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Extending the value of Solid Edge designs:3D interactive documentation
Gregory Smith, CEOImmersive Design, Inc.
Speaker Background
Greg Smith
Founder & CEO
Immersive Design, Inc.
15 years MCAD industry
How Are ProductsCommunicated Today?
Take notice of how you feel as you view the next few slides
RF -F 6 7 P -7 A 0 4 0 -A A
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SHEET 1
C u s to me r's C u s to m e r:
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DCD
F ORD
4 X 4 E XT E NS ION T RANS .
BA S IC AL UMINUM CAS T ING CO. Ha lf
D a te :
C u s to me r: C u s t.D ie #
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P a rt N u mb e r: R e v . N o .
C u s to me r's C u s to m e r:
D ra w n B y :
S c a le :
A p p 'd B y :
S. O.
DCD Tec hnologiesCLEVELAND , O H I O
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CLEVELAND , O H I ODCD Tec hno logies
S. O.A p p 'd B y :
S c a le :
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C u s to me r's C u s to m e r:
R e v . N o .P a rt N u mb e r:
P a rt N a me :
C u s t.D ie #C u s to me r:
D a te :
Ha lfBA S IC AL UMINUM CAS T ING CO.
4 X 4 E XT E NS ION T RANS .
F ORD
DCD
3 /2 1 /9 5
SECTION B - B
SECTION B-B
S HE E T 4
RF -F 6 7 P -7 A 0 4 0 -A A0 6 S E P 9 5
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SHEET 5
FULL
DCD
FORD
3/ 21/ 95
EXTENSION TRANSMISSION (4 x 4)
BASIC AL UMINUM CASTING CO.
ByD at eRevi s i onNo.
CLE V E LA ND,OHIODCD Technologies
S .O.App' d By:
Scal e:
D r aw n By:
Cust om er ' s Cus t om er :
Rev. No.Par t Num ber :
Par t Nam e:
Cust . D i e #Cust om er :
D at e:
2EJECTOR INSERT - (1) REQ'D M AT'L - H-13 HDN & GRD - Rc 44 - 46
HELPERSLIDE
OPERATOR SLIDE
.020
.310
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5.500
1.750 5.000
DRILL CLEARANCE HOLEFOR 3/8 DIA. EJ. PIN
BLANK EJECTOR PIN WITH C'BOREIN INSERT AT ASSEM BLY. FOR FUTURE LOCATION OF OVERFLOW
B
A
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I NS8
I NS7
I NS6
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OPERATOR HEADER LOCATION
HELPER HEADERLOCATION
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HOLES MARKED "BF" 3/8 NPT BAFFLE
HOLES MARKED "BEP" 5/16 BLANK EJ. PIN
HOLES MARKED "PL" 5/8-11 HANDLING HOLES
HOLES MARKED "INS" 5/8-11 S.H.C.S.
HOLES MARKED "EP" 5/16 EJ. PINS
HOLES MARKED "EJP" 5/16 EJ. PINS
HOLES MARKED "EJ" 5/16 EJ. PINS
HOLES MARKED "E" 3/8 EJ. PINS
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NOTE: ALL WATERL INES 1..438 DRILL TO DEPTHS SHOWN 2. 1/4-18 NPT TAP x .75 DEEP 3. PLUG WATERL INES AS SHOWN 4. ALL BAFFLES TO BE 3/8 NPT
12.0
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.420
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EJECTOR PINS EJ1-EJ5 ARETO BE CONTOURED TO CAVITY AT ASSEM BLY AND ARE TO HAVE TIM EDHEADS IN THE PIN PLATE.
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LP2 LP3
LP4
RP1
RP2 RP3
RP4
R16
R15
R14
R13
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R2
R3 R4
R12
R11
R10 R9
R5
R6
R7
R8
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INS3
INS4 INS5
INS6
INS7
INS8
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TGB2
TGB3
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JS2
JS3JS4
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SR1
SR2 SR3
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OBD2
OBB4OBB5OBB6OBD3
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HBD3 HBD4
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NOTE: ALL WATERLINES 1..750 DRILL THRU FOR 1/4-18 NPT WATERLINES
INSE RT BOLT HOLES "INS" 5 /8 -11 SHCSPARTING LINE HANDLING "PL" 1 .000 DRILL THRURE TURN PINS "RP" 1 .000 DIA. BOLTS FOR RAILS "R" 1 -8 SHCS JACK SCRE W HOLES "JS " 1 1 /2 DIA. LEADER PIN BUSHINGS "LP" 2 .500 DIA. DME #5509TOP GIB BOLT HOLES "TGB" 3 /4 -10 SHCS HOLES MARKE D "TBB" 1 -8 SHCSHOLES MARKE D "TBD" 1 /2 DIA. DOWELSHE LP GIB BOLT HOLE S "HGB" 3 /4 -10 SHCS HOLES MARKE D "HBB" 1 -8 SHCSHOLES MARKE D "HBD" 1 /2 DIA. DOWE LSOPE R GIB BOLT HOLES "OGB" 3 /4 -10 SHCS HOLES MARKE D "OBB" 1 -8 SHCSHOLES MARKE D "OBD" 1 /2 DIA. DOWE LSS IDE HANDLING HOLES "EB" DRILL AND TAP FOR 1 1 /2 DIA.GUIDED E JECTION "GE " 5 /8 -11 SHCSSHOT BLOCK BOLTS "SR" 1 /2 -13 SHCSSUPPORT POST SHCS "SP" 5 /8 -11 SHCS E JECTOR PINS "E " 3 /8 DIA.E JECTOR PINS "E J" 5 /16 DIA,E JECTOR PINS "E JP" 5 /16 DIA.E JECTOR PINS "E P" 5 /16 DIA.BLANK E JECTOR PIN "BEP" 5 /16 DIA.HOLES MARKE D "BOP" 3 /8 -16 SHCSHOLES MARKE D "SB" 1 -8 SHCSBLOW OUT STRAPS "BO" 1 /4 -20 SHCS
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31.500
38.7
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15.504 16.0
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20.3
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22.9
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24.8
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IN
"2"
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4.05
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5.24
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2.74
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1.24
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5.500 5.500
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"2" I N"3" I N
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"3" O UT
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22. 625
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22. 257
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22. 289
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R. 060 (4)
20. 291
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11. 244
20. 259
10. 63
10. 63
D RI LL AND TAPFO R 1/4-18 NPT
11. 996
11. 496
12. 496
5.99
6
12. 278
13. 278
12. 778
. 250 SLO T. 250 SLO T
6.50
(2)
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D RI LL 1. 516 D I A.TH RU H O LE
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D RI LL 1. 516 D I A.TH RU H O LE
5.49
6
D RI LL AND TAPFO R 1/4-18 NPT
5.99
6
TYP. VENTS: .005/.007 DP.
SHEET 9
HALF
DCD
3/ 21/ 95
E X T E NS ION T R ANS MIS S ION (4 x 4 )
BA S IC AL UMINUM CAS T ING CO.
ByDateRevis ionNo.
CLEVELAND,OHIODCD Technologies
S.O.App'd By :
Sc ale:
Drawn By :
Cus tomer's Cus tomer:
Rev. No.Part Number:
Part Name:
Cus t.Die #Cus tomer:
Date:
SP1
SP2 SP3
SP4
CLEARANCE H O LEFO R 3/8 D I A. EJ PI N
SLI D E CARRI ER
16. 157 CENTERLI NE H ELPCENTERLI NE O PER
SLI D E CARRI ER
11.0
00
11.6
25
14.1
57
15.8
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18.3
75
20.3
75
22.9
39
24.8
4324
.594
27.1
29
27.7
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5. 500
5. 000
1. 7501. 750
15. 750
19.3
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1. 00 D I A. TH RU H O LE
.744
.525
45░
CLEARANCE SLO T(2) PLCS.
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CENTERLI NE O PERCARRI ER
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CENT
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OP
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P. L
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20. 259 20. 291
23.3
53 25.3
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R. 500
R. 500
6.49
6
6.49
6
BOP3
BOP4
6.87
1
6.87
1
1
EJECTOR HOLDER BLOCK - (1) REQ'D MAT'L - 4140 H.T.GRIND FLAT AND PARALLEL WITHIN .003 T.I .R.
SB1SB2
SB3SB47. 1517. 151
1.24
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6.87
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6. 3696. 369
1.24
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6.87
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14. 125
R1. 000
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1. 500
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BO2
BO1
332
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MO VED G . E. AND AD D EDTWO SUPPO RT PO ST H O LES
2 /3 /9 6 RST1
1
1
1
1
What the *&#^@ was that?
“Our company has invested in solid modeling for our engineers…
“…isn’t there a way we could communicate between everyone in our company with a view directly off the solid model?”
Typical Responses
3D Interactive Documentation Survey
Immersive Design, Inc. explored the opportunity for reducing the cost and complexity of including 3D models in product-related documentation for manufacturing companies.
Survey results can be viewed at http://www.immersivedesign.com/edocs_survey_results
Documentation Survey
Documentation Survey
Documentation Survey
Existing Methods
Engineering has 3D CAD data
Documentation groups does not know the 3D data exists or do not believe they have access to it
Product graphics are 2D or if lucky digital photographs
Product graphics are often regenerated
There is little associativity between engineering data and documentation
Editing is so time consuming after a design change that the documents are often not updated
Flow of 3D Product Data
Sales Marketing
Services
Purchasing
Customers
Suppliers
DesignEngineering
Hundreds of thousands of 3D products designs are generated in design engineering departments using 3D CAD systems.
Manufacturing
The 3D data then moves into the manufacturing department.
The 3D data is exposedto the rest of the company from this point of contact…As a manufactured product.
Opportunity : Flow of 3D Product Data
Manufacturing
Sales Marketing
Services
Purchasing
Customers
Suppliers
3D Demonstrations 3D Presentations
3D Service Documents
3D Part Identification
3D User Manuals
3D Part Catalogs
3D Assembly Procedures
The product data is exposed to the rest of the company directly off of the 3D models!
DesignEngineering
Hundreds of thousands of 3D products designs are generated in design engineering departments using 3D CAD systems.
Ex t
e nd
e d E
nte
rpri
se
The Value of Design Data
Design Marketing SalesManufacturing ServiceConcept
Product Value ChainProduct Value Chain
Information
Authors
Information
Authors
Product Design
Information
Consumers
Information
Consumers
Product Communication
Customers and Suppliers
While products are in the designprocess, there is a high numberof information (CAD) authors.
As the product moves intomanufacturing, usage of the3D CAD data decreases andthe value of the data is lost.
As the number of informationauthors decreases, the number of information consumersincreases at a rate of approximately10 consumers to every 1 author.
As the product moves out tocustomers and suppliers, thethe potential value of the 3D data will create a large businessopportunity…for someone.
Applications of Interactive 3D Web Pages
Service Process
Assembly Methods
Part Identification
Training
Tools of the trade
IPA
3D Geometry Generation
Application Content
Web page layout
Additional KnowledgeHTMLDynamic HTMLJavascriptVB
Viewing TechnologyIPA WebViewRealityWaveViewpointCult3D
Solid Edge
Process for Generating 3D Interactive Web Pages
+ Javascript
Generate your web page template using
a page layout program
IPA
Generate any animation and
interactive behaviors
Publish your work to the web page
Solid Edge
Using Solid Edge, create your 3D
models
Generating An Interactive 3D Web Page
Open Solid Edge assembly
Start IPA
Generate animated assembly sequence
Publish web page using default web page template
Modify web page look and feel
Interactive Web Page Statistics
Assembly in Solid Edge• Total part count: 620• Total file size: 49.5 Meg
Web page stats• Assemblies & parts:
• 1.33 Meg– fits on a floppy disk
• 2.6% of original CAD data• Web page stats
• IPA WebView size: 384K• HTML/javascript < 100K
Points to Remember
Generating product design data have evolved … communicating product design information has not
Increase the value of your Solid Edge data by leveraging it throughout the product’s life cycle
Interactive 3D documentation•easy to learn•easy to use•easy to understand