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PR NTPC00101-01EN SER R3.01Copyright © Yokogawa Electric Corporation1st April 2016
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Exaquantum/SER
ExaquantumSequence of Events Recorder
PR NTPC00101-01EN SER R3.01Copyright © Yokogawa Electric Corporation1st April 2016
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EnergyManagement
Electronic Log Book
eLogBook
Remote Data SynchronizationExaquantum/RDSExaquantum & Exaquantum/BatchData Historian / PIMS
Alarm Reporting and
Analysis
Exaquantum/ARA
Safety Function
Monitoring
Exaquantum/SFM
Subsea Portal
Exaquantum/SSP
Override Safety Advisor
Exaquantum/OSA
Down Time Analysis
Exaquantum/DTA
Power Performance Calcs
Exaquantum/PPC
Graphical Framework
Exaquantum/GF
Sequence of Events
Recorder
Exaquantum/SER
Operator Trending Module
Exaquantum/OTM
Report Manager
Exaquantum/RM
AutoTrend
Exaquantum/AutoTrend
Movements Monitoring
Visa-OM
Alarm Master Database
Exaquantum/AMD
OperatorEffectiveness
ProductionManagement
SafetyManagement
AlarmManagement
Manufacturing Data Exchange Exaquantum/MDX
LIMS Data ExchangeExaquantum/LDX
Event Email ServiceExaquantum/EES
ERP MaintenanceLaboratory 3rd Party Products
Exaquantum Family Diagram
Data IntegrationAPIs, Files, ODBC, OLE DB, OPC DA & HDA, Web Services
DCS Safety SCADA PLC
Email Server
Exaquantum/BRU Exaquantum/EFI Exaquantum/FDM Exaquantum/HDM Exaquantum/ORM Exaquantum/SDM Exaquantum/VPN OPC
PR NTPC00101-01EN SER R3.01Copyright © Yokogawa Electric Corporation1st April 2016
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The Problem
PR NTPC00101-01EN SER R3.01Copyright © Yokogawa Electric Corporation1st April 2016
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• Find out why incidents occur
• Their effects on other equipment
• Check that the safety systems operated properly
Unplanned Incidents and Equipment Trips
• Multiple process control and safety systems
• No centralised overall view of the data
No Unified Data Storage of Alarms and Events and Process Data
Key Problems
PR NTPC00101-01EN SER R3.01Copyright © Yokogawa Electric Corporation1st April 2016
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The Solution
PR NTPC00101-01EN SER R3.01Copyright © Yokogawa Electric Corporation1st April 2016
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The Solution – Exaquantum/SER
• Continuous monitoring of Alarm & Events and process data
Automatic Monitoring of Alarm and Events
• Alarms & Events can be analysed in date/time order
Root Cause Analysis (RCA)
• Alarm & Events and process data can be analysed before and after trip events to assist with trip analysis causes and effects
Trip Analysis
• At-a-glance view of current and historical information for quick diagnosis of problem areas
Intuitive Web User Interface
PR NTPC00101-01EN SER R3.01Copyright © Yokogawa Electric Corporation1st April 2016
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Key Benefits
PR NTPC00101-01EN SER R3.01Copyright © Yokogawa Electric Corporation1st April 2016
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•When performing RCAs and trip analysis
Increases User Efficiency
• Looking for failure patterns to reduce safety incidents and maintenance costs
Allows Past Incidents to be further Analyzed
• Supported by the availability of a detailed audit trail
Regulatory Compliance
Key Benefits
PR NTPC00101-01EN SER R3.01Copyright © Yokogawa Electric Corporation1st April 2016
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Architecture
PR NTPC00101-01EN SER R3.01Copyright © Yokogawa Electric Corporation1st April 2016
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Architectural Overview
User Displays
Event Analysis / Trip Detection Engine
Data Historian / PIMS Exaquantum
Trip
Definitions
Configuration
Dashboard Perform
RCAs
Analyze Trips View Trip
Details
Reports
Experion DeltaV Triconex OPC Foundation Hathaway
PR NTPC00101-01EN SER R3.01Copyright © Yokogawa Electric Corporation1st April 2016
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Key Features
PR NTPC00101-01EN SER R3.01Copyright © Yokogawa Electric Corporation1st April 2016
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Key Features – User Interface
Dashboard provides overview for quick diagnosis of problem areas
Available event categories and attributes can be ordered for the columns displayed on the Sequence of Events and Trip Details pages
Load pre-filtered Trips and Sequence of Events pages via the Web URL
This allows users to create shortcuts and bookmarks for predefined Trips and Sequence of Events filters.
PR NTPC00101-01EN SER R3.01Copyright © Yokogawa Electric Corporation1st April 2016
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Key Features – User Interface
Ability to amend the maximum number of Trips/Events displayed when querying the Exaquantum/SER database
Group alarm types together into alarm categories
Each of these categories can then be assigned a color on the Sequence of Events and Trip Details pages.
The number of Trips/Events that match the current filter settings is displayed on the Trips/Events page
PR NTPC00101-01EN SER R3.01Copyright © Yokogawa Electric Corporation1st April 2016
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Sequence of Events Provides an Integrated View of all the Alarm and Events for Performing Root Cause Analysis
A user can specify a set of criteria that will be used to highlight records on the Sequence of Events and Trip Details pages
Key Features – Sequence of Events
PR NTPC00101-01EN SER R3.01Copyright © Yokogawa Electric Corporation1st April 2016
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Key Features - Trips
Trips are configured to monitor specific A&E messages based on certain criteria at which time a set of A&E and process data is saved for detailed analysis
Multiple trips can be configured
Pre-trip and post-trip detection event time spans, before and following the trip detection for which all events and process data will be recorded
Detailed Trip evaluation steps can be created
Custom Trip Details Report Page
Trip Details report shows the details of a trip report using a pre-configured format.
SQL Server Reporting Services can be used to create replacement trip reports.
PR NTPC00101-01EN SER R3.01Copyright © Yokogawa Electric Corporation1st April 2016
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Key Features – User Interface
Filters to further analyse the events
Start and end times
Custom filters for each of the data items
Column selections
Page size control
Filter definitions can be saved and reused, saving users time when running commonly used queries
Edit filter
Load filter
Save filter
PR NTPC00101-01EN SER R3.01Copyright © Yokogawa Electric Corporation1st April 2016
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Key Features – User Interface
Reports can be printed or exported for use in external applications such as Microsoft Excel for further analysis
Export currently displayed records or all records when exporting results to Microsoft Excel
Print current page of results or all pages
Localization
Seamless switching between installed languages via menu bar.
Access to user manuals and support information via a web interface
PR NTPC00101-01EN SER R3.01Copyright © Yokogawa Electric Corporation1st April 2016
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Key Features – Data Integration
Integrated view of alarm and event messages
Integrate A&E with process data from site monitoring and control systems, providing users with a more detailed picture of overall plant activity.
A&E and process data from various sources can be stored in a central database.
Trips, A&E and trip configured process data is also copied into a secure area of the database for long term storage, which is used for web based trip analysis and reports.
Continuous monitoring of A&E and process data
Stores alarm and event timestamps with a time resolution of 1 millisecond
Alarm & event data collected from OPC A&E 1.1 Servers
Recover missing alarms and events if connected to Exaopc via OPC HAE
Process data collected from OPC DA 2.05a servers
Recover missing process data via OPC HDA 1.2
Data archiving and retrieval
PR NTPC00101-01EN SER R3.01Copyright © Yokogawa Electric Corporation1st April 2016
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Solution Summary
PR NTPC00101-01EN SER R3.01Copyright © Yokogawa Electric Corporation1st April 2016
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Define Trips in SER
Trips occur
Analysis of Causes and
Effects
Implement changes based on findings
Verification and
Identification
Identify
Solution Summary
Equipment Failure
Safety Concerns
Common Trips
View SOE reportsDrilldown to
RCA
One or many trips
Trip Criteria
Locate TripTrip
details
Trip ReportCustom ReportsSystem Changes
Process Changes
PR NTPC00101-01EN SER R3.01Copyright © Yokogawa Electric Corporation1st April 2016
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Yokogawa Marex Limited
PR NTPC00101-01EN SER R3.01Copyright © Yokogawa Electric Corporation1st April 2016
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Yokogawa Marex Ltd.
Assignment: SER
Reference No: PR GMSC01
Document Type: Presentation
Document Title: SER Presentation
Author: Nick Cross
ApplicationManager:
Grant Hesse
Documents Revision Record
Issue No
Summary of changes from previous IssueCreated or
Modified By.1 Updated date to 28 November Barry Pease.2 Reviewed with changes made Bill Bambeck1 Issued for R2.85 Bill Bambeck
R3.01 Added new feature slides that are grouped Nick CrossNew Solutions Summary visual graphic – using smart tools Nick CrossArchitecture Diagram – new dashboard image Nick CrossChecked all bullet points and full stops Nick CrossAdded an array of new images/icons to emphasise text on slide throughout presentation
Nick Cross
Hidden previous slides, to be deleted once reviewed Nick Cross
Reviewed with many changes to the slides and removed the
hidden slides
Grant Hesse
Updated 2 slides with updated screen shots Nick CrossSlide 4 and 8 updated with new smartart graphic Nick CrossSlide 8 – colour changed to turquoise, slide 6 updated to smartart graphic. New solutions summary slide also added
Nick Cross
Slide 20 updated – colour match and consistent Nick CrossFinal review before issue Grant HesseArchitecture diagram updated – removed 3rd party logos. Final review completed after change. Ready for R3.01 issue
Nick Cross
Minor text change – ready for R3.01 release Nick Cross
PR NTPC00101-01EN SER R3.01Copyright © Yokogawa Electric Corporation1st April 2016
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Documents Revision Record (continued)
Issue No
Summary of changes from previous IssueCreated or
Modified By