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Estimating the Power Requirement of a Rushton Turbine Using Pointwise and OpenFOAM

Estimating the Power Requirement of a Rushton Turbine

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Page 1: Estimating the Power Requirement of a Rushton Turbine

Estimating the Power Requirement of a Rushton Turbine Using Pointwise and OpenFOAM

Page 2: Estimating the Power Requirement of a Rushton Turbine

Presenters Darrin Stephens

Dr. Stephens has an extensive background in modeling a range of complex reacting multi-phase flows and led the development of CFD models for a number of industrial unit processes allowing re-design and optimization, improving throughput and efficiencies. He is the managing director and principle research engineer at Applied CCM Pty Ltd., a company providing development, technical support and training for the open source CFD software OpenFOAM. Applied CCM has been a distributor of Pointwise since 2011. Dr. Stephens' professional interests include optimization and optimization algorithms, population balance modeling, coupled solvers and the development of next-generation hybrid and multi-physics models. He earned his mechanical engineering B.Eng. and Ph.D. degrees from James Cook University in Townsville, Australia.

Travis Carrigan Travis Carrigan joined Pointwise as a senior engineer after completing his M.S. in aerospace engineering at The University of Texas at Arlington in May 2011 where his graduate research involved aerodynamic design optimization. He interned at Pointwise beginning May 2008, producing demonstration and application videos and working in technical support, doing grid projects and quality assurance testing. During a prior internship at Vought Aircraft Industries, Mr. Carrigan worked as a quality engineer on the Boeing 787 Dreamliner Program. As a senior engineer at Pointwise, Mr. Carrigan works with clients to strengthen their CFD processes by developing interactive and automated meshing solutions.

Page 3: Estimating the Power Requirement of a Rushton Turbine

Tank and Impeller Geometry

T=1m D= T/3 N=180 rpm

Page 4: Estimating the Power Requirement of a Rushton Turbine

Adjusting patch definitions

Default definition of cyclic patch from Pointwise

Page 5: Estimating the Power Requirement of a Rushton Turbine

Adjusting patch definitions cont’d

Page 6: Estimating the Power Requirement of a Rushton Turbine

Set BC and initial conditions

• Pressure – All walls – zeroGradient

– Cyclics – cyclicAMI

• Velocity – All walls (except top

and shaft-st) – fixedValue (0 0 0)

– top – slip

– shaft-st – rotating wall velocity

– Cyclics – cyclicAMI

• Turbulenct kinetic energy – All walls – kqRWallFunction

– Cyclics – cyclicAMI

• Turbulent eddy dissipation – All walls – epsilonWallFunction

– Cyclics – cyclicAMI

• Kinematic turbulent viscosity – All walls – nutkWallFunction

– Cyclics - cyclicAMI

Page 7: Estimating the Power Requirement of a Rushton Turbine

checkMesh

Page 8: Estimating the Power Requirement of a Rushton Turbine

checkMesh cont’d

Check geometry size

Check aspect ratio

Check non-orthogonality (visual inspection if required)

Check skewness

Page 9: Estimating the Power Requirement of a Rushton Turbine

renumberMesh

Page 10: Estimating the Power Requirement of a Rushton Turbine

renumberMesh cont’d

Method is runtime selectable in 2.2.x

Create new copy. Can overwrite if necessary

Large bandwidth reduction

Page 11: Estimating the Power Requirement of a Rushton Turbine

fvOptions

cellZone defined in Pointwise

Cyclics are non-rotating

Page 12: Estimating the Power Requirement of a Rushton Turbine

fvSchemes

Page 13: Estimating the Power Requirement of a Rushton Turbine

fvSolution

Page 14: Estimating the Power Requirement of a Rushton Turbine

controlDict

Page 15: Estimating the Power Requirement of a Rushton Turbine

Results

Page 16: Estimating the Power Requirement of a Rushton Turbine

Results

Page 17: Estimating the Power Requirement of a Rushton Turbine

Results

Page 18: Estimating the Power Requirement of a Rushton Turbine

Results

Page 19: Estimating the Power Requirement of a Rushton Turbine

Results

Page 20: Estimating the Power Requirement of a Rushton Turbine

Thank-you for attending our webinar

The grid files and geometries used in this webinar as well as the recorded video of the webinar will be available on our web site tomorrow.

www.pointwise.com/webinar

If you have any questions about Pointwise, please email Travis Carrigan at [email protected].

If you have any questions about Applied CCM technology and services, please email Darrin Stephens at [email protected].

Page 21: Estimating the Power Requirement of a Rushton Turbine

Extra slides

Page 22: Estimating the Power Requirement of a Rushton Turbine

Set BC and initial conditions

Page 23: Estimating the Power Requirement of a Rushton Turbine

Set BC and initial conditions cont’d

Page 24: Estimating the Power Requirement of a Rushton Turbine

Set BC and initial conditions cont’d

Page 25: Estimating the Power Requirement of a Rushton Turbine

Set BC and initial conditions cont’d

Page 26: Estimating the Power Requirement of a Rushton Turbine

Set BC and initial conditions cont’d

Page 27: Estimating the Power Requirement of a Rushton Turbine

Turbulence and Transport