Evolving Corporation 1 - Beekay Steel

Evolving Corporation 1

Generating Trust 2

Expanding Capabilities 3

Products 4-7

Transcending Quality 8-11

Grades 12

Ensuring Safety 13

Capturing Markets 14

Our Clients 15

International Business 16

Awards 17

Transmuting Society 18

For over 50 years we have been meeting the changing needs of steel customers.

Today with plants in West Bengal, Jharkhand, Andhra Pradesh and Tamil Nadu, we

produce the widest range of steel products among steel manufacturers having an

annual turnover of over Rs.800 crore ($ 130 million) which speaks of our production

muscle.

We employ a variety of processes, such as Hot Rolling, Cold Drawing, Thermo-

Mechanical Treatment (TMT), Peeling & Grinding and Machining to produce steel to

your specifi cation. Our products are used extensively for Automobile Components,

Engineering Industries, Infrastructure and Railways. We produce steel of customized

shapes, sizes and characteristics.

We are registered with RDSO, DGS&D and BIS to supply steel throughout India

and ISO 9001:2008 Quality Management Systems certify that our manufacturing

processes are on par with the world, as does our growing export market. We are also

certifi ed with TS/16949 for the Automobile Industry, ISO 14001:2004 for Environment

Management System and OHSAS 18001:2007 for Occupational Health and Safety

Management System.

If you are looking for tailor made (or standard) steel to meet your requirements get in

touch with us. We guarantee meticulous quality transparent transactions and fl exible

production, and yes, competitive prices.

01

By focusing on quality we have steadily won the trust of discerning

customers.

As steel makers, our primary goal is to be a quality leader in Customized Rolled

Products and Bright Bars through integrated production infrastructure, continuous

process improvements, systematic training & motivation, as well as uncompromising

commitment to the customer’s needs.

Our success may be gauged by the fact that more and more customers are happy to pay

a premium for the Beekay mark of quality. Our client list includes heavyweights such

as Tata Steel, Amtek Group, LMW Group, Amrep Group, Mahindra, Tata International,

L&T, BHEL, Raymond’s Group, Vedanta, TVS Group, Aditya Birla Group & BEML. In

the international arena, our products have successfully found markets in Mexico,

Columbia, Australia, New Zealand, Canada, UK, Saudi Arabia, Bahrain, UAE, Qatar,

Iran, Oman, Philippines, Myanmar, Bangladesh and Sri Lanka.

2

If you are looking for variety in high-quality steel products,

welcome to Beekay.

Beekay Steel’s pan-India manufacturing facilities produce Sections, Bright

Bars, Structurals & TMT Bars in a variety of specifi cations and grades. We have

manufacturing capacities of 0.2 MTPA Hot Rolled Sections & Structurals, 0.028

MTPA of Bright Bars & 0.52 MTPA of TMT Bars.

What is more, if you have any special requirements, we will tailor the product

exactly as per your specifi cations, even if your order size is not very large. Talk

to us.

Beekay Group focuses on product development, innovation and customization to

stay ahead of the competition. By consistently offering world class products and

services, we aim to become a national leader in the automobile and engineering

steel sectors.

3

SectionsThe Beekay mills in Jamshedpur, Vishakhapatnam and Chennai produce a variety of standard sections

for automotive, railway and engineering industries in 3-6 meters lengths with 10% shorts down to 1

meter or multiple lengths as specifi ed.

Standard Sections - Hot Rolled Round Bars, Square Bars, Hexagons, Flat Bars, Round Corner

Squares (RCS).

Special Profi les - Hot Rolled Rectangular Bars for Aluminium Industries, Crane Rails for overhead

EOT & Gantry Cranes, Fish Plates, Grooved Flats, Taper Flats, Octagons, Hoe Bars & T-Sections.

Special Conditions - Hot Rolled or Normalized, Saw Cut, Machine Straightened.

Size range:Steel Bars Min. (mm) Max. (mm)

Rounds 16 mm 225 mm

Flats

Width 20 mm 500 mm

Thickness 5 mm 20 mm

Squares 16 mm 150mm

RCS 40 mm 150mm

Hexagonal 14 mm 85 mm

4

Bright Bars

Bright Bars are cold drawn/ground/peeled plain bars produced from hot rolled plain bars/wire rods.

Bright Bars have a smooth and a bright surface with accurate tolerance on the dimensions, they

possess improved mechanical properties, greater dimensional accuracy, better surface integrity

and higher machinability. These superior product qualities provide a number of signifi cant design

advantages and application benefi ts.

We manufacture Bright Bars in our Visakhapatnam and Chennai units for use in Pump Shafts,

Machined Components, Valves, Dairy Equipment’s, Fasteners, Machine Tools, Studs, Bolts, Pins,

Hinges, Handles, Surgical & Medical Parts, Threaded Bars, etc. Our Bright Bars also fi nd extensive

use in Automobile Industry, the major sector that consumes Bright Bars. All engine components,

nuts, bolts and shafts are made out of special grades of Bright Bars.

Size range:Drawn Bar Min. (mm) Max. (mm) Drawn Bar Min. (inch) Max. (inch)

Rounds 14 mm 76 mm Rounds 5/8” 3”

Flats Flats

Width 20 mm 100 mm Width 3/4” 4”

Thickness 5 mm 40 mm Thickness 1/2” 1-1/2”

Squares 14 mm 65 mm Squares 1/2” 2-1/2”

Hexagonals 12 mm 60 mm Hexagonals 5/8” 2”

Peeled & Ground Bars; Rounds- 10 to 100 MM; Size tolerance as per h9 & h11.

5

Size range:Structurals Min. (mm) Max. (mm)

Angles 45 x 45 x 6 mm 200 x 200 x 20 mm

Channels 125 x 65 mm 400 x 100 mm

I-Beams 100 x 50 mm 500 x 180 mm

H-Beams 100 x 100 mm 200 x 200 mm

StructuralsStructural Bars describe hot rolled steel products such as Angles, Channels and Beams. An integral

element of construction engineering, they give shape and strength to buildings, bridges, transmission

line towers (TLT), industrial sheds and structures.

At its Vizag and Chennai plants Beekay produces an array of products to meet structural requirements

including Medium & Heavy Angles, Channels and Beams (I-Beams & H-Beams). Apart from standard

dimensions, customized products can also be rolled for special applications, economically and quickly.

Our products are approved by Power Grid Corporation of India Limited.

Common grades as per IS 2062:2006

Dimensional tolerance as per IS 808:1999

Rolling and Cutting tolerance as per IS 1852:1998

6

TMT BarsBeekay has moved up the value chain as one of the most prestigious names in the steel industry and

has won many accolades for its stringent quality standards and for more than a decade has been

serving the steel industry as an external processing agency for a few primary producers in the trade.

Modern infrastructure and facilities coupled with a stringent quality control help Beekay to produce

high-grade TMT bars in strict compliance with BIS specifi cations. Using this all round expertise in the

production of quality TMT Bars, Beekay has set up a state-of-the-art TMT Bar manufacturing unit at

Parwada, Vishakhapatnam using Turbo Quench® technology from Germany.

This unit will roll out high quality Fe 500D TMT bars, the fi rst of its kind in Andhra Pradesh. Made from

best quality prime billets, these bars will be a unique choice for general purpose concrete reinforcement

structures, bridges and fl yovers, dams, thermal and power plants, industrial structures, high-rise

buildings, and other superstructure based needs. Beekay Turbo TMT bars are available in grades of

Fe500 and Fe500D in size range of 8 to 40mm at the retail/distribution network across Andhra Pradesh.

Size range:8, 10, 12, 16, 20, 25, 30, 32, 36 & 40mm

Turbo TMT Beekay Turbo TMT bars are produced in state-of-the-art plants under close supervision of our frontline metallurgists

and engineers. The raw materials used are made from virgin iron ores through Blast Furnace-Basic Steel Making-

Secondary Refi ning-Billet Casting route with lowest amount of impurities and rolled to perfection. Beekay Turbo

TMT Bars are hot rolled from steel billets and subjected to PLC controlled on-line thermo-mechanical treatment in three successive stages namely:

» Turbo quenching

» Self-tempering

» Atmospheric cooling

7

At Beekay we recognize that quality is the only enduring competitive

advantage

Beekay’s quality systems are designed to deliver reliability, consistency and customization.

We have robust quality control systems at each stage of the supply chain, i.e. right from

procurement of raw material, processing, and up to delivery of fi nished goods. We endeavour

to continuously upgrade our capabilities and update process controls with product checks to

ensure complete customer satisfaction.

The company recognizes that its employees are the primary source of success in its operations

and is committed to their training, providing them with the necessary tools and techniques, as

well as fostering a culture of quality in the organisation at all levels.

8

Quality HighlightsWe are ISO 9001:2008 certifi ed for Quality Management System by IRQS &

TUV India, ISO TS 16949 certifi ed for Automobile & Automobile accessories

industry & ISO 14001:2004 for Environment Management System and OHSAS

18001:2007 for Occupational Health and Safety Management System.

Quality PolicyBeekay Steel Industries Limited is committed to:

» Satisfaction of the customer’s stated and implied needs by delivering

quality products in time as per customer-specifi cations.

» Continuous improvement in quality, delivery and process by effective

implementation and up gradation of the quality management system.

» Setting and reviewing objectives periodically for continuing suitability and

improvement.

9

Quality ProcessThe Total Quality Management process not

only meets stringent quality specifi cations and

norms but also ensures consistency across

batches. Sophisticated laboratory equipments

undertake a range of destructive and non-

destructive tests to ensure consistent quality.

Process parameters are developed and

constantly monitored to keep standards

high. Pre-shipment quality checks prevent

any substandard product from reaching the

customer.

As a result of this constant striving for quality,

we enjoy enviable trust and respect in the

industry and market. Our customers know that

we permit no compromises.

10

Control MeasuresQuality Control measures include chemical analysis, measurement of mechanical and

metallurgical properties and close dimensional tolerances. Some standard tests are:

» Chemical Testing for all elements by spectrometer and wet analysis.

» Macro testing.

» Microscopic test for grain size, inclusion rating & decarb.

» Tensile, elongation, yield and bend testing by Universal Testing Machine.

» Izod testing.

» Ultrasonic testing.

» Magna Flux crack detection.

» Spark Testing.

Parameters Specifi cationChemical Analysis As per ASTM/DIN/JIS/BS/IS standards and special customer requirement of restricted chemistry

Internal Soundness Confi rm to grade C2, R2, S2 max as per ASTM E381

Austenitic Grain Size Carburising Steel: MC-Quaid Ehn 5-8 (ASTM)

Non Carburising Streel: ASTM 5-8 (Oxydising)

Inclusion Rating A-2.5, B-2.5, C-2.5, D-2.5 (Thin Series and Thick Series) As per ASTM E 45-1997 (For Sulphur Steels A-2.5 Thin Max)

Mechanical Testing

» Tensile Testing » As per Customers specifi cation

» Impact Testing » As per customers specifi cation

Micro Structure As per customers specifi cation

Surface (Hot Rolled Bar) Surface defects max. 1.5% of section dimension or 0.5mm which is less.

11

Classifi cation IS EN DIN AISI / SAE JIS

Mild Steel IS:2062 EN-3B CK-15 1010

2830 EN-32B CK-20 1015

2831 S235 CK-25 1018

15CB S235JR St37.2 1020

20CB ASTM-A36 1025

25CB SS400

CL-I S275

CL-II S275JR

Medium Carbon Steel 30C8 EN-8 CK-30 1030

35C8 EN-8D CK-35 1035

40C8 EN-9 CK-40 1040

45C8 CK-45 1045

50C8 CK-50 1050

55C8 CK-55 1055

CK-60 1060

Spring Steel IS:3431 EN-45 50Si7 5155 SUP-9

EN-45A 55Si7 5160 SUP-9A

60Si7 9260 SUP-11

65Si7 SUP-11A

55Cr3

Carbon Manganese 37C15 EN-15 St52.3 1524

EN-15B 1541

S355

S355JR

Chrome Manganese 16Mn5cr4 16Mncr5

20Mn5cr5 20Mncr5

Beekay Steel produces a wide range of special and alloy steel

conforming to international standards. The product grades are as follows:

12

At Beekay, we believe that a safe business is a good business.

Our units are certifi ed with OHSAS 18001:2007 for Occupational Health and Safety Management

System and the company not only gives priority to safety and health in the selection of plant,

equipment and materials along with a dedicated safety team, but also involves its employees by

inviting their active participation in safety committee meetings and programs to emphasize on a

strong safety culture which has been instilled at every level of Beekay Steel along with strict safety

precautions which are a regular work practice.

» Every worker is equipped with Personal Protective Equipment (PPE) and the company maintains

support equipment to cover risks of accidents.

» Only highly trained personnel are allowed within danger zones.

» A robust set of safety standards and a system of performance monitoring maintained by Safety

Supervisors helps to reduce accident levels year-on-year.

» All moving equipment and machinery are meticulously maintained and tested to ensure minimized

risks.

» Moreover safety trainings are conducted periodically to keep the workers on their feet in case of

emergencies.

» Safety signs are displayed at critical points across the factory and periodical events & programs

are conducted to increase awareness in the work force.

13

Applications1. Laminated springs, starter gears, axle

assemblies, axle housing, forged components,

fasteners, fl anges & bearings.

2. Coil springs, wagon & coach components,

fabricated crossings, track fastenings, brake

assemblies.

3. Components of rifl es, tanks, vehicles &

armaments.

4. Textile machinery, industrial chains & sprockets,

hand tools, hand pumps, elevators, aluminium,

mining, earthmoving, farm equipments, paper

machinery, tea processing machinery.

5. Transmission towers, bridges, industrial sheds

& scaffolding material.

6. General construction and fabrication.

7. Hoes, crow bars, pick axes, shovels, hammers,

beaters & mattocks

8. Smelting industries of non-ferrous metals like

aluminium, copper, zinc & uranium.

Industries1. Automotive

2. Railways

3. Defence

4. General Engineering

5. Infrastructure

6. Construction & Fabrication

7. Agricultural Implements

8. Smelting Industry

14

15

Beekay Steel’s International Business Division, a Star Export House accredited by the DGFT,

Govt. of India, Ministry of Commerce & Industry, undertakes exports of Steel products to various

countries. Over the years, it has become one of the most trusted suppliers to consumers all

over the world. We have won many accolades such as Excellence Awards for the last four

consecutive years by EEPC India.

Ever ready to meet the exacting demands of its international customers, Beekay maintains a

close liaison with customers as well as production units to cater to the customized requirements

of its international consumers, in terms of quality, quantity and sizes. All our products are

covered by stringent certifi cations such as IS, EN, DIN, AISI/SAE, JIS and other international

grades required for sophisticated end uses in overseas markets.

16

Beekay has a dedicated team catering to its export enquiries, which also coordinate the logistics,

in house inspection, packaging and container stuffi ng at our premises. We have a dedicated

Quality Control team which practices stringent methods and 100% materials are inspected in-house, as well as by reputed International Agencies on specifi c requests by the customer. All

our steel bars are packaged for long voyage sea-worthy shipping to ensure there is no surface

damage or deformity in the products.

Beekay’s products have successfully found market in Mexico, New Zealand, Canada, UK,

Saudi Arabia, Bahrain, UAE, Qatar, Philippines and many more, as well as in neighboring

countries such as Myanmar, Bangladesh and Sri Lanka.

Beekay engages in the application of fi nishing process facilities to add value to the product such

as automatic saw-cutting facilities, in-house machine-straightening facilities and in-house

machining facilities.

Our products have found widespread acceptance in specifi c applications like Spring steel fl ats

in Leaf Spring Industry, Crane rails for EOT and Gantry Cranes, Cathode and Anode

Bars for Aluminium Smelting Industry and Cold-Drawn and Hot-Rolled Round bars for

Fastener Industry.

17

As a successful corporation we are committed to sharing fruits of

success with the larger society

In India millions of people remain marginalised due to lack of opportunities or livelihood

skills. At Beekay, we consider it our corporate responsibility to provide such opportunities.

We therefore put aside a portion of profi ts from businesses to serve social causes, especially

in health-care, education, environment and safety, which are fundamental to quality of life.

We also directly assist several NGO’s, such as the Friends of Tribal Society (organization to

improve literacy & health) & The Akshaya Patra Foundation (a mid-day meal program for

school children), which serve underprivileged sections of the population.

Beekay Group CSR programs are undertaken both directly by the company as well as its

family trust. The in-house trust is managed entirely by the company and dedicated to serve

the society in areas of Education, Health Care & Environment.

18

EducationEducation not only prepares a person to earn his livelihood but also helps him to use his knowledge and judgment for the betterment of the society. Beekay Group is deeply involved in various aspects of education owing to the personal commitment of the directors, some of who also lend their time in guiding various educational institutions of repute.

Our Executive Chairman, Mr. Suresh Bansal, is on the Board of Trustees of Kalyan Bharti Trust which runs The Heritage School, Heritage Institute of Technology, The Heritage Academy, Heritage Business School & Heritage Law College, Kolkata. He is also the Governing Body Member at Sri Sri Academy School and a Trustee Member at Haryana Vidya Mandir School.

Healthcare

Health is wealth, goes an old saying. In India, innumerable people need medical attention but cannot afford it due to high costs of treatments. We at Beekay Steel believe it to be our responsibility to help such unfortunates.

The family trust promoted by the organization, sponsors health care for the poor and underprivileged. This includes sponsoring medical expenses such as free beds, medicines, treatment etc. to several medical institutions in Kolkata and a few other places across the country.

We also undertake other welfare activities at our manufacturing locations such as Free Medical Check-Up Camps, Eye Check-Up Camps & Aids Awareness Camps for the employees.

EnvironmentLike most industrial processes, the process of steel production tends to be in confl ict with nature. At Beekay we are conscious of the need to work in tandem with the environment, striving hard to contain pollution and promoting nature wherever we can. We also recognize our responsibility to educate our co-workers and the public about environmental issues for the sake of the future generations.

Beekay’s environment-friendly activities span Effi cient Waste Management, Greening and Rainwater Harvesting and these efforts have been widely recognised at various forums. Our units are certifi ed with ISO 14001:2004 for Environment Management System.

19

20

A quality leader in

Customized Rolled Products

and Bright Bars through

integrated production

infrastructure, continuous

process improvements,

systematic training &

motivation of personal and an

uncompromising commitment

to customers needs.

BEEKAY STEEL INDUSTRIES LIMITEDRegd Offi ce: Lansdowne Towers, 4th Floor, 2/1A Sarat Bose Road, Kolkata- 700 020

Tel: +91 33 3051 4444, 2283 0061, Fax: +91 33 2283 3322,

Email: [email protected], Website: www.beekaysteel.com

Authorized Stockists at: Mumbai, Pune, Chennai, Bengaluru, Hyderabad, Coimbatore, Delhi and Kolkata

Product Sizes

Hot Rolled Steel Bars

Apart from standard dimensions, customized products can also be rolled out economically and quickly.

1

Rounds Flats Squares Hexagonals

MM MM MM MM MM MM MM MM MM 12 100 25 x 6 65 x 45 100 x 20 150 x 25 300 x 10 12 18.5

14 105 35 x 6 65 x 50 100 x 25 150 x 32 300 x 12 13 20.5

16 110 38 x 6 75 x 6 100 x 32 150 x 40 300 x 16 14 23.5

18 116 38 x 12 75 x 8 100 x 40 150 x 50 300 x 20 16 25.5

20 120 40 x 6 75 x 10 100 x 50 150 x 65 300 x 25 17 27

22 125 40 x 8 75 x 12 100 x 65 150 x 80 300 x 32 19 28.5

25 130 40 x 10 75 x 16 105 x 65 180 x 10 350 x 10 20 30.5

28 140 40 x 12 75 x 20 105 x 80 180 x 12 350 x 12 21 38

30 150 40 x 16 75 x 25 120 x 20 180 X 16 350 x 16 25 40.5

32 160 40 x 20 75 x 32 120 x 36 180 x 20 27 43

36 170 40 x 25 75 x 40 125 x 6 180 X 25 30 48.5

38 180 45 x 27 75 x 50 125 x 8 200 x 6 32 53

40 190 50 x 6 75 x 56 125 x 10 200 x 8 34 57.5

42 200 50 x 8 80 x 6 125 x 12 200 x 10 36 63

45 210 50 x 10 80 x 8 125 x 16 200 x 12 38 65

48 220 50 x 12 80 x 10 125 x 20 200 x 16 40 67

50 50 x 16 80 x 16 125 x 25 200 x 20 42

53 50 x 20 80 x 20 125 X 32 200 X 25 46

56 50 x 25 80 x 30 125 x 65 200 x 32 50

58 50 x 32 80 x 32 125 x 65 220 x 16 53

60 50 x 40 80 x 40 130 x 32 220 x 25 60

63 60 x 40 80 x 50 130 x 40 225 x 20 70

65 65 x 6 80 x 65 130 x 50 250 x 6 75

70 65 x 8 84 x 25 130 x 65 250 x 8 80

71 65 x 10 100 x 6 150 x 6 250 x 10 100

75 65 x 12 100 x 8 150 x 8 250 x 12

80 65 x 16 100 x 10 150 x 10 250 x 16

85 65 x 20 100 x 12 150 x 12 250 x 20

90 65 x 25 100 x 15 150 x 16 250 x 25

95 65 x 32 100 x 16 150 x 20 250 X 32

Product Sizes

Cold Drawn Steel Bars

RoundsMM INCHES12 1/2”

14 5/8”

15 11/16”

16 3/4”

18 7/8”

20 1”

22 1-1/8”

25 1-1/4”

28 1-3/8”

30 1-1/2”

32 1-5/8”

36 1-3/4”

38 1-7/8”

40 2”

42 2-1/8”

45 2-1/4”

50 2-1/2”

56 3”

60 3-1/4”

65 3-1/2”

70 4”

75

80

85

90

95

100

MM MM25 x 6 40 x 25

25 x 8 40 x 30

25 x 10 40 x 32

25 x 12 50 x 6

25 x 15 50 x 8

25 x 16 50 x 10

25 x 20 50 x 12

30 x 12 50 x 16

30 x 16 50 x 20

30 x 20 50 x 25

30 x 25 50 x 30

32 x 6 50 x 32

32 x 10 50 x 40

32 x 12 51 x 38.3

32 x 16 60 x 40

32 x 20 75 x 10

32 x 25 75 x 12

35 x 8 75 x 16

35 x 15 75 x 20

35 x 25 75 x 25

40 x 6 80 x 25

40 x 8 100 x 20

40 x 10

40 x 12

40 x 16

40 x 20

INCHES3/4” x 1/2”

1” x 1/4”

1” x 3/8”

1” x 1/2”

1” x 5/8”

1” x 3/4”

1-1/4” x 1/4”

1-1/4” x 3/8”

1-1/4” x 1/2”

1-1/4” x 5/8”

1-1/4” x 3/4”

1-1/4” x 1”

1-1/2” x 1/4”

1-1/2” x 3/8”

1-1/2” x 1/2”

1-1/2” x 3/4”

1-1/2” x 1”

1-1/2” x 1-1/4”

2” x 1/4”

2” x 3/8”

2” x 1/2”

2” x 5/8”

2” x 3/4”

2” x 1”

2” x 1-1/4”

2” x 1-1/2”

SquaresMM INCHES12 1/2’’

14 5/8”

16 3/4’’

20 7/8”

22 1”

24 1 1/8”

25 1 1/4”

26 1 1/2”

28 1 3/4”

30 2”

32 2 1/4”

36 2 1/2”

40

45

50

60

63

Hexagonals

MM INCHES

16 5/8’’

17 3/4”

18 7/8”

19 1’’

22 1-1/8”

24 1-1/4’’

27 1-1/2”

28 1-3/4”

30 2”

32

36

40.2

41

46

50

55

INCHES2-1/2” x 3/8”

2-1/2” x 1/2”

2-1/2” x 5/8”

2-1/2” x 3/4”

2-1/2” x 1”

2-1/2” x 1-1/4”

2-1/2” x 1-1/2”

3” x 3/8”

3” x 1/2”

3” x 5/8”

3” x 3/4”

3” x 1”

3” x 1-1/2”

4” x 1/2”

4” x 5/8”

4” x 1”

4” x 1-1/4”

4” x 1-1/2”

Apart from standard dimensions, customized products can also be rolled out economically and quickly.

Flats

2

Description Dimensions (mm) Section Wt. (kg/m) Length (mtr)

Angles 40 x 40 x 4 / 5 / 6 2.4 / 3.0 / 3.5 45 x 45 x 4 / 5 / 6 2.7 / 3.4 / 4.0 50 x 50 x 4 / 5 / 6 3.0 / 3.8 / 4.5 55 x 55 x 4 / 5 / 6 3.3 / 4.1 / 4.9 60 x 60 x 4 / 5 / 6 / 8 3.7 / 4.5 / 5.4 / 7.0 65 x 65 x 6 / 8 5.8 / 7.7 6 to 13 75 x 75 x 6 / 8 / 10 6.8 / 8.9 / 11.0 90 x 90 x 6 / 8 / 10 / 12 8.2 / 10.8 / 13.4 / 15.8 100 x 100 x 6 / 8 / 10 / 12 9.2 / 12.1 / 14.9 / 17.7 110 x 110 x 8 / 10 / 12 13.4 / 16.6 / 19.7 130 x 130 x 10 / 12 / 16 19.7 / 23.5 / 30.7 150 x 150 x 10 / 12 / 16 / 20 22.9 / 27.3 / 35.8 / 44.1 200 x 200 x 16 / 20 / 25 48.5 / 60.0

Channels 75 x 40 7.14 100 x 50 9.56 125 x 65 13.1 150 x 75 16.8 175 x 75 19.6 6 to 13 200 x 75 22.3 250 x 82 34.2 300 x 90 36.3 400 x 100 50.1

I-Beams 125 x 65 13.3 150 x 75 15.0 175 x 85 19.6 200 x 100 24.2 225 x 110 31.1 250 x 125 37.3 6 to 13 300 x 140 46.0 350 x 140 52.4 400 x 140 61.5 450 x 150 72.4 500 x 180 86.9 600 x 210 123.0

H-Beams 100 x 100 20.0 150 x 150 27.1 152 x 152 37.1 6 to 13 200 x 200 60.3

Hot Rolled Steel Structurals

Apart from standard dimensions, customized products can also be rolled out economically and quickly.• Common grades as per IS 2062:2006 • Dimensional tolerance as per IS 808:1999 • Rolling and Cutting tolerance as per IS 1852:1998

Product Sizes

3

Awards

National Star Performer of the Year Award for 2012-13 awarded by EEPC India.

Eastern Region Export Excellence Award for the year 2013-14 awarded by

EEPC India.

Eastern Region Export Excellence Award for the year 2010-11 awarded by

EEPC India.

National Star Performer of the Year Award for 2011-12 awarded by EEPC India.

EPA Performance award for the year 2011-12 awarded by Tata Steel Procurement

Division for TMT Bars.

Certifi cate of Excellence for the year 2011-12

awarded by Inc.500 India for exemplary growth.

Certifi cate of Excellence for the

year 2012-13 awarded by Inc.500 India for exemplary growth.

4

Technical Delivery Conditions

Preferred sizes, masses and size tolerance of Hot RolledRound Bars for general and precision purpose

Size Deviation Limit Mass Cross(d) Normal (P) Sectional Area

mm mm kg/m cm2

10 0.617 0.78512 0.888 1.1313 ± 0.4 1.04 1.3314 1.21 1.5415 1.39 1.77

16 1.58 2.0118 2.00 2.5419 2.23 2.8420 ± 0.5 2.47 3.1422 2.98 3.8024 3.55 4.5225 3.85 4.91

26 4.17 5.3127 4.49 5.7328 ± 0.6 4.83 6.1630 5.55 7.0732 6.31 8.0435 7.55 9.62

36 7.99 10.238 8.90 11.340 9.86 12.642 ± 0.8 10.9 13.945 12.5 15.948 14.2 18.150 15.4 19.6

52 16.7 21.255 18.7 23.860 22.2 28.363 24.5 31.265 ± 1 26.0 33.270 30.2 38.573 32.9 41.975 34.7 44.280 39.5 50.3

Size Deviation Limit Mass Cross(d) Normal (P) Sectional Area mm mm kg/m cm2

85 44.5 56.790 ± 1.3 49.9 63.695 55.6 70.9100 61.7 78.5

105 68.0 86.6110 ± 1.5 74.6 95.0115 81.5 104120 88.8 113

125 96.3 123130 104 133135 112 143140 ± 2 121 154145 130 165150 139 177155 148 189160 158 201

165 168 214170 178 227175 ± 2.5 189 241180 200 254190 223 284200 247 314

220 ± 3.0 298 380

Straightness tolerance of Hot Rolled Round Bars

Lq

Straightness (q) Nominal Size

d <= 2525 <d <=80

80 <d <= 250

Tolerance

naq <= %0.4 L

q <= %0.25 L

1

Preferred sizes and masses of Hot Rolled Flat Bars for general purpose


Thickness (t) mm Width 5 6 8 10 12 16 20 25 32 40 50 65 80 mm Mass (kg/m) 25 0.98 1.18 1.57 1.96 2.36 2.94 30 1.18 1.41 1.88 2.36 2.83 3.53 4.71 35 1.37 1.65 2.20 2.75 3.3 4.12 5.50 40 - 1.88 2.51 3.14 3.77 4.71 6.28 7.85 9.42 45 1.77 2.12 2.83 3.53 4.24 5.3 7.07 8.83 10.6 50 1.96 2.36 3.14 3.93 4.71 5.89 7.85 9.81 12.6 15.7 65 3.06 4.08 5.10 6.12 8.16 10.2 12.7 16.3 20.4 75 3.53 4.71 5.89 7.07 9.42 11.8 14.7 18.8 23.6 80 3.77 5.02 6.28 7.54 9.42 12.6 15.7 18.8 25.1 31.4 37.7 100 4.71 6.28 7.85 9.42 11.8 15.7 19.6 125 5.89 7.85 9.81 11.8 15.7 19.6 24.5 31.4 39.3 49.1 63.8 150 7.06 9.42 11.8 14.1 17.7 23.6 29.4 35.3 47.1 58.9 70.7 94.2 180 14.1 17.0 22.6 28.2 35.3 200 9.42 12.6 15.7 18.8 25.1 31.4 39.6 50.2 250 11.8 15.7 19.6 23.6 31.4 39.2 49.1 62.9 300 14.1 18.8 23.6 28.3 37.7 47.1 58.9 75.4 350 27.4 33.0 44.0

Size tolerance of Hot Rolled Flat Bars

b

t

b

t

Width (b)

Thickness (t)

Nominal width

10 <= b <=4040 < b <= 8080 < b <=100

100 < b <=120120 < b <=150

>150

Nominal Thickness

t <= 2020 < t <= 4040 < t <= 80

Deviation

+/-0.75 +/- 1

+/- 1.5 +/- 2

+/- 2.5+/-3

Deviation Limits

+/- 0.5 +/- 1

+/- 1.5

2


Size (d) Deviation Limit Mass Cross Sectional Area

mm mm kg/m cm2

12 1.13 1.4413 ± 0.4 1.33 1.6914 1.54 1.96

16 2.01 2.5617 2.27 2.8919 ± 0.5 2.83 3.6120 3.14 4.0025 4.91 6.25

27 5.72 7.2930 7.07 9.0032 ± 0.6 8.04 10.234 9.07 11.636 10.2 13.038 11.3 14.4

40 12.6 16.042 ± 0.8 13.8 17.646 16.6 21.250 19.6 25.0

53 22.1 28.160 28.3 36.070 ± 1.0 38.5 49.075 44.2 56.380 50.2 64.0

100 ± 1.3 78.5 100

Preferred sizes, masses & size tolerance of Hot Rolled Square Bars

Straightness (q)

Deviation from straightness (u)

Nominal Size

< 1000 m2<= 1000 m2

Nominal Thickness

10 <= t <= 2525 < t <= 4040 < t <= 80

Tolerance of Surface

q <= % 4 Lq <= % 0.25 L

Tolerance

0.51

1.5

L

q b

L

q b

3


Size tolerance and form of Hot Rolled Square Bars

Straightness (q) Nominal Size

a <= 2525 < a <= 80

80 < a

Tolerance

naq <= % 4 L

q <= % 0.25 LL

q a

Corner Radius (r) Nominal Size

8 <= a <= 1212 < a <= 2020 < a <= 3030 < a <= 50

50 < a <= 100100 < a <= 150

R

r <= 1r <= 1.5r <= 2

r <= 2.5r <= 3

r <= 4.5

r

Deviation from verticality (u) Nominal Size

a <= 5050 < a <= 75

75 < a <= 100100 < a <= 150

Tolerance

1.52.25

34.5

u

Distance between Deviation Limit Mass Cross Sectional Areacounter surface (s)mm mm kg/m cm2

18.5 2.20 2.8120.5 2.86 3.6423.5 3.75 4.7825.5 4.42 5.6327 4.96 6.31

28.5 5.52 7.0330.5 ± 0.6 6.33 8.0638 9.82 12.5

40.5 ± 0.8

11.2 14.243 12.6 16.0

48.5 16.0 20.453 19.1 24.357.5 22.5 28.663 ± 0.8 27.0 34.465 28.7 36.667 30.5 38.9

Preferred sizes and masses of Hot Rolled Hexagonal Bars

4


Accuracy and radius tolerance of Hot Rolled Hexagonal Bars

Radius (r) Nominal Range

s <= 2020 < s <= 28.528.5 < s <= 4848 < s <= 83

83 < s <= 103

r max

1.52

2.53

3.5

r r

Straightness (q) Nominal Range

s <= 39.539.5 < s <= 8383 < s <= 103

q max

na0.0040 x L0.0025 x L

L

q s

5

Cold Drawn Steel Bars

Size tolerance according to applied processes

Final condition h6 h7 h8 h9 h10 h11 h12

Drawn - - - R R R,S,H R,S,HPeeled - - - R R R RGrinded R R R R R R RPolished R R R R R R R

Size tolerance classes for round bars

Nominal Sizes According to ISO 286 - 2 Tolerance Classes

mm h6 h7 h8 h9 h10 h11 h12

> 1 ≤ 3 0.006 0.010 0.014 0.025 0.040 0.060 0.100> 3 ≤ 6 0.008 0.012 0.018 0.030 0.048 0.075 0.120> 6 ≤ 10 0.009 0.015 0.022 0.036 0.058 0.090 0.150> 10 ≤ 18 0.011 0.018 0.027 0.043 0.070 0.110 0.180> 18 ≤ 30 0.013 0.021 0.033 0.052 0.084 0.130 0.210> 30 ≤ 50 0.016 0.025 0.039 0.062 0.100 0.160 0.250> 50 ≤ 80 0.019 0.030 0.046 0.074 0.120 0.190 0.300> 80 ≤ 120 0.022 0.035 0.054 0.087 0.140 0.220 0.350> 120 ≤ 180 0.025 0.040 0.063 1.000 0.160 0.250 0.400> 180 ≤ 200 0.029 0.046 0.072 0.115 0.185 0.290 0.460

Deviations should be taken negative direction according to nominal sizes.

Tolerance for fl at bars

Deviation ISO Deviation ISOWidth mm mm 286-2 Thickness mm 286-2 Class Class

≤ 18 +0 -0.11 h11> 3 ≤ 6 -0.075 h11> 18 ≤ 30 +0 -0.13 h11 > 6 ≤ 10 -0.09 h11> 30 ≤ 50 +0 -0.16 h11 > 10 ≤ 18 -0.11 h11> 50 ≤ 80 +0 -0.19 h11 > 18 ≤ 30 -0.13 h11> 80 ≤ 100 +0 -0.22 h11 > 30 ≤ 50 -0.16 h11> 100 ≤ 150 +0.50 -0.5 > 50 ≤ 60 -0.19 h11> 150 ≤ 200 +1.00 -1 > 60 ≤ 80 -0.3 h12> 200 ≤ 300 +2.00 -2 > 80 ≤ 100 -0.35 h12> 300 ≤ 400 +2.50 -2.5

R=Round, S=Square, H=Hexagon


6

Documents

Evolving Corporation 1 - Beekay Steel