMERS - EVERYWHERE

Welding Consumables

A CENTURY OF ESAB INNOVATIONS

In 1904, Oscar Kjellberg, a Swedish engineer, was working on ships and boilers in Gothenburg, Sweden. He was not satisfied with the quality of repair jobs. His quest for a better technology led to the invention of the worlds first covered electrode. And thus, Elektriska Svetsnings Aktie Bolaget (ESAB) was born. Today, ESAB leads the world in providing welding and cutting solutions. At ESAB, every problem is an opportunity, every sale start of an enduring relationship. From supplying welding equipment to consumables, cutting machines to working environment products, ESAB, today has established itself as one of the leading suppliers of welding, cutting and working environment solutions in the country. ESAB products are now an integral part of industries like Shipbuilding, Petrochemical, Construction, Transport, Offshore, Energy and Repair and Maintenance. The ESAB group belongs to the world renowned Charter Plc. Group, UK, and employs around 8000 people of which more than 600 are engaged in research and development at centres in Sweden, Holland, UK, Germany, USA, Brazil and India. In India, ESAB was formally incorporated on 10th November 1987, and it has expanded through a number of acquisitions. The organisation operates five manufacturing facilities backed by world-class R&D. All the manufacturing units of Esab India Limited, are ISO 9000 and 14000 certified the only company in India, in the welding field to receive such an honour. The entire ESAB group including ESAB India has achieved ISO 14001 and OHSAS 18001 certification for Environmental and Occupational Health and Safety Management system. This is believed to be the most comprehensive certification achieved by any global company till date

2001 First Modular Platform for Welding Equipments 2002 Copper Fee Wire - Aristorod 2005 The Q Set Function

Index

Welding ConsumablesCarbon Steel Electrodes ESAB Ferrospeed ESAB Ferroarc ESAB Ferrospeed plus ESAB Vortic ESAB 28 ESAB Vordian ESAB 46 ESAB Ferroweld 1 ESAB 56 ESAB Ferroweld 2 ESAB 36 H OK 48.20 ESAB 36 H (Spl) OK 48.20 (Spl) ESAB 36 H Spl (M) ESAB Vortex - 1 Gas Welding Fluxes Gas Welding Fluxes Pipe Welding Electrodes Pipeweld 6010 R Pipeweld 6010 Plus OK 22.46 P OK 22.47 P OK 22.48 P Pipeweld 6011 Low Alloy Electrodes OK 48.08 Ok 73.08 OK 74.46 OK 76.18 OK 76.18 M ESAB 8018 B2 OK 76.18 G OK 76.28 OK 76.28 M ESAB KV 4 ESAB KV 7 ESAB KV 7M OK 73.68 OK 73.68 M ESAB 8016 C2 OK 74.78 3 3 4 4 5 5 6 7 7 8 8 9 9 10 10 11 12 13 13 14 14 15 15 16 16 17 17 18 18 19 19 20 20 21 21 22 22 23 23

OK 74.86 ESAB 8018 - D3 ESAB 98 ESAB 98 G ESAB 118 ESAB 120 ESAB 130 ESAB Ferroweld W ESAB Ferroweld W2 Stainless Steel Electrodes OK 61.50 OK 61.30 ESAB 304 B ESAB 304 B (N) OK 61.80 ESAB RSSC (M) ESAB 308 H OK 63.50 OK 63.30 OK 63.35 ESAB 316 KCR OK 63.80 OK 64.30 ESAB 317 LN OK 67.67 ESAB 309 OK 67.60 ESAB 309 LC OK 67.70 ESAB 309 Mo ESAB 309 LMO OK 67.68 ESAB 309 Cb OK 67.13 Ok 67.45 ESAB RSW OK 67.50 OK 68.55 OK 68.10 OK 68.00 ESAB RSQ ESAB 430 ESAB Armoid 1 ESAB Chromweld G ESAB Chromweld G (Spl)

24 24 25 25 26 26 27 27 28 29 29 30 30 31 31 32 32 33 33 34 34 35 35 36 36 37 37 38 38 39 39 40 40 41 41 42 42 43 43 44 44 45 45 46

GTAW Consumables OK Tigrod SG OK Tigrod S2 OK Tigrod S2 (Spl) OK Tigrod 12.64 OK Tigrod 13.09 OK Tigrod 13.16 OK Tigrod B2L OK Tigrod 13.17 OK Tigrod B3L OK Tigrod 13.23 OK Tigrod 13.28 OK Tigrod 13.32 OK Tigrod 13.37 OK Tigrod 13.38 OK Tigrod 16.10 OK Tigrod 308H OK Tigrod 16.11 OK Tigrod 16.30 OK Tigrod 16.35 OK Tigrod 16.53 OK Tigrod 16.54 OK Tigrod 16.86 OK Tigrod 16.88 OK Tigrod 16.13 OK Tigrod 1070 OK Tigrod 1100 OK Tigrod 1450 OK Tigrod 4043 OK Tigrod 4047 OK Tigrod 5087 OK Tigrod 5183 OK Tigrod 5356 OK Tigrod 5554 OK Tigrod 5556 OK Tigrod 5754 OK Tigrod 19.12 OK Tigrod 19.30 OK Tigrod 19.40 OK Tigrod 19.49 GMAW Consumables ESAB MW1 ESAB MW2 OK AristoRod 12.50 Ok Autrod 13.14

47 47 47 48 48 48 49 49 50 50 51 51 52 52 53 53 54 55 55 56 56 57 57 58 58 59 59 59 60 60 60 61 61 61 62 62 62 63 63 64 64 65 65i

OK AristoRod 13.09 OK AristoRod 13.26 OK Autrod 13.16 OK Autrod 13.17 OK Autrod 13.28 OK AristoRod 13.29 OK AristoRod 13.13 OK AristoRod 13.31 OK Autrod 16.10 OK Autrod 16.11 OK Autrod 16.30 OK Autrod 16.53 OK Autrod 16.75 OK Autrod 16.13 OK Autrod 16.33 OK Autrod 16.43 OK Autrod 16.95 OK Autrod 1100 OK Autrod 4043 OK Autrod 5356 OK Autrod 5183 OK Autrod 5556 OK Autrod 19.12 OK Autrod 19.30 OK Autrod 19.40 FCAW Consumables Dual Shield 7100 LH OK Tubrod 15.00 A OK Tubrod 15.14A Dual Shield 7100 Dual Shield 7100 Ultra Dual Shield 7100 SR Dual Shield T-5 Dual Shield II 70 Ultra Coreshield 11 Coreshield 8 Ni 1 Coreweld 70 Coreweld Ultra Coreweld III Ultra Dual Shield 8100 W Dual Shield 7000 A1 Dual Shield 8000 B2 Dual Shield 9000 B3 Dual Shield II 81 K2 Dual Shield T - 115ii

66 66 67 67 67 68 68 69 69 70 70 71 71 71 72 72 73 73 74 74 75 75 76 76 77 78 78 79 79 80 80 81 81 82 82 83 83 84 84 85 85 86 86 87

Dual Shield II 110 Dual Shield II 101 TC Dual Shield B9 OK Tubrod 15.22 OK Tubrod 15.24 OK Tubrod 15.27 OK Tubrod 14.30 Shield-Bright 308 L Shield-Bright 309 L Shield-Bright 309 LMo Shield-Bright 309 LCb Shield-Bright 316 L Shield-Bright 317 L Shield-Bright 347 Shield-Bright 308 H Shield-Bright 410 Shield-Bright 2209 Shield-Bright 312 Shield-Bright 410 Ni Mo Shield-Bright 308L Xtra Shield-Bright 309L Xtra Shield-Bright 309LMo Xtra Shield-Bright 316L Xtra Shield-Bright 347 Xtra Arcaloy T - 409 Ti SAW Wires OK Autrod 12.08 L OK Autrod 12.22 L ESAB SA 10K ESAB SA 13K OK Autrod 12.40 L OK Autrod 12.24 L OK Autrod 12.33 L OK Autrod 12.34 L OK Autrod 13.09 L OK Autrod 13.12 L OK Autrod 12.44 OK Autrod 13.10 SC OK Autrod 13.20 SC OK Autrod 13.40 OK Autrod 13.27 OK Autrod 13.43 OK Autrod 13.64 OK Autrod 13.22 L OK Autrod 16.10

87 88 88 89 89 90 90 91 91 92 92 93 93 94 94 95 95 96 96 97 97 98 98 99 99 100 100 101 101 102 102 103 103 104 104 105 105 106 106 107 107 108 108 109

OK Autrod 16.30 109 OK Autrod 16.53 110 OK Autrod 16.11 110 OK Autrod 16.13 111 SAW Flux OK Flux 10.61 L 112 OK Flux 10.62 112 OK Flux 10.62 L 113 OK Flux 10.71 114 OK Flux 10.71 L 115 OK Flux 10.81 L 115 OK Flux 10.81 LM 116 OK Flux 10.81 LS 116 OK Flux 10.92L 117 Strip Cladding Consumables OK Band / Flux for Stainless Steel 118 Hard Surfacing Consumables Wire & Flux Combinations 119 Consumables for Ni Steels 9% Ni Steels for LNG Tank Fabrication120 SMAW OK 92.26 121 OK 92.86 121 OK 92.59 122 GMAW OK Autrod 19.81 123 OK Autrod 19.82 123 GTAW OK TIgrod 19.81 124 OK Tigrod 19.82 124 OK Tigrod 19.85 125 OK Tigrod 19.93 125 SAW OK Flux 10.16 126 Storage & Handling of Electrodes Approval in accordance with classification society rules Calculation of Electrode Consumption 127 Data Sheet Pipewelding General Recommendations GMAW FCAW SAW

Consumables Guide for ASTM Steels Quick guide for selection of consumables

158 176

Reclamation ConsumablesConventional Hardfacing Alloys Buffering Duroid 250 Duroid 350 Duroid 650 Duroid 650 B ESAB 600B Duromangan Low Heat Hardfacing Alloys Hardfacing Recommended Preheating Astra HTB OK Selectrode 83.28 ESAB 116 Ni OK Selectrode 83.40 OK Selectrode 84.84 OK Selectrode 84.78 Terroweld EWR ESAB 550 Astra MN Durobell Terroweld MN Terroweld SHR Terrowed 35 Terroweld 65 OK 84.80 OK 84.84 Cast Iron Electrodes Welding Cast Iron Ferroloid 1 Ferroloid 3 Ferroloid 4 Terroweld CLH OK Selectrode 92.18 OK Selectrode 92.58 OK Selectrode 92.60 ESAB 801KG ESAB 802KG Terroweld CP 189 190 190 190 191 191 191 193 195 196 196 196 197 197 198 198 199 199 200 200 200 201 201 202 202 203 204 204 204 205 205 206 206 207 207 208

Terroweld CF 208 Steel and Dissimilar Joining Alloys Welding Dissimilar Steels 209 Terroweld DMS 210 ESAB 116 210 OK 53.18 210 Terroweld DBL 211 Terroweld DLH 211 Durochrome 212 Terroweld DS1 212 Terroweld DS2 212 Terroweld DS3 213 Terroweld DS4 213 Terroweld DS5 214 Terroweld DS6 214 Terroweld S1 214 Terroweld S2 215 Terroweld S3 215 ESAB CSA 215 OK Selectrode 68.82 216 OK Selectrode 68.53 216 OK 69.33 217 Astra ZF 217 Non - Ferrous Alloys Welding Non - ferrous Alloys 218 ESAB CN1G 219 ESAB CN 182 219 ESAB Monel 219 OK Selectrode 92.35 220 OK Selectrode 93.66 220 OK Selectrode 93.62 221 OK Selectrode 93.66 221 Bronzoid 1 222 Cuttifng & Gouging Electrodes Cutting and Gouging 223 Terrocut 224 OK Selectrode 21.03 224 Cobalarc Cobalarc 225 Cobalarc 1M 226 Cobalarc 9 226 Cobalarc 4 227 Cobalarc MX 227 Flux Cored Wires OK Tubrod 14.17 228

OK Tubrod 14.18 OK Tubrod 14.70 OK Tubrod 14.71 OK Tubrod 15.40 OK Tubrod 15.41 OK Tubrod 15.52 OK Tubrod 15.60 OK Tubrod 15.73 OK Tubrod 15.80 OK Tubrod 15.86 Gas Brazing Alloys Brazing Rupatan 2 Rupatan 14 Rupatan 35 Rupatan 43 Rupatan 50 Rupatan 60 ESAB Silicon Bronze Ruf - Kut Tig Filler Wires Crystalloy 60 Crystalloy 61 Crystalloy 62 Crystalloy 80 Crystalloy 81 Crystalloy 82 Crystalloy 85 Crystalloy 90 Hot Metal Spray Powders Powder Welding Castcoat 20 Multiweld 40 Borostrength 60 Tungstrength 70 ESAB wear plates ESAB ETH 500 Plates Conversion Chart Comparative Hardness Scales Metal Selection Guide ESAB Consumables for Different Repair Work Selection of Hard Facing Consumables

228 228 229 229 229 230 230 230 231 231 232 233 233 233 234 234 234 234 234 235 235 235 235 236 236 236 236 237 238 238 238 239 239 240 241 242

243 244

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ESAB Consumables for Joining of Dissimilar Metals Metal Identification Chart

245 246

Arc Welding EquipmentMMA Transformers Transweld 400 249 THH 400/THH 630 249 MMA Rectifiers RS 400 250 Esayweld SSr 400 / 600 250 Origo Arc 4001i A22 / A24 252 Caddy Arc 251i A32 / A34 252 Origo Arc 410C / 650C / 810C 253 653 CVCC 253 EDW 350 / 400 / 500 254 Power Compact 255 Migmatic 1250 255 Smashweld 4000T 256 LAB 4000 256 Auto K 400 / 600 257 Auto K 400 Synergic 258 SCR 400 (S) 259 MIG 3000i MA6 MIG 3001i / 4001i 260 Aristo MIG 5000i 261 Aristo MIG U4000i / U5000i 262 Feed 3004 / 4804 U6 264 MIG Torches - Air / Water / cooled 265 Easyweld SSR 400-T / 400-T Pluse 266 Caddy TIG 1500i 266 Origo TIG TA 24 267 Aristo TIG 4000i TA4 / TA 6 268 Heliarc 252 / 352 AC / DC 269 Caddy TIG 2200i AC/DC TA33 / TA34 / AC/DC 270 Origo TIG 3000i AC/DC TA 24 AC/DC 271 Origo TIg 4300iW AC/DC TA 24 AC/DC 272 TIG Torches - Air water cooled 273 LPH 35 / 50 / 80 / 120 274 Powercut 650 / 900 / 1300 / 1600 274 CPRA 800 (S) / 1200 (S) 275 Welding Automation Thyristorised SAW

Power Sources - DC Thyristorised SAW Power Sources - AC A2 / A6 Process controller PEH Orbital TIG Welding Tractor Automates - Migsytrac Migsytrac - 2000 Migsytrac - 3000 Tractor Automates - Roultrac Tractor Automates - Trippletrac / Multitrac / Mastertac Roller Beds Positioners Friction Stir welding Robotics for Arc welding Range of Robats Accessories ARC Welding Accessories Armour Range of Electrode Holders Handyoven Fusion Welding Methods Choice of Fusion Welding Method Welding Methods MMA Manual Metal Arc Welding MMA Manual Metal Arc Welding MIG / MAG Gas Metal Arc Welding MAG Welding MIG Welding TIG (GTAW) Tungsten Inert Gas Welding TIG (GTAW Welding) Common Faults in Arc Welding Common Faults in Arc Welding

276 276 276 277 278 278 278 279 280 281 281 282 283 284 285 286 286 287 287

Special Regulators Cutting Blowpipes Welding & Heating Blowpipes Flash Back Arresters Small Cutting Machine Cutting Nozzies Welding Tips Accessories Accessories

311 312 314 316 318 320 322 324

PPF & Welding AccessoriesHelments, Masks & Screens Respiratory Equipment Spectacles, Goggles & Visors Welding Curtains Welding Gloves Safety Foodwear Welding Tools and Accessories Welding Cables Electrode Holders & Clamps 330 332 334 336 337 338 339 340 341

289

291 292

293 295

Industrial Gas EquipmentProcess Description Process Description Regulators Single Stage Regulators Double Stage Regulators High Pressure Regulators Pipe Line Regulators 301 304 306 308 310

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Welding ConsumablesWelding Consumables

ISO 9000 & ISO 14000

Carbon Steel ElectrodesESAB FERROSPEEDA rutile coated general-purpose electrode for MMAW Classification DESCRIPTION ESAB FERROSPEED is one of the most popular and wellknown welding electrodes in India for decades. ESAB FERROSPEED is a rutile-coated electrode for welding general-purpose structures that are not subjected to heavy dynamic loading, and is specially designed for higher tolerance to less cleaned plates and poor joint fit-ups. Unique balance of arc force and slag fluidity makes the electrode easily manoeuvrable in all positions and because of its versatility and economy, has found wide acceptance for welding mild steel. The weld provides good penetration and an easily detachable slag. The electrode has high current carrying capacity and produces relatively high strength weldmetal. APPROVALS BIS, BV, CIB, LRS. Gr.1, MMD, ABS, IRS, DNV WELDING CURRENT : DC+, AC 70V AWS A5.1 : E 6012 IS 814 : ER 4124 TYPICAL APPLICATIONS Chimney, machine building, repair-jobs, shaft reclamation, ship building, steel furniture and frameworks, storage tanks, bus and truck bodies, cement mills, rolling mills, barge - building etc. TYPICAL ALL WELDMETAL PROPERTIESChemical Composition (%) C Si P Mn S 0.085 0.20 0.02 0.40 0.02 Mechanical Properties YS UTS EL Impact (CVN) at + 27oC 420 N/mm2 490 N/mm2 23% 70J

Welding Consumables

CURRENT RANGE & PACKING DATA

Size Length Current Range No. of Electrodes in a (mm) (mm) (Amps) Carton Cardboard box 3.15 450 95-125 150 600 4.00 450 125-175 100 400 5.00 450 165-250 65 260

PACKING: Electrodes are packed in cartons and four of these cartons are shrink wrapped in a cardboard box.

ESAB FERROARCA rutile coated general-purpose electrode for MMAW Classification AWS A5.1 : E 6013 IS 814 : ER 4211X DESCRIPTION ESAB FERROARC is a medium coated general-purpose mild steel electrode, which operates on low OCV (50 V) AC in all positions. ESAB FERROARC delivers smooth and stable welding arc with low spatter and smoke, excellent slag detachability and smooth weld bead appearance. The weld deposit is of radiographic quality. APPROVALS ABS Gr.2, BIS BV Gr.2, DNV Gr.2, IRS Gr.2, LRS Gr.2, MMD, MN Dastur, RDSO E1, CIB, TEIL WELDING CURRENT: DC+, AC 50V

TYPICAL APPLICATIONS Ideally suited for structural welding, welding of pipe sockets, general welding fabrication, etc. TYPICAL ALL WELDMETAL PROPERTIESChemical Composition (%) C Si P Mn S 0.08 0.25 0.02 0.40 0.02 Mechanical Properties YS UTS EL Impact (CVN) at + 0oC 410 N/mm2 490 N/mm2 26% 70J

CURRENT RANGE & PACKING DATASize Length Current Range No. of Electrodes in a (mm) (mm) (Amps) Carton Cardboard box 2.50 350 40-100 125 750 3.15 350 95-125 90 540 4.00 5.00 450 450 125-175 165-260 60 40 360 240


3

Welding Consumables

ESAB FERROSPEED PLUSA rutile coated general-purpose electrode for MMAW Classification DESCRIPTION ESAB FERROSPEED PLUS is a medium-heavy coated mild steel welding electrode for all positions, having good mechanical properties and arc characteristics. ESAB FERROSPEED PLUS operates on low open circuit voltage and its good running characteristics result in excellent weld finish of radiographic quality. ESAB FERROSPEED PLUS is also known for its superior V-down welding capabilities. APPROVALS ABS Gr.2, BIS, BV Gr.2, CIB, DNV Gr.2, IRS Gr.2, LRS Gr.2, MMD,PDIL, BHEL, TElL WELDING CURRENT: DC+, AC 50V TYPICAL APPLICATIONS ESAB FERROSPEED PLUS is recommended in applications such as bogies and under-frame of railway carriages and wagons, chimney, construction AWS A5.1 : E 6013 IS 814 : ER 4211X

engineering job, pipe welding, sheet metal fabrication, ship building, steel structures and frame works, truck and bus bodies, tanks, boiler components etc. TYPICAL ALL WELDMETAL PROPERTIESChemical Composition (%) C Si P Mn S 0.08 0.23 0.02 0.45 0.02 Mechanical Properties YS UTS EL Impact (CVN) at + 0oC 440 N/mm2 500 N/mm2 26% 70J

CURRENT RANGE & PACKING DATASize Length Current Range No. of Electrodes in a (mm) (mm) (Amps) Carton Cardboard box 2.5 350 40-105 190 760 3.15 350 85-135 140 560 3.15 4.00 4.00 5.00 450 350 450 450 85-120 120-175 120-160 160-240 140 85 85 55 560 340 340 220


ESAB VORTICA rutile coated general-purpose electrode for MMAW Classification DESCRIPTION ESAB VORTIC is a medium coated general-purpose mild steel electrode, especially designed for use in vertical and over head positions. This is a rutile coated, fast freezing slag type electrode with excellent slag detachability even in deep grooves. ESAB VORTIC is characterised by superior running characteristic and exceptionally low spatter and finely rippled weld bead deposit. APPROVALS ABS Gr.2, BV Gr.2, BIS, CIB, DNV Gr.2, IRS Gr.2, LRS Gr.2, MMD, RDSO A1. WELDING CURRENT: DC+, AC 5OV TYPICAL APPLICATIONS ESAB VORTIC is recommended for applications such as bogies and under frames of railway carriages and wag4

ons, boilers and pressure vessels, general engineering constructions, pipe welding, sheet metal fabrications, ship construction steel structure and frameworks, tanks and coaches, trucks, bus frames and bodies, etc. TYPICAL ALL WELDMETAL PROPERTIESChemical Composition (%) C Si P Mn S 0.07 0.2 0.02 0.4 0.02 Mechanical Properties YS UTS EL Impact (CVN) at + 0oC 430 N/mm2 490 N/mm2 26% 65J

AWS AS.1 : E 6013 IS 814 : ER 4224X

CURRENT RANGE & PACKING DATASize Length Current Range No. of Electrodes in a (mm) (mm) (Amps) Carton Cardboard box 2.50 350 40-100 185 740 3.15 450 100-125 125 500 4.00 5.00 6.30 450 450 450 135-175 150-260 195-360 90 60 35 360 240 140


ESAB 28A rutile coated radiography quality electrode for MMAW Classification DESCRIPTION ESAB 28 is a medium heavy rutile coated mild steel electrode designed for welding of unalloyed structural steels in all positions. The electrode gives smooth radiographic quality weld with low spatter and smoke. Bead shape is uniform and finely rippled and slag is self removal type. APPROVALS ABS Gr.2, BIS, BV Gr.2, CIB, DNV Gr.2, TElL, IRS Gr.2, LRS Gr.2, MMD, NPC, PDIL. WELDING CURRENT: DC (+), AC 50V TYPICAL APPLICATIONS It is recommended for welding structures of varying thickness of MS plates in different type of joints and welding ordinary grade ship steel as well as structural steel of similar strength and composition. Suitable for AWS A5.1 : E 6013 IS 814 : ER 4212X

welding of pipes, bridges, boilers and pressure vessels storage tanks, etc. TYPICAL ALL WELDMETAL PROPERTIESChemical Composition (%) C Si P Mn S 0.08 0.24 0.02 0.45 0.02 Mechanical Properties YS UTS EL Impact (CVN) at 0oC 430 N/mm2 500 N/mm2 26% 90J

Welding Consumables

CURRENT RANGE & PACKING DATASize Length Current Range No. of Electrodes in a (mm) (mm) (Amps) Carton Cardboard box 2.50 350 60-85 190 760 3.15 350 85-120 120 480 3.15 4.00 4.00 5.00 450 350 450 450 85-120 120-175 120-160 160-240 120 75 75 50 480 300 300 200


ESAB VORDIANA rutile coated high productivity electrode for MMAW Classification DESCRIPTION ESAB VORDIAN is an all position medium heavy rutile coated mild steel welding electrode of outstanding quality permitting use of low open circuit voltages. Since it can be touch welded, very little skill is required in obtaining quality welds. ESAB VORDIAN is extremely suitable for flat and horizontal-vertical position as well as for vertical and overhead welding. Excellent welding performance and mechanical properties with radiographic soundness is easily achievable. ESAB VORDIAN is also suitable for pipe welding jobs. APPROVALS ABSGr.2, BIS, BV Gr.2, CIB, DNV Gr.2, TElL, IRS Gr.2, LRS Gr.2, MMD, NPC, RDSO C2, BHEL. WELDING CURRENT: DC(+), AC 50V TYPICAL APPLICATIONS ESAB VORDIAN is recommended for applications such as boiler and pressure vessels, bogies and under AWS A5.1 : E 6013 IS 814 : ERR 4221X

frame of railway carriages and wagons, bridges and dam construction, cranes, machine building, plate and sheet metal fabrication, ship construction, framework, tankages, pipes, etc. TYPICAL ALL WELDMETAL PROPERTIESChemical Composition (%) C Si P Mn S 0.07 0.22 0.02 0.42 0.02 Mechanical Properties YS UTS EL Impact (CVN) at 0oC 410 N/mm2 490 N/mm2 26% 90J

CURRENT RANGE & PACKING DATASize Length Current Range No. of Electrodes in a (mm) (mm) (Amps) Carton Cardboard box 2.50 350 50-105 160 640 3.15 350 85-130 110 440 3.15 4.00 5.00 450 450 450 85-130 130-180 160-240 110 75 50 440 300 200


5

Welding Consumables

ESAB 46A rutile coated general-purpose electrode for MMAW Classification DESCRIPTION ESAB 46 is a heavy rutile coated electrode of excellent performance characteristics for welding of mild steel, structural steel, pressure vessels and of quality ship plates. It has very good slag detachability and shiny bead appearance. Provides welds of high radiographic soundness. APPROVALS ABS Gr.2, BV Gr.2, CIB, DNV Gr.2, MMD, LRS Gr.2, IRS Gr.2. ELDING CURRENT: DC+, AC 50V TYPICAL APPLICATIONS Boiler and pressure vessels, bogies and under frames of carriages and wagons, cranes, shipbuilding, storage tanks, bridges and dams, machine building, heavy structural work, etc. AWS A5.1 : E 6013 IS 814 : ERR 4221X

TYPICAL ALL WELDMETAL PROPERTIESChemical Composition (%) C Si P Mn S 0.07 0.22 0.02 0.5 0.02 Mechanical Properties YS UTS EL Impact (CVN) at + 0oC 440 N/mm2 520 N/mm2 26% 70J



ESAB C23SA rutile coated general-purpose electrode for MMAW (High Recovery) Classification AWS A5.1 : E 7024 IS 814 : ERR 5234KX DESCRIPTION ESAB C 23 S is a heavy coated rutile-iron powder electrode having a deposition efficiency of 130-140% and is specially designed for very fast welding of unalloyed steels in downhand position and for standing fillets by contact welding. It is also widely used in filling of butt welds. ESAB C 23 S is less sensitive to plate surface impurity and has excellent weld appearance with a selflifting slag at all speeds. Above all weld deposit is of radiographic quality. APPROVALS BVGr.2, IRSGr2, MMD WELDING CURRENT: DC+, AC 50V

TYPICAL APPLICATIONS Welding of thick plate in shipbuilding, penstock fabrication, air-receivers, compressors, boilers, structural works, heavy beams and girders etc. This electriode is ideal where superior final bead finish coupled with good radiographic and mechanical properties are required. TYPICAL ALL WELDMETAL PROPERTIESChemical Composition (%) C Si P Mn S 0.09 0.6 0.025 0.8 0.02 Mechanical Properties YS UTS EL Impact (CVN) at 0oC 480 N/mm2 550 N/mm2 23% 65J


Size Length Current Range No. of Electrodes in a (mm) (mm) (Amps) Carton Cardboard box 3.15 350 120-150 75 300 4.00 450 180-210 55 220 5.00 450 260-340 30 120


6

ESAB FERROWELD 1A basic coated low-hydrogen electrode for MMAWClassification DESCRIPTION ESAS FERROWELD 1 is a basic coated, hydrogen controlled electrode for welding mild, medium carbon, low alloy, medium tensile steels, free cutting and difficult steels, and grey cast iron (non-machinable deposits) in all positions, using AC or DC power sources for complete absence of porosity and cracking. The composition of the coating ensures high weldmetal ductility, very low hydrogen and absence of other non-metallic inclusions. ESAB FERROWELD 1 allows touch welding and deposits weldmetal of highest radiographic soundness (IIW Black) free from under-bead cracking and high notch ductility at sub zero temperatures. . APPROVALS ASS Gr.3H, BV Gr.3, 3YH, BIS, CIB, DNV Gr.3YH15, IRS 3YH, LRS 3, 3Y, 3H, MMD WELDING CURRENT : DC+, AC 70V AWS A5.1 : E 7016 IS 814 : EB 5424H3X

TYPICAL APPLICATIONS Boiler and pressure vessels, penstock, structure and other components under restrained conditions and dynamic loading, ship building, steel of doubtful composition, grey cast iron, buffer layer prior to hard facing etc. TYPICAL ALL WELDMETAL PROPERTIESChemical Composition (%) C Si P Mn S 0.07 0.55 0.02 1.3 0.02 Mechanical Properties YS UTS EL Impact (CVN) at -29oC 440 N/mm2 540 N/mm2 30% 80J

Welding Consumables



ESAB 56A basic coated electrode for MMAW Classification DESCRIPTION ESAB 56 is a basic coated, hydrogen controlled allpurpose electrode that can be operated using both DC and AC power sources in all positions. The fairly thin coating provides good accessibility to the joint. ESAB 56 has very smooth running performance with low spatter, requiring minimum post weld cleaning on account of its excellent de-slogging properties. APPROVALS DNV GR 3YH15, MMD, CIB WELDING CURRENT: DC +, AC 70V TYPICAL APPLICATIONS For welding heavy section of mild and medium tensile steels that are subjected to dynamic loading. It is intended for welding carbon and C-Mn steels. It is also suitable for depositing non-machinable weld on Cast Iron, buffer layer for hard facing, etc. AWS A5.1 : E 7016 IS 814 : EB 5424H2X

TYPICAL ALL WELDMETAL PROPERTIESChemical Composition (%) C Si P Mn S 0.06 0.45 0.025 1.2 0.02 Mechanical Properties YS UTS EL Impact (CVN) at 0oC 450 N/mm2 550 N/mm2 29% 110J


PACKING: Electrodes are packed in cartons and four of these cartons are shrink wrapped in a cardboard box. This electriode is also available in moisture resistant vacuum packed cartons, which can be used without redrying.

7

Welding Consumables

ESAB FERROWELD 2A basic coated low-hydrogen electrode for MMAW Classification DESCRIPTION ESAB FERROWElD 2 is a basic coated, hydrogen controlled iron powder (high metal recovery of minimum 110%) electrode for welding mild, medium carbon, low alloy, medium tensile steels, free cutting and difficult to weld steels, grey cast iron (non-machinable deposits) in all positions using AC or DC power sources. The addition of iron powder permits higher currents to be used and results in improved arc characteristics. ESAB FERROWElD 2 allow touch welding and deposit weldmetal of highest radiographic soundness free from under-bead cracking and high notch ductility at sub zero temperatures. APPROVALS ABS 3H10 3Y, BIS BV 3YHH, CIB, DNV 3YH10, TElL, IRS Gr.3YH, LRS Gr.3, 3Y 3H, MMD WELDING CURRENT: DC+, AC 70V AWS A5.1: E 7018 IS 814 : EB 5424H3JX

TYPICAL APPLICATIONS Boiler and pressure vessels, penstock, structural and other components under restrained conditions and dynamic loading, ship building, steel of doubtful composition, grey cast iron, buffer layer prior to hard facing etc. TYPICAL ALL WELDMETAL PROPERTIESChemical Composition (%) C Si P Mn S 0.07 0.55 0.02 1.3 0.02 Mechanical Properties YS UTS EL Impact (CVN) at -30oC 470 N/mm2 570 N/mm2 26% 75J



ESAB 36 HA basic coated electrode for MMAW Classification DESCRIPTION ESAB 36H is a heavy basic coated hydrogen controlled iron powder electrode designed for welding in all positions. It gives tough, crack resistant weld on mild and low alloy steels. ESAB 36H deposits good X-ray quality welds and is ideal for welding rigidly resistant structures where stress cannot be avoided. ESAB 36H is designed to provides high recovery (>115%) with a thin easily detachable slag of excellent bead profile. Further has an extremely smooth and stable arc with good arc striking and re-striking characteristics even at acv down to 60V. APPROVALS ABS Gr.3H15, BIS, BV Gr.3YHH, CIB, DNV Gr.3YH15, LRS Gr.3, 3Y, H, MMD, NPC, PDIL, TElL, IRS GR.3YH, BHEL. WELDING CURRENT: DC+, AC 70V AWS A5.1: E 7018 IS 814 : EB 5426H3JX

TYPICAL APPLICATIONS ESAB 36H is ideally suited for welding boiler quality and pressure vessel steels and heavy structures as well as pipes, tankages, etc. TYPICAL ALL WELDMETAL PROPERTIESChemical Composition (%) C Si P Mn S 0.08 0.45 0.022 1.20 0.022 Mechanical Properties YS UTS EL Impact (CVN) at -30oC 470 N/mm2 540 N/mm2 28% 100J

CURRENT RANGE & PACKING DATASize Length Current Range No. of Electrodes in a (mm) (mm) (Amps) Carton Cardboard box 2.50 350 80-110 130 520 3.15 4.00 5.00 450 450 450 120-150 150-190 180-260 90 60 40 360 240 160

PACKING: Electrodes are packed in cartons and four of these cartons are shrink wrapped in a cardboard box. The electrodes are also available in moisture resistant vacuum packed cartons, which can be used without redrying.

8

OK 48.20A basic coated low-hydrogen electrode for MMAW Classification DESCRIPTION OK 48.20 is a heavy basic coated, hydrogen controlled iron powder (high metal recovery of approximately 117%) electrode with excellent running performance and bead finish in flat and positional welding. It deposits a tough and crack-resistant weld of high radiographic quality. APPROVALS MMD WELDING CURRENT: DC+, AC 70V TYPICAL APPLICATIONS Boiler and pressure vessels, penstock, structure and other components under restrained conditions and dynamic loading, ship building, steel of doubtful composition, grey cast iron, buffer layer prior to hard facing etc.

TYPICAL ALL WELDMETAL PROPERTIESChemical Composition (%) C Si P Mn S 0.06 0.50 0.018 1.15 0.018 Mechanical Properties YS UTS EL Impact (CVN) at -30oC 490 N/mm2 560 N/mm2 30% 100J

Welding Consumables

AWS A5.1: E 7018IS 814 : ES 5424H3JX


PACKING: Electrodes are packed in cartons and four of these cartons are shrink wrapped in a cardboard box. This electrode are also be made available in moisture resistant vacuum packed cartons, which can be used without redrying.

ESAB 36 H (SPL)A basic coated electrode for MMAW Classification DESCRIPTION ESAB 36H (SPL) is a basic coated low hydrogen iron powder electrode for low temperature applications. It is an all position electrode for welding medium tensile and fine grained carbon steels. ESAB 36H (SPL) deposits weldmetal of very low hydrogen content at a deposition efficiency of 115%. The weldmetal is of high radiographic soundness, providing good mechanical properties and excellent impact strength at -50C. APPROVALS MMD, NPC, PDIL, CIB, ABSGr, TEIL WELDING CURRENT: DC+, AC 70V TYPICAL APPLICATIONS ESAB 36H (SPL) is ideal for welding of fine grained carbon manganese steels and medium tensile steels having UTS of 50-58 Kgf/mm2 and is recommended for welding of pressure vessels, boilers, hortonspheres, AWS A5.1: E 7018-1 IS 814 : EB 5626H3JX

mounded bullets, heavy fabrication work and for pipelines subjected to low temperature. TYPICAL ALL WELDMETAL PROPERTIESChemical Composition (%) C Si P Mn S 0.08 0.42 0.02 1.40 0.02 Mechanical Properties YS UTS EL Impact (CVN) at -50oC 450 N/mm2 570 N/mm2 28% 75J


Size Length Current Range No. of Electrodes in a (mm) (mm) (Amps) Carton Cardboard box 2.50 350 80-110 140 560 3.15 450 120-150 90 360 4.00 450 450 150-190 180-260 60 40 240 160

5.00

PACKING: Electrodes are packed in cartons and four of these cartons are shrink wrapped in a cardboard box. This electrode are also be made available in moisture resistant vacuum packed cartons, which can be used without redrying.

9

Welding Consumables

OK 48.20 (SPL)A basic coated low-hydrogen electrode for MMAW Classification DESCRIPTION OK 48.20 (SPL) is a heavy basic coated, hydrogen all position electrode for welding medium tensile & fine grained carbon steels. The electrode gives an extremely smooth arc, least spatter with good slag detachability. The weldmetal is of highest radiographic soundness with good mechanical properties and excellent impact strength. The electrode gives deposition efficiency of approx. 115%. TYPICAL APPLICATIONS OK 48.20 (Spl) is especially designed for welding of C-Mn steels such as ASTM A 106 Gr B, pipelines, etc. used for sour gas service. WELDING CURRENT: DC+, AC 70V

TYPICAL ALL WELDMETAL PROPERTIESChemical Composition (%) C Si P Mn S 0.06 0.50 0.010 1.15 0.018 Mechanical Properties YS UTS EL Impact (CVN) at -30oC 510 N/mm2 590 N/mm2 26% 120J

AWS A5.1: E 7018

PASSES CORROSION TEST AS PER NACE STANDARD TM-01-077 and TM-02-84 (of NACE MR 0175 specification). Guaranteed Strees Value after SSCC Test: 357 Mpa Hardness of the weldmetal: 22 RC max CURRENT RANGE & PACKING DATASize Length Current Range No. of Electrodes in a (mm) (mm) (Amps) Carton Cardboard box 2.50 350 70-110 130 520 3.15 450 100-150 90 360 4.00 5.00 450 450 140-200 190-270 60 40 240 160

PACKING: Electrodes are packed in cartons and four of these cartons are shrink wrapped in a carboard box.

ESAB 36 H (SPL) MA basic coated moisture resistant electrode for MMAW Classification DESCRIPTION ESAB 36H (SPL) M is a heavy basic coated extra low hydrogen, iron power, moisture resistant electrode designed for welding in all positions. It gives tough, crack resistant weld on mild and low steels. ESAB 36 H (Spl) M deposits good X-ray quality welds and is ideal for welding rigidly restrained structures where stress cannot be avoided. ESAB 36H (Spl) M is designed to provide high recovery (>115%) with a thin easily detachable slag of excellent bead profile. Further, it has an extremely smooth and stable arc with good arc striking and restriking characteristics even at OCV down to 70V. TYPICAL APPLICATIONS ESAB 36H (Spl) M is designed for welding C-Mn steels used in boilers, pressure vessels, spheres, storage tanks and piping used for sour gas service. AWS A5.1: E 7018-1 IS 814 : EB 5626H3JX

WELDING CURRENT: DC(+), AC (70V) TYPICAL ALL WELDMETAL PROPERTIESChemical Composition (%) C Si P Mn S 0.06 0.30 0.008 1.2 0.01 Mechanical Properties YS UTS EL Impact (CVN) at -46oC 440 N/mm2 540 N/mm2 34% 150J

PASSES CORROSION TEST AS PER NACE STANDARD TM-01-77 and TM-02-84 (of NACE MR 0175 specification). Guaranteed Stress Value after SSCC Test: 357 MPa Hardness of the weldmetal: 22 RC max CURRENT RANGE & PACKING DATASize Length Current Range No. of Electrodes in a (mm) (mm) (Amps) Carton Cardboard box 2.50 350 80-110 140 560 3.15 450 120-150 90 360 4.00 5.00 450 450 150-190 180-260 60 40 240 160


10

ESAB VORTEX -1Heavy Coated Rutile Type Classification DESCRIPTION ESAB Vortex-1 is a heavy coated rutile type electrode with excellent slag detachability even in deep grooves. Has superior bead finish and low spatter. Suitable for low alloy and medium tensile steels, high radiographic quality. APPROVALS : BIS, ABS Gr3, MMD TYPICAL APPLICATIONS Boilers and pressure vessels, shipbuilding and heavy structurals. WELDING CURRENT: DC+

TYPICAL ALL WELDMETAL PROPERTIESChemical Composition (%) C Mn Si Ni S P 0.05 0.50 0.23 0.4 0.020 0.020 Mechanical Properties YS UTS EL Impact (CVN) at -20oC 400 N/mm2 510 N/mm2 26% 65J

Welding Consumables

AWS A5.1 : E6013

CURRENT RANGE & PACKING DATASize (mm) 2.50 3.15 4.00 5.00 Length (mm) 350 450 450 450 No. of Electrodes in a Cardboard PCS box 600 1 400 1 240 140 1 1

PACKING: Electrodes are packed in cartons and four of these cartons are shrink wrapped in a carboard box.

11

Gas Welding FluxesWelding Consumables

Gas Welding FluxesDESCRIPTION ESAB welding and brazing fluxes are well known and are designed to obtain consistent and sound joints between steel, copper, brass, bronze and aluminium. Some of the common applications are found in manufacturing and repair of automobiles, refrigeration and air conditioning, tool manufacturing and other industries. ESAB WELDING AND BRAZING FLUXES FluxESAB Castox

REMOVAL OF FLUX RESIDUE: Aluminium and Aluminium alloys: Immediately after welding wash the joints in warm water and brush vigourously. When conditions allow, follow up by a rapid dip in a 5% solution of nitric acid; wash again, using hot water to assist drying. Copper and Brass:- Wash in boiling water followed by brushing. Where possible a 2% solution of nitric or sulphuric acid is prefered to help in tifting the glassy deposit, followed by a hot water wash. Cast Iron:- Residues may be removed easily by a chipping hammer or wire brush. Rupatam A:- Can be easily removed by soaking brazed components in hot water followed by wire brushing. In difficult situations, the work piece should be immersed in 5% to 10% sulphuric acid solution for a period of 2 to 5 minutes, followed by hot water rinsing and wire brushing. PACKING: ESAB Welding and Brazing Fluxes are packed in plastic containers and then in cardboard box totalling 25kg Net of 500g each.

ApplicationCast Iron Welding Cast Irons by fusion welding technique.

ESAB Brazotectic Fusion welding of brass, brazing copper to steel sheets and tubes with Sillicon Bronze rods. Welding copper alloys with Nickel Bronze and other Bronze rods. However not suitable for braze welding cast iron or brazing stellite for tipping of tools. ESAB Bronzotectic Braze welding cast or mallesable iron and building up worn bearing surfaces with Manganese Bronze rods and Nickel Bronze rods. Welding alloys Alumium and Aluminium

ESAB Alotectic AWS A5.31 FBI-A ESAB Rupatam A AWS A5.31 FB3-F ESAB Albratectic AWS A5.31 FBI -A

For Silver Brazing

Brazing Aluminium and Aluminium alloys containing 2% Magnesium

12

Pipe Welding ElectrodesPIPEWELD 6010RCellulose coated electrode for Pipe Welding Classification DESCRIPTION PIPEWElD 6010R is high cellulose coated electrode for welding of pipes. The electrode is designed to provide deep and complete penetration and the weld bead obtained is smooth with a thin, fast freezing easily removable slag, giving x-ray quality weldmetal. APPROVALS: PDll, TElL, NPC. WELDING CURRENT: DC + TYPICAL APPLICATIONS PIPEWElD 6010R is designed for site welding of carbon steel pipes and pipelines in all positions using conventional techniques particularly for root run. It can be used where stringent NDT requirement and testing codes are involved. AWS A5.1 : E6010 IS 814: EC 4410 X TYPICAL ALL WELDMETAL PROPERTIESChemical Composition (%) C Mn P Si S 0.10 0.50 0.02 0.25 0.02 Mechanical Properties YS UTS EL Impact (CVN) at -29oC 420 N/mm2 500 N/mm2 27% 50J

Welding Consumables

CURRENT RANGE & PACKING DATASize Length Current Range No. of Electrodes in a (mm) (mm) (Amps) Carton Cardboard box 2.50 350 50-80 200 800 3.15 350 90-130 130 520 4.00 350 110-160 80 320

PACKING: Electrodes are packed in cartons and four of these cartons are shrink wrapped in a cardboard box. Also available in 10kg sheet metal cans.

Pipeweld 6010 PlusCellulose coated electrode for Pipe Welding Classification : AWS A5.1 : E6010 DESCRIPTION Cellulosic - coated electrode designed for welding of pipes and pipelines in all positions using conventional and stovepipe techniques with AC or DC. APPROVALS: ABS Gr3, LR Gr3. WELDING CURRENT: AC, DC +

TYPICAL ALL WELDMETAL PROPERTIESChemical Composition (%) C Si Mn P S 0.09 0.2 0.35 0.02 0.02 Mechanical Properties YS UTS EL (L=5d) Impact (CVN) at -29oC 410 N/mm2 495 N/mm2 26% 40J

CURRENT RANGESize (mm) 2.50 3.15 4.00 5.00 Length (mm) 350 350 350 350 Current Range (Amps) 50-70 65-120 90-180 150-240

PACKING: Available in 20Kg sheet metal cans.

13

Welding Consumables

OK 22.46 PClassification Electrode AWS A5.5 : E7010-G DESCRIPTION Cellulosic - coated electrode designed for sitewelding of pipe and pipelines API 5L X52 and X56 in all positions using conventional stovepipe techniques, DC only. APPROVALS: BV Gr 3, 3Y; LR Gr 3, 3Y. WELDING CURRENT: DC +

TYPICAL ALL WELDMETAL PROPERTIESChemical Composition (%) C Si Mn P S Ni Mo 0.105 0.14 0.45 0.03 0.03 0.425 0.30 Size (mm) 3.20 4.00 5.00 Mechanical Properties YS UTS EL Impact (CVN) at -20oC 476 N/mm2 544 N/mm2 24% 60J

CURRENT RANGELength (mm) 350 350 350 Current Range (Amps) 65-120 90-180 150-240


OK 22.47 PClassification Electrode AWS A5.5 : E8010-G DESCRIPTION Cellulosic-coated electrode designed for sitewelding of pipe and pipelines API 5L X60 and X70 in all positions using conventioneal stovepipe techniques, DC only. APPROVALS: LR Gr 3, 3Y. WELDING CURRENT: DC +

TYPICAL ALL WELDMETAL PROPERTIESChemical Composition (%) C Si Mn P S Cr Ni Mo V 0.085 0.175 0.055 0.03 0.03 0.05 0.75 0.375 0.05 Size (mm) 3.20 4.00 5.00 Mechanical Properties YS UTS EL Impact (CVN) at -30oC 513 N/mm2 600 N/mm2 24% 70J

CURRENT RANGE

Length (mm) 350 350 350

Current Range (Amps) 65-120 90-180 150-240


14

OK 22.48 PClassification Electrode AWS A5.5 : E9010-G DESCRIPTION Cellulosic-coated electrode designed for sitewelding of pipe and pipelines. WELDING CURRENT: DC + TYPICAL ALL WELDMETAL PROPERTIESChemical Composition (%) C Si Mn P S Cr Ni Mo V Nb Cu 0.11 0.175 0.95 0.03 0.03 0.05 0.795 0.45 0.05 0.05 0.3 Mechanical Properties YS UTS EL Impact (CVN) at -20oC 560 N/mm2 700 N/mm2 22% 60J

CURRENT RANGESize (mm) 3.20 4.00 5.00 Length (mm) 350 350 350 Current Range (Amps) 65-120 90-180 150-240

Welding Consumables


PIPEWELD 6011Cellulose coated electrode for Pipe Welding Classification DESCRIPTION PIPEWELD 6011 is a high cellulose coated, potassium base electrode for pipe welding in DC (+) as well as AC operation. The electrode gives complete penetration and weld bead is smooth. Weld joint is of x-ray quality. The immense welder appeal stems from the fact that weld puddle is easily controllable, with a slag system that is fast freezing, thin and easily removable resulting in excellent bead profiles and ease of operation. WELDING CURRENT: DC +, AC TYPICAL APPLICATIONS PIPEWELD 6011 is designed for site welding of pipes and pipelines in all positions using Stove Pipe and conventional techniques particularly for root bead. It can be used where stringent NDT requirement and testing codes are involved. AWS A5.1 : E6011 IS 814: EC 4316X

TYPICAL ALL WELDMETAL PROPERTIESChemical Composition (%) C Mn Si 0.10 0.55 0.25 Mechanical Properties YS UTS EL Impact (CVN) at -29oC 400 N/mm2 480 N/mm2 27% 50J


PACKING: Electrodes are packed in cartons and four of these cartons are shrink wrapped in a cardboard box. Also available in 10 kg sheet metal cans.

15

Low Alloy ElectrodesWelding Consumables

OK 48.08A low alloy, low hydrogen electrode for MMAW Classification DESCRIPTION OK 48.08 is a basic coated Ni alloyed low hydrogen electrode for low temperature applications down to - 51C. It is an all position electrode for welding medium tensile & fine grained carbon steels with AC and DC power supply. The electrode gives an extremely smooth arc, least spatter with good slag detachability. Weldmetal is of highest radiographic soundness with good mechanical properties and excellent impact strength. The electrode gives deposition efficiency of approx. 115%. WELDING CURRENT: DC +, AC 70V TYPICAL APPLICATIONS OK 48.08 is especially designed for the welding of low alloy steels such as steels containing up to 1% Nickel and also for structures to withstand low temperatures. AWS A5.5: E 7018-G IS1395: E49B-G126Fe

TYPICAL ALL WELDMETAL PROPERTIESChemical Composition (%) C Mn S Si Ni P Cr 0.06 1.25 0.015 0.2 1.00 0.02 0.03 Mechanical Properties YS UTS EL Impact (CVN) at - 51oC 430 N/mm2 520 N/mm2 28% 125J


PACKING: Electrodes are packed in cartons and four of these cartons are shrink wrapped in a cardboard box. This electrode can also be made available in moisture resistant vacuum packed cartons, which can be used without redrying.

OK 73.08A low alloy, low hydrogen electrode for MMAW Classification DESCRIPTION OK 73.08 is a Ni-Cu co alloyed low hydrogen basic coated electrode which deposits a weldmetal with good corrosion resistance to sea water and flue gases, for the welding of weather proof steel and for ships hull structural steel. The weldmetal has excellent mechanical properties and good low temperature toughness. Approval:- DNA(IN), RDSO E2 WELDING CURRENT: DC (+), AC 70V TYPICAL APPLICATIONS Designed for welding of weather proof steel, ships hull, ice - breaker and similar applications. AWS A5.5: E 8018 G IS: 1395:E55B-G1Ni26

TYPICAL ALL WELDMETAL PROPERTIESChemical Composition (%) C Mn S Si Ni P Cu 0.06 1.05 0.02 0.35 0.5 0.02 0.45 Mechanical Properties YS UTS EL Impact (CVN) at - 50oC 490 N/mm2 580 N/mm2 28% 50J



16

OK 74.46A low alloy, low hydrogen electrode for MMAW Classification DESCRIPTION OK 74.46 is a low alloy, low hydrogen electrode depositing a ductile and creep-resistant 0.5% Mo steel deposit for welding of Carbon-Molybdenum creep resistant pressure vessel steel. The specially designed slag system allows excellent running in all positions with minimum amount of spatter. OK 74.46 deposits a weldmetal with good crack and creep resistance to temperature upto 525C. The weld deposit is of radiographic quality. APPROVALS: PDlL, IBR, NPC, TEIL. WELDING CURRENT: DC +, AC 70V TYPICAL APPLICATIONS OK 74.46 is especially designed for the welding of 0.5% Mo and similar creep resistant steels. It is extensively used in high temperature pipelines, boiler tubes and plates where high creep resistance is a pre-requisite. AWS A5.5: E7018-A 1 IS 1395: E49B-A 1-26Fe

TYPICAL ALL WELDMETAL PROPERTIESChemical Composition(%) C Mn Si Mo S P 0.06 0.75 0.45 0.55 0.018 0.020 Mechanical Properties YS 460 N/mm2 UTS 550 N/mm2 EL 28% Hot Tensile Properties 300oC 390 N/mm2 400oC 360 N/mm2 500oC 340 N/mm2

Welding Consumables



OK 76.18A basic AC/DC low alloy electrode for MMAW Classification DESCRIPTION OK 76.18 is a basic coated, hydrogen-controlled electrode; iron powder type used for welding creep resistant steels of 1.25% Chromium, 0.5% Molybdenum type. The slag system design is such that the electrode welds with a quite, stable arc and gives a minimum amount of spatter and a weld bead that is smooth and even. OK 76.18 welds without short-circuiting and deposits a weldmetal resistant to both cracking and porosity. Root runs can be made easily with the electrode. The weldmetal is resistant to scaling upto 775C. The weld deposit is of radiographic quality. APPROVALS: PDlL, IBR, NPC, TEIL. WELDING CURRENT: DC +, AC 70V TYPICAL APPLICATIONS OK 76.18 is specially used to the welding of 1.25 Cr 0.5 Mo and similar creep resistant steels which find extensive use in high temperature components of power plants, boilers, oil-refineries, petrochemical plants etc. Use for steels of the type ASTM A 182-F2, F11, F12; AWS A5.5: E 8018-B2 IS 1395: E 55B-B226Fe

A387 -2, 12; A213-T2, T11, T12;A335-P2, P11, P12 and German steels 13 Cr Mo 44,15 Cr Mo 5 etc. TYPICAL ALL WELDMETAL PROPERTIESChemical Composition (%) C Mn Si P Mo Cr S 0.07 0.60 0.5 0.020 0.55 1.3 0.018 Mechanical Properties Hot Tensile Properties

YS 520 N/mm2 100oC 480 N/mm2 UTS 610 N/mm2 200oC 465 N/mm2 EL 24% 300oC 450 N/mm2 400oC 420 N/mm2 500oC 360 N/mm2

* Annealed 2H at 700OC, furnace cooled. CURRENT RANGE & PACKING DATASize Length Current Range No. of Electrodes in a (mm) (mm) (Amps) Carton Cardboard box 2.50 350 70-110 130 520 3.15 3.15 4.00 4.00 5.00 450 350 450 350 450 90-150 80 - 130 130-190 110-170 150-260 95 95 60 60 35 380 380 240 240 140

PACKING: Electrodes are packed in cartons and four of these cartons are shrink wrapped in a cardboard box. This electrode can also be made available in moisture resistant vacuum packed cartons, which can be used without redrying.17

Welding Consumables

OK 76.18 MA basic AC/DC low alloy electrode for MMAW Classification DESCRIPTION OK 76.18 M is a basic coated, low carbon, hydrogen controlled iron powder type electrode used for welding creep resistant steels of 1.25% Chromium, 0.5% Molybdenum type. The slag system design is such that the electrode welds with a quite, stable arc and gives a minimum amount of spatter and a weld bead that is smooth and even. OK 76.18 M welds without shortcircuiting and deposits a weldmetal resistant to both cracking and porosity. Root runs can be made easily with the electrode. The weldmetal is resistant to scaling upto 575C and of radiographic quality. WELDING CURRENT: DC (+), AC 50V APPLICATION OK 76.18 M is specially used to the welding of 1.25 Cr 0.5 Mo and similar creep resistant steels which find extensive use in high temperature components of power plants, boilers, oil- refineries, petrochemical plants, boilAWS A5.5: E 7018-B2L IS 1395: E 49 BB 2 L 26 Fe

ers etc. Steels of the type ASTM A 182-F2, F11 , F12, A387 -2, 11, 12, A213-T2, T11, T12, A335- P2, P11, P12 and German steels 13 Cr Mo 44, 15 Cr Mo 5 etc. TYPICAL ALL WELDMETAL PROPERTIESChemical Composition (%) C Mn Si Mo Cr S P 0.03 0.60 0.4 0.55 1.25 0.02 0.02 YS UTS EL Mechanical Properties 450 N/mm2 540 N/mm2 24%


PACKING: Electrodes are packed in cartons and four of these cartons are shrink wrapped in a cardboard box. This electrode can also be made available in moisture resistant vacuum packed cartons, which can be used without redrying. CURRENT RANGE & PACKING DATASize Length Current Range No. of Electrodes in a (mm) (mm) (Amps) Carton Cardboard box 2.50 350 70-100 130 520 3.15 4.00 5.00 450 450 450 90-150 130-190 150-260 95 60 35 380 240 140

ESAB 8018 - B2A low hydrogen basic electrode for welding 1.25 Cr, 0.5 Mo - Creep Resistant Steel Classification DESCRIPTION ESAB 8018 - B2 electrode is a basic low hydrogen electrode for welding creep resisting steels of the 1.25 Cr - 0.5 Mo types, such as SA 387 Grade 11/A 335 P11. The Weldmetal has extra low impurity level, and is designed for low temperature impact toughness down to - 18OC. WELDING CURRENT: DC (+) TYPICAL ALL WELDMETAL PROPERTIESChemical Composition (%) C Mn Si S P Cr Mo 0.052 0.49 0.141 0.009 0.018 1.17 0.55 Mechanical Properties UTS 643 N/mm2 UTS 574 N/mm2 EL 22% CVN Impact Toughness at - 18OC, 100J Hardness : Vickers H30:280 Diffusible Hydrogen : 4.5 ml/100g

AWS/A 5.5 E 8018 - B2

PACKING: Electrodes are packed in cartons and four of these cartons are shrink wrapped in a cardboard box. Vacuum packed cartons also are available.

18

OK 76.18GA Rutile AC/DC low alloy electrode For MMAW Classification DESCRIPTION OK 76.18G is a rutile-coated electrode depositing a 1.0 Cr/0.45 Mo/0.25 V type low alloy deposit for high temperature service up to 550C. OK 76.18G is specially designed for joining plant piping and are of radiographic quality. WELDING CURRENT: DC +, AC 70 V TYPICAL APPLICATION OK 76.18G are suitable for low alloy steel boiler and piping applications that are operated at elevated temperatures of up to 550OC. OK 76.18G it can also used for fabrication of boiler heads and spares of similar composition that find usage at petro-chemicals, refineries, thermal power plants etc. AWS A5.5: E 8013-G IS 1395: E55RG124

TYPICAL ALL WELDMETAL PROPERTIESChemical Composition (%) C Mn Si Cr Mo S P V 0.07 0.5 0.25 1.05 0.50 0.02 0.02 0.30 YS UTS EL Mechanical Properties 500 N/mm2 580 N/mm2 22%

Welding Consumables


PACKING: Electrodes are packed in cartons and four of these cartons are shrink wrapped in a cardboard box. This electrode can also be made available in moisture resistance vacuum packed cartons, which can be used without redrying.

OK 76.28A basic AC/DC low alloy electrode for MMAW of 2.25 Cr, 1 Mo type steels Classification DESCRIPTION OK 76.28 is a basic, medium-heavy coated, hydrogen controlled iron powder type, all position electrode depositing a weldmet of the type 2.25% Cr, 1 % Mo steels suitable for welding of similar Cr-Mo steels. The slag system design allows excellent stable arc characteristics in all positions with minimum spatter providing smooth and even bead. The weldmetal provides scaling resistance upto 600C and is radiographically sound. APPROVALS: PDlL, CIB, NPC, TEIL. WELDING CURRENT: DC:(+), AC 65V TYPICAL APPLICATIONS OK 76.28 finds extensive use in fabrication of low alloy steel boilers and piping operating at temperature upto 600C in oil refineries, thermal and chemical plants, preheater, super heaters, steam boilers and especially for hydro-crackers. Used for welding creep resistant steels of 2.25 Cr 1 Mo type similar to ASTM A335 Gr P22 or equivalent. AWS A5.5: E 9018-B3 IS 1395: 63 BB 3 26 Fe

TYPICAL ALL WELDMETAL PROPERTIESChemical Composition (%) C Mn Si P S Cr Mo 0.07 0.80 0.45 0.018 0.018 2.30 1.00 Mechanical Properties YS 600 N/mm2 UTS 700 N/mm2 EL 22% Hot Tensile Properties* 400oC 500oC 550oC 600oC 500oC 480 N/mm2 445 N/mm2 415 N/mm2 360 N/mm2 360 N/mm2

* Annealed 1 H at 700C, furnace cooled. CURRENT RANGE & PACKING DATASize Length Current Range No. of Electrodes in a (mm) (mm) (Amps) Carton Cardboard box 2.50 350 70-110 130 520 3.15 450 90-150 95 380 3.15 4.00 4.00 5.00 350 450 350 450 80-130 130-190 110-170 150-260 95 60 60 35 380 240 240 140

PACKING: Electrodes are packed in cartons and four of these cartons are shrink wrapped in a cardboard box. This electrode can also be made available in moisture resistant vacuum packed cartons, which can be used without redrying.19

Welding Consumables

OK 76.28 MA basic AC/DC low alloy electrode for MMAW of 2.25 Cr, 1 Mo type steels Classification DESCRIPTION OK 76.28 M is a basic, medium-heavy coated, hydrogen controlled low carbon, iron powder type, all position electrode depositing a weldmetal of the type 2.25% Cr, 1% Mo steels suitable for welding of similar Cr-Mo steels. The slag system design allows excellent stable arc characteristics in all positions with minimum spatter providing smooth and even bead. The weldmetal provides scaling resistance upto 600OC and is radiographically sound. WELDING CURRENT: DC (+), AC 65V TYPICAL APPLICATIONS OK 76.28 M finds extensive use in fabrication of low alloy steel boilers and piping operating at temperature upto 600C in oil refineries, thermal and chemical plants, preheater, super heaters, steam boilers and especially for hydro-crackers used for welding creep resistant steels of 2.25 Cr-1 Mo type similar to ASTM A 335 Gr P22 or equivalent. AWS A5.5: E 9018-B3

TYPICAL ALL WELDMETAL PROPERTIESChemical Composition (%) C Mn Si P S Cr Mo 0.03 0.8 0.45 0.018 0.018 2.25 1.00 YS UTS EL Mechanical Properties 600 N/mm2 490 N/mm2 23%


PACKING: Electrodes are packed in cartons and four of these cartons are shrink wrapped in a cardboard box. This electrode can also be made available in moisture resistant vacuum packed cartons which can be used without redrying.

ESAB KV4A basic coated low hydrogen electrode for welding 5 Cr-O.5 Mo steels Classification DESCRIPTION ESAB KV4 is a basic coated all positional electrode used for welding of creep resistant, Cr-Mo bearing steel. Deposited metal is highly resistant to heat and corrosion. The design of the slag system and the good arc characteristics allow maximum welder appeal with the arc stable in all positions, spatter to a minimum and a weld bead that is smooth and even. Weld deposit is of radiographic quality. WELDING CURRENT: DC+ TYPICAL APPLICATIONS ESAB KV4 is designed for welding 5 Cr /0.5 Mo or equivalent steels used for elevated temperature service. It finds extensive use in the chemical and petrochemical industries, oil industries where it has to resist corrosion and hydrogen attack at high temperatures. It is also used for welding parts of aircraft made out of SAE 4130 steels, heat treatable steels etc.20

TYPICAL ALL WELDMETAL PROPERTIESChemical Composition (%) C Mn Si Cr Mo S P 0.06 0.80 0.30 5.60 0.60 0.018 0.018 YS UTS EL Mechanical Properties 490 N/mm2 575 N/mm2 25%

AWS A5.5: E 8018-B6 IS 1395: E 55 B-B 620



ESAB KV7A basic coated low hydrogen electrode for welding 9 Cr-1 Mo steels Classification DESCRIPTION ESAB KV7 is basic coated all position electrode for welding of creep - resistant steels alloyed with 9Cr-1 Mo. The weldmetal obtained is ductile and resistant to impact. The weldmetal is highly resistant to corrosion and hydrogen attack at high temperatures. The arc and current carrying characteristics, minimum spatter and smoke level and stable arc in all positions appeal to the welder. The weldmetal is of radiographic quality and appearance is smooth and even. WELDING CURRENT: DC+, AC (70V) APPLICATIONS ESAB KV7 is intended for welding of steels with similar composition. These steels are otten found in oil refineries, chemical and petrochemical industries, power plants where it has to resist corrosion and hydrogen attack at high temperatures. AWS A5.5: E 8018-B8 IS 1395: E 55 B-B 820

TYPICAL ALL WELDMETAL PROPERTIESChemical Composition (%) C Si Cr S Mo Mn Ni P 0.06 0.30 9.1 0.018 1.00 0.70 0.20 0.018 YS UTS EL Mechanical Properties 490 N/mm2 600 N/mm2 22%

Welding Consumables



ESAB KV 7 MA basic coated low hydrogen electrode for welding modified 9Cr-1 Mo steels Classification DESCRIPTION ESAB KV7 M is a low hydrogen electrode for welding of modified 9 Cr-1 Mo steels like P91/T91. The electrode is suitable for all positional welding of plates and tubes used in oil refineries, power plants, chemical and petrochemical industries where the steels have to resist corrosion and hydrogen attack at high temperatures. The electrode deposits x-ray quality weldment and have a diffusible hydrogen content of less than 5 ml/100g. WELDING CURRENT: DC+ REDRYING 250OC/2 hrs before use. Refer our standard recommendation for coated electrode storage, redry and usage for further information. AWS A5.5: E 9018-B9 IS 1395: E 63B B9 26

TYPICAL ALL WELDMETAL PROPERTIESChemical Composition (%) C Mn Si S P Cr Mo Ni V Nb Cu AI N 0.10 0.85 0.25 0.01 0.01 9.0 1.00 0.10 0.24 0.04 0.10 0.02 0.04 Mechanical Properties (PWHT 760OC / 2 hrs) YS 730 N/mm2 UTS 820 N/mm2 EL 20% Preheat / Interpass 250OC


PACKING: Electrodes are packed in cartons and four of these cartons are shrink wrapped in a cardboard box. Vacuum packed electrodes, which do not need redrying before use, also are available.21

Welding Consumables

OK 73.68A basic coated 2.5% Ni alloyed electrode for welding low alloy steels Classification DESCRIPTION OK 73.68 is a medium coated, hydrogen controlled, Ni based electrode specially designed for welding Ni alloy steels used for high ductility, toughness and resistance to the embrittlement effects of sub-zero temperatures. The weld deposit contains 2.5% Ni which imparts good resistance to brittle fracture down to -60C. The weldmetal is so designed to give good low temperature properties even when welded vertically up. OK 73.68 posseses excellent operating characteristics for its class and can be operated in both AC and DC. WELDING CURRENT: DC+, AC 70V(min) TYPICAL APPLICATIONS OK 73.68 is widely used for welding structures in low alloy steels, which must have good resistance to brittle fracture at temperatures down to - 60C. This particular AWS A5.5: E 8018-C1 IS 1395: E55B-C 129Fe

alloy type is also noted for its good corrosion resistance to sea water and sulphuric acid fumes. TYPICAL ALL WELDMETAL PROPERTIESChemical Composition (%) C Mn Si Ni S P 0.08 1.0 0.45 2.7 0.02 0.019 Mechanical Properties YS UTS EL (L=5d) Impact (CVN) at - 60oC 490 N/mm2 610 N/mm2 22% 40J


PACKING: Electrodes are packed in cartons and four of these cartons are shrink wrapped in a cardboard box. This electrode can also be made available in moisture resistant vacuum packed cartons, which can be used without redrying. TYPICAL ALL WELDMETAL PROPERTIESChemical Composition (%) C Mn Cr P Ni Si S 0.08 1.0 0.02 0.02 2.7 0.45 0.02 Mechanical Properties YS UTS EL Impact (CVN) at - 60oC 490 N/mm2 610 N/mm2 22% 40J

OK 73.68MA basic coated 2.5% Ni alloyed electrode for HSLA steels Classification DESCRIPTION OK 73.68M is a medium coated, hydrogen controlled, Ni based electrode yielding 2.5% Ni in the weld deposit, ideally suiting welding of fine grain steels and Ni steels especially for service temperature down to -60C. The weld provides excellent strength combined with notch toughness at sub zero temperatures. OK 73.68M is superior in its class and can be operated on both AC and DC with excellent results. WELDING CURRENT: DC+, AC 70V(min) TYPICAL APPLICATIONS OK 73.68M is primarily designed for welding structures of low alloy steel applications including storage tanks, pressure vessels, containers and piping of liquified gases like propane, butane and ammonia. This particular alloy type is also noted for its good corrosion resistance to seawater and sulphuric acid fumes. AWS A5.5: E 8016-C1



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ESAB 8016 C2A basic coated 3.5% Ni alloyed electrode for HSLA steels Classification DESCRIPTION ESAB 8016 - C2 is a medium coated, hydrogen controlled all position electrode specially designed for welding nickel alloy steels. The electrode deposits a 3.5% Ni weld deposit which has a high tensile strength, ductility and resistance to low temperature embrittlement down to -101OC. The weldmetal is of radiographic quality. WELDING CURRENT: DC+, AC 70V(min) TYPICAL APPLICATIONS For welding 3 - 3.75% Ni steels like LPG / Ethane tankage, chemical tanks, etc. Also used for fabrication of components used in low temperature service, refinery, pressure vessels, valves, etc. AWS A5.5: E 8016-C2

TYPICAL ALL WELDMETAL PROPERTIESChemical Composition (%) C Mn Si S P Ni 0.06 1.10 0.25 0.02 0.018 3.35 Mechanical Properties YS UTS EL Impact 9CVN) at - 80oC - 101oC 510 N/mm2 600 N/mm2 26% 60J 50J

Welding Consumables


PACKING: Electrodes are packed in cardboard cartons and four of these cartons are shrink wrapped in a cardboard box. The electrode can also be made available in moisture resistant vacuum packed cartons, which can be used without redrying.

OK 74.78A basic coated low hydrogen electrode for Welding HSLA steels with good notch toughness Classification DESCRIPTION OK 74.78 is a basic coated low hydrogen electrode for welding high tensile steel with good notch toughness down to -50C. OK 74.78 is therefore suitable for welding mild and low alloy steels for structures working at low temperatures, OK 74.78 is suitable for HSLA steels when preheating cannot be applied due to its very low hydrogen content. The risk of grain boundary cracking is very low when welding with OK 74.78. APPROVAL: RDSO C2 WELDING CURRENT: DC+, AC 70V(min) TYPICAL APPLICATIONS The good notch toughness makes OK 74.78 suitable for enclosed joint welding of rail and for cladding on rail especially when a hardness of about 250 HV is desired. OK 74.78 are therefore highly suitable for welding of CONCOR wagon type applications of the Indian Railways. OK 74.78 are also suitable for following high tensile steels: DOMEX 400 TE, 450 & 480, FAMA 35, AWS A 5.5: E 9018-D1 IS 1395: E 63B-D126J

OX 540E, OX 542E, OX 602, OX 702, OX 802, and VSS-T1 steels and similar steel compositions. TYPICAL ALL WELDMETAL PROPERTIESChemical Composition (%) C S Si Mn P Mo 0.08 0.02 0.6 1.5 0.02 0.35 Mechanical Properties YS UTS EL Impact (CVN) at - 50oC 530 N/mm2 640 N/mm2 22% 40J

CURRENT RANGE & PACKING DATASize Length Current Range No. of Electrodes in a (mm) (mm) (Amps) Carton Cardboard box 3.15 450 90-125 90 360 4.00 5.00 450 450 120-180 160-240 60 40 240 160


23

Welding Consumables

OK 74.86A low hydrogen electrode for welding high StrengthMn-Mo Steel Classification DESCRIPTION A basic coated electrode for steels and castings demanding 690 N/mm2. Excellent weldability and radiography quality welding. WELDING CURRENT: DC+, AC TYPICAL ALL WELDMETAL PROPERTIESChemical Composition (%) C Si Mn P S Cr Ni Mo V Cu 0.075 0.525 1.825 0.025 0.020 0.10 0.225 0.35 0.05 0.10 Mechanical Properties YS UTS EL Impact (CVN) at - 51oC 610 N/mm2 690 N/mm2 16% 30J

CURRENT RANGE & PACKING DATASize (mm) 2.50 3.20 4.00 5.00 Length (mm) 350 450 450 450 Current Range (Amps) 75-100 110-140 150-190 190-260

EN 757 E 62 4 Z B T 32 H5 AWSA 5.5 : E10018 - D2


ESAB 8018 - D3A low hydrogen basic coated electrode for Mn-Mo Steel Classification DESCRIPTION An electrode for welding Mn-Mo steels of similar composition. The electrode is designed for all position welding and has excellent radiographic properties. WELDING CURRENT: DC+, AC 70V TYPICAL ALL WELDMETAL PROPERTIESChemical Composition (%) C Mn Si P S Mo Ni 0.09 1.4 0.65 0.018 0.018 0.55 0.01 Mechanical Properties UTS YS EL Impact (CVN) at - 51oC 610 N/mm2 500 N/mm2 26% 40J


AWS A5.5: E 8018-D3

PACKING: Electrodes are packed in cartons and four of these cartons are shrink wrapped in a cardboard box. Electrodes are packed in vacuum pack also are available.

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ESAB 98A low alloy electrode for welding high tensile low alloy steels Classification DESCRIPTION ESAB 98 is a heavy coated, hydrogen controlled, iron powder type electrode for welding high tensile, low alloy steels depositing x-ray quality, crack resistant welds. The addition of iron powder permits higher currents to be used and results in improved arc characteristics coupled with higher metal recovery. The current characteristics are smooth with excellent operability in all positions and excellent slag removal. WELDING CURRENT: DC+, AC 70V(min) APPLICATIONS ESAB 98 finds extensive use in pressure vessels, piping, penstock, earth moving equipment, machinery parts, automobile parts, chemical plants where low alloy Ni-CrMo steels are used. Suitable for N-A-XTRA 55 and N-AXTRA 60 steels. AWS A5.5: E 9018-M IS 1395: E63B-M 126Fe

TYPICAL ALL WELDMETAL PROPERTIESChemical Composition (%) C Mn Si Ni Mo S P Cr V 0.05 1.00 0.4 1.5 0.30 0.02 0.02 0.1 0.01 Mechanical Properties YS UTS EL Impact (CVN) at - 51oC 580 N/mm2 690 N/mm2 26% 47J

Welding Consumables


PACKING: Electrodes are packed in cartons and four of these cartons are shrink wrapped in a cardboard box. This electrode can also be made available in moisture resistant vacuum packed cartons, which can be used without redrying. TYPICAL ALL WELDMETAL PROPERTIESChemical Composition (%) C Mn Si Cr Ni Mo P S 0.05 1.15 0.4 0.15 1.60 0.25 0.02 0.015 Mechanical Properties YS UTS EL Impact (CVN) at - 51oC 590 N/mm2 650 N/mm2 26% 50J

ESAB 98 GA low alloy Electrode for welding High tensile low alloy steel. Classification DESCRIPTION ESAB 98 G is a heavy coated, hydrogen controlled, iron powder type electrode for welding high tensile, low alloy steels depositing x-ray quality, crack resistant welds. The addition of iron powder permits higher current to be used and result in improved arc characteristics coupled with higher metal recovery. The current characteristics are smooth with excellent operability in all position and excellent slag removal. WELDING CURRENT: DC +, AC 70V APPLICATIONS ESAB 98 G finds extensive use in pressure vessels and pressure part welding, chemical plants where low alloy Ni, Cr, Mo steels is used. Other applications are piping, penstock, automobile parts, earth moving equipment etc. AWS A5.5: E 9018G IS 1395 : E63B-G129 Fe



25

Welding Consumables

ESAB 118A low hydrogen, low alloy electrode for welding low alloy, high strength structural steels Classification DESCRIPTION ESAB 118 is an extra low-hydrogen controlled, low-alloy high tensile steel electrode suitable for welding fully killed fine grained steel giving a tough weldmetal without the risk of temper brittleness. The all position electrode has excellent arc and current carrying characteristics, with an easily removable slag and excellent bead finish contributing to its immense welder appeal. WELDING CURRENT: DC, AC 70V APPLICATIONS ESAB 118 is widely used for welding of low alloy high strength structural steels including quenched and tempered steels such as USS T1 , heat treated fine grained steels like N-A-XTRA 70, HY80 and ASTM A517 grade F generally used for penstock, earth moving equipment and other heavy steel fabrications. AWS A5.5: E 11018-M IS 1395: E76B-M 326Fe

TYPICAL ALL WELDMETAL PROPERTIESChemical Composition (%) C Mn Si Ni Mo Cr S P V 0.05 1.60 0.35 2.00 0.40 0.1 0.018 0.018 0.015 Mechanical Properties YS UTS EL Impact (CVN) at - 51oC 750 N/mm2 810 N/mm2 22% 65J


PACKING: Electrodes are packed in cartons and four of these cartons are shrink wrapped in a cardboard box. This electrode can also be made available in moisture resistant vacuum packed cartons, which can be used without redrying. TYPICAL ALL WELDMETAL PROPERTIESChemical Composition (%) C Mn Si Mo S Ni Cr V P 0.06 2.00 0.50 0.25 0.018 3.1 1.00 0.02 0.018 Mechanical Properties YS UTS EL Impact (CVN) at - 51oC 790 N/mm2 860 N/mm2 22% 60J

ESAB 120A low hydrogen, low alloy electrode for welding low alloy, high strength structural steels Classification DESCRIPTION ESAB 120 is all positional low hydrogen electrode designed to give a tough Weldmetal avoiding risk of temper brittleness. The excellent operation in all positions with smooth arc, very little spatter, easily detachable slag, a final weld appearance that is smooth and fine rippled makes ESAB 120 highly popular among welders among these class of electrodes. The final weldmetal possess very low level of hydrogen (less than 3ml/100g of weldmetal) and is radiographically sound. WELDING CURRENT: DC, AC 70V TYPICAL APPLICATION Used for steels with a yield point of upto 740 N/mm2. The electrode is intended for welding low alloy high strength structural steel including quenched and tempered steels such as HY 80, N-A-XTRA70, USS T1 grades etc. Used for components of penstock, earth moving equipment and other steel fabrications made of high tensile steels. AWS A5.5: E 12018-M IS 1395: E83 B-M 426Fe

APPLICATIONS ESAB 120 is meant for the welding of very high tensiles. CURRENT RANGE & PACKING DATASize Length Current Range No. of Electrodes in a (mm) (mm) (Amps) Carton Cardboard box 3.15 450 90-125 90 360 4.00 5.00 450 450 120-180 160-240 60 40 240 160


26

ESAB 130A low hydrogen, low alloy electrode for welding low alloy, high strength structural steels Classification DESCRIPTION AWS A5.5: E 13018-G BS 611 HJ IS 1395 E838 B-G 129Fe

TYPICAL ALL WELDMETAL PROPERTIESChemical Composition (%) C Mn Si Mo S Ni Cr V P 0.08 1.70 0.45 0.50 0.025 2.80 0.90 0.05 0.025 Mechanical Properties YS UTS EL Impact (CVN) at - 27oC 0oC 880 N/mm2 970 N/mm2 18% 90J 60J

Welding Consumables

ESAB 130 is an all position low hydrogen electrode designed to deposit high strength as well as highly ductile and tough Weldmetal for welding of fully killed high strength steels. The electrode deposits finely rippled weldbead which is of radiographically quality. The weldmetal is also low in diffusible hydrogen. TYPICAL APPLICATIONS Recommended for welding very high strength steels like XABO-90, penstocks, earthmoving equipment, casting repair, etc.



FERROWELD WA basic low alloy electrode for weathering steels Classification DESCRIPTION ESAB Ferroweld W is medium coated hydrogen controlled basic type all positional electrode with excellent striking and re-striking properties, easily detachable slag. The electrode deposits and smooth flat bead of fine ripples. WELDING CURRENT: DC+, AC 90V TYPICAL APPLICATIONS: ESAB Ferroweld W is designed for the welding of high tensile steels, Steels of Similar composition having greater resistance to atmospheric corrosion as compared to normal steels. ESAB Ferroweld W is specially recommended for weathering steels like CORTEN A & B and their equivalents. AWS A5.5: E 7018-W1

TYPICAL ALL WELDMETAL PROPERTIESChemical Composition (%) C Mn Si Cr Ni S P Cu V 0.10 0.50 0.45 0.20 0.3 0.02 0.02 0.40 0.04 Mechanical Properties YS UTS EL Impact (CVN) at - 20oC 460 N/mm2 550 N/mm2 28% 45J


PACKING: Electrodes are packed in cartons and four of these cartons are shrink wrapped in a cardboard box. Vacuum packed electrodes, which do not need redrying before use, also are available.

27

Welding Consumables

ESAB FERROWELD W2A basic low alloy electrode for weathering steels Classification DESCRIPTION ESAB Ferroweld W2 is medium coated hydrogen controlled basic type all positional electrode with excellent striking and re-striking properties, easily detachable slag. The electrode deposits a smooth flat bead of fine ripples. WELDING CURRENT: DC+, AC 90V TYPICAL APPLICATIONS: ESAB Ferroweld W2 is designed for the welding of high tensile steels, Steels of Similar composition having greater resistance to atmospheric corrosion as compared to normal steels. ESAB Ferroweld W2 is specially recommended for weathering steels like CORTEN A & B and their equivalents. AWS A5.5: E 8018-W2

TYPICAL ALL WELDMETAL PROPERTIESChemical Composition (%) C Mn Si Cr Ni S P Cu 0.10 0.9 0.45 0.55 0.6 0.02 0.02 0.50 Mechanical Properties YS UTS EL Impact (CVN) at - 20oC 500 N/mm2 610 N/mm2 28% 45J


PACKING: Electrodes are packed in cartons and four of these cartons are shrink wrapped in a cardboard box. Vacuum packed electrodes, which do not need redrying before use, also are available.

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Stainless Steel ElectrodesOK 61.50A low carbon 19/9 stainless steel electrode Classification DESCRIPTION OK 61.50 is an AC/DC rutile coated stainless steel electrode with unique low moisture absorption coating which deposits low carbon 19Cr, 10Ni type metal. The unique flux coating allows easy striking and restriking and is completely free from short-circuiting during welding. The arc is stable, very smooth, negligible spatter, and gives welds with a self-releasing slag cover that is finely rippled and shiny. APPROVALS: PDlL, TEIL, NPCIL WELDING CURRENT: DC+, AC 65V TYPICAL APPLICATIONS OK 61.50 finds extensive use in fabrication of austenitic stainless steels of 18Cr 8Ni type corresponding to AISI types 301, 304 and 308, German steel nos. 1.4016, 1.4501, 1.4300, 1.4301, Continental steels V2A, Sandvik OR-2, UHB stainless 33 etc. It also finds use in building up stainless steel surfaces on centrifugal pumps, AWS A5.4: E 308-16 IS5206: E 19.9 R26 impellers and shafts, valve seats and chemical plants and certain grades of armour steels that are difficult to weld otherwise. TYPICAL ALL WELDMETAL PROPERTIESChemical Composition (%) C Mn Cr Ni Si S P Size (mm) 2.50 3.15 4.00 5.00 0.06 0.90 19.00 10.00 0.70 0.015 0.020 Mechanical Properties YS UTS EL Ferrite Content 440 N/mm2 600 N/mm2 40% FN 4-10

Welding Consumables

CURRENT RANGE & PACKING DATALength Current Range (mm) 350 350 350 350 (Amps) 60-90 80-120 120-170 150-240 Weight Per Box : 10 Kgs Weight Per carton (Packet) : 2 Kgs No. of Packets (Cartons) in a box : 5 Packing

PACKING: Electrodes are packed in heat sealed plastic cartons and five of these cartons are shrink wrapped in a card board box. Also available in ready to use vacuum pack cartons. 308, Werkstoff Nr: 1.4306, 1.4301, 1.4541, Swedish steels SS 2352, 2333 having a very low carbon content, BS: En 58, 58A, 58E grades. Widely used in industries like food and beverage, chemicals, etc. TYPICAL ALL WELDMETAL PROPERTIESChemical Composition (%) C Mn Cr P Ni Si S 0.025 0.90 19.50 0.020 10.00 0.70 0.015 Mechanical Properties YS UTS EL Ferrite Content 570 N/mm2 450 N/mm2 42% FN 3-8

OK 61.30A rutile coated extra low carbon AC/DC stainless steel electrode of the 19/9 type Classification DESCRIPTION OK 61.30 is a rutile based extra low carbon 19Cr/10Ni type stainless steel electrode with a controlled ferrite of 3-8 FN that provides excellent resistance to corrosion, cracking and high temperature scaling resistance upto 800C. The enormous welder appeal that OK 61.30 enjoys is due to excellent weldability in all positions, easy striking and restriking, stable and quite are, a slag cover that is selfpeeling and a final bead appearance that is finely rippled and shiny. In most cases OK 61.30 gives acceptable results on niobium or titanium stabilised austenitic stainless steels with the carbon content low enough to eliminates the possibility of inter-granular cracking APPROVAL: PDIL, NPCIL, TEIL WELDING CURRENT: DC+, AC 65 V TYPICAL APPLICATIONS OK 61.30 is especially designed for welding austenitic stainless steels corresponding to AISI 304L, 304, 308L, AWS A5.4: E 308L-16 IS 5206: E 19.9 LR 26

CURRENT RANGE & PACKING DATASize (mm) 2.50 3.15 4.00 5.00 Length Current Range (mm) 350 350 350 350 (Amps) 60-90 80-120 120-170 150-240 Weight Per Box : 10 Kgs Weight Per carton (Packet) : 2 Kgs No. of Packets (Cartons) in a box : 5 Packing

PACKING: Electrodes are packed in heat sealed plastic cartons and five of these cartons are shrink wrapped in a Cardboard box. Also available in ready to use vacuum pack cartons.29

Welding Consumables

ESAB 304BAn extra low carbon, basic type 19/9 stainless steel electrode Classification DESCRIPTION ESAB 304B is an extra low carbon, basic coated stainless steel electrode with outstanding welding properties in the vertical and overhead position. The weldmetal is highly resistant to cracking and porosity and has good impact toughness at very low temperatures. The low carbon content prevents intergranular corrosion in the temperature range 425C and 823C. The slag system allows excellent welding characteristics in all positions, slag cover that is easily detachable, and a weldbead that is shiny and finely rippled. The weldmetal has excellent creep strength and is of radiographic quality. WELDING CURRENT: DC + TYPICAL APPLICATIONS ESAB 304B is mainly used for welding stainless steels having a corresponding chemistry with high ductility and high impact values at low temperature cryogenic applications (-196C working temperatures). Stainless steel conforming to grades AISI 301, 302, 304, 304L, 304 having very low carbon contents, BS: EN 58, 58A, 58E AWS A5.4: E 308L-15 IS 5206: E 19.9LB 20

etc. are some of the steels which are widely fabricated with ESAB 304B and they find extensive use in food and beverage industries, chemical and petrochemical industries etc. TYPICAL ALL WELDMETAL PROPERTIESChemical Composition (%) C Cr Si Ni Mn S P Mo

Documents

Esab Product Catalogue 2010