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SCREEN-PRO STAND-OFF MOUNTING METHOD INSTALLATION INSTRUCTIONS All Season Roll-Up Doors External Motor Driven Carefully examine the crate(s) for damage before opening. If the carton is damaged, immediately notify shipping company. Open the carton(s) and remove all protective packaging. Retain the shipping carton(s) until the unit(s) is installed and properly operating. TMI, LLC is not responsible for delayed or late claims. READ THIS FIRST Group of Companies Serial No: ________________ Model #: _______________ Date Purchased: ___________

External Motor Driven SCREEN-PRO - Strip Doors | PVC … Pro Ext Motor Sta… ·  · 2013-11-04Angle Brush Seal Brush Seal Bar Screen Roller Drum ... Place a Projection Bracket on

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Page 1: External Motor Driven SCREEN-PRO - Strip Doors | PVC … Pro Ext Motor Sta… ·  · 2013-11-04Angle Brush Seal Brush Seal Bar Screen Roller Drum ... Place a Projection Bracket on

SCREEN-PRO™

STAND-OFF MOUNTING METHOD

INSTALLATION INSTRUCTIONS

All Season Roll-Up Doors

External Motor Driven

Carefully examine the crate(s) for damage before opening. If the carton is damaged, immediately notify shippingcompany. Open the carton(s) and remove all protective packaging. Retain the shipping carton(s) until the unit(s) isinstalled and properly operating. TMI, LLC is not responsible for delayed or late claims.

READ THIS FIRST

Group of Companies

Serial No: ________________ Model #: _______________ Date Purchased: ___________

Page 2: External Motor Driven SCREEN-PRO - Strip Doors | PVC … Pro Ext Motor Sta… ·  · 2013-11-04Angle Brush Seal Brush Seal Bar Screen Roller Drum ... Place a Projection Bracket on

Read and Save These Instructions

To Reduce the Risk of Fire, Electrical Shock, or Injury, Observe the Following:Warning

• Use this unit only in the manner intended by the manufacturer. If you have any questions, contact the manufacturer.• Installation work must be done by a qualified person(s) in accordance with all applicable codes and standards.• When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities.• All electrical work should be performed in accordance with local and state building codes. If you are in doubt of proper

wiring installation, we recommend acquiring the services of a certified electrician.

Please read the “READ THIS FIRST” note on the front cover of this manual before proceeding.

TYPES OF DOORS

There are a variety of doors used at both industrialand commercial facilities. Each has its specificopening/closing mechanism. This Screen-Pro unithas been shipped with hardware to accommodate aStand-Off Mounting Method. It should be mounted infront of any rails or guide tracks and centered on thedoorway opening. Also, the Screen-Pro guide tracksshould be on the outside of any rails or tracks usedwith the security (regular) door.

PLAINDOORWAYOPENING

OVERHEAD DOOR ROLL-UPDOOR

4

Screen Material withModular Panels

(Attached to Roller Drum)

SideScreens

Flat Bars

GuideTracks

Top SpreaderAngle

Brush SealBrush Seal

Bar

Screen Roller Drum

Top SpreaderMounting Bracket

BracketAnchor Plate

FlangedNuts

FloorAnchorBracket

ProjectionBrackets

DrumBracket

(Left Side) DrumBracket

(Right Side)

SCREEN-PRO COMPONENTS

It is recommended that two peopleinstall the door together.

The following tools will be neededfor installation:

• Carpenter’s Level (Min. 4’ Length)

• Carpenter’s Square

• Hammer Drill

• Masonry Drill Bit

(For 3/ 8” Diameter Anchors)

• 3/ 8” Diameter and Various Wall Anchors

• Assorted Shim Stock

• Socket and Wrench Set

• Hand Tools

• Four Bar Clamps (36” Long)

• Two Ladders

• Forklift (Supplied byDealer or Customer)

REQUIRED TOOLS

2

IMPORTANT NOTEIf the Screen-Pro was ordered with optional electrical components and accessories (door switch, control panels,mounting brackets, etc), the accessories may be found in an additional box. Check all of the boxes before disposing

ExternalMotorwith Sprockets

ManualUp/Down

Chain

Link Chain with Sprocket

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STEP 1

STEP 2

Lay the basic components in front of the doorway opening.

2''BrushSeal

3''BrushSeal

45° Retainer Bar

StraightRetainer

Bar

Slide the Brush Seals into theedge groove of the eachBrush Seal Retainers Bars.

A. 2'' Brush goes into1'' (45°) Retainer

B. 3'' Brush goes into2'' Straight Retainer

Left GuideTrack

GuideFlare

GuideFlare

Right GuideTrack

STEP 3

Using work horses will make the assembly process easieralthough it is not essential. Place the Guide Tracks on thehorses with the Guide Flare Plate facing up.

NOTE: There is a left and a right Guide Track.

IMPORTANTThe Guide Track Flare Plate ships flat and must bebent out 11/2” before any assembling takes place.

3

SideScreens

STEP 4

Slide each Side Screen into the groovethat is at the bottom outside edge of theTrack Guides.

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4

Slide the Bracket Anchor Plates into the guide channel that is onthe outside edge of the Track Guides. There are 10 Anchor Plates,5 for each side on a 10' high door.

Bracket Anchor Plates(5 to a side)

STEP 6

STEP 7

TOP BOTTOM

Square

LEFT SIDE

TOP

8''

BracketAnchor Plates

BracketAnchor Plate

Square Bracketsto Guide Track Bracket

Anchor Plate

TopProjection

Bracket

CenterProjection

Bracket

WallMounting Lip

BottomProjection

Bracket

FlangeNuts Flange

Nut Flange Nut

NOTE: Do not placeFlange Nut on bottomAnchor Plate until theFloor Anchor Angle isin place, Step 7.

NOTE: Most Projection Brackets have a slot for adjustingthe Screen-Pro Door forward or backward. Depending onthe specific application, it might be necessary to cut andre-drill the brackets so the Brush Seal can be their mosteffective.

Next, attach a Floor Anchor Bracket to thebottom of each Guide Track using theBracket Anchor Plate. Place the oval holeover the bolt and tighten with a flange nut.The Floor Anchor Bracket should be at rightangles with the Track Brace and flush withthe bottom of the Guide Track.

FloorAnchorBracket

Aligned andflush withbottom of

Track Guide

STEP 5

Place a Projection Bracket on each Bracket Anchor Plate. The top andbottom braces have 2 slots. All 5 slots must be used. IMPORTANT: TheWall Mounting Lip should be facing outward. The top edge of the TopProjection Bracket should be mounted8'' from the top of the Guide Track.Thebottom edge of the Bottom Bracketshould be even with the bottom ofthe track and the single slottedbrace should be centered on theGuide Track

Place a Flange Nut on each BracketAnchor Plate to secure the Bracketand hand tighten. Use a square tomake sure that each Projection Bracketis perpendicular to the Guide Track.Then tighten with a wrench.

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5

STEP 8Attach the Top Spreader to the top of the GuideTrack using the Spreader Mounting Bracket. Makesure the back of the Spreader Angle is facing downand toward the wall. Place the Retainer Bar thathas the 2'' Brush Seal attached on top of theSpreader with the brush facing toward the screendoor. Then place the Retainer Bar with the 3''Brush Seal on top of the 2'' Brush Bar facing theexisting door. Use 2 bolts and flange nuts on eachside to secure al the components..

Use the supplied Self-Tapping Sheet MetalScrews to attach the Brush Retainer Bars.

Guide Track

Top Spreader

Anglefacingdown

SpreaderMountingBracket

STEP 9

Attach just the left Drum Brackets tothe top of each Guide Track using5/16'' x 1-1/4'' bolts with flange nuts.The Mounting Plate Flange should befacing inward toward the center of theunit

IMPORTANT: Use the bottom hole of each set of holes.

Bottom Hole(Set 1)

Mounting PlateFlange

Bottom Hole(Set 2)

Drum Bracket(Motor - Left Side)

Drum Bracket(Right Side)

ProjectionBracket

MountingHoles

Wal

lRetainer Bar with

2'' Brush Seal

Brush Bristlesshould face down

Retainer Bar with3'' Brush Seal

Self-TappingSheet Metal

Screws

Using a helper, swing theassembly into place andcenter on the doorwayopening. The bottom ofGuide Tracks should be onthe floor and the wallmounting holes on eachProjection Bracket shouldbe flush against the wall.

STEP 10

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STEP 11

Once the assembly is centered,make sure that each GuideTrack is plumb. Then mark theProjection Bracket mountingholes.

Remove assembly and drill all10 holes. If you are mounting toa concrete wall or concrete block,wall, anchors will be necessary(not supplied).

Replace the assembly and align all the mountingholes. Fasten the unit to the wall using appropriatefasteners for the mounting surface.

MarkHoles

MakePlumb

IMPORTANT: DONOT mark or drill theFloor Anchor Bracketmounting holes. Thatis Step 16, Page 8.

6

STEP 12Handle Must Clear

Top of the AssemblyCut

Side Screento fit

Bracket AnchorPlate Nuts

Guide Track

Sec

uri

ty D

oo

r

Security Door Rail

The assembly might need to be moved toward the wall. The distanceis determined by the space needed for any door handle(s) that areattached to the security door. First, slightly loosen all Bracket AnchorPlate Nuts. Then run the security door up the rail to make sure thehandle(s) clear the top of Screen-Pro assembly. Once the adjustmentis made, make sure the track is plumb and tighten all Bracket AnchorPlate Nuts.

At this point the Side Screens might need to be trimmed usingscissors or a utility knife. The Screen should be 3” wider than thedistance from the Guide Track to the wall. Carefully place theexcess material against the wall, fold it toward the doorway open-ing and secure it with the supplied aluminum bar.

TIP: It is much easier to do this procedurewhen the security door is open.

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ShortShaftScreen on

Roller Drum

External Motor Side(Long Shaft)

DrumBrackets

Roll Ties

STEP 13

RIGHTSIDE

LEFTSIDE

Shaft flushwith edgeof collar

FlangeBearing

FlangeBearing

LockingScrew

LockingScrew Drum

Roll

7

WARNINGDO NOT remove the Roll Ties until the Roll Tube

is secured to both Drum Mounting Plates.

First, place the Screen Roller Drum intothe Left Drum Mounting Plate.The LongerShaft should be to the left and the ShorterShaft to the right. Also the Bottom Edge ofthe Screen should be facing down.NOTE: External Motor comes standard onleft side, unless ordered for right side.

Then, place the right Drum MountingPlate over the Drum Shaft.

Next, attach the Drum Mounting Plate to the right GuideTrack using 5/16'' x 1-1/4'' bolts with flange nuts. Tightennuts with open end wrench.

Finally, adjust the Drum Roll left and rightso the end of right side shaft is even withthe edge of the Flange Bearing. Using anAllen wrench, tighten the Locking Screwson both sides.

STEP 14

At this point the Screen Roller Drum must beleveled. The Drum Bracket Mounting Bolts onone or both sides can be loosened and thedrum can be accurately leveled.

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STEP 15

STEP 16

STEP 17

STEP 18

Next, the Screen-Pro should be fastened to the floor using the FloorAnchor Angles which were attachedto the Bottom Track Braces (left &right) in Step 11. First, mark theholes. Second, drill the holes. Finally,place the screw anchors and securewith a lag screws.

Bottom Edgeof Screen

RubberGasket

Then carefully cut the Roll Ties without cutting the screen. Slipthe bottom edge of the screen into the Guide Tracks. Place theleading edge in front of the Rubber Gasket to create a seal.

Refer to Motor Installation Booklet and Wiring Instructions that are included with your door.

Installing Motor & Control and Wiring of Both

800-888-9750TMI, LLC • 5350 Campbells Run Road • Pittsburgh, PA 15205-9738 • 412.787.9750

Fax: 412.787.3665 • Web Site: www.tmi-pvc.com • E-Mail: [email protected] © 2012 TMI, LLC Catalog No. II-TMI-SP-RUD-SO-M 09-12

NOTES

Mount the motor and attach the sprockets, one to the doorshaft and the other to the shaft on the motor.

IMPORTANT: Refer to the Motor Instruction Manual formore information.

Connect the 2 sprockets with the link chain.

MarkHole

DrillHole Place Anchor

& Lag Screwthen tighten

Sprockets(Refer to Motor

Instruction Manual)

LinkChain