EXPANDING POSSIBILITIES THROUGH - Honeywell · PDF fileEXPANDING POSSIBILITIES THROUGH ... ST 800 Platform User Interface Buttons ... - Automatically highlights instrument faults

EXPANDING POSSIBILITIES THROUGH

INTEGRATED EXPERION LX SOLUTIONBob Kotoski

19 June 2017

Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.

Drivers for Integrated DCS

Pay upfront in software vs pay more later for integration?

1

• Growing number of isolated operations (PLC/HMI)

• Higher cost to engineer and maintain interoperability

• Need for hassle free expansion of facility

• Ability to adopt newer technologies

• Stay competitive by swiftly changing production mix, schedule

• Higher training and maintenance cost due to multiple sub systems

• Comply to standard operating procedures for better performance


Experion LX- Expand Possibilities through Integration

Unifying people with process, business requirement and Asset management

2

Field Instruments

Controllers & IOs

Control HMI

Safety System Batch Control SCADA Electrical

Asset

ManagementHistorization Web Services

Remote IOs Wireless IOs

Continuous

Control

Panel HMI

Integrate from instruments to boardroom

Integrated Fire &

Gas system


Experion LX Architecture

3

Proven

Reliable

Robust

Safe


Integrate Field Instruments

4

Tighter integration of Honeywell SmartLine Platform with Experion LX

Single

Input

Multiple

Inputs

Temperature

ST 800 Platform

User Interface

Buttons

Window

Cap

Display

(Basic/

Advanced)

Comm

Board

Terminal

Block

Sensor

Rear

Cap

Radar

Pressure

Smart

Multi-Variable

Remote Seal

Flange Mount


Integrated SmartLine with LX, a Connection Advantage

Improving Operations and Minimizing Risk: Unique Experion SmartLine Integration

Transmitter messaging

allows real-time

communication between

Experion and SmartLine

instrument, increasing

operator efficiency.

Auto maintenance mode

indication when

integrated with Experion

improves safety by

preventing work to be

done on a wrong

transmitter

Tamper alerts for

preventing un-authorized

changes to configuration

from field or control room

and the write-protection

options allow SmartLine

to tailor to site safety

practices.

.

Device dashboard in FDM

provides health status for

all SmartLine instruments

Reduce Commissioning

time & increase

operator efficiency

Ease of maintenance &

Increase plant safety

Increase Plant Safety Reduce maintenance

time & increase

instrument uptime

Transmitter

Messaging

Maintenance Mode

Indication

Tamper Alerts Device Health

Dashboards


Broaden the concept of IO

Wireless, Video and Smart Fieldbus based IO

• Support for ISA100 Wireless,

WirelessHART and Wi-Fi on

the same network

infrastructure

• Seamless Integration with LX

• Application examples-

• Inventory management with

wireless tank gauges,

Vibration and Bearing

Temperature Monitoring,

Corrosion monitoring, Water/

Discharge Treatment,

Emissions MonitoringReduce project costs for

field instrumentation in

remote areas

Honeywell OneWireless

• Video as IO

• Critical Alarm Received in

Experion

• Automatic Live Video

Streaming and Recording

• Application examples

• Video collaboration for

troubleshooting, emission/

flare monitoring, integrated

fire, gas and safety systems

Reduce project costs for


remote areas

Honeywell Digital Video

Manager

• Mix of various smart protocols

a necessity

• C300 controller provides

seamless interface over

various protocols

• Full IO redundancy

• Fieldbus Interface Module,

Profibus Gateway Module,

HART enabled IOs

• Fieldbus Device Manager for

instrument asset management

Reduce project costs for


remote areas

Smart Field Network


Experion LX R500 – Release end June 2017

Key Existing Capabilities New Compatibilities

But We’re Not Done Yet…

Superior Architecture

Model Based Loop

Control

Advanced HMI Web

Solution Pack

Advanced Alarm

Management

FDM R500 support

New OS – 7 Yr Lifespan

OneWireless R300


C300 Controller & IO

Design that simplifies project execution and provide lower lifecycle cost

• Powerful, fast, robust control

• Executes Honeywell’s field proven, deterministic, Control Execution Environment (CEE) process, logic, sequences, batch and scheduling

• Built-in simulation

• Redundant or single

• Redundant I/O links

• Local and Remote Series 8 IOs

• Fault tolerant Ethernet

- Supervisory

- Peer to peer

- 3rd party devices


Experion LX HMI

Integrate with Experion HMI to improve Safety and Compliance

• Template technology and bulk configuration tools, easier to configure and maintain, reducing operating cost

• ASM compliant displays, advanced alarm management, procedural operation, etc. improve operator effectiveness and plant safety

• Advanced HMIWeb Solution Pack for advance shape, displays and more

• Built-in operator security access levels based on role and plant units or segments

Experion Panel HMIExperion Alarm Tracker

40

5040

50

Advanced

Objects

Normal AlarmTraditional

Objects

Advanced HMIWeb Solution Pack


Experion LX SCADA and Safety Controllers

One stop solution for all you DCS+SCADA needs

• Comprehensive Honeywell portfolio covering ControlEdge family of controllers

• Selecting the ‘right’ controller for your application

- Local vs Remote connectivity (CE PLC or RTU)

- Analog to Digital IO ratio (HC900 or CE PLC)

- ControlEdge PLC- Mostly Analog IO; 61131-3 Support, cutting edge technology enablers like universal IO, OPC UA, embedded cyber security

- HC900- Multi-loop control, especially for thermal processes, multiple RTDs, TCs

- SIL 2 (HC900 SIL 2)/SIL 3 (Safety Manager)

- RTU2020- Flow Computing, remote connectivity, lower bandwidth communication


Use case: Flag arrays

• Now link point parameters with an

address in a PLC or RTU in a

similar fashion to the PV, SP, OP

• Provides for mapping of complex

data structures from a PLC, to a

single SCADA point

• To keep related information all

together for improved operations

and analysis

New types:“Scanned – Analog”“Scanned – Status”

Config for this parameter

11

Experion LX- User Defined Parameters: Scanned

Do more with less: Keep related data together


12

RTU2020: Radically Simplified SCADA Configuration

Converts RTU2020 project into Experion SCADA points & Maintains

No more double configuration of controller and then SCADA


ControlEdge PLC- Superior Integration with Honeywell Systems

Significant Reduction in Cost of Integration and Maintenance

13

• Single Automation Vendor

- PLC, DCS, SCADA, Asset Management and HMI

panel

• Simplified integration with Honeywell systems

• Reduced configuration efforts and improved project schedule

• Open Protocols for multi-vendor support

• Improved plant uptime and Easy maintenance due to Integrated HART device diagnostics on FDM

FDM – R500.2 (Released)

FDM Express – R500 (Released)

Experion HS – R500 (Released)

Experion PKS R500.2 (3Q 2017)

Experion LX R501 (1Q 2018)

Experion Integration

Enhancements- Min

releases

FDM/

FDM Express

Experion LX/ HS/

PKS and SCADA

OPC UA/ Modbus TCP HART IP

OPC UA/

Modbus TCP

ControlEdge PLC

Experion PPC


ControlEdge PLC- Experion Integration

Improved Project Schedule and Simplified Maintenance

14

C300

ExperionLX Server

Operator Station(Experion LX)

Engineering

Station

Experion PPC

ControlEdge PLC

HART IP

OPC UA/

Modbus TCP

Modbus TCP

Modbus TCP

(PCDI)

OPC UA/

Modbus TCP

FDM/ FDM

Express

• Experion LX Server integration- Auto-Configuration of Quick Builder points.

- Name space based mapping using OPC UA

• Peer to peer communication with S8 C300- Peer Control Data Interchange (PCDI)

• Common HMI platform- HMI Web Display builder, Shapes Library, Faceplates and

Experion Station

• Integrated alarm summary- S8 C300 and ControlEdge PLC alarms integrated on one alarm

summary

• Integrated history, trending & reporting - For Experion & ControlEdge PLC through Experion facility

• Single engineering station- ControlEdge Builder application and integration workflow tasks

launch from Experion Configuration Studio

• Standard PLC diagnostics on Experion LX

Enhanced Integration for Experion LX is coming in

2018 Q 1 with release R501


Experion Panel PC (PPC)

Now Integrate Machine and Unit level operations with Experion HMI!

15

ControlEdge PLC

• Better operator emergency response

• Seamless, quick start-up and commissioning

• Transparent process view

• Easy, lean and secure integration

• Reduced training, maintenance overhead

• Improved total cost of ownership

RTU 2020

HC900

Third party controllers

OPC UA

Modbus TCP

Universal

Modbus

DNP3

Modbus RTU,

ASCII

Enron Modbus

IEC 60870

IEC61850

Experion HS / LX

1 Remote Station

Mid-size Plant

2 Server with Station

DSA (Publish only)

LX Remote Station is coming in LX R501

• Robust Industrial grade Panel PC

• Optimized for touch control

• Flexible Operation Modes

• Universal connectivity


ControlModule

EquipmentModule

ProcessCell

Unit

Pop-up Window Batch

List

8FC Chart / Table List

InteractivePrompts

Experion LX Batch Control

S88 Compliant Batch Solution

• S88 batch model compliance

• Class based Recipe

• Recipe Builder for Formulators

• Recipe management & execution

• Equipment definition & arbitration

• Controller integration

• Recipe simulation

• Security / access control

• Unified operating environment


NOBatchhere

ControlModule

EquipmentModule

ProcessCell

Unit

• No batch server

• No server to controller batch instructions

• Robust / reliable

• Reduced batch cycle time for higher production

Batch lives here

Experion LX Batch Control

Batch Execution in C300: Faster and More Reliable


Experion LX Historian Options

Efficient Data Integration Options for Enterprise

Experion Standard Historization

• Data collection for

trending within DCS

• Limited outside use

• 2-3K Tags @ 1-5 sec

• Data retention for 12-18

months

• Fixed size data archive

• Default option with

Experion LX

OPC Desktop Historization

• Matrikon product for

OPC data only

• Small to medium plants

• 30K Tags in seconds

• Data retention driven by

drive capacity

• Configurable file sizes,

rolling buffer option

PHD Integration for Historization

• Uniformance portfolio

• Medium to large plants

• 50K plus tags @ msec

• Data retention for

multiple years

• From multiple complex

data sub systems

• Configurable size and

quantity of archives

Integrate Third Party Data through OPC

• Complete OPC Suite for

Experion LX

• OPC Client Interface

• OPC Advanced Data

Client

• APC Alarm and Event

• OPC Data Access (DA)

• OPC Historical Data

Access (HDA)

• OPC Integrator


Experion LX Web Services, Enterprise Integration

Efficient Data Integration Options for Enterprise

Web Server Capabilities

• Secure view only of

system displays from

desktop using your

browser

- Real time and history

- Reports, trends and

displays

• Low cost of ownership

Experion Alarm pager

• Send SMS notifications

for alarms and alerts

through GSM Modem

and Terminal Server

• Independent of Web

Server

Experion Mobile Station

• Enables users to access

critical process

information directly from

the field, via a wireless

• Improves operations

and maintenance by

enabling a collaborative

decision support

environment between

field and the control

room


Why need Field Device Manager?

• FDM Saves Time- Located remotely from instruments

- Simplifies and reduces configuration and diagnosis effort

- Offline Configuration feature helps manage projects

• FDM Simplifies Maintenance Tasks- Intuitive user interface regardless of protocol

- Automatically highlights instrument faults

• Open and Standards-Based- DD/EDDL and FDT/DTM standards in the same tool

- HART, Profibus, Fieldbus, ISA100 Wireless, and HART-IP

- Support for new FDI standard coming in the future!

• Flexible and Scalable Architecture- Remote Communication Interface feature distributes

communications

- Any size project from small laptop to world’s largest refineries

20


Notable FDM features that help Integration

FDM provides integration for unified asset managment

• Very versatile and time-saving

tool for View and monitor smart

devices based on geographical

location or any logical grouping

21

FDM Plant Area View

• A fully automated Partial Valve Stroke Test (PVST) planner solution for different ESD (Emergency Shutdown) valves

FDM PVST Planner

• Optional parameter refresh

option for HART, FF and ISA100

Wireless devices

FDM Dynamic Scanning


Integrated Asset Management- The Big Picture

Delivering Capital Efficiencies

22

Alert Broadcasting ERP/CMMS Integration Planning & Scheduling Plant Documentation

DOC4000

SPI Intools

• Instrument Configuration

• Commissioning Support

• Reporting and Audit Trail

• Integrated Security

• Remote access

•Central Alerts Console

•Central Asset Database

•Asset History

•Advanced Valve Diagnostics

•Equipment Fault Modeling

•Corrective actions

Process / Rotating

Equipment

Maintenance Station

Instruments/Sensors

Smart Device

Management

Field Workflow

Management

Electrical

Equipment Health

Management

Asset

History

Platform

Management

Process

Equipment Health

Management

Historian

Databases

Electrical Equipment Systems Handheld /

Field Rounds

IEC61850

Standard Experion

Station tools- Trend, Groups, Alarm &

Events, report, analysis

- Scope of responsibility

definition determines

user access, view, use

http://images.google.com/imgres?imgurl=http://www.synthetic-stones.com/gifs/pumps-set.jpg&imgrefurl=http://www.synthetic-stones.com/agro-processing.html&h=261&w=200&sz=10&tbnid=Omtm3GJ9X0wJ:&tbnh=107&tbnw=81&hl=en&start=51&prev=/images?q=pumps&start=40&hl=en&lr=&safe=off&sa=N


Summary

Experion LX provides…

• An enterprise wide platform for integration

• One stop solution for DCS+ SCADA+ Safety+ Electrical+ Asset Management

• Agility to adapt to production changes and expansion opportunities

• Lower Total Cost of Ownership through savings in engineering, startup,

maintenance and training costs

23

Documents

EXPANDING POSSIBILITIES THROUGH - Honeywell · PDF fileEXPANDING POSSIBILITIES THROUGH ... ST 800 Platform User Interface Buttons ... - Automatically highlights instrument faults