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Desi
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yahoo.in
ESCORTS LIMITED Heating Elements & Heating Systems Plot No. 97, Sector - 6, Faridabad - 121 006. Tel. : +91 129 221 2274, +91 98710 94297, +91 98188 85050.Fax : 0129 223 2148 www.escortsheaters.com
Head Office :
Escorts Heating Elements & Heating Systems
At Escorts we love engineering adventures and are working in leading position in core
sector in India like Agriculture, Transportation, Construction and in Industrial Heating
through our various divisions viz. Agri Machinery, Auto Products, Railway Products,
Construction Equipments and Heating Systems.
With more than 50 years of manufacturing experience in customized electrical heaters; we
are undisputed leader out of Indian manufacturers in heating elements industry on every
aspect of manufacturing, quality or design.
With our state of the art manufacturing facility, ISO level Quality Management Systems and
our in-house Design Capability we always meet the satisfaction level of our customers.
Our manufacturing facility is in Faridabad city coming under National Capital Region.
Faridabad is a very old industrial city with all the amenities to support the manufacturing
industry.
Our facility have trained workforce and imported machines and use imported / quality raw
materials to ensure the best quality product output
Escorts Heating Elements design team specialize in engineering for custom built special
types heating elements / heating systems to meet individual customer's specific
requirements. We have relevant software support for the design of heaters. Escorts have
all the requisite Approvals, Certifications, Enlistment from renowned agencies that
compliments our leadership.
We manufacture Heating Systems certified for installation in Zone 1 & Zone 2 Hazardous
areas for gas groups IIa, IIb, IIc.
About us
Escorts group of companies ranks among
India's leading business conglomerates
with a group turnover of more than $700 million
ThermalThermal and Process Design : HTRI
Mechanical
Pressure Vessels : As per ASME VIII DIV 1 or PD 5500
Flow analysis : As per TEMA
Mechanical : PV Elite
Drafting : Auto CAD
Electrical
Electrical Design : As per IEC
Heating Element Resistance : In-house
External Inspection
EIL,TUV, LLOYDS, BV, DNVBHEL, PDIL.
Immersion Heating Elements for Water, Oil, and Chemicals heating
Large Heating Systems with Explosion Proof terminal box and Thyristor Control Panels
Fuel Gas and Process Gas Heaters
Regeneration Heaters
Isomerization Heaters
Reduction Gas Heaters
Heaters for ESP and Ash Handling Systems
Boiler Pre-Heaters
TEG / MEG / DEG Heater and Re-boiler
Steam Super Heater
Seal Gas Heater
ISO 9001:2008
CertificationsWe can supply equipment as per following certifications
Certification of Heaters for Hazardous Area : PESO / DGMS / CIMFR ATEX
Certification of Heaters for Safe Area : CE (for Europe) GOST (for Russia) Pressure Equipment Directive : PED
Indian Standard : BIS
Quality Management : ISO 9001: 2008
Our Product Line
Our Design
P rocess Heaters with Controls for Safe Area Applications
Scope & Features:
Complete Process Heaters including Pressure Vessel, Heater Bundle with Weather Proof Terminal Box, Junction Box, Control Panel and Instrumentation.
Heater Power up to 3 MW in single and multiple shell configuration
Terminal box weatherproof IP 55, IP65
Elements are hermetically sealed to protect moisture ingress
Operating Temperature up to 450°C
Suitable to use in ambient temperature of -50°C to + 50°C
Design Pressure up to 100 Kg/sq Cm(g)
Very low Pressure Drop values achieved through Mesh Type Baffles
Thyristorised Control Panels
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Materials Carbon steel (SA 515, 516, Gr 60/70) Stainless steel (A316, A304, A321, A310) Low Alloy Steel Alloy steel (Incoloy, Inconel) Codes & Standards
IS 4159 / IEC 60335-1(2006) ASME SEC VIII DIV 1
• • • • •
Applications Regeneration
Thawing Air Seperation Cryogenics Dryers
Codes & Standards
IS/IEC 60079-1 (2007)ASME SEC VIII DIV.1
E xplosion Proof Process Heaters with Controls
Scope & Features
Complete Process Heaters including Pressure Vessel, Heater Bundle with Explosion Proof Terminal Box, Junction Box, Control Panel and Instrumentation.
Heater Power up to 1 MW (in single vessel) and up to 3 MW (in Multiple Shell configuration)
Terminal box weatherproof IP 55, IP65 and Certified for Zone-1
Temperature class T1-T6
Gas Group II A, B, C, Class 1, Division - 2
Elements are hermetically sealed to protect moisture ingress
Operating Temperature up to 450°C
Suitable to use in ambient temperature of -50°C to + 50°C
Design Pressure up to 100 Kg/sq Cm (g)
Very low Pressure Drop values achieved through Mesh Type Baffles
Thyristorised Control Panels
•
• • • • • • • • •
• • • •
Materials Carbon steel (SA 515, 516, Gr 60/70) Stainless steel (A316, A304, A321, A310) Low Alloy Steel Alloy steel (Incoloy, Inconel)
• • • • • • • •
Applications Fuel Gas
Natural Gas Reduction Gas Fuel Oil Heat Transfer Oil Crude Oil Hydrocarbon Liquids Isomerisation
Thyristorised Control Panel
Thyristor Control Panel of Modular steel sheet enclosures are fabricated out of CRCA steel sheet as per desired IP rating. The control panels are equipped with requisite switchgear and Thyristor Control Unit that can be customized to meet the customer need.
These freestanding type, dust & vermin proof Control Panel are duly powder coated as per industrial parameter after proper Metal Treatment by 7 Tank Process consisting of Hot Degreasing, Hot Pickling, Hot Phosphate & Passivation to provide good bonding of paint on steel enclosure.
Digital Temperature Indicator with Digital display of skin temperature of Heater Element and switching OFF of power to the heaters in case of over temperature are also available.
The salient features of these Control Panels are as follows
General Protections:Following protections are available in general in the Panel: Dv/Dt Snubber circuits for Thyristor Protection. Di/Dt protection using Line Reactors Over temperature switch to sense over heating of
thyristor Power Heat Sink Thyristor cooling fan trip Thyristor fuse failure detection circuit with indication Earth fault relay Electronics over current Tripping Tripping on over temperature of Heater Element Standby cooling fans Earth leakage detection and tripping
• • • • • • • • • •
General Indication:
The following conditions in general have following indication on main door of the panel: Mains Power ON Lamp Control supply ON Lamp Heater Ready Lamp Heater ON Lamp Heater element over temperature Lamp Thyristor heat sink over temperature lamp Earth Fault trip Lamp Thyristor Fuse Failure Trip
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Fuel Gas Heating and Gas Conditioning Skid
Fuel gas treatment or conditioning
enhances quality of the gas which is
most critical for the performance of
Turbine and hence improves the life
of turbine.
Complete customised skid for gas
c o n d i t i o n i n g a r e s u p p l i e d
consisting of Explosion proof
Heater assembly, Pressure
vessels, Motor operated Explosion
proof valves, intermediate piping
and instrumentation.
Kettle Elements
U-Tube Heater
Commercial Water Heater
Finned Heater
Oil HeaterIndustrial Water Heater
Alkaline and Chemical Heater Lead Covered Heater
C ustom Built Heating Elements
S tandard Heating Elements
ESP Heaters with weather proof
junction box, Hopper Heaters, Shaft
Insulator Heaters and Support Insulator
Heaters. Zig-Zag Heaters in various
tube diameter and sizes with different
metallurgy i.e SS-321, 316, 304,
Incoloy 800, Inconal 625 etc.
We provide a range of standard heaters for Air,Gas,Water, Oil and Chemical applications.These products are distributed through an established channel partner network.