Viper 90

ETON America PARTS CATALOG

Parts and drawing are subject to change without notice. ETON America reserves the right to substitute parts that have engineering changes that can alter the appearance of the part but performs the same function as the original parts. ETON America can not be held liable for errors or typographical errors in this publication.

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Viper 90

Figure No. Content Referance

Table of Contents

Cylinder Head Crankshaft and Piston01Air Filter02Fan Cover and Engine Shroud03Carburetor04Crankcase and Oil Pump05Transmission06Kick Starter and Starter Clutch07CVT Driven Pulley08Engine Brackets and Oil Tank Brackets09AC Generator and Starter Motor10Exhaust13Frame14Foot Rest A Arms and Front Bumper15Body Covers Trim and Seat16Fuel and Oil Tanks18Suspension19Front Rear Wheels and Tires20Front Brakes22Rear Hydraulic Disc Brake23Handle Bar and Levers24Rear Drive Axle and Chain25Rear Swing Arm and Chain Guards26Steering System27Electrical Parts28Accessories29Viper Maintenance Parts Kit30

R-01.jpg

Viper 90

Fig Ref Description Item No. Qty Req1-1 1Crankshaft 90cc 6504751-1-1 1Woodruff Key 6501101-2 2Radial Ball Bearing 6501111-3 1Oil Seal LH 6501121-4 1Oil Seal RH 6501131-5 1Collar 6504761-6 1Piston 90cc 6504771-7 1Piston Wrist Pin 90cc 6504781-8 1Piston Ring (Set of 2) 90cc 6504791-9 2Circle-Clip (Pair) 6506521-10 1Connecting Rod Bearing 6506531-11 2Circle-Clip 6501381-12 1Pump Drive Gear 6501361-13 1Dowel Pin 6501371-14 1Spark Plug NGK (BPR7HS) 6501031-15 4Flange Nut 6501071-16 1Cylinder Head 90cc 6504701-17 1Cylinder Head Gasket 90cc 6504711-18 1Cylinder 90cc 6504721-19 1Cylinder Base Gasket 6504731-20 4Stud Bolt 6506511-21 190cc Top End Kit 810790

Page 1 of 29Rev 3.0.0 7/16/2004

R_02_3.jpg

Viper 90

Fig Ref Description Item No. Qty Req21 1Air Cleaner Assembly 6501442-1-1 1Air Cleaner Element 6501452-1-2 1Seal 6501462-1-3 1Tube Clip 6101902-2 2Socket Bolt & Washer (M6x20) 700359

Page 2 of 29Rev 3.0.0 7/16/2004

R-03.jpg

Viper 90

Fig Ref Description Item No. Qty Req3-1 1Cylinder Air Shroud 6506543-2 2Rubber Mount Block 6501213-3 1Fan Cover (Black) 6501223-3-2 1Fan Cover Plate (Black) 8105323-3-3 1Self Taping Screw (M5x16) 6501313-3-4 1Washer 6501323-4 2Bolt & Washer (M6x20) 6501233-5 1Self-Tapping Screw 6501243-6 1Fan 6506553-7 1O-Ring 6501263-8 3Bolt & Washer (M6x16) 6501273-9 1Deflector 6501283-10 1Throttle Cable Assembly 610013

Page 3 of 29Rev 3.0.0 7/16/2004

R_04_4.jpg

Viper 90

Fig Ref Description Item No.QtyReq

4-1 1Reed Valve 6501404-2 1Reed Valve Gasket 6501414-4 1Intake Manifold 6501424-5 1Carburetor (Manual Choke 90cc)6102054-5-1 1Manual Choke 50/70/90cc 6101974-5-2 4Carburetor Bowl Bolt 6509874-5-3 1Oil Check Valve 6500124-5-4 1Carburetor Rubber Cap 6510114-6 4Flange Bolt SH (M6x20) 6501434-9 1Manual Choke Cable 6101984-10 1Carburetor Kit (70cc & 90cc) 810531 10-1 1Pilot Jet #20 811089 10-2 1Main Jet #85 810409 10-3 1Jet Needle (*3CR4) 610401 10-4 1Needle Jet (*681 E-3) 610400 10-5 1Bowl Gasket 610405 10-6 1Carburetor Float 610406 10-7 1Carburetor Bowl Drain Bolt 610407 10-8 1Air Adjustment Screw 812390 10-9 1Throttle Adjustment Screw 812399 10-10 1Float Valve Needle 610404 10-11 1Needle Valve Seat 812401 10-12 1Throttle Valve 81240204-NP 1Main Jet #80 81041004-NP 1Main Jet #88 81109204-NP 1Main Jet #90 810408

Page 4 of 29Rev 3.0.0 4/7/2006

R-05-9.jpg

Viper 90

Fig Ref Description Item No. Qty Req5-1 1Crankcase (LH-90cc) 6504885-2 1Rear Shock Absorber Bushing 6501505-3 1Rubber Plug 6501395-4 1Breather Hose 6501515-4-1 1Breather Joint 6509915-4-2 1Breather Hose 6509925-5 1Crankcase (RH-90cc) 6504895-6 2Pan Head Bolt (M6x22) 6500645-7 2Dowel Pin (10x14) 6501535-8 10Pan Head Bolt (M6x35) 6501545-9 1Rubber Plug 6501395-10 1Transmission Cover 6501555-11 1Transmission Cover Gasket 6501565-12 1Crankcase Cover Gasket (LH) 6501575-13 4Dowel Pin (M10x14) 6501585-14 3Pan Head Bolt (M6x20) 6501595-15 1Crankcase Cover (LH) 6505625-16 1Dowl Pin (8x31) 6501615-17 8Pan Head Bolt (M6x25) 6501635-18 1Pan Head Bolt (M6x65) 6501645-19 1Oil Filler Plug 6501655-20 1Oil Filler Plug O-Ring (13.8x26501665-21 1Hex Flange Bolt (M8x16) 6501675-22 1Washer 6501685-23 1Retainer Plate 6501695-24 1Pan Head Bolt (M6x12) 650170

Page 5 of 29Rev 3.0.0 7/16/2004

R-05-9.jpg

Viper 90

Fig Ref Description Item No. Qty Req5-25 1Crankcase Cover Gasket (RH) 6501715-26 1Crankcase Cover 6510125-27 1Plate 6500635-28 1C.V.T. Filter Element 6506565-29 1Crankcase Air Filter Guide 8105395-30 3Flange Nut (M6) 6500655-31 1Circle-Clip (45.5x17.5) 6502205-32 1Oil Pump 90cc 6504865-33 2Pan Head Bolt (M5x14) 6501355-34 1Clear line Oil Pump Lines 811310

Page 6 of 29Rev 3.0.0 7/16/2004

R-06.jpg

Viper 90

Fig Ref Description Item No. Qty Req6-1 1Counter Shaft 6505056-2 1Radial Ball Bearing 6502136-3 1Plate Washer 6502146-4 1Conical Spring Washer 6502156-5 1Final Shaft 6505066-6 1Needle Bearing 6502176-7 1Bearing (6004LLUA) 6502186-8 1Oil Seal (25x35x6) 6502196-9 1Circle-Clip (45.5x17.5) 6502206-10 1Circle-Clip (34.4x1.2) 6502216-11 1No. 35 Thrust Washer 6502226-12 1Circle-Clip #20 6502236-13 1Drive Chain Sprocket (520x15T)6505076-14 1Sprocket Plate 6502256-15 2Hex Bolt (M6x10) 650226

Page 7 of 29Rev 3.0.0 7/16/2004

R-07.jpg

Viper 90

Fig Ref Description Item No. Qty Req7-1 1Starter Wheel 8105337-2 1Needle Bearing 6501787-3 1Boss Gear 6501797-4 1Plate Washer 6501807-5 1Starter Clutch Assembly 6504947-6 1Starter Motor Reduction Gear 6504957-7 1Idle Gear Shaft 6506587-8 2Plate Washer 6501847-9 1Reduction Gear Retainer Plate 6501857-10 2Bolt & Washer (M6x14) 6102017-11 1Kick Starter Spindle 6501877-12 1Torsion Spring 6501887-13 1Solid Bushing 6501897-14 1Plate Washer 6501907-15 1Circle-Clip 6501917-16 1Kick Starter Crank 6101367-17 1Kick Pinion Gear 6501947-18 1Kick Starter Shaft Rubber Cap 651007

Page 8 of 29Rev 3.0.0 7/16/2004

R_08_4.jpg

Viper 90

Fig Ref Description Item No. Qty Req8-1 1Drive Shaft 6504978-2 1Plate Washer 6501968-3 1Pan Head Bolt (M6x10) 6501978-4 1Circle-Clip 6501988-5 1Radial Ball Bearing 6003 6501998-6 1Oil Seal (17x28x5.5)6502008-7 1Secondary Drive Pulley 6504988-7-1 1Drive Clutch Drum 8115318-7-2 1Drive Clutch Assembly 8115288-7-3 1Drive Face Spring 8115308-8 1Nut Flange (M10) 6502028-9 1Radial Ball Bearing 6502038-10 1O-Ring 6502048-11 1Drive Clutch Sliding Face 6505008-11-1 1Clutch Roller Weight (Set 6) 8115268-11-2 1Slide Retainer Clips (Set 3) 8115278-12 1Collar 6505018-13 1V-Belt 6502078-14 1Primary Fixed Sheave 6505028-15 1Kick Starter Ratchet 6505038-16 1Conical Spring Washer 6502108-17 1Hex Nut (M10x1.25) 6502118-18 1Drive Face Washer 8110208-19 1Washer 811127

Page 9 of 29Rev 3.0.0 6/27/2005

R-09.jpg

Viper 90

Fig Ref Description Item No. Qty Req9-1 1Engine 90cc 8104159-2 1Pivot Pin 6502279-3 1Flange Lock Nut 6502289-4 1Engine Bracket 6502299-5 1Bolt (M12 X 38) 6502309-6 1Nut (M12) 6502319-7 1Washer 6502329-8 1Oil Tank Bracket 610165

Page 10 of 29Rev 3.0.0 7/16/2004

R-10.jpg

Viper 90

Fig Ref Description Item No. Qty Req10-1 1A/C Generator 65023410-2 1Flywheel 65050810-3 1Plate Washer (12.5x24.7x2.2) 65050910-4 1Flange Nut 65051010-5 2Pan Head Bolt (M6x16) 65023810-6 1Starter Motor 65051110-7 2Flange Bolt (M6x20) 650143

Page 11 of 29Rev 3.0.0 7/16/2004

R-13.jpg

Viper 90

Fig Ref Description Item No. Qty Req13-1 1** No Longer Available 65024113-2 1Flange Bolt 65024213-3 1Exhaust Muffler Gasket 65024313-4 1Flange Bolt (M10x22) 65024413-5 1Exhaust Muffler Type (SA) 81112113-5-1 1Muffler Hanger Bushing 81100913-5-2 1Spark Arrestor Screen 81100813-5-3 1Spark Arrestor Retaining Bolt 81101213-6 1Pin Hole Bolt (M10 X 48) 650287

Page 12 of 29Rev 3.0.0 6/9/2005

R-14.jpg

Viper 90

Fig Ref Description Item No. Qty Req14-1 1Viper Frame 61004114-2 1Bearing (6002ZZ) 65096714-3 1Circle-Clip 65024814-4 2Rubber Damper (37 X 13 X 23) 65025014-5 1Engine Set Bolt (M10 X 85) 65025114-6 2Engine Suspension Bracket 65025214-7 2Bushing 65025314-8 1Engine Set Bolt (M10 X 115) 65025414-9 2Washer (028 X 11 X 1.2) 65026514-10 2Locking Nut (M10) 70032014-11 2Flange Bolt (M8 X 36) 65025614-12 1Frame Number Plate 65025714-13 2Pop Rivet 65025814-14 4Flange Nut (M6) 80050414-15 1Rear Fender Bracket (LH) 61004214-16 1Rear Fender Bracket (RH) 61004314-17 1Front Fender Bracket (LH) 61004414-18 1Front Fender Bracket (RH) 61004514-19 4Flange Bolt (M6 x 23) 65030714-20 8Flange Bolt (M6 X 12) 65027114-21 1Front Chain Cover 65099314-22 2Flange Bolt (M8 X 16) 65029414-23 1MFD Label 650306

Page 13 of 29Rev 3.0.0 7/16/2004

R-15.jpg

Viper 90

Fig Ref Description Item No. Qty Req15-1 1A-Arm (LH) Silver 61004615-2 4Bushing 65025315-3 2Oil Containing Bushing (015.5)65028215-4 2Oil Containing Bushing (17) 65028315-5 1A-Arm (RH) Silver 61004715-6 2Dust Cover 65028515-7 2Dust Seal 65028615-8 4Pin Hole Bolt (M10 X 48) 65028715-9 4Locking Flange Nut (M10) 65025515-10 2Grease Zerk 65028915-11 2Grease Zerk Cap 65029015-12 1Footrest Support 61006315-12-2 4Rubber Plug 61006615-13 4Flange Bolt (M10x22) 65024415-14 1Front Bumper Bar (Silver) 61005815-15 2Flange Bolt (M8 X 16) 65029415-17 1Footrest Rear Guard Bar (LH) 61006415-18 1Footrest Rear Guard Bar (RH) 61006515-19 6Flange Bolt (M6 X 12) 65027115-20 4Rubber Plug 610066

Page 14 of 29Rev 3.0.0 7/16/2004

R-16.jpg

Viper 90

Fig Ref Description Item No. Qty Req16-1 1Front Body Cover (Yellow) 61008516-1 1Front Body Cover (Red) 61008616-1 1Front Body Cover (Blue) 61008716-2 1Rear Body Cover (Yellow) 61009316-2 1Rear Body Cover (Red) 61009416-2 1Rear Body Cover (Blue) 61009516-3 1Front Fender Panel (LH-Yellow)61007916-3 1Front Fender Panel (LH-Red) 61008016-3 1Front Fender Panel (LH-Blue) 61008116-4 1Front Fender Panel (RH-Yellow)61008216-4 1Front Fender Panel (RH-Red) 61008316-4 1Front Fender Panel (RH-Blue) 61008416-5 1Warning Label (Passenger-Y12) 65101816-6 1Warning Label Y-12 65007816-7 1Warning Label(Max 15mph) 65101916-8 1Front Grill Panel (Yellow) 61008816-8 1Front Grill Panel (Red) 61008916-8 1Front Grill Panel (Blue) 61009016-9 1Front Grill Screen 61006016-10 4Grill Net Plug 61006216-11 1E-Ton Logo Emblem (Silver) 75027016-12 1Viper90 2002 Body Graphic (LH)61010716-12 1Viper Frnt Body Grph (Ylw/LH) 61017916-12 1Viper Frnt Body Grph (Ylw/RH) 61018116-13 1Viper Frnt Body Grph (Red/RH) 61018216-13 1Viper90 2003 Body Grphc (RH) 610108

Page 15 of 29Rev 3.0.0 7/16/2004

R-16.jpg

Viper 90

Fig Ref Description Item No. Qty Req16-13 1Viper Frnt Body Grph (Red/LH) 61018016-14-1 1Handle Bar Cover (Yellow) 61007416-14-1 1Handle Bar Cover (Red) 61007516-14-1 1Handle Bar Cover (Blue) 61007616-14-2 1Oil Light Label 61016116-14-3 1Indicator light (Red) 80054216-14-4 1Indicator Light Nut 61001216-15 1Rear Fender Panel (LH-Yellow) 61009816-15 1Rear Fender Panel (LH-Red) 61009916-15 1Rear Fender Panel (LH-Blue) 61010016-16 1Rear Fender Panel (RH-Yellow) 61010116-16 1Rear Fender Panel (RH-Red) 61010216-16 1Rear Fender Panel (RH-Blue) 61010316-17 1Foot Rest Cover/Guard (LH) 61009616-18 1Foot Rest Cover/Guard (RH) 61009716-19 2Body Clamp Bar 61006116-20 9Bolt Washer & Nut (M6x25) 65026216-21 2Hex Bolt & Washer (M6x20) 65090116-22 8Button Head Screw 61011816-23 12Flange Nut (M6) 80050416-24 4Button Head Bolt (M6x18) 65094316-25 2Plastic Fastener 80037416-26 1Warning Label (Muffler) 65099416-27 2Pan Head Bolt (M6x12) 65031116-30 1Viper 90 Graphic 61017516-31 1Viper 90 Graphic 610175

Page 16 of 29Rev 3.0.0 7/16/2004

R-16.jpg

Viper 90

Fig Ref Description Item No. Qty Req16-32 1Viper Rear Body Grph (Ylw/LH) 61018516-32 1Viper Rear Body Grph (Red/LH) 61018616-33 1Viper Rear Body Grph (Ylw/RH) 61018716-33 1Viper Rear Body Grph (Red/RH) 61018816-34 1Viper Rear Fender Graphic (LH)61018316-35 1Viper Rear Fender Graphic (RH)61018416-36 1Viper Seat (Blk/Ylw) 61017216-36 1Viper Seat (Blk/Red) 61017316-36 1Viper Seat (Black) 61009116-37 1Seat Latch 61009216-NP 1Viper90 Grph Kit (2003 Front) 61090316-NP 1Viper 90 Graphic Kit (2003 Rear)61090516-NP 1Viper90 Grph Kit 04 Frnt Red 61090816-NP 1Viper Grph Kit 04 Rear Red 61091216-NP 1Viper90 Grph Kit 04 Frnt Ylw 61090916-NP 1Viper Grph Kit 04 Rear Ylw 610913

Page 17 of 29Rev 3.0.0 7/16/2004

R-18.jpg

Viper 90

Fig Ref Description Item No. Qty Req18-1 1Oil Tank 61013718-2 1Oil Tank Cap 65032318-3 3Hex Bolt & Washer (M6x20) 65090118-4 1Oil Tank Pad 65032518-5 1Fuel Tank 65032618-6 1Fuel Tank Cap 65032718-7 1Fuel Filter 65032818-7-1 1Fuel Filter Element 80000218-7-2 4Fuel Line Clip - A 61000818-7-3 1Fule line - A 61000618-7-4 1Fuel Line - B 61000718-8 1Main Fuel Line 65032918-8-1 1Fuel Line Clip - A 61000818-8-2 1Fuel Line Clip - B 61001118-9 1Reserve Fuel Line 65033018-9-1 1Fuel Line Clip - A 61000818-9-2 1Fuel Line Clip - B 61001118-10 1Fuel Petcock 65033118-11 2Bolt (M5x16) 65033218-12 2Foam Pad (5x10x200) 65033318-13 1Breather Tube 65085318-14 1Oil Level Label 65053318-15 1Fuel Cap Neck Seal 65086218-16 1Oil Tank Sending Unit 61013818-17 1Nut (6mm) 75033418-18 2Bolt 610202

Page 18 of 29Rev 3.0.0 7/16/2004

R-19.jpg

Viper 90

Fig Ref Description Item No. Qty Req19-1 2Front Shock Absorber (Silver) 61006819-2 6Pin Hole Bolt (M10 X 40) 65099719-3 4Locking Nut (M10) 75037519-4 1Rear Shock Absorber 65003619-5 5Cotter Pin (1/8 x 1) 65033919-6 1Hair Pin Cotter 750318

Page 19 of 29Rev 3.0.0 7/16/2004

R-20-9.jpg

Viper 90

Fig Ref Description Item No. Qty Req20-2 2Front Tire (18x7x8) 61016320-1 2Wheel Rim (8x5.5 AT26) 65053720-3 2Front Brake Drum 65053820-3-1 8Stub Bolt 61004020-4 4Oil Seal (22x35x7) 65034520-5 2Inner Spacer (15x21.7X15) 65034620-6 2Outer Spacer (15x21.7x10) 65034720-7 2Bearing (6002LLU) 65099920-8 2Bearing (6003LLU) 75038520-9 2Castle Nut (M12) 65035020-10 2Washer (12x12x2t) 61013920-11 2Cotter Pin (1/8 x 1-1/2) 65035220-12 2Rubber Hub Cap 65035320-13 2Wheel Axle Washer (Front) 65035420-14 8Locking Flange Nut (M10) 65096120-15 2Shaft Connector 65069820-16 2Rear Wheel Rim (8x5.5 AT24) 61014020-17 8Locking Flange Nut (M10) 65096120-18 2Rear Tire (18x9x8) 61016020-19 2Wheel Axle Washer (Rear 40x1465036820-20 2Washer (15x24x5) 65036320-21 2Castle Nut (M14) 65036220-22 2Cotter Pin (1/8 x 1-1/2) 65035220-23 2Rubber Hub Cap 650353

Page 20 of 29Rev 3.0.0 7/16/2004

R-22.jpg

Viper 90

Fig Ref Description Item No. Qty Req22-1 1Front Brake Panel (LH) 65037122-2 1Front Brake Arm (LH) 65037222-3 1Front Brake Wear Indicator 65037322-4 1Front Brake Panel (RH) 65037422-5 1Front Brake Arm (RH) 65037522-6 1Front Brake Wear Indicator 65037322-7 2Front Brake Arm Cam 65037722-8 2Front Brake Shoe (Set) 65037822-9 2Brake Shoe Spring 65037922-10 2Brake Panel Felt Seal 65038022-11 2Brake Return Spring 65038122-12 2Bolt (M5 X 24) 65038222-13 2Front Brake Cable 610078

Page 21 of 29Rev 3.0.0 7/16/2004

R-23.jpg

Viper 90

Fig Ref Description Item No. Qty Req23-1 1Rear Axle Bearing Seat 61014123-2 1Inner Axle Spacer 65038523-3 2Bearing (6006ZZ) 65038623-4 2Oil Seal (42x55x8/x9) 65081123-6 1Rear Disc Brake Caliper 61014223-6-1 1Rear Disc Brake Pads (2) 61014323-6-2 1Bleeder Valve & Cap 61001023-6-3 1Caliper Retainer Clip 81146623-12 1Flange Bolt (M12 X 25) 65039523-17 1Collar 65097623-18 1Rear Brake Rotor 61014423-19 1Brake Rotor Mount 61014523-22 1Rear Hydraulic Brake Line 61014623-23 1Brake Caliper Service Kit 81173623-26 2Flange Bolt (M8x35) 65092723-27 3Hex Socket Head Bolt (M10) 75029223-28 1Brake Hose Union Bolt 75031423-29 2Plate Washer 75030923-30 1Brake Line Clip 61014823-31 1Flange Bolt (M6 X 12) 65027123-32 3Flange Bolt (M12 X 28) 650396

Page 22 of 29Rev 3.0.0 12/27/2005

R-24.jpg

Viper 90

Fig Ref Description Item No.QtyReq

24-1 1Handlebar 61006924-2 2Handlebar Grip 65041024-3 2Handlebar Clamp (Bottom) 65041124-4 1Handlebar Clamp Cap (LH) 65041224-5 1Handlebar Clamp Cap (RH) 65041324-6 4Socket Bolt (M6 X 25) 65055824-7 1Brake Master Cylinder & Lever 61014924-7-1 1Brake Lever (LH) 81056124-7-2 1Brake Switch Assembly 61015224-7-3 1Master Cylinder Holder 81241624-8 1Front Brake Lever (RH) 61015424-8-1 1Lever, (only-RH) 61015124-8-2 1Throttle Lever (RH) 61015024-8-3 1Throttle Cover Assembly 81241724-9 2Locking Flange Nut (M10) 65025524-10 1Handlebar Pad Cover 61007124-11 1Handlebar Pad 61015624-12 1Brake Hose Union Bolt 75031424-13 2Plate Washer 750309

Page 23 of 29Rev 3.0.0 7/31/2006

R-25.jpg

Viper 90

Fig Ref Description Item No. Qty Req25-1 1Rear Axle 65055025-2 1Rear Sprocket & Holder 65055125-2-1 1Rear Sprocket Holder 65042225-2-2 1Rear Sprocket (M520x28T) 61003725-2-3 4Stud Bolt (M10) 65055225-2-4 4Locking Flange Nut (M10) 65025525-3 2Rear Wheel Axle Nut (M28*1.5) 65055525-4 1Drive Chain Assembly (520x70T)65008125-5 1Upper Rear Chain Guard 81104625-6 2Flange Bolt (M8 X 12) 65040225-7 1Chain Adjustor 65096625-8 1Master Link #520 810591

Page 24 of 29Rev 3.0.0 7/16/2004

R-26.jpg

Viper 90

Fig Ref Description Item No. Qty Req26-1 1Swing Arm 65001126-2 1Swing Arm Spacer (020x014.1x2565027426-3 2Swing Arm Seal Cover (30.8x35.65027526-4 2Oil Containing Bushing (020) 65027326-5 1Swing Arm Chain Protector 65027626-6 1Swing Arm Set Bolt (M14 X 285)65027726-7 1Flange Lock Nut (M14) 65027826-8 1Disc Brake Rotor Skid Plate 61015826-9 2Flange Bolt (M8 X 12) 65040226-10 1Chain Skid Plate 65042626-11 3Spring Washer (08) 65042426-12 1Chain Adjuster 65096626-13 3Flange Bolt (M8 X 16) 650294

Page 25 of 29Rev 3.0.0 5/10/2005

R-27.jpg

Viper 90

Fig Ref Description Item No. Qty Req27-1 1Steering Shaft 65042927-2 1Oil Seal (18x32x7) 65043027-3 1Oil Seal (22x35x7) 65034527-4 1Inner Spacer (15x21.7X15) 65034627-5 1Flange Lock Nut (M14) 65027827-6 2Flange Lock Nut (M8) 65027927-7 1PU Bushing Sleeve 65043527-8 1Knuckle (LH) 70022127-9 1Knuckle (RH) 70022727-10 2Castle Flange Nut (M10) 65043827-11 4Locking Flange Nut (M10) 65025527-12 1Steering Tie Rod (LH) 65044027-12-1 1Stud Bolt 61004827-12-2 1Tie Rod End (LH) 61005427-12-3 1Tie Rod End (RH) 61005627-12-4 1Nut (RH) 61005027-12-5 1Nut (LH) 61005127-13 1Steering Tie Rod (RH) 65044127-13-1 1Stud Bolt 61004827-13-2 1Tie Rod End (LH) 61005427-13-3 1Tie Rod End (RH) 61005627-13-4 1Nut (RH) 61005027-13-5 1Nut (LH) 61005127-14 2Steering Shaft Clamps 65044227-15 5Cotter Pin (1/8 x 1) 650339

Page 26 of 29Rev 3.0.0 7/16/2004

R-28.jpg

Viper 90

Fig Ref Description Item No. Qty Req0**************************************************9990020** NOTE: For 2002-2004 model use9990110**************************************************999002

28-1 1Wiring Harness 61002428-1-1 1Fuse (7A) 65056528-2 1Battery (GTX5L-BS) 75017328-3-1 1On/Off Switch 65071928-3-2 1Choke Lever 811280

0**************************************************9990020** NOTE: For 2005 and greater models use9990120**************************************************999002

28-1 1Wiring Harness 81111328-1-1 1Fuse (7A) 65056528-2 1Battery (GTX5L-BS) 75017328-3-1 1On/Off Switch 81103828-3-2 1Choke Lever 811280

0**************************************************99900228-4 1Ignition Key Switch (4wire) 65072028-5 2Bolt (M5x16) 65033228-6 1Bolt & Washer (M6x12) 65039928-7 2Screw/Washer (5x20) 61011628-8 1Ignition Coil 61018928-9 1C.D.I. Module (Stepper Pod) 81111428-10 1Rectifier 65045728-11 1Resistor 65045828-12 1Starter Relay 65045928-13 1Bolt (M6x12) 65094628-14 2Foam Pad 65072328-15 1Battery Strap 651005

Page 27 of 29Rev 3.0.0 2/1/2005

R-28.jpg

Viper 90

Fig Ref Description Item No. Qty Req28-16 1Horn 61015928-17 2Tail Light 61003828-17-1 2Tail Light Bulb (12Vx21/5w) 61003128-17-2 2Tail Light Lens 81103728-18 2Tail Light Gasket 61003228-19 4Spring Washer 70034428-20 1LED Assembly 61003328-21 8Self-Tapping Screw (M4x13) 61019428-22 1Head Light Cover (LH) 61003428-23 1Head Light Cover (RH) 61003528-24 1Head Light Lens (LH) 61002828-24-1 1** CPSC Prohibited 61002528-25 1Head Light Lens (RH) 61003028-27 2Head Light Gasket 61002928-28 2Bolt & Washer (M6x20) 65045428-29 1Safety Tether Switch 65045228-30 1Safety Switch Warning Tag 650460

Page 28 of 29Rev 3.0.0 6/29/2005

R-29.jpg

Viper 90

Fig Ref Description Item No. Qty Req29-1 1Viper Owner's Manual 61011029-2 1Tire Pressure Gage 80052929-3 1Tool Kit 65072829-4 1Tool Kit Retainer Strap 65072729-5 1Blank Key (Left Cut) 61000929-6 1Blank Key (Right Cut) 81000929-7 1Chassis Protection Plate 99001029-11 11/4" X 3" ClrStone Fuel Filter99001729-12 1Hi-Tone Fuel Line Kit (Red) 99001429-12 1Hi-Tone Fuel Line Kit (Blue) 99001529-12 1Hi-Tone Fuel Line Kit (Yellow)99001629-13 1Comfort Key Color Grip (Blue) 99001129-13 1Comfort Key Color Grip (Yellow99001229-13 1Comfort Key Color Grip (Red) 990013

Page 29 of 29Rev 3.0.0 1/18/2005

811550.jpg

Viper 90

Fig Ref Description Item No. Qty Req30-01 1Viper ATV Parts Kit 811550

Page 30 of 30Rev 3.0.0 3/2/2005

Wide Open! Full Throttle!

Quality Time!

Phone: 864-278-9585 Fax: 864-278-9590 E-mail: parts@etonamerica.com

ETON America, LLC. 7092 Howard Street Unit - F Spartanburg, SC 29303

ETON Amer ica

ETON America Kits & Accessories

Graphics Kit

2005 Front Yellow

Part No. 610909

Graphics Kit

2005 Rear Yellow

Part No. 610913

Graphics Kit

2005 Rear Red

Part No. 610912

Graphics Kit

2005 Front Red

Part No. 610908

Viper 90

Viper 90

Wide Open! Full Throttle!

Quality Time!

Phone: 864-278-9585 Fax: 864-278-9590 E-mail: parts@etonamerica.com

ETON America, LLC. 7092 Howard Street Unit - F Spartanburg, SC 29303

ETON Amer ica

ETON America Kits & Accessories

Chassis Protection Plate

Part No. 990010

Viper 90

Viper 90 90cc

Top End Kit

Part No. 810790

Manual Choke Kit

Part No. 650100

Safety Tether Switch

Part No. 811154

Remote Control

Stop!

Part No. 811163