ODE

ISIP

AN

Extruded Polystyrene Foam- XPS

EN 13164

ISO 27001ISO 9001ISO 14001ISO 500001OHSAS 18001

BUILD

ING IN

SULA

TION

COMPANY PROFILEODE Insulation was founded in 1985 as a contractor in construction industry. In 1988, the company made a strategic decision to specialize in insulation industry. ODE started to import insulation products in 1990 and then the company became a manufacturer in insulation industry in 1996. Today, ODE manufactures insulation materials under two main categories; Building Insulation and HVAC Insulation. Building insulation materials are Isıpan (Extruded Polystyrene Foam), Membran (Polymer Bitumen Based Waterproofing Membrane) and Starflex (Glass Wool), while HVAC insulation materials are Starflex (Glass Wool) and R-flex (Flexible Elastomeric Foam). As of today, ODE is one of the biggest insulation manufacturers in the region with manufacturing and exporting 4,000 different kinds of insulation materials to 75 countries.

ODE became a regional leader over the years and during 2017, the company has completed the first phase of its new investment and started manufacturing in the new factory in Eskişehir, Turkey. Once the second phase of this investment is completed and the production capacity in technical insulation (HVAC) is increased, ODE will be the biggest manufacturer in technical insulation between China and Germany.

Besides, ODE Insulation has identified 15 target countries for its export under Turquality brand building program. Currently, ODE is focusing on these countries in order to develop its distribution channels. In 2015, ODE became the first and the only company in insulation industry in the region with its Environmental Product Declaration (EPD) certificate for all product range, which means that ODE products are internationally approved and they are in accordance with the European standards.

ODE insulates the future and it will keep investing in the future by transferring its 30 years of experience in insulation in order to create a sustainable environment for the next generations.

ÇORLU PRODUCTION FACILITIES

ESKİŞEHİR PRODUCTION FACILITY

Heat tends to create a balance through hot to cold environments with different temperatures. The materials forming structural elements can be expressed as resistance to the heat transition in proportional to thermal conductivity coefficients and thickness. Thermal insulating materials are the materials with thermal conductivity coefficients of less than 0.065 W/mK and they are used for the purpose of insulation between environments at different temperatures. Synthetic-based foams such as polystyrene (XPS), EPS and polyurethane,and mineral fiber based thermal insulation materials such as fiber glass, stone wool are commonly used in buildings for thermal insulation.

THERMAL INSULATION AND BENEFITS XPS GENERAL FEATURES

ADVANTAGES OF THERMAL INSULATION

Thermal insulation has many positive effects on various issues, such as the building’s heating system and domestic economy and the environment. Thermal insulation;• Reduces heat loss by 30-90% depending

on the thickness of the insulation applied.• Insulation cost is equivalent to 1-2% of

the total building costs and it pays for itself in about 2 years.

• In winter, it reduces the risk of condensation by increasing the inner surface temperature of structural elements and prevents molding etc.

• Providens a balanced temperature distribution in the interior in winter, and prevents the overheating of the building in summer, it creates healthy living spaces.

• It reduces heat stress on the outer walls and prevents cracks due to differences in temperature.

• It also helps reduce air pollution.

THERMAL CONDUCTIVITY COEFFICIENT (y )Thermal conductivity coefficient is the amount of heat when the temperature difference is (Δt) 1°C between m2 surface at 1 meter distance of the insulation materials perpendicular to each other. The unit is W/mK. This value is the most important feature of the insulation material. In order for a material to be a thermal insulation material, the thermal conductivity coefficient must be lower 0,065 W/mK (ISO and CEN Standards). The smaller the thermal conductivity coefficient of the insulating material is, the higher resistance it indicates against the heat transfer.ODE Isıpan has a 0,035- 0,038 W/mK thermal conductivity coefficient with a variety of surface features.

WATER VAPOUR DIFFUSION RESISTANCE COEFFICIENT (μ)

The need for equilibrium during heat transfer also applies for partial water vapour pressure. Water vapour pressure tends to move from high pressure to lower pressure environments. As is the case with heat transfer, each material resists to water vapour transfer depending on individual thickness.Water vapour diffusion resistance coefficient is the ratio between the materials’ resistance and the water vapour diffusion factor of the air. It is a ratio, hence there is no unit.ODE Isıpan offers optimum water vapour diffusion resistance coefficient at μ=100 allowing respiration despite its anti-condensation properties.

FIRE CLASS

Fire class is a feature which indicates the material’s resistance to flame and combution.ODE Isıpan is classified among E class materials according to the TS EN 13501-1 standard.

Produced in ODE Çorlu XPS facilities, ODE Isıpan (Extruded Polystyrene - XPS) is a thermal insulation board and used in the thermal insulation applications of roof, floor and wall elements of buildings. ODE Isıpan is an ideal thermal insulation material that has the Certificate of Compliance TS EN 13164 “Thermal Insulation Materials - for buildings - Polystyrene Foam Properties made with Extrusion in the Factory” standards; low thermal conductivity, closed pore structure that does not absorb water, an optimum vapour diffusion resistance and ease of application.

ODE Isıpan is green and manufactured with different surface features and in different sizes depending on its areas of use.

PRESSURE STRENGTH

XPS thermal insulation boards must be resistant to high pressure for convenient use in load bearing structures such astrafficable flat roofs and floorings, and areas exposed to mobile load such as car parks.They are expressed in KPa unit.ODE Isıpan 50 DT features minimum 300 kPa pressure resistance by 10% deformation per, TS EN 13164.

WATER ABSORPTION BY VOLUME

Materials fully immersed and kept in water for prolonged times are evaluated depending on the amount of water they absorb.ODE Isıpan with closed pored is classified as WL (T) 0,7 per TS EN 11364.

APPLICATION TEMPERATURE

The suitable temperature range should be known for safe application of the thermal insulation material.ODE Isıpan can be used easily between the temperatures -50 °C and +75°C without losing its features.

WHY ODE ISIPAN?

ODE ISIPAN DT

ODE ISIPAN MD

ODE ISIPAN STD & PRM ODE ISIPAN STDODE Isıpan is the extruded polystyrene thermal insulation board used in the thermal insulation of walls, columns and beams in floors and roofs. Ode Isıpan DT is manufactured in 20-60 mm thick, 600 mm wide, 1200 mm long and overlapped in edges for the thermal insulation of floors and roofs. Both faces are smooth and plated and ODE Isıpan MD is manufactured for the thermal insulation of walls, columns and beams. Both faces are printed.

ODE Isıpan is produced in two groups; Premium and Standard. It has a variety of products with different compressive strength and thermal conductivity coefficient as ODE Isıpan STD, ODE Isıpan PRM.

ODE ISIPAN STD & PRM

Compressive StrengthkPa

100 300200

DT PRM 3004-5-6 cm

DT/MD STD2-3 cm

DT/MD STD4-5-6 cm

DT PRM 5005 cm

500

Thermal Conductivity (W/mK)y

0,038 0,0350,035

DT PRM 3004-5-6 cm

DT/MD STD4-5-6 cm

DT/MD STD2-3 cm

DT PRM 5005 cm

ISIPAN PRM 500CS(10/Y)

BASMA DAYANIMI / COMPRESSIVE STRENGTH

kPa

500

dN KALINLIK / THICKNESS

mm

/ TYPE /THERMAL CONDUCTIVITY

W/mK

/ THERMAL RESISTANCE

R (m2 K/W)

BOYUTLAR /D IMENSIONSmm

XPS - TS EN 13164 - T1 - D LT (1)5 - CS (10/Y) 500 - WL (T) 0.7

50 0.030X10830303

2015

8

DT DÜZ/ PLANE

600 x 1200

O/SERIAL

NUMBER

/PRODUCTION

DATE

ADET/QUANTITY

Dop

-2015-03

900127001

216414

Fabrika /

Ergene / www.ode.com.tr

11002.00050

OUR LABELS

ISIPAN STD 200CS(10/Y)

BASMA DAYANIMI / COMPRESSIVE STRENGTH

kPa

200

dN KALINLIK / THICKNESS

mm

/ TYPE /THERMAL CONDUCTIVITY

W/mK

/ THERMAL RESISTANCE

R (m2 K/W)

BOYUTLAR /D IMENSIONSmm

XPS - TS EN 13164 - T1 - D LT (1)5 - CS (10/Y) 300 - WL (T) 0. 7

50 0.035X10830301

11000.00051

2015

8

DT DÜZ/ PLANE

1,40

600 x 1200

O/SERIAL

NUMBER

/PRODUCTION

DATE

ADET/QUANTITY

Dop

-2015-03

900127001

216414

Fabrika /

Ergene / www.ode.com.tr

Standard

ISIPAN20 DTSTD

*ISIPAN20 MDSTD

ISIPAN30 DTSTD

ISIPAN30 MDSTD

ISIPAN40 DTSTD

ISIPAN40 MDSTD

ISIPAN50 DTSTD

ISIPAN50 MDSTD

ISIPAN60 DTSTD

ISIPAN60 MDSTDUnit

Thickness

Quantity in Package

* Printed surface products are made for 2 cm channel product requirements in accordance with process.

Max Service Temperature

Water Vapour Resistance Coefficient

Long Term Water Absorption by Immersion

Deformation under Specified Compressive Load

and Temperature Conditions

Thermal Resistance - R

Thermal Conductivity -

Compressive Strength

Reaction to Fire

Length

Width

Specification

PRODUCT NAME

mm EN 822 600

mm EN 823 20 30 40 50 60

E

mm EN 822 1200

Euro Class EN 13501-1

EN 826

EN 12667 max. 0,035 max. 0,038 max. 0,038max. 0,035

min. 0,55

min. 0,55

min. 0,85

min. 0,85

min. 1,05

min. 1,05

min. 1,30

min. 1,30

min. 1,55

min. 1,55

W/mK

m2K/W EN 12667

EN 1605

EN 12087

EN 12086

EN 14706 75

20 20

≤100

16 1610 108 87 7--

WL (T) 0,7

DLT(1)5%

%

µ

°C

≥100 ≥200 ≥200≥100kPa

y

20 30 40 50 60

ODE ISIPAN DT/ MD STD;

• 0,035- 0,038 W/mK thermal conductivity coefficient,

• 100-200 kPa compressive strength,• an optimum water vapour diffusion

resistance coefficient that does not absorb water.

• ODE Isıpan DT STD and ODE Isıpan MD STD are the extruded polystyrene

Fire Class RtF- E Max Service Temperature 75oC Fire Class RtF- E Max Service Temperature 75oC

5

thermal insulation boards used in the thermal insulation of floors and roofs and walls, columns and beams, respectively.

1,42

ODE ISIPAN PRM

ODE Isıpan DT PRM 300 is an extruded polystyrene thermal insulation board used in the thermal insulation of floors and roofs.• 0,035 W/mK thermal conductivity

coefficient,• 300 kPa compressive strength,

ODE Isıpan DT PRM 500 is an extruded polystyrene thermal insulation board used in the thermal insulation of floors and roofs that requires a high compressive strength.• 0,035 W/mK thermal conductivity coefficient,• 500 kPa compressive strength,

Standard 40 DT PRM

DT PRM 300 DT PRM 500

50 DT PRM 60 DT PRM 50 DT PRM

PLANE

Unit

Thickness

Quantity in Package

Max Service Temperature

Water Vapour Res. Coef

Long Term Water Absorption by Immersion

Deformation under Specified Compressive Load

and Temperature Conditions

Thermal Resistance - R

Thermal Conductivity -

Compressive Strength

Reaction to Fire

Length

Width

Specification

PRODUCT NAME

mm EN 822 600

mm EN 823 40 50 60 50

E

mm EN 822 1200

Euro Class EN 13501-1

EN 826

EN 12667 max. 0,035 max. 0,035

min. 1,10

min. 1,40

min. 1,70

min. 1,65

W/mK

m2K/W EN 12667

EN 1605

EN 12087

EN 12086

EN 14706 75

10

≤100

8 7 8--

WL (T) 0,7

DLT(1)5%

%

µ

°C

≥300 ≥500kPa

y

ODE ISIPAN DT PRM 300 ODE ISIPAN DT PRM 500

LOGISTICS

2 cm 20 14,40 0,2880 50

3 cm 14 10,08 0,3024 33,3

4 cm 10 7,20 0,2880 25

5 cm 8 5,76 0,2880 20

6 cm 7 5,04 0,3024 16,60

1 m3=? m2²Package

Amount m3Thickness

ODE Isıpan

DT STD

Package Amount (m2)

Quantity in a

Package (No)

2 cm 20 14,40 0,2880 50

3 cm 14 10,08 0,3024 33,3

4 cm 10 7,20 0,2880 25

5 cm 8 5,76 0,2880 20

6 cm 7 5,04 0,3024 16,60

ODE Isıpan

MD STD

4 cm 10 7,20 0,2880 25

5 cm 8 5,76 0,2880 20

6 cm 7 5,04 0,3024 16,60

5 cm 8 5,76 0,2880 20

ODE Isıpan

DT / MD PRM 300

ODE Isıpan

DT / MD PRM 500

ISIPAN DT PRM300

300 kPa

ISIPAN DT PRM500

500 kPa

2

3

4

5

6

45m3

85m3

152

139

146

146

139

287

263

276

276

263

ODE Isıpan DT/MD

ODE Isıpan DT/MD

ODE Isıpan DT/MD

ODE Isıpan DT/MD

ODE Isıpan DT/MD

PackageTruck

(m3)

Trailer

Truck (m3)ThicknessProduct Name

Truck Volume(Net)

Trailer Truck Volume(Net)

ThicknessQuantity in a

Package (No)

Package Amount (m2)

Package

Amount m31 m3=? m2²

ThicknessQuantity in a

Package (No)

Package Amount (m2)

Package

Amount m31 m3=? m2²

ThicknessQuantity in a

Package (No)

Package Amount (m2)

Package

Amount m31 m3=? m2²

APPLICATION AREAS 1. THERMAL INSULATION IN INCLINED ROOFS

The use of ODE Isıpan in roofs is analysed in two main groups as inclined roofs and flat roofs and in various subgroups. The type of board used is ODE Isıpan DT.

1.2.1 Application Over Rafter

• Eaves plates are nailed at the ends of rafters laid at regular intervals. ODE Isıpan DT boards are placed on rafters and attached with nails. Board joints must be absolutely on the rafters.

• Breathable waterproofing mat is laid with a minimum of 10 cm overlap at the joints.

• Print strips are fixed to the upper level of the rafters with head nails. Then vertical tile battens are determined and tiles are applied.

• Its advantages include avoiding thermal bridges and heat losses, reducing unit roof costs without any need for a roof wood and accelerating application,

• No reduction in internal volume. 1.2.2 Application Between Rafters

• Please note that ODE Isıpan DT boards are filled between the rafters completely and are placed in the gaps in appropriate sizes.

• To add an aesthetic appearance to the volume used under the roof, the inner surface can be plated with plasterboard or wainscot.

• Its advantages include being preferred in especially buildings in use with thanks to its easy application and no reduction in internal volume.

• Its disadvantages include not insulating the rafters constituting 8 to 15% of the wooden roof construction and creating thermal bridges in these applications.

1.2.3 Application Under Rafters

• ODE Isıpan DT boards are fixed on rafter from the inner surface at the rafter level.

• To add an aesthetic appearance to the volume used under the roof, the inner surface can be plated with plasterboard or wainscot. Coating must be anchored on the plates at the rafter level.

• Its advantages include avoiding thermal bridges and heat losses, and facilitating maintenance and repair work.

• Its disadvantage includes narrowing in internal volume as a result of this application.

1.1 INCLINED ROOFS / COLD ROOFS

In inclined (hipped) cold roofs, the volume under the roof is not heated and used. Therefore, thermal insulation is made at the tile level. In such roofs, a dual ventilation method that prevents condensation under the mat is used as the bituminous mat used in waterproofing that does not allow the passage of vapour. However, air and water impermeable and breathable mats are preferred due to the adverse effects of cold air movement at the roof. Therefore, water and humidity problems will be solved and thermal performance will increase. In cold roofs, a condensation control should be made in accordance with TS 825 Thermal Insulation Standard in Buildings against the risk of condensation and vapor balancing material should be used against possible condensation problems.

1.2 INCLINED ROOFS / HOT ROOFS

In inclined (hipped) cold roofs, the volume under the roof is heated. Therefore, thermal insulation is made at the rafter level. In these roofs, a dual ventilation method that prevents condensation under the mat is also used as in cold roofs. Also in this application, heat loss occurs by the convection current resulting from air gaps in the roof. In order to prevent that,air and water impermeable and breathable mats are preferred and hot roofs are made with a single ventilation well and heat losses that occur by the convection current are prevented.

APPLICATION AREAS 2.2.1 Trafficable Inverted Terrace Roof

• Sloping alum is poured on the concrete floor,it is purified from dust and residues after the setting and bitumen emulsion is applied as the primer.

• Respectively, two-layer bituminous waterproofing mat ODE Membran is heated up with the torch flame and fully adhered on the surface. Attention is paid to parapet details and overlaps.

• After the leak test, ODE Isıpan DT thermal insulation boards in the appropriate thickness are freely laid.

• A polyester separator felt is laid for filtering and drainage purposes.

• After the protective alum, the desired surface coating is applied.

Double-walled vapour balancing chimneys are

included in the system, if needed. The size of the drainage is determined based on

the surface area. In order to prevent clogging of the drainage, a leaf holder can be used at the highest level of tile.

The first layer of waterproofing mat is raised in parapets, and the last layer of mat covers all the niche.

2.2.2 Non-Trafficable Inverted Terrace Roof

• Sloping alum is poured on the concrete floor,it is purified from dust and residues after the setting and bitumen emulsion is applied as the primer.

• Respectively, two-layer bituminous waterproofing mat ODE Membran is heated up with the torch flame and fully adhered on the surface. Attention is paid to parapet details and overlaps.

• After the leak test, ODE Isıpan DT thermal insulation boards in the appropriate thickness are freely laid.

• A polyester separator felt is laid for filtering and drainage purposes.

• Granulometric agrega with 32/64 mm grain size is laid to form a 5 cm layer on the separator felt.

Waterproofing mats are fixed by coping and pressure profiles.

The size of the drainage is determined based on the surface area. In order to prevent clogging of the drainage, a metal holder can be used at the agrega level.

A primer is applied on the filter bearing and waterproofing band is welded. The drain pipe is placed here and the second mat is adhered as waterproof.

2. THERMAL INSULATION ON TERRACE ROOFS

The terrace roofs that form available roof areas and provide roof solutions that are invisible from the façade are divided into two groups based on the location of their thermal insulation materials.

2.2 INVERTED TERRACE ROOF

In inverted terrace roof, waterproofing membranes are applied directly to the floor surface. The vapor barrier layer application is not necessary. ODE Isıpan DT thermal insulation boards are laid freely on waterproofing. The waterproofing layer is protected from environmental influences by thermal insulation.

• The vapour barrier layer application is not necessary.

• Waterproofing layer is protected against possible mechanical impacts, thermal stresses and UV rays.

• The application time is short and easy.• The investment costs are low.

2.1 CONVENTIONAL TERRACE ROOFS

In the conventional terrace roofs, waterproofing mat is located on the thermal insulation material. To avoid the risk of condensation under the waterproofing mat, applying a vapour barrier layer is mandatory on the floor surface. Water proofing membrane is open to thermal stresses and environmental effects. Any problems that may occur in a waterproofing layer may cause the thermal insulation material to become dysfunctionalalthough this depends on the type of thermal insulation material used.

• Vapour barrier application is required.• The application is detailed and difficult.• The application takes long time.

APPLICATION AREAS

3.2 SANDWICH WALL APPLICATION

External thermal insulation might be the most suitable method for the thermal insulation of external walls in terms of the structure physics, sometimes this may not be possible. In the necessary cases such as applying thermal insulation in specific places or in a single floor of a high-rise apartment building, internal thermal insulation is applied.

The advantages include;• With the ODE Isıpan MD thermal insulation

board that allow for the breathing of the wall and have the optimal water vapour diffusion resistance coefficient, condensation risk minimized.

• It facilitates and accelerates application with custom sheet size.

• It provides the opportunity to apply thermal insulation for only a specific floor or place for users.

3. WALL INSULATION

3.1 EXTERNAL THERMAL INSULATION Commonly called as jacketing, the external thermal insulation applicationis the best method in terms of physical structure as it completely covers all the building facades. The advantages include

• Preventing the formation of thermal bridges that will occur over the concrete structural elements (columns, beams and so on).

• In the wall construction, thermal stress caused by temperature difference is minimized. The temperature difference (Δt) between summer and winter that affects the wall is 5°C on average.

• The wall is completely protected from the effects of the external environment.

• The risk of condensation is minimized.• The net floor area is not affected as there

cannot be any narrowing in internal volume.• An ideal solution is obtained in terms of

structure physics.

APPLICATION AREAS 3.3 SANDWICH WALL APPLICATION

• In the sandwich wall application, ODE Isıpan• DT thermal insulation board is between two walls.

Sandwich walls include two types, hollow and void-free.

• In hollow sandwich wall applications, after the ODE Isıpan DT boards are attached to the inner surface of the outer wall, air space is left and the inner wall is built.

• In the void-free application, after the ODE Isıpan DT boards are adhered to the inner surface, an inner wall is built adjacent to them.

• In both types, attention is paid to the connection of the system elements with each other to prevent the sandwich wall construction from operating as separate components in case of an earthquake. For this purpose, galvanized anchor rods with a diameter of ø3 mm are used.

• The anchor rods should be applied at 75 cm intervals horizontally, and at 30-40 cm intervals vertically in overlaps and it should leave 5 pieces per m2.

4. THERMAL INSULATION ON FLOORS

Ode Isıpan DT is used on floors depending on the loads to apply over the floor. In the applications, any additional layer is not required to facilitate uniform distribution of the load. Thanks to its high strength, creep does not occur in time and it does not cause damage such as subsidence, cracking, etc in the coating material.

4.1 FLOOR HEATING SYSTEMS

• On the concrete floor, ODE Isıpan DT boards are laid in a way that the overlapped edges fit perfectly onto each other.

• After the separator plate polyethylene plate is laid, heating pipes are placed on the plastic legs.

• Alum with an appropriate thickness is poured in a way that the heating pipes will be right in the middle and the desired coating material (wood flooring, carpet, PVC, etc.) is laid.

4.2 FLOORS ADJACENT TO A LOW

TEMPERATURE ENVIRONMENT /

CANTILEVERS

• ODE Isıpan DT plates are laid on the cantilever or the mezzanine concrete floor in a way that the overlapped edges fit perfectly onto each other.

• Separator layer polyethylene plate is laid and protective alum is poured. Finally, the desired coating material (wood flooring, carpet, PVC, etc.) is laid.

• Floors Subsiding on the Ground• Systems Heated from the Floor• Floors Adjacent to a Low Temperature

Environment• Cantilevers

ODE ISIPAN DT

ODE ISIPAN MD

ISSUES TO BE CONSIDEREDBEFORE THE APPLICATION

The following issues should be considered before applying external thermal insulation on the external walls of buildings.

• The surface finish and the float on which the application will be made should be floated by rough plaster.

• In case the float mismatches are 0.5-1 cm and above, the surface should be floated with repair mortar.

• All the surfaces on which the application will be made should be free from swollen plasters, blistered paint residues, dust, dirt and grease.

• The level where the thermal insulation will begin should be marked and this level should be moved with a water gauge on the external surface of the building.

• 0,5-1 cm expansion joint will be left between the sub-basement profiles that are suitable for insulation thickness should be fixed on the wall along the levelling line.

DURING SHIPMENT AND STORAGE

• ODE Isıpan product packages should be stored horizontally on a flat surface during shipment and inventory,

• And should not be subjected to point load impacts that will lead to deviation in the square of the plates.

• Materials should be protected from direct sunlight during storage, shipment and application and should not be stored in direct sunlight.

• During storage, they should be kept away from the environments that can create high temperatures such as dark mats.

• In the plates the surface of which is exposed to sunlight for a long time, problems such as surface dusting, deterioration in dimensional stability and decrease in compressive strength may occur.

• ODE Isıpan products should not be used in application details that will be exposed to temperature of 75 °C and above.

• ODE Isıpan plates are manufactured in fire class E according to TS EN 13501-1 by adding fire retardant additives. However, during transport, storage and application

• They should be kept away from flammable materials and intense flame.

• ODE Isıpan plates that can be used in compliance with structural materials should be kept away from all the solvent containing compounds and petroleum derivatives containing solvents, bleaches and corrosive chemicals.

ODE Yalıtım San. Tic. A.Ş.A: Piyale Paşa Bulvarı Ortadoğu Plaza Kat:12 34384 Okmeydanı - Şişli / İstanbul / TürkiyeT: +90 212 210 49 06F: +90 212 210 49 07e-mail: export@ode.com.tr

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www.ode.com.tr