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Establishment and improvement for standard system of liquefied natural
gas industry Xing Yun
Science and Technical Department, CNOOC Gas & Power Group
CNOOC Gas & Power Group
Contents
2
0 Preface1 Establishment of National and Industrial Standard
System for LNG Profession2 Establishment of the Enterprise Standard System
for LNG Industry in CNOOC3 Collection of LNG Engineering Associated standard
Series4 Participation of International Standardization WG10
actively5 The Role of LNG Project Standard System in Project
Quality Management6 Conclusion
CNOOC Gas & Power Group 3
Preface
As China’s demand for clean energy increasing day by day,
imports of high - quality, clean, efficient and convenient
energy resources - liquid natural gas (LNG) has become a
important way to improve and optimize china’s energy
consumption structure, as well as ensure the energy supply
security and promote the protection of eco-environment.
Since the early 90s, China National Offshore Oil Corporation
(CNOOC) start to think about the inport of LNG strategically.
Preparatory work of project management for this new
industry start later, including the research on international
LNG standards and codes.
CNOOC Gas & Power Group 4
PrefaceLNG standard system including six parts: international standards, state laws and regulations, LNG national standards, LNG industry standards, enterprise standards and standards relating to LNG construction. It plays an important role in building jettys, terminals, storage tanks, pipelines, utilities, providing contract quality requirements of natural gas and LNG project management.In the following, I will introduce the experiences and practices that the standardization management department of CNOOC has had in the process of establishing nation/industry/ enterprise standard system of LNG while entering LNG industry.
CNOOC Gas & Power Group
Contents
5
0 Preface1 Establishment of National and Industrial Standard
System for LNG Profession2 Establishment of the Enterprise Standard System
for LNG Industry in CNOOC3 Collection of LNG Engineering Associated standard
series4 Participation International Standardization WG10
actively5 The Role of LNG Project Standard System in Project
Quality Management6 Conclusion
CNOOC Gas & Power Group 6
1 Establishment of National and Industrial Standard System for LNG Profession
1.1 Investigation of foreign LNG Standard System Since the world's first LNG trade appear in the mid-20th century, the countries
have attached great importance to the development of relevant standardsincluding LNG production, storage and transportation, trade, measuring andusing, enhancing HSE management, avoiding the risk of HSE and ensuring thehealthy development of the LNG industry.
In Europe, the England, Germany etc, has promulgated standards concerningthe property of LNG product, LNG standards about fire protection, LNGMaterials standards, LNG equipment and facilities standards, measurementstandards and so on.
The U.S. has its own system on LNG standardization construction. U.S.National Fire Protection Association (NFPA), American Petroleum Institute(API), American Society of Mechanical Engineers (ASME) set their ownstandards on LNG fire protection safety, LNG production, storage andtransportation, processing, LNG equipment and materials standardsrespectively.
CNOOC Gas & Power Group 7
Japan is the largest LNG importer in the world, accounting for 40% of the total import of the world. Japan has accumulated a large number of LNG operation data. Japan Gas Association (JGS), Japanese Industrial Standards (JIS), Japan Electric Association and the Japan High Pressure Gas Safety Institutecontribute to the construction of LNG standardization respectively, and erect their own series of standards. Some of these standards has also been applied in South Korea and China Taiwan region.
Standards in these countries, especially the standards of Europe and the U.S. have been widely used in design, construction and acceptance of CNOOC’s LNG projects. It plays an important role in the beginning of China’s LNG industry.
1 Establishment of National and Industrial Standard System for LNG Profession
CNOOC Gas & Power Group
According to the condition of established LNG standards in different countries, the ISO founded a LNG standardization workgroup (WG10) in November, 2006. The main work is to draft the standard for LNG facilities and materials and to coordinate the LNG standards which are famous and universal used in the world. It’s a very good method to track the international LNG standards. The three big National petroleum companies of China all send representatives to attend the WG10 steering committee.
1 Establishment of National and Industrial Standard System for LNG Profession
CNOOC Gas & Power Group
The main work of WG10 workgroup is following:
a. To evaluate the need of standard and criterion of LNG in different countries.
b. To evaluate the applicability of existing international LNG standards and criterions in LNG industry.
c. To ascertain the cooperation frame of the existing LNG standards and criterions owners with workgroup.
d. To ascertain the order of standard establishment.
With the organization and coordination of WG10 LNG standard technical committee, the international LNG standard system will gradually unify and perfect, which will promote the development of standardization of Chinese LNG industry. Table 1 was The gathering standards of WG10 are from CEN、IBC、IMO、NFPA、ASME、API、IP、CSA、DIN、BS、JGA、 JIS、KHK、KLK and so on.
1 Establishment of National and Industrial Standard System for LNG Profession
CNOOC Gas & Power Group
Table 1 Internationally available with the LNG industry-related standards
NO. Categories Reference Name
1 Products EN 1160:1996 General characteristics of liquefied natural gas
2
Marine Transport
IBC CodeInternational Code for the Construction and Equipment of Ships
Carrying Dangerous Chemicals in Bulk.
3 IGC Code (IMO)
International Code for the Construction and Equipment of Ships Carrying Liquefied Gases in Bulk.
4GCC
Gas Carrier Code produced first by IMCO and subsequently by IMO. Contains a chapter 11 called “Fire protection and fire
extinction”5 EN
1532:1997Installation and equipment for liquefied natural gas -Ship to shore
interface
6
Car Transport
NFPA 52 Compressed Natural Gas (CNG) Vehicular Fuel Systems Code
7 NFPA 54 Natural Fuel Gas Code
8 NFPA 57 Liquefied Natural Gas (LNG) vehicular Fuel Systems Code
9 NFPA 30 A Motor Fuel Dispensing Facilities and Repair Garages
10 NFPA 37 Installation and Use of stationary Combustion Engines and Gas Turbines
1 Establishment of National and Industrial Standard System for LNG Profession
CNOOC Gas & Power Group
Table 1 Internationally available with the LNG industry-related standards
NO. CategoriesStandard Number Name
11
Production Storage and Transporta -tion
ASME B 31.8 Gas Transmission & Distribution Piping System
12 NFPA 59A Standard for the production, storage, and handling of LNG
13 NFPA 59A:2006 Standard for the production, storage, and handling of LNG
14 CSA Z276:2001 LNG Production, Storage and handling
15 NFPA 59 Storage and Handling of Liquefied Petroleum gases at Utility Gas Plants
16 JGA Recommended practice for LNG aboveground storage
17 EN14620 Flat-bottomed, vertical cylindrical storage tanks for low temperature service,
18 DIN 4119, part 1
Above-ground Cylindrical Flat-bottomed Tank Installations of Metallic Materials
19 API Std. 2000 Venting Atmospheric and Low Pressure Storage Tanks : Non-refrigerated and Refrigerated
20CEN TC265
“Design and manufacture of site built, vertical, cylindrical, flat bottomed steel tanks for the storage of refrigerated liquefied gases with operating
temperatures between –5°C and –165°C”
21 API Std. 620 Design and Construction of Large, Welded, Low-pressure Storage Tanks
22 EN 13645:2001 Design of onshore installations with a storage capacity between 5 t and 200 t23 JGA Recommended practice for LNG in-ground storage
1 Establishment of National and Industrial Standard System for LNG Profession
CNOOC Gas & Power Group
Table 1 Internationally available with the LNG industry-related standards
NO. Categories Standard Number Name
24
Facilities
JGA Recommended practice for LNG facilities, April 1986
25 API Std 2510 Design & Construction of LPG installations
26 EN 12308:1998 Suitability testing of gaskets designed for flanged joints used on LNG piping
27 EN 1473:1997 Design of onshore installations
28 EN 1474:1997 Design and testing of loading/unloading arms
29 EN 12838:2000 Suitability testing of LNG sampling systems
30 CEN TC218 “Rubber and plastics hoses and hose assemblies”
31 EN ISO 4080: 1995
Determination Rubber and plastics hoses and hose assemblies of permeability
32CEN TC342
“Metal hoses, hose assemblies, bellows and expansion joints”EN ISO 10380:2003
33 EN 12066:1997 Testing of insulating linings for LNG impounding areas
34 EN ISO 10806:2003 pipework :fittings of undulatory flexible metal tubing
1 Establishment of National and Industrial Standard System for LNG Profession
CNOOC Gas & Power Group
Table 1 Internationally available with the LNG industry-related standards
NO. Categories Standard Number Name
35
Fire safetycontrol
NFPA 1 Fire Prevention Code
36 NFPA 30 Flammable and Combustible Liquids Code
37 IP Code Part 15 Area Classification Code for Petroleum Installations
38 API Std 2510A Fire and protection considerations for the design and operation of liquefied petroleum gases (LPG) storage facilities
39 NFPA 11 Low-,Medium-,and High-Expansion Foam
40 NFPA 11C Mobile Foam Apparatus
41 NFPA 13 Standard for the Installation of Sprinkler Systems
42 NFPA 15 Water spray fixed systems
43 NFPA 16 Installation of Deluge Foam - Water Sprinkler and Foam - Water Spray Systems
44 NFPA 17 Dry Chemical Extinguishing Systems
45 NFPA 18 Standard on wetting agents
46 NFPA 307 Standard for the Construction and Fire Protection of Marine Terminals, Piers and Wharves
47 NFPA 497 Classification of flammable Liquids, Gases or Vapours and of Hazardous (Classified) Locations for Electrical Installations in Chemical Process Areas
48 NFPA 921 Guide for Fire and Explosion Investigations
49 NFPA 1405 Land-Based Fire Fighters Who Respond to Marine Vessel Fires
50 EN 12065:1997 Testing of foam concentrates designed for generation of medium & high expansion foam and of extinguishing powders used on LNG fire
1 Establishment of National and Industrial Standard System for LNG Profession
CNOOC Gas & Power Group
1.2 The necessity of making national standard system OF LNG1.2.1 The development of the LNG industry needs standardsThe production of the global LNG is expected to increase from 300 million tons in 2010 to 600 million tons in 2020, the related investment of the construction of new gasification plant and liquefaction plan will come to 1500 million -2000 million U.S. $ (at current prices), China is to be the important importing country in respect of LNG.
The standard will be the common language among exporters, importers, investors, manufacturers, design engineering and users. It is also the base of minimizing capital investment and ensuring safety.
At the technical level, new equipment ,new technology and new concept (marine LNG、Module design 、Floating gasification system) appear continuously, the rational selection and application need the corresponding standards and specification.
1 Establishment of National and Industrial Standard System for LNG Profession
CNOOC Gas & Power Group
1.2.2 The standardization of internal LNG industry must accord with the international standard. There is mature technology and perfect standard during the LNG industry abroad. It’s a shortcut to refers to external advanced standard directly to rapidly develop and boost the level of internal LNG industry.
As the first internal LNG pilot project, extensive research survey for external LNG standard, correlative jetty, receiving terminals, storage tanks, pipelines and civilian building standard was actualized during its preliminary research, design, construction and commissioning. The LNG standard system table of our country that will become the instructor of constituting the internal LNG industry standard henceforth is compiled. During the process, the internal standard is employed if there is appropriate one. If there is not appropriate standard for LNG at home, the foreign advanced one will be cited.
1 Establishment of National and Industrial Standard System for LNG Profession
CNOOC Gas & Power Group
1.3 Nation and Industry the LNG standard system tableAccording to the above guiding concept and authorized principle, especially according to the LNG project practice in Guangdong and Fujian, the work group has investigated the foreign LNG standard system systematically since 2000. The study consists of three stages. Firstly, we collected and gathered the foreign standards. Secondly, the core standards are validated and translated. What’s more, we investigated and compared the standards, and then wrote the report.
So far, we have workout the third edition < The table of Nation and Industry LNG Standard System >, as shown in table 2. In the table, the core criterion of analyzing-measuring and production-storage/transportation are shown. Also, the product’s standards and the HSE criterion which were lack in China is paid attention.
Until today, according to the system table, we have worked out several system standards of nation and industry: seven volumes promulgated, one copy on approval, nine reports for approval, one volume in formulation, three volumes in the prior study, and the others in planning collect.
1 Establishment of National and Industrial Standard System for LNG Profession
CNOOC Gas & Power Group
Table2 The Nation and Industry LNG Standard System table
NO. Categories Standard Name Standard Numbershould be level
Standard Criteria
have beenadopted Code
Standard level
current state remarks
1
Common
General characteristics of liquefied natural gas GB/T 19204-2003 EN 1160:1997 IDT Release
2010 remake a plan
2Refrigerated light hydrocarbon fluids -
Sampling of liquefied natural gas - Continuous method
GB/T 20603-2006 ISO 8943 IDT Release
3 Terminology of liquefied natural gas SY/T pre-feasibility study
2010 plan
4the guidebook for drawing up
application report of liquefied natural gas project
SY/T2009plan
5
Analysis Measurement
Refrigerated hydrocarbon liquids; static measurement; calculation
procedureGB/T ISO 6578 MOD Release
Candidate 2007plan
6Refrigerated light hydrocarbon fluids -
Liquefied natural gas - Procedure for custody transfer on board
ship
GB/T ISO 13398:1997 MOD Release Candidate 2007plan
7 Standard specification for LNG density calculation models GB/T21068-2007 ASTM D4784-93 IDT Release
8
Refrigerated light hydrocarbon fluids; measurement of temperature in
tanks containing liquefied gases; resistance thermometers and
thermocouples
GB/T ISO 8310 IDT Release 2007plan
9Refrigerated light hydrocarbon fluids;
calibration of membrane tanks and indepedent prismatic tanks in ships; physical measurement
GB/T ISO 8311 IDT Release 2007plan
10Refrigerated light-hydrocarbon fluids;
calibration of spherical tanks in ships; part 1: stereo-
photogrammetry
GB/T ISO 9091-1 IDT Release Candidate 2007plan
Notes: In the sheet of standard coherence and standard codes adopted IDT-equate standard adopted , MOD- modified standard adopted GB-national standard SY-industrial standard, others are criterion codes
CNOOC Gas & Power Group
Table2 The LNG standard system table of nation and industry
11
Analysis Measure-
Ment
Refrigerated light hydrocarbon fluids -- Measurement of liquid levels in tanks containing liquefied gases --
Electrical capacitance gaugesGB/T ISO 8309 IDT Be
released 2007 plan
12Refrigerated light-hydrocarbon fluids -- Measurement of
liquid levels in tanks containing liquefied gases --Float-type level gauges
GB/T ISO 10574 IDT ReleaseCandidate 2007 plan
13Refrigerated light hydrocarbon fluids; calibration of
spherical tanks in ships; part 2: triangulation measurement
GB/T ISO 9091-2 IDT
14Refrigerated light hydrocarbon fluids -- Measurement of
liquid levels in tanks containing liquefied gases --Microwave-type level gauge
GB/T ISO 13689 2010 plan
15Refrigerated light hydrocarbon fluids - General
requirements for automatic level gauges - Part 1: Gauges onboard ships carrying liquefied gases
GB/T ISO 18132-1-2006 IDT 2011 plan
16
Refrigerated light hydrocarbon fluids - General requirements for automatic level gauges - Part 2: refrigerated Level gauge for shore-based storage
tank
GB/T ISO 18132-2-2006 IDT 2011 plan
17
Production Storage
and Transporta
-tion
Production, storage and handling of Liquefied Natural Gas (LNG)
GB/T 20368-2006 NFPA 59A IDT Release
(Amendment )
18 Liquefied Natural Gas (LNG) Vehicular Fuel Systems Code GB/T NFPA 57 IDT pre-feasibility
study 2009 plan
19 Installation and equipment for liquefied natural gas -Design of onshore installations GB/T EN 1473 MOD examine and
approve 2007 plan
20 Installation and equipment for liquefied natural gas -Ship to shore interface GB/T EN 1532 IDT Release
Candidate 2007 plan
21 Design and manufacture of site built, vertical, cylindrical, flat-bottomed steel tanks (Part 1~5) GB/T EN 14620 MOD constituted 2009 plan have
made known
NO. Categories Standard Name
Standard Number/
should be level
Standard criteria have been adopted
Code Standard
levelcurrent state remarks
Notes: In the sheet of standard coherence and standard codes adopted IDT-equate standard adopted , MOD- modified standard adopted GB-national standard SY-industrial standard, others are criterion codes
CNOOC Gas & Power Group
22
Production Storage
and Transporta
tion
Design and Construction of Large, Welded, Low-Pressure Storage Tanks
SY/T0608-2006
API Std 620:2002 MOD Release
23 Structural use of concrete GB/T BS 8110 IDT
24
FIP 1993 Report of the International Association of Prestressed Typical design specification of prestressed
concrete structures
GB/T CEB-FIP:1990 IDT
25 Design Specification for Liquefied Natural Gas Port and Jetty
JTJ 304-2003
Release(Amendment )
Industry Standard
26 Tank containers for liquefied natural gas JB/T 4780-2002 Release Industry
Standard
27Installation and equipment for liquefied
natural gas - Design and testing of loading/unloading arms
GB/T BS EN 1474-1997 IDT 2009 plan
28 Liquefied Natural Gas Underground Storage Tank
29
safety
Technical safety code for liquefied natural gas receiving terminal
SY/T 6711-2008 Release
30 Technical safety code for liquefied natural gas receiving terminal SY pre-feasibility
study
31 Safety operation specification for liquefied natural gas Port and Jetly SY pre-feasibility
study
32 Periodic inspection specification for terminal of liquefied natural gas SY pre-feasibility
study
33 energy-saving make use of cold energy SY/T
NO. Categories Standard Name Standard Number/
should be level
Standard criteria
have been adopted
Code
Standard level
current state remarks
Notes: In the sheet of standard coherence and standard codes adopted IDT-equate standard adopted , MOD- modified standard adopted GB-national standard SY-industrial standard, others are criterion codes
Table2 The LNG standard system table of nation and industry
CNOOC Gas & Power Group
Contents
20
0 Preface1 Establishment of National and Industrial Standard
System for LNG Profession2 Establishment of the Enterprise Standard System
for LNG Industry in CNOOC3 Collection of LNG Engineering Associated standard
series4 Participation International Standardization WG10
actively5 The Role of LNG Project Standard System in Project
Quality Management6 Conclusion
CNOOC Gas & Power Group 21
2 Establishment of the Enterprise Standard System for LNG Industry in CNOOC
2.1 LNG Enterprise Standard System Compilation
2.1.1 System Compilation
LNG Project management could be categorized into:
Previous Stage which consists of Market Investigation, Pre-feasibility Study, Feasibility Study and Project Establishment Application,
Middle Stage which consists of FEED, Detailed Design and Construction,
Later stage which consists of Examination and Acceptance and Commissioning.
Current oversea standard and domestic project associated standard can’t satisfy the requirements of all the phases of LNG project, especially lacks relevant standards of early stage, middle and later stage of project management which has Chinese characteristics. CNOOC takes the lead to invest in construction of the first several LNG projects of China and gained rich experience, which lays foundation for the compilation of enterprise standards.
CNOOC Gas & Power Group 22
2.2 CNOOC LNG Enterprise Standard System
2.2.1 LNG Enterprise Standard System Table
With respect to the detailed part of Technology, Management and Work, especially those relating to quality management program and detailed technology requirement of LNG project plan, it can only be accomplished by reinforcing Enterprise Standardization based on enterprises’ actual situation.
Target market investigation of LNG project location, project application report, project management, engineering design, bidding, project acceptance and post-appraisal etc. all lack national and industry standard.
Therefore, we compile CNOOC’s LNG Enterprise Standard System(Table 3) in the hope of establishing enterprise standards available for reference for all parts from project establishment application to its completion and meet the requirement of industry development.
2 Establishment of the Enterprise Standard System for LNG Industry in CNOOC
CNOOC Gas & Power Group 23
Type Standard Name Year of Completion
Foundation type
1.Standardization Management Promulgated
2.Standard Compilation Implementing Regulations Promulgated
3.LNG Project Management Manual 2009
Project Prophase Study
4.LNG Project Opportunity Study Report Compilation Instructions
planning
5.LNG Project Pre-feasibility Study Report Compilation Instructions
planning
6.LNG Project Feasibility Study Report Compilation Instructions
2009
7. LNG Project Establishment Application Report Compilation Instructions
Promulgated
8. LNG Project Safety Pre-Evaluation Report Compilation Instructions
Promulgated
Design Phase
9.LNG Receiving Terminal Layout planning10.LNG Project Engineering Preliminary Design
Documentation Compilation Instructionsplanning
Table 3: CNOOC LNG Enterprise Standard System
2 Establishment of the Enterprise Standard System for LNG Industry in CNOOC
CNOOC Gas & Power Group 24
Type Standard Name Year of Completion
AcceptancePhase
11.LNG Project Acceptance Regulations —The 1st Part Receiving Terminal Engineering
Promulgated
12. LNG Project Acceptance Regulations —The 2nd Part Harbour Engineering (2008)
promulgated
13. LNG Project Acceptance Regulations —The 3nd Part Pipeline Engineering
promulgated
14. Evaluation Report Compilation Instructions of LNG Trunkline Completion and Acceptance
Health, Safety and Enviroment
15.LNG Project Safety Technology Regulations Promulgated
16.LNG Project HSE Management Manual
Economic Evaluation Type
17.Compilation Instructions of LNG Project Feasibility Study of Investment Budget
promulgated
18.Compilation Instructions of LNG Project Feasibility Study of other Investment Budget
promulgated
19.LNG Project Investment Budget Index 2009
20.LNG Project Economic Evaluation Methods and Parameters
2009
21.LNG Project Engineering Quantity Lists Pricing Model 2009
2 Establishment of the Enterprise Standard System for LNG Industry in CNOOC
CNOOC Gas & Power Group
Contents
25
0 Preface1 Establishment of National and Industrial Standard
System for LNG Profession2 Establishment of the Enterprise Standard System
for LNG industry in CNOOC3 Collection of LNG Engineering Associated standard
series4 Participation International Standardization WG10
actively5 The Role of LNG Project Standard System in Project
Quality Management6 Conclusion
CNOOC Gas & Power Group 26
3 Collection of LNG Engineering Associated Standard Series
3.1 LNG Engineering Associated National Legal System Structure
All the LNG Engineering Construction in China region must be carried out under Chinese relevant laws and regulations framework and enforceable. Considering the related contents of LNG introduced project. Laws and regulations at national and municipal level which must be obeyed includes health, safety, environment, engineering construction quality specifications, bylaws etc. The frame is as following diagram .
National Laws and Regulations
Health Type Safety Type Environment Protection Type
Engineering Construction Quality Management
Regulations Type
Engineering Construction Project Management
Regulations Type
Engineering Construction General Contracting Management
Regulations Type
CNOOC Gas & Power Group 27
3.2 Standard System Classification
As the regular LNG engineering includes four parts: receiving terminal (including tank), jetty, pipeline, and utilities, the classification will be carried out in accordance with function with this as the main line, e.g.
Jetty falls into: general chart, shipping, navigation channel, breakwater, jetty engineering, navigation channel safety;
Receiving terminal falls into: gasification technology, tank, equipment and installation, materials, manifold, metering;
Pipeline falls into: pipeline engineering, pipeline crossing, pipeline anticorrosion, electric communication, foundation anti-earthquake, fire alarm;
Utilities falls into: construction structure, water supply and drainage, heating and ventilating, building lighting, safety and environment, construction foundation etc.
The following could be divided into products, design and construction. LNG professional standards are 21, jetty 22, receiving terminal 661, tank 13, pipeline 98, HSE 328(see chart 2), altogether 1140.
3 Collation of LNG Engineering Associated Standard Series
CNOOC Gas & Power Group 28
Standard System Classification
receiving terminal jetty pipeline utilities
3 Collation of LNG Engineering Associated Standard Series
CNOOC Gas & Power Group
Contents
29
0 Preface1 Establishment of National and Industrial Standard
System for LNG Profession2 Establishment of the Enterprise Standard System
for LNG Industry in CNOOC3 Collection of LNG Engineering Associated standard
series4 Participation International Standardization WG10
actively5 The Role of LNG Project Standard System in Project
Quality Management6 Conclusion
CNOOC Gas & Power Group 30
4 Participate International Standardization WG10 actively
Conducting LNG Standard System Study is the necessity in Chinese LNG production and market, and it’s needful overseas and domestic situation development.
The situation requires LNG standard system to get integrated into international criteria, adjust correspondingly and create China’s own LNG standard system, and makes it the indispensable, internationalized and competitive LNG standardization guiding documents in overseas and domestic oil and gas markets. It can be utilized to speed up LNG industry and standardization process and guide state, industry and enterprise LNG standards enactment and revision in future.
In 2006, ISO set up LNG working team in T67 technology commission which is of the same characteristic with our current LNG sub-technology commission. Therefore, taking part in WG10 actively is very helpful.
CNOOC Gas & Power Group 31
Erect internationalized Chinese LNG Standard System is a systemized project, “Standard Selection” must be based on “Standard Selection System” and try to keep consistent with LNG standard system with “Standard Selection”, especially those regional standards selection.
During the standard selection, process, selecting from which country and which series is always the difficult facing us.
Developed countries have a variety of LNG standards, such as European, American, British, Norway, French, Japanese, and so on. Also they have ISO、EN、API、ABS、DNV、IEEE、ASTM、ASME, etc.
Although they are dealing with the same technical issues, some of these standards are stricter in some aspects, others are stricter in some other aspects.
How to select to lower engineering costs as well as mitigate risks and confine the risks to certain level requires a great deal of investigation, there is no exception with the standard selection of System.
Japanese LNG standards system, whether it’s advancement, safety or its practicality or effectiveness, is non-disputable, but it can’t be used for it has its own system and not consistent with ISO and European and American standard system, so we have to abandon it as the reference standard.
Of course, as previously stated, concrete enterprise should use them as reference when they are formulating certain individual standards or state and industry standards.
4 Participate International Standardization WG10 actively
CNOOC Gas & Power Group 32
As China is the member country and permanent member of ISO, together
with the fact that China is at preliminary stage of building LNG project based
on ISO and European and American .So we decide to take international
standard and overseas advanced standard like ISO, EN, etc. to erect
China’s own LNG standard system.
Therefore, participating ISO/T67/WG10 is the main road to get our current
LNG standardization internationalized.
4 Participate International Standardization WG10 actively
CNOOC Gas & Power Group 33
American standards
European standards
Japanese standards
Other countries and areas standards
ISOstandards
4 Participate International Standardization WG10 actively
CNOOC Gas & Power Group
Contents
34
0 Preface1 Establishment of National and Industrial Standard
System for LNG Profession2 Establishment of the Enterprise Standard System
for LNG industry in CNOOC3 Collection of LNG Engineering Associated standard
series4 Participation International Standardization WG10
actively5 The Role of LNG Project Standard System in Project
Quality Management6 Conclusion
CNOOC Gas & Power Group 35
5 The Role of LNG Project Standard System in Project Quality Management
5.1 The Role of LNG Project Standard System in Project Quality Management
5.1.1 The main Contribution of International/National LNG Professional Standard
a. LNG Resources
LNG Resources are the foundation of project establishment application.
How to secure qualified LNG resources needs to regulate the
specifications by standard. Relying on LNG General Specification by
ISO resolves the issue of Specification and usage safety during
resources selection and provides important reference index for
resources negotiations.
CNOOC Gas & Power Group 36
b. LNG Tank ConstructionLNG Tank is the key part of Project. China has never been involved in this
engineering before and lacks such kind of standards. Relying on Cryogenic Temperature Vertical Flat Bottom Cylinder Type Tank by ISO EN standard and Design and Construction of Large Sized Welding Low Temperature Tank by American API standard and LNG Equipment and Installation by European Union standard provide valuable design, construction and acceptance regulations for LNG Project key engineering.
c. LNG MeasurementDuring commissioning process, LNG measurement must be consistent with
international standard. We not only should pay attention to the LNG volume and weight measurement but also should focus on LNG energy value measurement, for different LNG composition could influence the energy value is the main deciding factor of price. Currently, energy measurement is generally used internationally and we select from internationally used measurement standard so as to cooperate and communicate with international counterparts more easily.
5 The Role of LNG Project Standard System in Project Quality Management
CNOOC Gas & Power Group 37
5.1.2 The Main Contribution of CNOOC LNG Enterprise Standard a. LNG Project Prophase Study
As China is different in its national conditions, we don’t have any oversea standards for reference when conducting LNG project prophase site selection and report to the national competent departments for approval.
Enterprise standards which are being compiled and developed are: LNG Project Site Selection Report Compilation Instructions, LNG Project Pre-feasibility Study Compilation Instructions, LNG Project Feasibility Study Compilation Instructions and LNG Project Application Report Compilation Instructions, which regulate the compilation contents and format of the prophase serial report and have guiding significance to prophase work.
5 The Role of LNG Project Standard System in Project Quality Management
CNOOC Gas & Power Group 38
b. Project Management LNG project management is a comprehensive management process relating to project progress, budget, quality and HSE. We can’t 100% copy overseas project management experience and practice, and have to summarize and improve based on our own project practice so that we can use it in our future LNG Project. We are in the process of compiling LNG Project Management Manual based on Dapeng and Fujian LNG Project practice, which will offer reference for future LNG project quality management.
c. LNG Project AcceptanceAfter investigation and project running, we find post evaluation of LNG project engineering completion and acceptance and LNG trunkline completion and acceptance also has no international reference. Therefore, we start to compile enterprise standards like LNG Project Engineering Completion and Acceptance and LNG Trunkline Completion and Acceptance based on Dapeng an Fujian LNG project practice, which will provide method and tools for project later stage quality management . Currently, the receiving terminal, jetty and pipeline separate index of LNG Project Engineering Completion and Acceptance has been submitted to CNOOC headquarter for review and will be released.
5 The Role of LNG Project Standard System in Project Quality Management
CNOOC Gas & Power Group 39
In short, International/State/Industry Standard and Enterprise standard
system cover different aspects of LNG project phases.
Currently, the international, state , industry and enterprise standard
system serials with respect to jetty, receiving terminal, pipeline and
utilities basically cover each engineering and each phases of LNG
introduced project quality management .But state standard and
enterprise standard still need to be improved, especially the industry
standard need each enterprise’s companies who come into the LNG
industry concerted efforts.
5 The Role of LNG Project Standard System in Project Quality Management
CNOOC Gas & Power Group
Contents
40
0 Preface1 Establishment of National and Industrial Standard
System for LNG Profession2 Establishment of the Enterprise Standard System
for LNG industry in CNOOC3 Collection of LNG Engineering Associated standard
series4 Participation International Standardization WG10
actively5 The Role of LNG Project Standard System in Project
Quality Management6 Conclusion
CNOOC Gas & Power Group 41
6 ConclusionDuring the pioneering period of China’s LNG industry, selecting foreign standards and regulations suitable to China’s national conditions and establishing state standard system and then directly select standard or modify selected standard by extensive investigation and comparison of international industry standards is the shortcut to compile Chinese state standards.
From actual situations of LNG project quality management and based on the technical and management experience, compiling LNG enterprise standard at this right time is the proved and effective way to remedy the shortage of state standards and overcome complex process which is characterized by long process from project establishment application to approve and release, and effective way to supplement enterprise standard of LNG project management in time.
Industry standards is the achievement reached by all the enterprises which has gained access to LNG industry. Industry standards is the regulation to regulate industry technology and management behavior, and the inevitable way to expedite speedy development of China’s LNG industry.
In a word, the improvement of China’s LNG industry relies on the establishment and perfection of state, industry and enterprise LNG standards.
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