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Nat
iona
l Aer
onau
tics
and
Spac
e Ad
min
istra
tion
ww
w.n
asa.
gov
1
Eval
uatio
n of
Ero
sion
Res
ista
nce
of A
dvan
ced
Turb
ine
Ther
mal
Bar
rier C
oatin
gsEv
alua
tion
of E
rosi
on R
esis
tanc
e of
Adv
ance
d Tu
rbin
e Th
erm
al B
arrie
r Coa
tings
This
wor
k w
as s
uppo
rted
by
NA
SA U
EET
and
Fund
amen
tal A
eron
autic
sPr
ogra
ms
The
31st
Inte
rnat
iona
l Coc
oa B
each
Con
fere
nce
& E
xpos
ition
on
Adv
ance
d C
eram
ics
& C
ompo
site
sD
ayto
na B
each
, Flo
rida,
Jan
uary
22-
26, 2
007
Don
gmin
g Zh
u, M
aria
A. K
uczm
arsk
i, R
ober
t A. M
iller
, an
d M
icha
el D
. Cuy
Dur
abili
ty a
nd P
rote
ctiv
e C
oatin
gs B
ranc
hM
ater
ials
and
Stru
ctur
es D
ivis
ion
NA
SA J
ohn
H. G
lenn
Res
earc
h C
ente
rC
leve
land
, Ohi
o 44
135,
USA
https://ntrs.nasa.gov/search.jsp?R=20070018152 2020-01-07T08:11:17+00:00Z
Nat
iona
l Aer
onau
tics
and
Spac
e Ad
min
istra
tion
ww
w.n
asa.
gov
2
Abs
trac
t
The
eros
ion
resi
stan
t tur
bine
ther
mal
bar
rier c
oatin
g sy
stem
is
crit
ical
to a
ircra
ft en
gine
per
form
ance
and
dur
abili
ty. B
y de
mon
stra
ting
adva
nced
turb
ine
mat
eria
l tes
ting
capa
bilit
ies,
w
e w
ill b
e ab
le to
faci
litat
e th
e cr
itica
l tur
bine
coa
ting
and
subc
ompo
nent
dev
elop
men
t and
hel
p es
tabl
ish
adva
nced
er
osio
n-re
sist
ant t
urbi
ne a
irfoi
l the
rmal
bar
rier c
oatin
gs d
esig
n to
ols.
The
obj
ectiv
e of
this
wor
k is
to d
eter
min
e er
osio
n re
sist
ance
of a
dvan
ced
ther
mal
bar
rier c
oatin
g sy
stem
s un
der
sim
ulat
ed e
ngin
e er
osio
n an
d/or
ther
mal
gra
dien
t env
ironm
ents
, va
lidat
ing
adva
nced
turb
ine
airf
oil t
herm
al b
arrie
r coa
ting
syst
ems
base
d on
nan
o-te
trag
onal
pha
se to
ughe
ning
des
ign
appr
oach
es.
Nat
iona
l Aer
onau
tics
and
Spac
e Ad
min
istra
tion
ww
w.n
asa.
gov
3
─H
igh-
heat
-flux
ero
sion
test
cap
abili
ty d
evel
opm
ent
─A
dvan
ced
low
con
duct
ivity
and
ero
sion
-res
ista
nt th
erm
al b
arrie
r co
atin
gs p
erfo
rman
ce e
valu
atio
n
─D
eter
min
e er
osio
n re
sist
ance
of a
dvan
ced
low
con
duct
ivity
th
erm
al b
arrie
r coa
ting
syst
ems
unde
r sim
ulat
ed e
ngin
e er
osio
n an
d hi
gh-h
eat-f
lux
ther
mal
gra
dien
t env
ironm
ents
─Er
osio
n an
d im
pact
mec
hani
sms
─Su
mm
ary
and
futu
re d
irect
ions
Out
line
OB
JEC
TIVE
: Dev
elop
adv
ance
d th
erm
al b
arrie
r coa
ting
syst
ems
with
sup
erio
r ero
sion
resi
stan
ce in
eng
ine
eros
ion
and
ther
mal
gr
adie
nt e
nviro
nmen
ts, a
nd e
stab
lish
coat
ing
perf
orm
ance
m
odel
s
Nat
iona
l Aer
onau
tics
and
Spac
e Ad
min
istra
tion
ww
w.n
asa.
gov
4
Adv
ance
d Lo
w C
ondu
ctiv
ity T
herm
al B
arrie
r Coa
ting
Dev
elop
men
t Req
uire
men
ts
—Lo
w c
ondu
ctiv
ity (“
1/2”
of th
e ba
selin
e) re
tain
ed u
nder
ther
mal
gra
dien
t at
240
0°F
—Im
prov
ed s
inte
ring
resi
stan
ce a
nd p
hase
sta
bilit
y (u
p to
300
0°F)
—Ex
celle
nt d
urab
ility
and
mec
hani
cal p
rope
rtie
s•C
yclic
life
•Tou
ghne
ss•E
rosi
on/im
pact
resi
stan
ce•C
MA
S a
nd c
orro
sion
resi
stan
ce•C
ompa
tibili
ty w
ith th
e su
bstra
te/T
GO
—Pr
oces
sing
cap
abili
ty u
sing
exi
stin
g in
fras
truc
ture
and
alte
rnat
ive
syst
ems
—O
ther
des
ign
cons
ider
atio
ns•F
avor
able
opt
ical
pro
perti
es•P
oten
tially
sui
tabl
e fo
r var
ious
met
al a
nd c
eram
ic c
ompo
nent
s
Nat
iona
l Aer
onau
tics
and
Spac
e Ad
min
istra
tion
ww
w.n
asa.
gov
5
Dev
elop
men
t of A
dvan
ced
Def
ect C
lust
er L
ow
Con
duct
ivity
The
rmal
Bar
rier C
oatin
gs—
Mul
ti-co
mpo
nent
oxi
de d
efec
t clu
ster
ing
appr
oach
(Zhu
and
Mill
er, U
S
Pat
ents
No.
6,8
12,1
76 a
nd N
o.7,
001,
859;
US
pat
ent a
pplic
atio
n 11
/510
,574
)
—D
efec
t clu
ster
s as
soci
ated
with
dop
ants
egre
gatio
n—
A n
ew s
ix-c
ompo
nent
, hig
h to
ughn
ess
coat
ings
als
o de
velo
ped
(pat
ent
pend
ing)
EELS
ele
men
tal m
aps
of E
B-P
VD Z
rO2-
14m
ol%
(Y, G
d,Yb
) 2O3
Plas
ma-
spra
yed
ZrO
2-13
.5m
ol%
(Y, N
d,Yb
) 2O3
EB-P
VD Z
rO2-1
2mol
%(Y
, N
d,Yb
) 2O3
e.g.
: ZrO
2-Y 2
O3-
Nd 2
O3(
Gd 2
O3,S
m2O
3)-Y
b 2O
3(Sc
2O3)
–TT
syst
ems
Prim
ary
stab
ilizer
Oxi
de c
lust
er d
opan
ts w
ith d
istin
ctiv
e io
nic
size
sTo
ughe
ning
dop
ants
Nat
iona
l Aer
onau
tics
and
Spac
e Ad
min
istra
tion
ww
w.n
asa.
gov
6
Ther
mal
Con
duct
ivity
and
Cyc
lic D
urab
ility
Eva
luat
ions
—A
new
ser
ies
of E
B-P
VD Z
rO2-
Y 2O
3-G
d 2O
3-Yb
2O3
and
ZrO
2-Y 2
O3-
Gd 2
O3-
Yb2O
3-TT
coa
tings
des
igne
d fo
r im
prov
ed to
ughn
ess
and
eros
ion
resi
stan
ce—
Ther
mal
con
duct
ivity
and
cyc
lic d
urab
ility
ch
arac
teriz
edS
elec
ted
coat
ing
spec
imen
co
nfig
urat
ions
0
0.2
0.4
0.6
0.81
ZrYGdYb t'
ZrYGdYb t'
ZrYGdYb t'
ZrYGdYb t'
ZrYGdYb t'
ZrYGdYb t'
Cubic TT
ZrYGdYb Cubic+TT
ZrYGdYb Cubic+TT
tZrYGdYb TT t'
ZrYGdYb t'" and Cubic multilayer
ZrYGdYb t'" and Cubic multilayer
ZrYGdYb t'
ZrYGdYb t'
YSZ +TT
YSZ +TT
ZrYGdYb t'+TT
ZrYGdYb t'+TT
ZrYGdYb t'+TT
ZrYGdYb t'+TT
ZrYGdYb t'+TT
ZrYGdYb t'+TT
ZrYGdYb Cubic
The
rmal
con
duct
ivity
of E
B-P
VD
ero
sion
TB
Cs
Normalized conductivity
base
line
0
100
200
300
400
500
ZrYGdYb t'
ZrYGdYb t'
ZrYGdYb t'
ZrYGdYb t'
ZrYGdYb t'
ZrYGdYb t'
ZrYGdYb t'
ZrYGdYb t'
ZrYGdYb t'
ZrYGdYb Cubic+TT
ZrYGdYb Cubic+TT
ZrYGdYb Cubic+TT
ZrYGdYb t'+High TT
ZrYGdYb t'+High TT
ZrYGdYb t'+High TT
ZrYGdYb t' and Cubic multilayer
ZrYGdYb t' and Cubic multilayer
ZrYGdYb t' and Cubic multilayer
YSZ Baseline
YSZ Baseline
Furn
ace
cycl
ic li
fe o
f EB
-PV
D e
rosi
on c
oatin
gs
Furnace cyclic life at 2125F
2125
°F
base
line
Nat
iona
l Aer
onau
tics
and
Spac
e Ad
min
istra
tion
ww
w.n
asa.
gov
7
Ther
mal
Con
duct
ivity
and
Cyc
lic D
urab
ility
Eva
luat
ions
(con
tinue
d)
―Ef
fect
of t
empe
ratu
re o
n co
atin
g cy
clic
life
0
200
400
600
800
1000
ZrO
2-7w
t%Y
2O3 b
asel
ine
Zr4
Y3G
d3Y
b5T
i5T
a
Cycles to failure
Coa
ting
Typ
e
2125
°F(1
163°
C),
1 hr
cyc
les
2075
°F(1
135°
C),
1 hr
cyc
les
0
200
400
600
800
1000
ZrO
2-7w
t%Y
2O3 b
asel
ine
Zr4
Y3G
d3Y
b5T
i5T
a
Cycles to failure
Coa
ting
Typ
e
2125
°F(1
163°
C),
1 hr
cyc
les
2075
°F(1
135°
C),
1 hr
cyc
les
ZrO
2-(Y
,Gd,
Yb,
TT)
Nat
iona
l Aer
onau
tics
and
Spac
e Ad
min
istra
tion
ww
w.n
asa.
gov
8
Hig
h-H
eat-F
lux
Test
App
roac
hes
─H
igh-
heat
-flux
lase
r tes
ts fo
r the
rmal
bar
rier c
oatin
g de
velo
pmen
t•T
empe
ratu
re g
radi
ent r
equi
rem
ents
: 20-
200°
F/m
il fo
r typ
ical
5-1
5 m
il th
ick
coat
ings
NA
SA C
O2
Lase
r Rig
Cur
rent
cap
abili
ty u
p to
315
W/c
m2 fo
r TB
Cs
T Dis
tanc
e fr
om s
urfa
ce
Hea
t flu
xco
olin
g
Nat
iona
l Aer
onau
tics
and
Spac
e Ad
min
istra
tion
ww
w.n
asa.
gov
9
Lase
r Hig
h-H
eat-F
lux
Eros
ion
Test
Rig
Eros
ion
jet d
irect
ion
Eros
ion
jet
0.5
1.0
1.5
2.0
0400
800
1200
1600
010
2030
4050
60
kcer
a
Tsur
face
Tint
erfa
ceTb
ack
Thermal conductivity, W/m-K
Temperature, °C
Tim
e, h
ours
Tint
erfa
ce=1
125C
Tsur
face
=136
0C
Test
cyc
les o
f ero
sion
-hea
t-flu
x te
st
Nat
iona
l Aer
onau
tics
and
Spac
e Ad
min
istra
tion
ww
w.n
asa.
gov
10
Mac
h 0.
3-1.
0 H
igh
Velo
city
Bur
ner E
rosi
on T
est R
ig─
Bur
ner e
rosi
on ri
g w
as d
evel
oped
usi
ng a
new
ly d
esig
ned
exha
ust
nozz
le a
nd b
y ac
com
mod
atin
g in
crea
sed
burn
er g
as fl
ow to
ach
ieve
high
er-h
eat f
luxe
s w
ith fl
ame
stab
ility
and
uni
form
ity
Hig
h pr
ecis
ion
part
icle
fe
eder
sys
tem
Spec
imen
s und
er te
stin
g
Bur
ner e
xhau
st
nozz
le
Nat
iona
l Aer
onau
tics
and
Spac
e Ad
min
istra
tion
ww
w.n
asa.
gov
11
CFD
Mod
ling
of th
e H
igh
Velo
city
Bur
ner E
rosi
on R
ig
usin
g Fl
uent
Cod
es—
Com
puta
tiona
l Flu
id D
ynam
ics
(CFD
) mod
elin
g of
bur
ner f
low
and
pa
rtic
le v
eloc
ities
pro
vidi
ng v
ital e
rosi
on te
st in
form
atio
n
0
100
200
300
400
500
00.
10.
20.
30.
40.
50.
60.
70.
8
Mac
h 0.
3, 5
0 m
icro
n pa
rticl
esM
ach
0.3,
560
mic
ron
parti
cles
Mac
h 0.
7, 5
0 m
icro
n pa
rticl
esM
ach
0.7,
560
mic
ron
parti
cles
Particle velocity, m/s
Dis
tanc
e fr
om in
ject
or, m
nozz
le e
xit
spec
imen
loca
tion
Nat
iona
l Aer
onau
tics
and
Spac
e Ad
min
istra
tion
ww
w.n
asa.
gov
12
Bur
ner E
rosi
on R
ig H
eat F
lux
Cha
ract
eriz
atio
ns
0
200
400
600
800
1,00
0
050100
150
200
02
46
810
1214
Hea
t flu
x m
atri
x Da
ta 7
Tsur
face
Tmid
TC
Tbac
k
Hea
t flu
x, W
/cm
2
Temperature, °C
Heat flux, W/cm2
Tim
e, m
in
100%
air,
30%
fuel,
cool
ing
air 2
psi
—B
urne
r rig
hea
t flu
xes
char
acte
rized
usi
ng a
n em
bedd
ed th
erm
ocou
ple
(TC
) sen
sor a
ppro
ach.
—A
hea
t flu
x of
50
W/c
m2
achi
eved
at M
ach
0.7-
0.8.
TC
Hea
t flu
x
Pyro
met
er b
ack
Nat
iona
l Aer
onau
tics
and
Spac
e Ad
min
istra
tion
ww
w.n
asa.
gov
13
Eros
ion
Res
ista
nce
of A
dvan
ced
Mul
ticom
pone
ntLo
w
Con
duct
ivity
The
rmal
Bar
rier C
oatin
gs―
Impr
oved
impa
ct/e
rosi
on re
sist
ance
obs
erve
d fo
r adv
ance
d lo
w
cond
uctiv
ity s
ix-c
ompo
nent
coa
tings
0.0
0.5
1.0
1.5
2.0
2.5
ZrYGdYb t' -1
ZrYGdYb t' -2
ZrYGdYb t' -3
ZrYGdYb t' -4
ZrYGdYb Cubic multilayer
ZrYGdYb Cubic +TT
ZrO2-4Y (baseline)
Adv
ance
d co
atin
gsB
asel
ine
Erosion resistance(Erodant amount required
per mg coating removal, g/mg)
2200
°F56
0 µm
Al 2O
3
Nat
iona
l Aer
onau
tics
and
Spac
e Ad
min
istra
tion
ww
w.n
asa.
gov
14
Adv
ance
d M
ultic
ompo
nen
Low
Con
duct
ivity
The
rmal
B
arrie
r Coa
tings
―Im
prov
ed e
rosi
on re
sist
ance
dem
onst
rate
d fo
r adv
ance
d lo
w
cond
uctiv
ity th
erm
al b
arrie
r coa
tings
051015202530
ZrYGdYb t'
ZrYGdYb t'+TT
ZrYGdYb Cubic+TT
ZrYGdYb Cubic
ZrO2-4Y (baseline)
Adv
ance
d co
atin
gsB
asel
ine
Erosion resistance(Erodant amount required
per mil coating removal, g/mil)
2175
°F50
µm
Al 2O
3
Nat
iona
l Aer
onau
tics
and
Spac
e Ad
min
istra
tion
ww
w.n
asa.
gov
15
Eros
ion/
Impa
ct F
ailu
re M
echa
nism
s of
The
rmal
Bar
rier
Coa
tings
―Su
rfac
e si
nter
ing
and
impa
ct d
ensi
ficat
ion
zone
s ob
serv
ed, w
ith
subs
eque
nt s
palla
tion
unde
r the
ero
dant
furt
her i
mpa
ct
30 u
m30
um
Surf
ace
sint
erin
g an
d im
pact
den
sific
atio
n zo
ne
SEM
mic
rogr
aphs
of a
dvan
ced
ther
mal
bar
rier c
oatin
g af
ter i
mpa
ct/e
rosi
on d
amag
e
Bac
ksca
ttere
d el
ectr
on im
age
Seco
ndar
y el
ectr
on im
age
Nat
iona
l Aer
onau
tics
and
Spac
e Ad
min
istra
tion
ww
w.n
asa.
gov
16
—H
igh
heat
-flux
and
sim
ulat
ed e
ngin
e er
osio
n te
sts
esta
blis
hed
for
adva
nced
ther
mal
bar
rier c
oatin
gs d
evel
opm
ent
—Lo
w c
ondu
ctiv
ity a
nd e
rosi
on re
sist
ant t
herm
al b
arrie
r coa
tings
de
velo
ped
base
d on
nan
o-te
trago
nal p
hase
toug
heni
ng d
esig
n ap
proa
ches
—Th
e op
timiz
ed c
oatin
gs d
emon
stra
ted
exce
llent
con
duct
ivity
ben
efit
and
impr
oved
ero
sion
resi
stan
t cap
abili
ty
—C
ompl
eted
initi
al s
imul
ated
eng
ine
eros
ion
test
ing
for v
alid
atin
g co
atin
g pe
rfor
man
ce m
odel
s—
Com
plet
ed 6
00 h
r cyc
lic d
urab
ility
test
s at
207
5°F
and
50 h
rs c
ombi
ned
lase
r ero
sion
-hig
h he
at fl
ux te
sts
at 2
350°
F fo
r dow
n-se
lect
ed tu
rbin
e ai
rfoil
coat
ing
syst
ems
—D
emon
stra
ted
the
coat
ing
syst
ems
in th
e M
ach
0.3-
1 bu
rner
ero
sion
rig
unde
r sim
ulat
ed tu
rbin
e en
gine
and
ero
sion
env
ironm
ents
Sum
mar
y