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Abstract—Absorption process is normally used for chilled
water production at district cooling plants. Besides enhancing
the efficiency of the plant, the process assists in reducing the
emission of CO2 to the environment. The absorption system is
also installed at a district cooling plant at Universiti Teknologi
Petronas. The system is operated using waste heat from the gas
turbine to produce chilled water. During the process heat loss is
generated and emitted to the environment. This study analyzed
the amount of heat loss and CO2 released to the environment
using the First Law of Thermodynamics. It is estimated 70 887
kg of CO2 released to the environment due the absorption
process. However the economic impact to the environment is
not covered in the scope of this study. It is recommended the
Life Cycle Assessment (LCA) should be undertaken due to CO2
emission by the plant.
Index Terms—Absorption process, CO2 emission, District
Cooling, Energy analysis.
I. INTRODUCTION
Cogeneration plant can be defined as the simultaneous
production of electrical or thermal energy from a single
energy source, by capturing waste heat from the gas turbines
which would otherwise be rejected to the environment [1].
Cogeneration plant is useful to enhance the efficiency of
energy of the conventional plant. The enhancement is
achieved through the utilization of waste heat from the gas
turbine to generate additional energy. The waste heat
normally is converted to steam or chilled water. The
absorption process is used to convert the waste heat to chilled
water. The process involved the conversion of waste heat
released by Gas Turbine Generator (GTG) to steam by Heat
Recovery Steam Generator (HRSG) and then from steam to
chilled water by Steam Absorption Chiller (SAC). The
absorption process assists in enhancing efficiency of the
cogeneration system as well as reduced the emission of waste
heat to the environment thus reducing CO2 emission.
Ukur Cakir et. al. [2] reported that cogeneration system
could lead to consistent energy conversion when compared to
fossil-fired generation of heat and power. In addition the
system helps in reducing CO2 emission, similar to the amount
of energy saving. Gianfranco Chicco and Pierluigi
Mancarella [3] noted that, to assess the emission reduction of
CO2 and other Greenhouse Gas (GHG) from cogeneration
systems it should be broken up to a subsystem which are
represented with block diagram models. From the
experience, M. Kanoglu et. al. [4] on the evaluation of energy
systems, the assessment of the cogeneration systems, should
be based on thermodynamic principles.
Many authors have done analyses of cogeneration system
at University Teknologi Petronas (UTP) covering Gas
Turbine [5], Electric Chillers and Steam Absorption Chillers
[6] and Thermal Energy Storage [7]. However, there is no
specific study on evaluation of the amount of CO2 emission
from this plant. The objective of this study is to evaluate the
amount of CO2emitted by the plantin the absorption process.
II. METHODOLOGY
The approach used for this study covers the following:
1) The Universiti Teknologi Petronas District Cooling
(UTP-DC) plant is taken as a case study.
2) The data of chilled water generated by the UTP-DC
plantin August 2011 is used for this study.
3) The analysis on the energy is based on total energy
input and output for both HRSG and SAC. Energy
loss by HRSG and SAC during the process are also
evaluated.
4) The validation of the findings is based on the earlier
researches as well as on published literatures.
III. CASE STUDY
The absorption system of UTP-DC plant consists of 2 units
4.2 MW Gas Turbines Generator (GTG), 2 units Heat
Recovery Steam Generator (HRSG) and 2 units Steam
Absorption Chiller (SAC). The plant uses natural gas as fuel.
The schematic flow of the systems is shown in Fig. 1.
Fig. 1. Flow of Absorption Process System
The plant started operation in April 2003. The plant
operates on a 24 hour basis. During peak periods, the
absorption system is operated with full load capacity. The
waste heat from GTG is used to generate steam by HRSG.
This study only confine to one unit HRSG and one unit SAC.
As shown in Fig. 2, the waste heat from the GTG is diverted
Evaluation of Carbon Dioxide Emission Using Energy
Analysis Approach: A Case Study of a District Cooling
Plant
Adzuieen Nordin, Norsheila Buyamin, M. Amin A. Majid, and S. Amear S. Ariffin
International Journal of Computer and Electrical Engineering, Vol. 5, No. 3, June 2013
284DOI: 10.7763/IJCEE.2013.V5.713
Manuscript received October 18, 2012; revised November 21, 2012.
Adzuieen Nordin, Norsheila Buyamin, are
Engineering Department, Politeknik Ungku Omar, Perak, Malaysia.(e-mail: [email protected]/[email protected],
M.Amin A. Majid is with the Mechanical Engineering Department, University Teknologi Petronas, Perak, Malaysia (e-mail:
S. Amear S. Ariffin is with the Mechanical Engineering Department, Politeknik Ungku Omar, Perak, Malaysia.(e-mail: [email protected]).
Mechanical with the
(4) (3)
to HRSG to generate steam. The steam is used by SAC to
generate chilled water. For the analysis, only 66.6% of
exhaust heat is captured to produce the steam while the
remaining 33.4% is emitted to the environment [8]. The
temperature of chilled water generated and distributed to
campus building is 6ºC with a flow rate of 1.53kg/s and the
returned chilled water temperature is 13.5ºC.
Fig. 2. Energy system circulation
The analysis covers HRSG and SAC. The energy model of
the analysis for HRSG is shown in Figure 3. Figure 4 shows
the energy model for SAC. Three assumptions were used to
analyze the model namely:
1) The temperature of steam coming out from HRSG is
kept constant at 177℃.
2) The flow rate of steam from HRSG is 5.5T/h.
3) The total steam generated by HRSG is to be taken as
energy input to SAC.
Fig. 3. Energy balance model for HRSG
Fig. 4. Energy balance model for SAC
Thermodynamic analysis:
Thermodynamic First Law states that energy can neither
be created nor destroyed but can only alter the form. The
thermodynamics models are based on fundamental mass and
energy balances. Using the mass and energy balance
equations for each component in the power plant model, it is
possible to compute energy contents and flows at each device
of the plants and efficiency of the plants [9]. Energy balance
equations used for the analysis as shown by equation (1) [10].
Energy Balance Equations:
𝑄 − 𝑊 + 𝑚 𝑖 − 𝑜 + 𝑉𝑖
2−𝑉𝑜2
2 + 𝑔 𝑧𝑖 − 𝑧𝑜 = 0
(1)
𝑄 = heat rate into the system
𝑊 = rate of work done by the system
𝑚 = mass flow rate
𝑖 = specific enthalpy of the working fluid entering
the system
𝑜 = specific enthalpy of the working fluid leaving the
system
𝑣𝑖 = velocity of mass inlet
𝑣𝑜 = velocity of mass outlet
𝑔 = accelerationdue to gravity
𝑧𝑖 = elevation of mass inlet
𝑧𝑜 = elevation of mass outlet
For the analysis, the velocity and elevation components are
assumed zero. Using mass and energy balance equations,
equations for HRSG and SAC are formulated as follows;
1) For the Case of HRSG:
The HRSG generates steam by utilizing the energy in the
exhaust heat from the gas turbine. The energy balance
equations model with reference to Fig. 3:
𝐸𝑛𝑒𝑟𝑔𝑦𝑖𝑛 𝑜𝑓 𝐻𝑅𝑆𝐺 𝑄𝑖𝑛𝐻𝑅𝑆𝐺 = 𝑚 𝑤𝐶𝑝𝑤𝑇𝑤 (2)
𝐸𝑛𝑒𝑟𝑔𝑦𝑜𝑢𝑡 𝑜𝑓 𝐻𝑅𝑆𝐺 𝑄𝑜𝑢𝑡𝐻𝑅𝑆𝐺 = 𝑚 𝑠𝑡𝐶𝑝𝑠𝑡𝑇𝑠𝑡 (3)
Therefore,
𝐸𝑛𝑒𝑟𝑔𝑦𝑙𝑜𝑠𝑠 𝑓𝑜𝑟 𝐻𝑅𝑆𝐺 𝑄𝐿𝐻 = 𝐸𝑛𝑒𝑟𝑔𝑦𝑖𝑛 − 𝐸𝑛𝑒𝑟𝑔𝑦𝑜𝑢𝑡
(4)
2) For the Case of SAC:
Energy out from the HRSG is used to generate chilled
water for steam absorption process. The energy balance
equation with reference to Figure 4;
𝐸𝑛𝑒𝑟𝑔𝑦𝑖𝑛 𝑆𝐴𝐶 𝑄𝑖𝑛𝑆𝐴𝐶 = 𝑚 𝑠𝑡𝐶𝑝𝑠𝑡𝑇𝑠𝑡
=𝐸𝑛𝑒𝑟𝑔𝑦𝑜𝑢𝑡 𝑜𝑓 𝐻𝑅𝑆𝐺 (5)
𝐸𝑛𝑒𝑟𝑔𝑦𝑜𝑢𝑡 𝑜𝑓 𝑆𝐴𝐶 𝑄𝑜𝑢𝑡𝑆𝐴𝐶 = 𝑚 𝑐𝑤𝐶𝑝𝑐𝑤𝑇𝑐𝑤 (6)
Therefore,
𝐸𝑛𝑒𝑟𝑔𝑦𝑙𝑜𝑠𝑠 𝑓𝑜𝑟 𝑆𝐴𝐶 𝑄𝐿𝑆 = 𝐸𝑛𝑒𝑟𝑔𝑦𝑖𝑛 − 𝐸𝑛𝑒𝑟𝑔𝑦𝑜𝑢𝑡 (7)
Steam
(177°C)
SAC
66.6% of
exhaust
heat
33.4% of
exhaust
heat
HRSG
Gas
Turbine
GeneratrChilled
water
out
(6°C)
Chilled
water in
(13.5°C)
𝑄𝑜𝑢𝑡𝐻𝑅𝑆𝐺
(𝑚 𝑠𝑡𝐶𝑝𝑠𝑡𝑇𝑠𝑡)
𝑄𝑖𝑛𝐻𝑅𝑆𝐺
(𝑚 𝑤𝐶𝑝𝑤𝑇𝑤)
𝑄𝐿𝐻
HRSG
G
𝑄𝑜𝑢𝑡𝑆𝐴𝐶
(𝑚 𝑐𝑤𝐶𝑝𝑐𝑤𝑇𝑐𝑤)𝑄𝑖𝑛𝑆𝐴𝐶
(𝑚 𝑠𝑡𝐶𝑝𝑠𝑡𝑇𝑠𝑡) SAC
𝑄𝐿𝑆
International Journal of Computer and Electrical Engineering, Vol. 5, No. 3, June 2013
285
where:
𝑄inHRSG = energy in to HRSG (kWh)𝑄outHRSG = energy out from HRSG kWh 𝑄inSAC = energy in to SAC (kWh)𝑄outSAC = energy out from SAC kWh 𝑄LH = energy loss from HRSG kWh 𝑄LS = energy loss from SAC kWh 𝑚 wh = flow rate of waste heat (kg/s)𝑚 st = flow rate of steam (kg/s)𝑚 chw = flow rate of chilled water (kg/s)𝐶𝑝wh = enthalpy of waste heat (kJ/kg)𝐶𝑝st = enthalpy of steam (kJ/kg)𝐶𝑝chw = enthalpy of chilled water (kJ/kg)𝑇wh = Temperature of waste heat (℃)
where:
𝑇st = Temperature of steam (℃)𝑇chw = Temperature of chilled water (℃)
IV. RESULTS AND DISCUSSION
Using historical data for August, 2011 and equations (2) to
(7), the total amount of Qin (input), Qout (output) and Qloss
(loss) for both HRSG and SAC were calculated. The plots of
the results are shown in Figure 5 and Figure 6 for the case of
the HRSG. While in the case of SAC the plots are shown in
Figure 7 and Figure 8.
Fig. 5. Energy in of HRSG for August, 2011.
Fig. 5 shows the total energy that was supplied to HRSG. It
assumed the input energy to the HRSG is constants which is
around 10 000 kWh. However, the output energy is about
5500 kWh as shown in Figure 6. Thus energy loss during the
process within HRSG is about 57%.
Fig. 6. Energy loss of HRSG for August, 2011.
In the analysis of SAC, Figure 7 and 8 shows the amount of
energy out and energy loss respectively in August 2011. It is
assumed that the total steam generated by HRSG is taken as
input to SAC. The amount of chilled water generated and the
heat loss to the environment is calculated based on the
equation (5), (6) and (7).
Fig. 7. Energy out of SAC for August, 2011.
Fig. 8 shows the total of energy loss to the environment is
around 1800kWh while the energy out from SAC remains
2600 kWh. It is estimated that, the energy loss is about 40%
during the absorption process.
Fig. 8. Energy loss of SAC, for August, 2011.
The results are summarized in Table 1.
TABLE I: RESULTS FROM ENERGY ANALYSIS FOR HRSG AND SAC
HRSG SACQin
(kWh)
Qout
(kWh)
Qloss
(kWh)
Eff.
(%)
Qin
(kWh)
Qout
(kWh)
Qloss
(kWh)
Eff.
(%)
Min 9582 4245 5607 0.59 4245 2374 1871 0.44
Max 9926 4245 5681 0.57 4245 2644 1601 0.34
Mean 9893 4245 5648 0.57 4245 2526 1719 0.40
SD 104 N/A 104 0.02 N/A 88 88 0.02
For the case study of HRSG, the minimum of 𝐸𝑛𝑒𝑟𝑔𝑦𝑖𝑛 is
9582 kWh while the maximum of 𝐸𝑛𝑒𝑟𝑔𝑦𝑖𝑛 to HRSG is
9926 kWh. The 𝐸𝑛𝑒𝑟𝑔𝑦𝑖𝑛 to SAC is constant whereas 4245
kWh. The minimum of 𝐸𝑛𝑒𝑟𝑔𝑦𝑜𝑢𝑡 from SAC is 2374 kWh
while the maximum of 𝐸𝑛𝑒𝑟𝑔𝑦𝑜𝑢𝑡 is 2644 kWh. The
equation (6) also reveals the minimum of 𝐸𝑛𝑒𝑟𝑔𝑦𝑜𝑢𝑡 from
SAC is 1601 kWh and the maximum value is 1871 kWh.
From the analysis, it is estimated that the total energy loss
from HRSG and SAC due to absorption process is 149 551
kWh, equivalent to 70 887 kg of CO2. This is based on 474
g/kWh of CO2 as reported by R. Kannanet. al. [11] which is
lower in the case of coal fired power 1kWh electricity
generation will emit around 1 kg of CO2 [12]. This amount of
CO2 is released to the environment and contributed to Global
Warming Potential (GWP). However, if the waste heat
generated by GTG is not used for absorption process, it is
estimated that about 98 473kg CO2 will be generated. Thus
the absorption process assists in reduction of CO2 emission in
the environment by 28%.
V. CONCLUSION
The production of chilled water using the absorption
process of the district cooling plant enhanced the productivity
of the plant. In addition, it also assists in reducing the amount
of CO2 emission to the environment. However, to ascertain
economic feasibility of the plant, LCA study is needed. This
is recommended to be undertaken in the future study.
ACKNOWLEDGMENT
The authors would like to express their appreciation to the
International Journal of Computer and Electrical Engineering, Vol. 5, No. 3, June 2013
286
support by Center of Technology, Politeknik Ungku Omar,
Perak, Malaysia, University Teknologi PETRONAS (UTP),
Malaysia and Ministry of Science, Technology and
Innovation (MOSTI).
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442-454, 2007.
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approach, McGraw-Hill Higher Education, 2006.
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Fired Combined Cycle Plant in Singapore: Energy Use, GWP and
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Adzuieen Nordin is a senior lecturer in the Mechanical
Engineering Department of Politeknik Ungku Omar,
Malaysia since 2003. She graduated with bachelor
degree B.Sc. (Hons.) Mechanical Engineering
(Manufacturing) 2002 from Universiti Teknologi
Malaysia, Malaysia and M. Ed. Technical and
Vocational 2003 from Kolej Universiti TeknologiTun
Hussein Onn, Malaysia. Currently she is pursuing Ph.D
in Life Cycle Assessment for cogeneration plant. Her research interest is on
Air Conditioning and Life Cycle Assessment.
Besides, she is registered as an ASHRAE member since 2011. She is also a
Graduate Member (Mechanical Engineering) of the Institution of Engineers,
Malaysia (IEM), since 2011.
Norsheila Buyamin is a lecturer in the Mechanical
Engineering Department of Politeknik Ungku Omar,
Malaysia since 2010. She graduated Bachelor degree in
Mechanical Engineering 2009 from
UniversitiTeknologi Malaysia, Malaysia. She is a
researcher at Centre of Technology of Politeknik Ungku
Omar, Malaysia. Her current research interests are
cogeneration plant, district cooling and indoor air
quality (IAQ). She is registered as an ASHRAE member since 2011.
M. Amin A. Majid received Ir. (1976), in Mechanical
Engineering from Institut Teknologi
Bandung-Indonesia, M. Eng. (1981) from Asian
Insitute Technology, Thailand and Ph.D (1994) from
University Malaya, Malaysia. He is Associate Professor
in Mechanical Engineering Department, Universiti
Teknologi Petronas (UTP), Malaysia. His current
research interests include energy system,
manufacturing optimization and asset management.
Syed Amear Syed Ariffin is currently a senior lecturer
at Mechanical Engineering Department of Politeknik
Ungku Omar, Malaysia. He has been attached to this
polytechnic since 1995 and now holding the position as
the Program Head of Refrigeration and Air
Conditioning course. He graduated with Bachelor
Technology and Education specializing in Mechanical
Engineering from University Technology of Malaysia,
Malaysia in 1995. From September 2009 till now, he is in-charged by the
Centre of Technology of Politeknik Ungku Omar specializing in
Refrigeration and Air Conditioning course. His current research interests are
human comfort, thermal energy storage, absorption chiller and systems
design. Besides, he is also a registered ASHRAE member since 2011.
International Journal of Computer and Electrical Engineering, Vol. 5, No. 3, June 2013