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Ethanol: The Complete Energy Lifecycle Picture (color brochure)

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Page 1: Ethanol: The Complete Energy Lifecycle Picture (color brochure)

Second revised edition, March 2007

A Strong Energy Portfolio for a Strong AmericaEnergy efficiency and clean, renewable energy will mean a stronger economy, a cleaner environment, and greater energy independence for America. Working with a wide array of state, community, industry, and university partners, the U.S. Department of Energy’s Office of Energy Efficiency and Renewable Energy invests in a diverse portfolio of energy technologies.

For more information contact: Principal Investigator:EERE Information Center Michael Wang, Ph.D.1-877-EERE-INF (1-877-337-3463) Center for Transportation Research/Argonne National Laboratory www.eere.energy.gov 630-252-2819 [email protected]

Publishing and support services provided by Argonne National Laboratory’s Technical Services Division.

Page 2: Ethanol: The Complete Energy Lifecycle Picture (color brochure)

Figure 4: The majority of corn ethanol/fossil energy studies (especially more recent studies) show that corn ethanol has a positive net fossil energy value.

An industry-standard-setting total lifecycle model has been developed that allows researchers to evaluate various vehicle and fuel combinations with a consistent methodology. The Greenhouse gases, Regulated Emis-sions and Energy use in Transportation (GREET) model was developed by Dr. Michael Wang, Argonne National Laboratory’s Center for Trans-portation Research, with support from the U.S. Department of Energy’s (DOE’s) Office of Energy Efficiency and Renewable Energy (EERE).

The peer-reviewed model has laid to rest some long-held misunderstand-ings about ethanol (EtOH) and its important role in reducing petroleum use and greenhouse gas emissions. In terms of key energy and environmental benefits, Argonne’s GREET shows that cornstarch ethanol clearly outpaces petroleum-based fuels, and that tomorrow’s cellulose-based ethanol would do even better.

According to GREET’s calculations, the fossil energy input per unit of ethanol is lower— 0.78 million British thermal units (Btu) of fossil energy consumed for each 1 million Btu of ethanol delivered—compared to 1.23 million Btu of fossil energy consumed for each 1 million Btu of gasoline delivered (see Figure 1).

Some confusion arises because a portion of the total (not fossil or petroleum) energy input in the ethanol cycle is the “free” solar energy that ends up in the corn. Since the solar energy is free, renewable, and environmentally benign, it should not be taken into account in the energy balance calculations.

While the total (includes solar) energy needed to produce a unit of ethanol is more than the total energy needed to produce a unit of gasoline, ethanol is superior when calculating either (1) the amount of fossil energy needed or (2) the amount of petroleum energy needed (see GREET results in Figure 2).

Moreover, the use of ethanol reduces greenhouse gas (GHG) emissions. On a per-gallon basis, GREET shows that corn ethanol could reduce GHG emissions by 18% to 28%; cellulosic ethanol offers an even greater benefit, with an 87% reduction in GHG emissions (see Figure 3). However, if coal is used in EtOH plants, corn EtOH may not have GHG reduction benefits.

CONCLUSIONGREET’s lifecycle analysis shows that any type of fuel ethanol can help to reduce petroleum use in the transportation sector. An investigation of the energy balance alone would be less meaningful because it does not provide comparative results between ethanol and the energy products it replaces (i.e., gasoline). Even the fossil energy balance, which is favorable, does not show the critical petroleum savings benefits of ethanol which may be the greatest energy concern. In addition, while corn-based ethanol can achieve moderate reductions in GHG emissions, cellulosic ethanol (the focus of DOE/EERE research) can produce much greater energy and GHG benefits.

A range of studies has looked at the fossil energy required to produce ethanol (see Figure 4). Studies above the “zero line” (including GREET) found that ethanol has a positive net fossil energy value (that is, less fossil energy is used to produce ethanol than the energy that is available in ethanol). Studies below the “zero line” found that ethanol has a negative fossil energy value. Most of the studies and, more importantly, the preponderance of the recent studies, show that ethanol has a positive net fossil energy value.

Figure 1: Fossil energy inputs used to produce and deliver a million Btu of EtOH and gasoline to a refueling station.

Guide to abbreviations:Btu British thermal unitsCell. CellulosicEtOH EthanolGHG Greenhouse gas

NG Natural gas

GasolineTransportation

Petroleum

PetroleumTransportation

PetroleumRefining

Other PetroleumProducts

SolarEnergy

Corn Farming

EtOH Production

CornTransportation

FertilizerProduction

EtOHTransportation

Producing Ethanol (EtOH) from Corn: 0.78 million Btu

Fossil Energy Input

Fertilizers

Natural Gas

Liquefied Petroleum Gas

Electricity

Diesel Fuel

Natural Gas

Diesel

Fuel

Coal

Natural Gas

Electricity

Animal Feeds

Diesel Fuel

1 million Btu of EtOH at Refueling Stations

1 million Btu ofGasoline atRefueling Stations

PetroleumRecovery

Producing Gasoline from Petroleum: 1.23 million Btu

Fossil Energy Input

Diesel Fuel

Natural Gas

Electricity

Residual Oil

Natural Gas

Electricity

Refinery Gas

Natural Gas

Coal

Electricity

Residual Oil

Natural Gas

Electricity

Diesel Fuel

1978 1980 1982 1984 1986 1988 1990 1992 1994 1996 1998 2000 2002 2004 2006 2007

60,000

40,000

20,000

0

-20,000

-40,000

-60,000

-80,000

-100,000

-120,000

Net E

nerg

y Valu

e (Bt

u/ga

llon)

Weinblatt et al.Ho

Marland & Turnollow

Lorenz & Morris

Shapouri et al.

Agri. & Agri Food Canada

Shapouri et al.

NR Canada

Wang

Wang et al.

Wang

Hill

FarrellGraboski Delucchi

Kim& Dale

Kim & Dale

Pimentel

Pimentel Pimentel&

Patzek

Keeney & DeLuca

Pimentel

Chambers et al.

Patzek

Energy balance here is defined as Btu content in a gallon of ethanol minus fossil energy used to produce a gallon of ethanol

Figure 3: Ethanol generally produces fewer greenhouse gas (GHG) emissions.

10% -10% -30% -50% -70% -90%

Corn EtOH: Coal

Corn EtOH: Current

Corn EtOH: NG

Cell. EtOH

Figure 2: The energy benefits of fuel ethanol result from (1) reduced fossil energy and petroleum use in production and (2) the absence of fossil and petroleum content in the final product.

0.0

0.5

1.0

1.5

2.0

2.5

Gaso

line

Corn

EtOH

: Cur

rent

Corn

EtOH

: NG

Corn

EtOH

: Coa

l

Cell.

EtOH

Gaso

line

Corn

EtOH

: Cur

rent

Corn

EtOH

: NG

Corn

EtOH

: Coa

l

Cell.

EtOH

Gaso

line

Corn

EtOH

: Cur

rent

Corn

EtOH

: NG

Corn

EtOH

: Coa

l

Cell.

EtOH

Total Energy Fossil Energy Petroleum

Btu for Fuel ProductionBtu in Fuel

Total Btu Spent for One Btu Available at Fuel Pumps

Replacement of a gallon of a gasoline with equivalent EtOH

Page 3: Ethanol: The Complete Energy Lifecycle Picture (color brochure)

Figure 4: The majority of corn ethanol/fossil energy studies (especially more recent studies) show that corn ethanol has a positive net fossil energy value.

An industry-standard-setting total lifecycle model has been developed that allows researchers to evaluate various vehicle and fuel combinations with a consistent methodology. The Greenhouse gases, Regulated Emis-sions and Energy use in Transportation (GREET) model was developed by Dr. Michael Wang, Argonne National Laboratory’s Center for Trans-portation Research, with support from the U.S. Department of Energy’s (DOE’s) Office of Energy Efficiency and Renewable Energy (EERE).

The peer-reviewed model has laid to rest some long-held misunderstand-ings about ethanol (EtOH) and its important role in reducing petroleum use and greenhouse gas emissions. In terms of key energy and environmental benefits, Argonne’s GREET shows that cornstarch ethanol clearly outpaces petroleum-based fuels, and that tomorrow’s cellulose-based ethanol would do even better.

According to GREET’s calculations, the fossil energy input per unit of ethanol is lower— 0.78 million British thermal units (Btu) of fossil energy consumed for each 1 million Btu of ethanol delivered—compared to 1.23 million Btu of fossil energy consumed for each 1 million Btu of gasoline delivered (see Figure 1).

Some confusion arises because a portion of the total (not fossil or petroleum) energy input in the ethanol cycle is the “free” solar energy that ends up in the corn. Since the solar energy is free, renewable, and environmentally benign, it should not be taken into account in the energy balance calculations.

While the total (includes solar) energy needed to produce a unit of ethanol is more than the total energy needed to produce a unit of gasoline, ethanol is superior when calculating either (1) the amount of fossil energy needed or (2) the amount of petroleum energy needed (see GREET results in Figure 2).

Moreover, the use of ethanol reduces greenhouse gas (GHG) emissions. On a per-gallon basis, GREET shows that corn ethanol could reduce GHG emissions by 18% to 28%; cellulosic ethanol offers an even greater benefit, with an 87% reduction in GHG emissions (see Figure 3). However, if coal is used in EtOH plants, corn EtOH may not have GHG reduction benefits.

CONCLUSIONGREET’s lifecycle analysis shows that any type of fuel ethanol can help to reduce petroleum use in the transportation sector. An investigation of the energy balance alone would be less meaningful because it does not provide comparative results between ethanol and the energy products it replaces (i.e., gasoline). Even the fossil energy balance, which is favorable, does not show the critical petroleum savings benefits of ethanol which may be the greatest energy concern. In addition, while corn-based ethanol can achieve moderate reductions in GHG emissions, cellulosic ethanol (the focus of DOE/EERE research) can produce much greater energy and GHG benefits.

A range of studies has looked at the fossil energy required to produce ethanol (see Figure 4). Studies above the “zero line” (including GREET) found that ethanol has a positive net fossil energy value (that is, less fossil energy is used to produce ethanol than the energy that is available in ethanol). Studies below the “zero line” found that ethanol has a negative fossil energy value. Most of the studies and, more importantly, the preponderance of the recent studies, show that ethanol has a positive net fossil energy value.

Figure 1: Fossil energy inputs used to produce and deliver a million Btu of EtOH and gasoline to a refueling station.

Guide to abbreviations:Btu British thermal unitsCell. CellulosicEtOH EthanolGHG Greenhouse gas

NG Natural gas

GasolineTransportation

Petroleum

PetroleumTransportation

PetroleumRefining

Other PetroleumProducts

SolarEnergy

Corn Farming

EtOH Production

CornTransportation

FertilizerProduction

EtOHTransportation

Producing Ethanol (EtOH) from Corn: 0.78 million Btu

Fossil Energy Input

Fertilizers

Natural Gas

Liquefied Petroleum Gas

Electricity

Diesel Fuel

Natural Gas

Diesel

Fuel

Coal

Natural Gas

Electricity

Animal Feeds

Diesel Fuel

1 million Btu of EtOH at Refueling Stations

1 million Btu ofGasoline atRefueling Stations

PetroleumRecovery

Producing Gasoline from Petroleum: 1.23 million Btu

Fossil Energy Input

Diesel Fuel

Natural Gas

Electricity

Residual Oil

Natural Gas

Electricity

Refinery Gas

Natural Gas

Coal

Electricity

Residual Oil

Natural Gas

Electricity

Diesel Fuel

1978 1980 1982 1984 1986 1988 1990 1992 1994 1996 1998 2000 2002 2004 2006 2007

60,000

40,000

20,000

0

-20,000

-40,000

-60,000

-80,000

-100,000

-120,000

Net E

nerg

y Valu

e (Bt

u/ga

llon)

Weinblatt et al.Ho

Marland & Turnollow

Lorenz & Morris

Shapouri et al.

Agri. & Agri Food Canada

Shapouri et al.

NR Canada

Wang

Wang et al.

Wang

Hill

FarrellGraboski Delucchi

Kim& Dale

Kim & Dale

Pimentel

Pimentel Pimentel&

Patzek

Keeney & DeLuca

Pimentel

Chambers et al.

Patzek

Energy balance here is defined as Btu content in a gallon of ethanol minus fossil energy used to produce a gallon of ethanol

Figure 3: Ethanol generally produces fewer greenhouse gas (GHG) emissions.

10% -10% -30% -50% -70% -90%

Corn EtOH: Coal

Corn EtOH: Current

Corn EtOH: NG

Cell. EtOH

Figure 2: The energy benefits of fuel ethanol result from (1) reduced fossil energy and petroleum use in production and (2) the absence of fossil and petroleum content in the final product.

0.0

0.5

1.0

1.5

2.0

2.5

Gaso

line

Corn

EtOH

: Cur

rent

Corn

EtOH

: NG

Corn

EtOH

: Coa

l

Cell.

EtOH

Gaso

line

Corn

EtOH

: Cur

rent

Corn

EtOH

: NG

Corn

EtOH

: Coa

l

Cell.

EtOH

Gaso

line

Corn

EtOH

: Cur

rent

Corn

EtOH

: NG

Corn

EtOH

: Coa

l

Cell.

EtOH

Total Energy Fossil Energy Petroleum

Btu for Fuel ProductionBtu in Fuel

Total Btu Spent for One Btu Available at Fuel Pumps

Replacement of a gallon of a gasoline with equivalent EtOH

Page 4: Ethanol: The Complete Energy Lifecycle Picture (color brochure)

Second revised edition, March 2007

A Strong Energy Portfolio for a Strong AmericaEnergy efficiency and clean, renewable energy will mean a stronger economy, a cleaner environment, and greater energy independence for America. Working with a wide array of state, community, industry, and university partners, the U.S. Department of Energy’s Office of Energy Efficiency and Renewable Energy invests in a diverse portfolio of energy technologies.

For more information contact: Principal Investigator:EERE Information Center Michael Wang, Ph.D.1-877-EERE-INF (1-877-337-3463) Center for Transportation Research/Argonne National Laboratory www.eere.energy.gov 630-252-2819 [email protected]

Publishing and support services provided by Argonne National Laboratory’s Technical Services Division.