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TXH™ Instruction manual 0463 349 001 GB 20150126 TXH 121, TXH 151, TXH 201, TXH 251, TXH 401

ESAB - TXH™ TXH121,TXH151,TXH201, TXH251,TXH401pdfmanuals.esab.com/private/Library/InstructionManuals... · 2015. 9. 7. · ESAB std Connec tionTig 150i/ 200i Water SwitchValve

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  • TXH™

    Instruction manual

    0463 349 001 GB 20150126

    TXH 121, TXH 151, TXH 201,TXH 251, TXH 401

  • TABLE OF CONTENTS

    0463 349 001 © ESAB AB 2015

    1 SAFETY ................................................................................................................4

    2 INTRODUCTION ...................................................................................................62.1 Overview ...............................................................................................................6

    3 TECHNICAL DATA ...............................................................................................7

    4 OPERATION .........................................................................................................94.1 General ..................................................................................................................9

    4.2 Connections .........................................................................................................9

    4.3 Choice of electrode ..............................................................................................9

    4.4 Grinding ..............................................................................................................10

    4.5 Bending of the flexible torch.............................................................................10

    5 MAINTENANCE .................................................................................................. 115.1 Daily..................................................................................................................... 11

    6 FAULT-TRACING................................................................................................12

    7 ORDERING SPARE PARTS ...............................................................................13

    FLOW CHARACTERISTIC ........................................................................................14

    ORDERING NUMBERS .............................................................................................15

    WEAR PARTS............................................................................................................18

    ACCESSORIES .........................................................................................................25

    Rights reserved to alter specifications without notice.

  • 1 SAFETY

    0463 349 001 - 4 - © ESAB AB 2015

    1 SAFETYUsers of ESAB equipment have the ultimate responsibility for ensuring that anyone whoworks on or near the equipment observes all the relevant safety precautions. Safetyprecautions must meet the requirements that apply to this type of equipment. The followingrecommendations should be observed in addition to the standard regulations that apply tothe workplace.

    All work must be carried out by trained personnel well-acquainted with the operation of theequipment. Incorrect operation of the equipment may lead to hazardous situations which canresult in injury to the operator and damage to the equipment.

    1. Anyone who uses the equipment must be familiar with:○ its operation○ location of emergency stops○ its function○ relevant safety precautions○ welding and cutting or other applicable operation of the equipment

    2. The operator must ensure that:○ no unauthorised person is stationed within the working area of the equipment when it

    is started up○ no-one is unprotected when the arc is struck or work is started with the equipment

    3. The workplace must:○ be suitable for the purpose○ be free from drafts

    4. Personal safety equipment:○ Always wear recommended personal safety equipment, such as safety glasses,

    flame-proof clothing, safety gloves○ Do not wear loose-fitting items, such as scarves, bracelets, rings, etc., which could

    become trapped or cause burns

    5. General precautions:○ Make sure the return cable is connected securely○ Work on high voltage equipment may only be carried out by a qualified electrician○ Appropriate fire extinquishing equipment must be clearly marked and close at hand○ Lubrication and maintenance must not be carried out on the equipment during

    operation

    CAUTION!Read and understand the instruction manual beforeinstalling or operating.

  • 1 SAFETY

    0463 349 001 - 5 - © ESAB AB 2015

    WARNING!Arc welding and cutting can be injurious to yourself and others. Take precautionswhen welding and cutting. Ask for your employer's safety practices which shouldbe based on manufacturers' hazard data.

    ELECTRIC SHOCK - Can kill

    • Install and earth the unit in accordance with applicable standards• Do not touch live electrical parts or electrodes with bare skin, wet gloves or

    wet clothing• Insulate yourself from earth and the workpiece• Ensure your working stance is safe

    FUMES AND GASES - Can be dangerous to health

    • Keep your head out of the fumes• Use ventilation, extraction at the arc, or both, to take fumes and gases away

    from your breathing zone and the general area

    ARC RAYS - Can injure eyes and burn skin

    • Protect your eyes and body. Use the correct welding screen and filter lens andwear protective clothing

    • Protect bystanders with suitable screens or curtains

    FIRE HAZARD

    • Sparks (spatter) can cause fire. Make sure therefore that there are noinflammable materials nearby

    NOISE - Excessive noise can damage hearing

    • Protect your ears. Use earmuffs or other hearing protection.• Warn bystanders of the risk

    MALFUNCTION - Call for expert assistance in the event of malfunction.

    Read and understand the instruction manual before installing or operating.

    PROTECT YOURSELF AND OTHERS!

    ESAB can provide you with all necessary welding protection and accessories.

  • 2 INTRODUCTION

    0463 349 001 - 6 - © ESAB AB 2015

    2 INTRODUCTION

    2.1 OverviewTIG torches TXH 121 -TXH 401 are intended for manual TIG welding and are available withwater or air cooled. Certain models are available with flex heads for unlimited movement inconfined spaces.

    Accessories for the product can be found in the "ACCESSORIES" chapter of thismanual.

    The TIG torch is supplied with:

    • an electrode:○ Ø 1.6 mm TXH121○ Ø 1.6 mm TXH151○ Ø 2.4 mm TXH201○ Ø 2.4 mm TXH251○ Ø 3.2 mm TXH401

    • wear parts• an instruction manual

  • 3 TECHNICAL DATA

    0463 349 001 - 7 - © ESAB AB 2015

    3 TECHNICAL DATAOperating temperature range -10 to +40°CTransportation temperature -20 to +55°C

    TXH

    121

    121r

    TXH

    121V

    TXH

    121F

    121Fr

    TXH

    151

    151r

    TXH

    151V

    TXH

    151F

    151Fr 

    A / %

    -

    120/60

    100/100

    -

    120/60

    100/100

    -

    120/60

    100/100

    150/35

    120/60

    100/100

    150/35

    120/60

    100/100

    150/35

    120/60

    100/1001.0-3.2 1.0-3.2 1.0-3.2 1.0-3.2 1.0-3.2 1.0-3.2

    Ar

    Ar/He

    Ar

    Ar/He

    Ar

    Ar/He

    Ar

    Ar/He

    Ar

    Ar/He

    Ar

    Ar/He4 & 8 m 4 & 8 m 4 & 8 m 4 & 8 m 4 & 8 m 4 & 8 m

    X - X X - X

    15 15 15 15 15 15

    113 113 113 113 113 113

    TXH

    201

    201r

    TXH

    201V

    TXH

    201F

    201Fr

    TXH

    251w

    251wr

    TXH

    251wF

    251wFr

    TXH

    401w

    401wr

    TXH

    401w HD

    401wr HD- - - X X X X

    - - - 70 70 70 70

     

    A / %

    200/35

    150/60

    140/100

    200/35

    150/60

    140/100

    200/35

    150/60

    140/100

    -

    250/60

    200/100

    -

    250/60

    200/100

    400/35

    350/60

    300/100

    400/35

    400/100

    1.0-4.0 1.0-4.0 1.0-4.0 1.0-3.2 1.0-3.2 1.0-4.8 1.0-4.8

    Ar

    Ar/He

    Ar

    Ar/He

    Ar

    Ar/He

    Ar

    Ar/He

    Ar

    Ar/He

    Ar

    Ar/He

    Ar

    Ar/He

  • 3 TECHNICAL DATA

    0463 349 001 - 8 - © ESAB AB 2015

    4 & 8 m 4 & 8 m 4 & 8 m 4 & 8 m 4 & 8 m 4 & 8 m 4 & 8 m

    X - X X X X X

    15 15 15 15 15 15 15

    113 113 113 113 113 113 113

    - - - 0.5 0.5 0.5 0.5

    - - - 0.1 0.1 0.1 0.1

    - - - 1 1 1 1

    Duty cycleThe duty cycle refers to the time as a percentage of a ten-minute period that you can weld orcut at a certain load without overloading. The duty cycle is valid for 40°C / 104°F.

    Protection class

    The torches protection class machine side (EN 60 529)

     

    IP3X

    Enclosure classThe IP code indicates the enclosure class, i.e. the degree of protection against penetrationby solid objects of 2.5 mm Ø and greater. Omitting second characteristic numeral.

  • 4 OPERATION

    0463 349 001 - 9 - © ESAB AB 2015

    4 OPERATION

    4.1 GeneralGeneral safety regulations for handling the equipment can be found in the "SAFETY"chapter of this manual. Read it through before you start using the equipment!

    Read the operating instructions for the welding components, e.g. power source and connectaccordingly.

    4.2 ConnectionsTighten the connections for the torch carefully to avoid overheating the connection,connection interference, mechanical damage or leakage of liquid or gas.

    Connect water connections to the torch so that the red terminal is always connected to thecorresponding red terminal and the blue terminals are always connected to thecorresponding blue terminals.

    4.3 Choice of electrodeBy alloying the tungsten electrode with 1% to 2% lantha or cerium the electron discharge isincreased, which gives better striking and restriking and therefore increased arc stability.Alloyed tungsten electrodes have a longer service life, tolerate higher currents and are lesslikely to leave tungsten residue in the weld.

    Pure tungsten electrode (AC) Green WP Used when weldinglight metal alloys

    Cerium alloyed tungsten eletrode(AC/DC)

    Grey WC20 Used when weldinglight metals such asaluminium andmagnesium. Electrodetip must be roundedwhen welding

    Lantha alloyed tungsten electrode(DC)

    Gold WL15 Usually used whenwelding stainless steel,steel, copper, titaniumetc.

    Lantha alloyed tungsten electrode(AC/DC)

    Black WL10 Used when weldinglight metal alloys,stainless steel, steel,copper, titanium etc.

    Selection table

    A / AC A / DCW CeO2 La2O3 CeO2 La2O3

    1.0

    1.6

    2.4

    3.2

    4.0

    6.4/8.0

    6.4/8.0/9.8

    9.8/11.2/12.7

    11.2/12.7

    12.7

    10-60

    50-100

    100-160

    130-180

    180-230

    -

    60-90

    90-130

    140-190

    200-250

    15-100

    70-160

    110-200

    150-205

    180-270

    70-80

    80-140

    150-210

    220-320

    330-420

    20-100

    80-160

    120-230

    200-305

    250-420

  • 4 OPERATION

    0463 349 001 - 10 - © ESAB AB 2015

    4.4 GrindingGrind tungsten electrodes according to the following table:

    NOTE!Tungsten electrodes must be ground lengthways. If they are ground incorrectlythe arc may be unstable. When the welding current is increased the angle mustalso be increased.

    When welding with alternating current (AC) the electrode end must be gently rounded.Grinding the electrode is then unnecessary. Light grading of the edge is sufficient. Theelectrode forms itself if it is carefully overloaded. If the tip becomes ball shaped while weldingusing alternating current, this is a sign that the current is too high for the diameter ofelectrode being used.

    Welding current Electrode angle20 A

    20 -100 A

    100 -200 A

    over 200 A

    30°

    30°-90°

    90°-120°

    120°

    4.5 Bending of the flexible torchThe life of the flexible torch is limited, themaximum bending angle should be 45degrees.

    The life of the torch head can be prolonged byproper technique.

    Always make sure that the torch head issupported by the thumb when you bend. Thisprevents damages at sharp bendings.

  • 5 MAINTENANCE

    0463 349 001 - 11 - © ESAB AB 2015

    5 MAINTENANCENOTE!Regular maintenance is important for safe, reliable operation.

    WARNING!The mains supply must be disconnected before cleaning.

    CAUTION!All warranty undertakings from the supplier cease to apply if the customerattempts any work to rectify any faults in the product during the warranty period.

    5.1 Daily• Check that all cables and hoses are undamaged and that there are no kinks in them.• Check that the gas nozzle is free from defects and suitable for the work in question.• Check that the shielding gas flows evenly and without restriction.• Check that the electrode is undamaged and that the electrode has been ground to the

    correct angle.• Check the water flow at the unit's return line.

  • 6 FAULT-TRACING

    0463 349 001 - 12 - © ESAB AB 2015

    6 FAULT-TRACINGRead the operating instructions for the welding components, e.g. power source.

    If the measures described below are not successful, please consult your dealer or themanufacturer.

    Problem Cause SolutionThe arc does notstrike

    • Cable or contact is poor.• Torch electrode is badly

    oxidised.• There are impurities in the

    shielding gas (moisture, air).• The electrode used is too large

    or stubby at low current.

    • Check the cable and contact.• Regrind along the length of the

    electrode.• Flush clean with gas.

                     • Replace with a smaller

    electrode.No trigger function • Control cable interrupted/faulty. • Check/repair.Gas shielding ispoor

    • There are impurities in theshielding gas (moisture, air).

    • There are impurities in thebase material (rust, lubricant).

    • Insufficient or total lack ofshieldinggas.                                        

    • It is too draughty at the weldingsite.

    • Welding spray has fastened onthe gas lens or the gas hood.

    • Flush clean withgas.                                          

    • Clean the basematerial.                                  

    • Check contents of the gasbottle/hoses and the pressuresetting.

    • Shield the welding area withprotective screens.

    • Clean or replace.

  • 7 ORDERING SPARE PARTS

    0463 349 001 - 13 - © ESAB AB 2015

    7 ORDERING SPARE PARTSCAUTION!Repair and electrical work should be performed by an authorised servicetechnician. Use only original spare and wear parts.

    TXH 121, TXH 151, TXH 201, TXH 251w, TXH 401w is designed and tested in accordancewith the international and European standards IEC-/ EN 60974-7. It is the obligation of theservice unit which has carried out the service or repair work to make sure that the productstill conforms to the said standard.

    Spare parts may be ordered through your nearest ESAB dealer, see the back cover of thisdocument. When ordering, please state product type, serial number, designation and sparepart number in accordance with the spare parts list. This facilitates dispatch and ensurescorrect delivery.

  • FLOW CHARACTERISTIC

    0463 349 001 - 14 - © ESAB AB 2015

    FLOW CHARACTERISTICFlow characteristic

    P = Pressure

    Q = Flow rate

  • ORDERING NUMBERS

    0463 349 001 - 15 - © ESAB AB 2015

    ORDERING NUMBERSF=flexible body, V=valve, w=water cooled, HD=Heavy Duty

    Ordering no. Type Torch head OKC25

    OKC50

    ConnectionESABstd

    Connection Tig150i/200i

    Water

    Switch Valve F head 4m 8m 4m 8m 4m 8m 4m 8m0700300522 TXH™ 121 X X X0700300523 TXH™ 121V X X X0700300524 TXH™ 121 X X X0700300525 TXH™ 121F X X X X0700300526 TXH™ 121F X X X X0700300527 TXH™ 121 X X X0700300528 TXH™ 121V X X X0700300529 TXH™ 121 X X X0700300530 TXH™ 121F X X X X0700300531 TXH™ 121F X X X X0700300532 TXH™ 121 X X X0700300533 TXH™ 121F X X X X0700300534 TXH™ 121 X X X0700300535 TXH™ 121F X X X X0700300536 TXH™ 151 X X X0700300537 TXH™ 151V X X X0700300538 TXH™ 151 X X X0700300539 TXH™ 151V X X X0700300540 TXH™ 151F X X X X0700300541 TXH™ 151F X X X X0700300542 TXH™ 151 X X X0700300543 TXH™ 151V X X X0700300544 TXH™ 151 X X X0700300545 TXH™ 151V X X X0700300546 TXH™ 151F X X X X0700300547 TXH™ 151F X X X X0700300548 TXH™ 151 X X X0700300549 TXH™ 151F X X X X0700300550 TXH™ 151 X X X0700300551 TXH™ 151F X X X X0700300552 TXH™ 201 X X X0700300553 TXH™ 201V X X X0700300554 TXH™ 201F X X X X0700300555 TXH™ 201 X X X

  • ORDERING NUMBERS

    0463 349 001 - 16 - © ESAB AB 2015

    0700300556 TXH™ 201V X X X0700300557 TXH™ 201F X X X X0700300558 TXH™ 201 X X X X0700300559 TXH™ 201F X X X X0700300560 TXH™ 201 X X X0700300561 TXH™ 251w X X X X0700300562 TXH™ 251wF X X X X X0700300563 TXH™ 251w X X X X0700300564 TXH™ 251wF X X X X X0700300565 TXH™ 401w X X X X0700300566 TXH™ 401w

    HDX X X X

    0700300567 TXH™ 401w X X X X0700300568 TXH™ 401w

    HDX X X X

    F=flexible body, V=valve, w=water cooled, HD=Heavy Duty

    Ordering no. Type Torch head OKC 50 ConnectionESAB std

    Water

    Switch F head 4 m 8 m 4 m 8 m0700300620 TXH™ 121r X X X0700300621 TXH™ 121Fr X X X X0700300622 TXH™ 121r X X X0700300623 TXH™ 121Fr X X X X0700300624 TXH™ 151r X X X0700300625 TXH™ 151Fr X X X X0700300626 TXH™ 151r X X X0700300627 TXH™ 151Fr X X X X0700300628 TXH™ 201r X X X0700300629 TXH™ 201Fr X X X X0700300630 TXH™ 201r X X X0700300631 TXH™ 201Fr X X X X0700300632 TXH™ 251wr X X X X0700300633 TXH™ 251wFr X X X X X0700300634 TXH™ 251wr X X X X0700300635 TXH™ 251wFr X X X X X0700300636 TXH™ 401wr X X X X0700300637 TXH™ 401wr HD X X X X0700300638 TXH™ 401wr X X X X0700300639 TXH™ 401wr HD X X X X

    0459839087 Spare parts list

  • ORDERING NUMBERS

    0463 349 001 - 17 - © ESAB AB 2015

    Ordering no. Type Torch head OKC 50 ConnectionESAB std

    Water

    Switch F head 8m 12m 16m 8m 12m 16m0700300682 TXH™ 251WF X X X X X0700300683 TXH251™ WF X X X X X0700300806 TXH401™ WF X X X X X0700300662 TXH™ 201

    Wheel RemoteX X X X

    0700300663 TXH™ 251WWheel Remote

    X X X X X

    0700300659 TXH™ 251WWheel Remote

    X X X X X

    0700300660 TXH™ 401WWheel Remote

    X X X X X

    NOTE!CAN based adapter, is to be used for connection of above TIG torches withremote function, see Accessories in Section 4 “ACCESSORIES”, page 25.

    Spare parts may be ordered through your nearest ESAB dealer, see the back cover of thisdocument. When ordering, please state product type, serial number, designation and sparepart number in accordance with the spare parts list. This facilitates dispatch and ensurescorrect delivery.

    CAUTION!Repair and electrical work should be performed by an authorised ESAB servicetechnician. Use only ESAB original spare and wear parts.

    Technical documentation is available on the Internet at www.esab.com

  • WEAR PARTS

    0463 349 001 - 18 - © ESAB AB 2015

    WEAR PARTSTungsten electrodes Eco

    Ordering no.150 mm

    Ordering no.175 mm

    Tungstenelectrodes Eco

    Diameter Colour Code Current

    -

    0151 574 245

    0151 574 210

    0151 574 211

    -

    0151 574 009

    -

    0151 574 010

    0151 574 011

    0151 574 012

    Wolfram, pure

    Wolfram, pure

    Wolfram, pure

    Wolfram, pure

    Wolfram, pure

    Ø 1.6

    Ø 2.0

    Ø 2.4

    Ø 3.2

    Ø 4.0

    Green

    Green

    Green

    Green

    Green

    WP

    WP

    WP

    WP

    WP

    AC

    AC

    AC

    AC

    AC0151 574 237

    0151 574 242

    0151 574 238

    0151 574 239

    0151 574 240

    0151 574 037

    -

    0151 574 038

    0151 574 039

    0151 574 040

    Cerium 2%

    Cerium 2%

    Cerium 2%

    Cerium 2%

    Cerium 2%

    Ø 1.6

    Ø 2.0

    Ø 2.4

    Ø 3.2

    Ø 4.0

    Grey

    Grey

    Grey

    Grey

    Grey

    WC20

    WC20

    WC20

    WC20

    WC20

    AC/DC

    AC/DC

    AC/DC

    AC/DC

    AC/DC0151 574 230

    0151 574 231

    0151 574 232

    0151 574 233

    0151 574 234

    0151 574 235

    -

    0151 574 050

    0151 574 051

    -

    0151 574 052

    0151 574 053

    0151 574 054

    0151 574 055

    Lantan 1.5%

    Lantan 1.5%

    Lantan 1.5%

    Lantan 1.5%

    Lantan 1.5%

    Lantan 1.5%

    Lantan 1.5%

    Ø 1.0

    Ø 1.6

    Ø 2.0

    Ø 2.4

    Ø 3.2

    Ø 4.0

    Ø 4.8

    Gold

    Gold

    Gold

    Gold

    Gold

    Gold

    Gold

    WL15

    WL15

    WL15

    WL15

    WL15

    WL15

    WL15

    AC/DC

    AC/DC

    AC/DC

    AC/DC

    AC/DC

    AC/DC

    AC/DC

  • WEAR PARTS

    0463 349 001 - 19 - © ESAB AB 2015

    Nozzles, collets, collet bodies and gas lenses for TXH torches

    Bold = standard delivery

    Item Size Denomination Ordering no.1 Long

    Medium

    Short

    Back cap 0365 310 051

    0365 310 050

    0365 310 0492 Heat shield 0366 960 0173 Ø 1.0

    Ø 1.6

    Ø 2.0

    Ø 2.4

    Standard collet 0365 310 028

    0365 310 029

    0365 310 030

    0365 310 0914 Ø 1.0

    Ø 1.6

    Ø 2.0

    Ø 2.4

    Standard collet body 0365 310 037

    0365 310 038

    0365 310 039

    0365 310 0915 Ø 0.5

    Ø 1.0

    Ø 1.6

    Ø 3.2

    Gas lens body 0157 121 016

    0157 121 017

    0157 121 018

    0157 121 0416 Ø 6.4 (No.4)

    Ø 8.0 (No.5)

    Ø 9.8 (No.6)

    Ø 11.2 (No.7)

    Ø 12.7 (No.8)

    Ø 15.9 (No.10)

    Standard ceramic cup 0365 310 044

    0365 310 045

    0365 310 046

    0365 310 047

    0365 310 048

    0588 000 4407 Ø 6.4

    Ø 8.0

    Ø 9.8

    Ø 11.2

    Ø 12.7

    Gas lens cup 0157 121 032

    0157 121 033

    0157 121 034

    0157 121 039

    0157 121 040

  • WEAR PARTS

    0463 349 001 - 20 - © ESAB AB 2015

  • WEAR PARTS

    0463 349 001 - 21 - © ESAB AB 2015

    Nozzles, collets, collet bodies and gas lenses for TXH torches

    Bold = standard delivery

    Item Size Denomination Ordering no.1 Long

    Medium

    Short

    Back cap 0157 123 029

    0588 000 591

    0157 123 0282 Cup gasket 0366 960 0163 Ø 1.0

    Ø 1.6

    Ø 2.4

    Ø 3.2

    Ø 4.0

    Standard collet 0157 123 010

    0157 123 011

    0157 123 012

    0157 123 013

    0157 123 0144 Gas lens insulator 0366 960 0205 Insulator large gas

    lens0366 960 021

    6 Ø 1.0

    Ø 1.6

    Ø 2.4

    Ø 3.2

    Ø 4.0-4.8

    Standard collet body 0157 123 015

    0157 123 016

    0157 123 017

    0157 123 018

    0157 123 0197 Ø 1.0

    Ø 1.6

    Ø 2.4

    Ø 3.2

    Ø 4.0

    Gas lens body 0157 123 021

    0157 123 022

    0157 123 023

    0157 123 024

    0157 123 0258 Ø 1.0

    Ø 1.6

    Ø 2.4

    Ø 3.2

    Ø 4.0-4.8

    Large diameter gaslens body

    0157 123 083

    0157 123 084

    0157 123 085

    0157 123 086

    0157 123 0879 Ø 6.4 (No.4)

    Ø 8.0 (No.5)

    Ø 9.8 (No.6)

    Ø 11.2 (No.7)

    Ø 12.7 (No.8)

    Ø 15.9 (No.10)

    Ø 19.0 (No.12)

    Standard ceramic cup 0157 123 052

    0157 123 053

    0157 123 054

    0157 123 055

    0157 123 056

    0588 000 442

    0588 000 441

  • WEAR PARTS

    0463 349 001 - 22 - © ESAB AB 2015

    10 Ø 6.4

    Ø 8.0

    Ø 9.8

    Ø 11.2

    Ø 12.7

    Ø 17.5

    Standard gas lenscup

    0157 123 057

    0157 123 058

    0157 123 059

    0157 123 060

    0157 123 061

    0588 000 43911 Ø 9.8

    Ø 12.7

    Ø 15.9

    Ø 19.0

    Ø 24.0

    Large diameter gaslens cup

    0157 123 088

    0157 123 089

    0588 000 438

    0157 123 098

    0588 000 437

  • WEAR PARTS

    0463 349 001 - 23 - © ESAB AB 2015

    Nozzles, collets, collet bodies and gas lenses for TXH torches

    Bold = standard delivery

    Item Size Denomination Ordering no.1 Long

    Medium

    Short

    Back cap 0157 123 029

    0588 000 591

    0157 123 0282 Cup gasket 0366 960 0183 Ø 1.0

    Ø 1.6

    Standard collet 0157 123 010

    0157 123 0114 Ø 2.4

    Ø 3.2

    Ø 4.0

    Ø 4.8

    Heavy duty collet 0157 123 077

    0157 123 078

    0157 123 079

    0157 123 0745 Ø 0.5-2.4

    Ø 3.2-4.8

    Collet body 0157 123 081

    0157 123 0826 Ø 6.4 (No.4)

    Ø 8.0 (No.5)

    Ø 9.8 (No.6)

    Ø 11.2 (No.7)

    Ø 12.7 (No.8)

    Ø 17.5

    Standard gas lensceramic cup

    0157 123 057

    0157 123 058

    0157 123 059

    0157 123 060

    0157 123 061

    0588 000 4397 Ø 1.0

    Ø 1.6

    Ø 2.4

    Ø 3.2

    Ø 4.0

    Ø 4.8

    Gas lens body 0157 123 091

    0157 123 092

    0157 123 093

    0157 123 094

    0157 123 095

    0157 123 075

  • WEAR PARTS

    0463 349 001 - 24 - © ESAB AB 2015

  • ACCESSORIES

    0463 349 001 - 25 - © ESAB AB 2015

    ACCESSORIES0366 960 049 Protective cable cover with zipper 4 m0366 960 050 Protective cable cover with zipper 8 m0155 716 880 Gas flow meter

    0365 803 010 Water quick coupling Male0365 803 002 Water quick coupling female0366 960 066 Spot welding set for;

    TXH 151, 151r, 151F, 151Fr, 151V, 201,201r, 201V, 201F, 201Fr

    Gas nozzleØ 6.4, 8.0, 9.8, 11.2 and12.7

    0368 846 880 Accessory kit for;

    TXH 121V, 121r, 121F, 121Fr, 251w,251wr, 251wF, 251wFr

    Contains:

    1 Back cap, short

    1 Back cap, medium

    3 Collet, 1.6 mm

    2 Collet, 2.4 mm

    1 Collet, 3.2 mm

    2 Collet body, 1.6 mm

    2 Collet body, 2.4 mm

    2 Collet body, 3.2 mm

    3 Heat shield

    1 Gas nozzle, 6.4 mm

    3 Gas nozzle, 8.0 mm

    4 Gas nozzle, 9.8 mm

    1 Gas nozzle, 11.2 mm

    1 Gas nozzle, 12.7 mm

    1 Gas lens, 1.6 mm

    1 Gas lens nozzle, 8.0 mm

    1 Valve stem, VS-2

    2 O-ring

    2 O-ring for valve

  • ACCESSORIES

    0463 349 001 - 26 - © ESAB AB 2015

    0368 846 881 Accessory kit for;

    TXH 151, 151r, 151F, 151 Fr, 151V,201, 201r, 201V, 201F, 201 Fr

    Contains:

    1 Back cap, short

    2 Collet, 1.6 mm

    1 Collet, 3.2 mm

    2 Collet body, 1.6 mm

    2 Collet body, 2.4 mm

    2 Collet body, 3.2 mm

    2 Heat shield

    1 Gas nozzle, 6.4 mm

    3 Gas nozzle, 8.0 mm

    3 Gas nozzle, 9.8 mm

    2 Gas nozzle, 11.2 mm

    1 Gas nozzle, 12.7 mm

    1 Gas lens, 1.6 mm

    1 Gas nozzle, 8.0 mm

    1 Valve stem

    2 O-ring

    2 O-ring for valve0368 846 882 Accessory kit for;

    TXH 401w, 401wr, 401w HD, 401wr HD

    Contains:

    1 Back cap, short

    1 Collet, 1.0 mm

    4 Collet, 1.6 mm

    3 Collet, 2.4 mm

    1 Collet, 2.4 mm

    1 Collet, 3.2 mm

    2 Collet body, 0.5 mm

    2 Collet body, 0.5-2.4 mm

    3 Heat shield

    1 Gas nozzle, 6.4 mm

    1 Gas nozzle, 8.0 mm

    2 Gas nozzle, 9.8 mm

    3 Gas nozzle, 11.2 mm

    3 Gas nozzle, 12.7 mm

    1 Gas lens, 2.4 mm

    1 Gas lens, 3.2 mm

    1 Heat shield

    2 O-ring

  • ACCESSORIES

    0463 349 001 - 27 - © ESAB AB 2015

    Extension cables with OKC connections (not for TXHr)0466 705 880

    0466 705 882

    0466 705 881

    0466 705 883

    Air cooled

    Air cooled

    Water cooled

    Water cooled

    8 m, max current 200 A

    16 m, max current 200 A

    8 m, max current 400 A

    16 m, max current 400 ATIG adaptors0459 491 912 Remote adaptor kit RA T1 for TXHr,

    12-pole incl. holder and 0.25 m cable

    0459 491 913 Remote adaptor kit RA T1 for TXHFr,10-pole incl. holder and 0.25 m cable

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    Table of contents1 SAFETY2 INTRODUCTION2.1 Overview

    3 TECHNICAL DATA4 OPERATION4.1 General4.2 Connections4.3 Choice of electrode4.4 Grinding4.5 Bending of the flexible torch

    5 MAINTENANCE5.1 Daily

    6 FAULT-TRACING7 ORDERING SPARE PARTSFLOW CHARACTERISTICORDERING NUMBERSWEAR PARTSACCESSORIES