F01D500 Installation Guide(02)

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  • F01D500

    Installation Guide

    Issue 02Date 2010-06-25

    HUAWEI TECHNOLOGIES CO., LTD.

  • Copyright Huawei Technologies Co., Ltd. 2010. All rights reserved.No part of this document may be reproduced or transmitted in any form or by any means without prior writtenconsent of Huawei Technologies Co., Ltd. Trademarks and Permissions

    and other Huawei trademarks are trademarks of Huawei Technologies Co., Ltd.All other trademarks and trade names mentioned in this document are the property of their respective holders. NoticeThe purchased products, services and features are stipulated by the contract made between Huawei and thecustomer. All or part of the products, services and features described in this document may not be within thepurchase scope or the usage scope. Unless otherwise specified in the contract, all statements, information,and recommendations in this document are provided "AS IS" without warranties, guarantees or representationsof any kind, either express or implied.

    The information in this document is subject to change without notice. Every effort has been made in thepreparation of this document to ensure accuracy of the contents, but all statements, information, andrecommendations in this document do not constitute the warranty of any kind, express or implied. Huawei Technologies Co., Ltd.Address: Huawei Industrial Base

    Bantian, LonggangShenzhen 518129People's Republic of China

    Website: http://www.huawei.comEmail: [email protected]

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  • About This Document

    Intended AudienceThis document describes the installation of the F01D500 cabinet, including safety instructions,installation preparations, cabinet installation, cable connections and power-on of the cabinet.The intended audience of this document is hardware installation engineer.

    Symbol ConventionsThe following symbols may be found in this document. They are defined as follows

    Symbol DescriptionIndicates a hazard with a high level of risk which, if notavoided, will result in death or serious injury.

    Indicates a hazard with a medium or low level of risk which,if not avoided, could result in minor or moderate injury.

    Indicates a potentially hazardous situation that, if notavoided, could cause equipment damage, data loss, andperformance degradation, or unexpected results.Indicates a tip that may help you solve a problem or saveyour time.Provides additional information to emphasize orsupplement important points of the main text.

    Update HistoryUpdates between document issues are cumulative. Therefore, the latest document issue containsall updates made in previous issues.

    F01D500Installation Guide About This Document

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  • Updates in Issue 02 (2010-06-25)Based on issue 01 (2009-12-31), the document is updated as follows:The contents are optimized according to customer suggestions.

    Updates in Issue 01 (2009-12-31)This is the first release.

    About This DocumentF01D500

    Installation Guide

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  • Contents

    About This Document...................................................................................................................iii1 Overview......................................................................................................................................1-1

    1.1 Appearance......................................................................................................................................................1-21.2 Configuration (With UA5000)........................................................................................................................1-21.3 Configuration (With MA5600).......................................................................................................................1-41.4 Configuration (With MA5600T).....................................................................................................................1-51.5 Configuration (With MA5603T).....................................................................................................................1-6

    2 Installation Process....................................................................................................................2-13 Preparing for the Installation...................................................................................................3-1

    3.1 Tools and Meters.............................................................................................................................................3-23.2 Checking the Installation Environment.........................................................................................................3-10

    4 Unpacking and Accepting Products.......................................................................................4-14.1 Checking Before Unpacking...........................................................................................................................4-24.2 Unpacking the Wooden Case..........................................................................................................................4-24.3 Unpacking the Carton......................................................................................................................................4-54.4 Unpacking the Board.......................................................................................................................................4-64.5 Accepting the Product.....................................................................................................................................4-7

    5 Installing the Cabinet on the Concrete Pedestal..................................................................5-15.1 Outline of the Installed Cabinet......................................................................................................................5-25.2 Recommended Tools.......................................................................................................................................5-25.3 Installation Process..........................................................................................................................................5-35.4 Designing and Constructing a Concrete Pedestal...........................................................................................5-4

    5.4.1 Outline of the Concrete Pedestal............................................................................................................5-45.4.2 Precautions.............................................................................................................................................5-45.4.3 Space Planning for the Cabinet..............................................................................................................5-55.4.4 Space Planning for the Concrete Pedestal..............................................................................................5-65.4.5 Constructing the Concrete Pedestal........................................................................................................5-8

    5.5 Drilling Holes..................................................................................................................................................5-95.6 Installing Expansion Bolts............................................................................................................................5-105.7 Carrying the Cabinet.....................................................................................................................................5-125.8 Fastening the Cabinet....................................................................................................................................5-13

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  • 5.9 Constructing the Protection Fence................................................................................................................5-146 Installing the Cabinet on the Elevated Platform..................................................................6-1

    6.1 Outline of the Installed Cabinet...................................................................................................................... 6-26.2 Recommended Tools.......................................................................................................................................6-26.3 Installation Process..........................................................................................................................................6-26.4 Constructing the Elevated Platform................................................................................................................ 6-3

    6.4.1 Outline of the Elevated Platform............................................................................................................6-36.4.2 Precautions.............................................................................................................................................6-46.4.3 Installing the Poles.................................................................................................................................6-46.4.4 Installing and Fixing the Steel Channels................................................................................................6-7

    6.5 Carrying the Cabinet.....................................................................................................................................6-106.6 Fastening the Cabinet....................................................................................................................................6-116.7 Setting Up the Workbench............................................................................................................................6-12

    7 Routing Cables...........................................................................................................................7-17.1 Rules for Routing Cables................................................................................................................................ 7-27.2 External Connections...................................................................................................................................... 7-47.3 Process for Routing Cables.............................................................................................................................7-47.4 Recommended Tools.......................................................................................................................................7-57.5 Opening the Cabinet Door...............................................................................................................................7-57.6 Connecting AC Power Cables and PGND Cable-TT Mode ..........................................................................7-77.7 Connecting AC Power Cables and PGND Cable-TN-C-S Mode ..................................................................7-87.8 Connecting External Subscriber Cables ......................................................................................................7-107.9 Connecting Optical Cable and Optical Fibers ..............................................................................................7-11

    8 Installing the Batteries..............................................................................................................8-18.1 Checking the Batteries Before Installation......................................................................................................8-28.2 Connecting the Internal Cables of the Batteries..............................................................................................8-28.3 Connecting the Battery to the EPS75-4815AF Power System....................................................................... 8-8

    9 Checking the Installation.........................................................................................................9-19.1 Checking the Entire Cabinet........................................................................................................................... 9-29.2 Checking the Cable Connections of the Cabinet.............................................................................................9-29.3 Checking the Lightning Arrester.....................................................................................................................9-99.4 Checking the Batteries..................................................................................................................................9-109.5 Checking the Cable Routing.........................................................................................................................9-109.6 Checking the Connectivity of the Cables......................................................................................................9-11

    10 Powering On the System......................................................................................................10-110.1 Power Distribution of the F01D500 Cabinet...............................................................................................10-310.2 Power-On Flowchart...................................................................................................................................10-310.3 Preparing for Powering On the Cabinet......................................................................................................10-410.4 Powering On the Lightning Arrester...........................................................................................................10-510.5 Powering On the Cabinet in the Cold Start Mode.......................................................................................10-6

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  • 10.6 Powering On the EPS75-4815AF Power System.......................................................................................10-710.7 Powering On the Heat Exchanger...............................................................................................................10-810.8 Powering On the Service Shelf...................................................................................................................10-910.9 Performing the Power-On Check on the Batteries....................................................................................10-1110.10 Powering Off the Device.........................................................................................................................10-12

    11 Sealing the Cabinet................................................................................................................11-111.1 Sealing Apertures........................................................................................................................................11-211.2 Closing the Cabinet Door............................................................................................................................11-2

    A Device Parameters....................................................................................................................A-1A.1 Dimensions....................................................................................................................................................A-2A.2 Weight...........................................................................................................................................................A-2A.3 Power.............................................................................................................................................................A-3

    B Making Cables and Connectors.............................................................................................B-1B.1 Making External Power Cables and Ground Cables with Cord End Terminals............................................B-2B.2 Making External Power Cables and Ground Cables with Ring Terminals...................................................B-4B.3 Making Ordinary Network Cables.................................................................................................................B-7B.4 Making Shielded Network Cables...............................................................................................................B-10

    C Installing and Removing the Board......................................................................................C-1C.1 Materials and Tools........................................................................................................................................C-2C.2 Precautions.....................................................................................................................................................C-2C.3 Installing the MA5600T Board......................................................................................................................C-3C.4 Removing the MA5600T Board....................................................................................................................C-4C.5 Installing the MA5600 Board........................................................................................................................C-5C.6 Removing the MA5600 Board.......................................................................................................................C-6C.7 Installing the UA5000 Board.........................................................................................................................C-7C.8 Removing the UA5000 Board.......................................................................................................................C-7C.9 Installing the UA5000 Transfer Board..........................................................................................................C-8C.10 Removing the UA5000 Transfer Board.......................................................................................................C-9

    D Repairing Scratches on the Cabinet.....................................................................................D-1E Cable Labels...............................................................................................................................E-1

    E.1 Introduction to Labels....................................................................................................................................E-3E.2 Filling Labels..................................................................................................................................................E-5E.3 Usage of Labels..............................................................................................................................................E-7E.4 Affixing Labels...............................................................................................................................................E-9E.5 Label for External Alarm Cables..................................................................................................................E-11E.6 Label for Network Cables............................................................................................................................E-12E.7 Labels for Optical Fibers..............................................................................................................................E-14E.8 Label for Subscriber Cables.........................................................................................................................E-16E.9 Labels for DC Power Cables........................................................................................................................E-17E.10 Labels for AC Power Cables......................................................................................................................E-19

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  • F Environment Requirements.....................................................................................................F-1F.1 Storage Environment Requirements...............................................................................................................F-2F.2 Transportation Environment Requirements....................................................................................................F-4F.3 Requirements of the Outdoor Running Environment.....................................................................................F-6

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  • Figures

    Figure 1-1 Appearance of the F01D500 cabinet.................................................................................................. 1-2Figure 1-2 Layout of the F01D500 cabinet configured with the UA5000...........................................................1-3Figure 1-3 Layout of the F01D500 cabinet configured with the MA5600.......................................................... 1-4Figure 1-4 Layout of the F01D500 cabinet configured with the MA5600T........................................................1-5Figure 1-5 Layout of the F01D500 cabinet configured with the MA5603T........................................................1-6Figure 2-1 Process for installing the cabinet........................................................................................................2-1Figure 4-1 Straightening the tongue.....................................................................................................................4-3Figure 4-2 Removing the cover............................................................................................................................4-4Figure 4-3 Removing the wooden panels.............................................................................................................4-4Figure 4-4 Removing the wooden support under the cabinet...............................................................................4-5Figure 4-5 Unpacking the carton..........................................................................................................................4-6Figure 4-6 Unpacking the board...........................................................................................................................4-7Figure 5-1 Outline of the F01D500 cabinet installed on a concrete pedestal...................................................... 5-2Figure 5-2 Process for installing the cabinet onto a concrete pedestal.................................................................5-3Figure 5-3 Outline of the concrete pedestal......................................................................................................... 5-4Figure 5-4 Dimensions of installation interfaces for the F01D500 cabinet......................................................... 5-5Figure 5-5 Space required by the cabinet.............................................................................................................5-6Figure 5-6 Layout of the concrete pedestal and the cabinet (top view)............................................................... 5-7Figure 5-7 Suggested dimensions for the concrete pedestal................................................................................ 5-8Figure 5-8 Drilling a hole.....................................................................................................................................5-9Figure 5-9 Components of an expansion bolt....................................................................................................5-10Figure 5-10 Installing an expansion bolt............................................................................................................5-11Figure 5-11 Removing the spring washer, flat washer, and nut.........................................................................5-11Figure 5-12 Carrying the cabinet by using a crane.............................................................................................5-13Figure 5-13 Fastening the F01D500 cabinet on a concrete pedestal..................................................................5-14Figure 5-14 Protection fence around the cabinet................................................................................................5-15Figure 6-1 Outline of the cabinet installed on an elevated platform....................................................................6-2Figure 6-2 Process for installing the cabinet onto an elevated platform..............................................................6-3Figure 6-3 Outline of the elevated platform.........................................................................................................6-4Figure 6-4 Dimensions of installation interfaces for the cabinet......................................................................... 6-5Figure 6-5 Installing the hoop irons.....................................................................................................................6-6Figure 6-6 Outline of the installed poles..............................................................................................................6-7Figure 6-7 Installing and fastening the steel channels A......................................................................................6-8

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  • Figure 6-8 Adjusting the distance between steel channels B...............................................................................6-9Figure 6-9 Installing and fastening steel channels B and flat plates..................................................................6-10Figure 6-10 Carrying the cabinet........................................................................................................................6-11Figure 6-11 Fastening the F01D500 cabinet on an elevated platform...............................................................6-12Figure 6-12 Outline of the workbench...............................................................................................................6-13Figure 7-1 Bundling cables at the turning............................................................................................................7-2Figure 7-2 Installing ring terminals......................................................................................................................7-3Figure 7-3 External connections of the F01D500 cabinet....................................................................................7-4Figure 7-4 Process for routing cables...................................................................................................................7-5Figure 7-5 Opening the door lock........................................................................................................................7-6Figure 7-6 Opening the cabinet door....................................................................................................................7-7Figure 8-1 Unpacking the battery (for 75 AH battery).........................................................................................8-3Figure 8-2 Placing eight batteries in front of the battery compartment...............................................................8-4Figure 8-3 Connecting cables for the battery leads..............................................................................................8-5Figure 8-4 Layout of batteries 1 and 2 in the battery compartment.....................................................................8-6Figure 8-5 Connecting the cables between batteries 1 and 2...............................................................................8-6Figure 8-6 Connecting the cables between batteries 3 and 4...............................................................................8-6Figure 8-7 Connecting the cables between batteries 1 and 4...............................................................................8-7Figure 8-8 Batteries connected in the battery compartment.................................................................................8-8Figure 8-9 Connecting the battery to the EPS75-4815AF power system (top view)...........................................8-9Figure 10-1 Power distribution of the F01D500 cabinet....................................................................................10-3Figure 10-2 Flowchart for powering on the system...........................................................................................10-4Figure 10-3 Turning on the power switch and the alarm switch on the PWX board.......................................10-11Figure 11-1 Closing the cabinet door.................................................................................................................11-3Figure B-1 Peeling the insulation layer off the power cable...............................................................................B-2Figure B-2 Inserting the conductor into the cord end terminal............................................................................B-3Figure B-3 Clamping the cord end terminal........................................................................................................B-4Figure B-4 Peeling off the insulation layer of the power cable...........................................................................B-5Figure B-5 Installing heat shrink tube and bare crimping terminal.....................................................................B-6Figure B-6 Clamping the tail of the bare crimping terminal with the contact part of the conductor..................B-6Figure B-7 Installing the heat shrink tube...........................................................................................................B-7Figure B-8 Ordinary network cable.....................................................................................................................B-8Figure B-9 Installing the boot for the RJ-45 connector.......................................................................................B-8Figure B-10 Peeling the jacket............................................................................................................................B-9Figure B-11 Assigning the wires to the network cable........................................................................................B-9Figure B-12 Pushing the boot to cover the RJ-45 connector.............................................................................B-10Figure B-13 Shielded network cable.................................................................................................................B-11Figure B-14 Components of a shielded RJ-45 connector..................................................................................B-11Figure B-15 Installing the boot for the RJ-45 connector and the shielded metal cover....................................B-12Figure B-16 Installing the wires........................................................................................................................B-12Figure B-17 Crimping the RJ-45 connector......................................................................................................B-13Figure C-1 Wearing an ESD wrist strap correctly...............................................................................................C-2

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  • Figure C-2 Installing the board............................................................................................................................C-4Figure C-3 Removing the board..........................................................................................................................C-5Figure C-4 Installing the board............................................................................................................................C-6Figure C-5 Removing the board..........................................................................................................................C-6Figure C-6 Installing the board............................................................................................................................C-7Figure C-7 Removing the board..........................................................................................................................C-8Figure C-8 Installing the transfer board..............................................................................................................C-9Figure C-9 Removing the transfer board...........................................................................................................C-10Figure D-1 Sandpaper..........................................................................................................................................D-1Figure D-2 Absolute alcohol...............................................................................................................................D-2Figure D-3 Tabulate file......................................................................................................................................D-2Figure D-4 Cotton cloth.......................................................................................................................................D-3Figure D-5 Repair paint.......................................................................................................................................D-3Figure D-6 Using a tabulate file to polish the damaged area..............................................................................D-4Figure D-7 Using a sandpaper to remove stains or rust......................................................................................D-5Figure D-8 Wetting the cotton cloth....................................................................................................................D-5Figure D-9 Wiping the polished area or the area to be repaired..........................................................................D-6Figure D-10 Applying the paint..........................................................................................................................D-7Figure D-11 Surface of the area that is painted...................................................................................................D-7Figure E-1 Label for the signal cable...................................................................................................................E-4Figure E-2 Label for the power cable..................................................................................................................E-5Figure E-3 Warning prompt before the printing..................................................................................................E-6Figure E-4 Writing direction on the label............................................................................................................E-7Figure E-5 Printing parts on the label for the signal cables.................................................................................E-8Figure E-6 Affixing the label to the signal cable at a proper position.................................................................E-9Figure E-7 Affixing the label to the signal cable...............................................................................................E-10Figure E-8 Appearance of the label affixed to the power cable........................................................................E-11Figure E-9 Example of the label on the alarm cable..........................................................................................E-12Figure E-10 Example of the label for the network cable...................................................................................E-13Figure E-11 Example of the label on the optical fiber connecting two cabinets...............................................E-15Figure E-12 Example of the label on the optical fiber connecting the cabinet to the ODF...............................E-16Figure E-13 Example of the label for the subscriber cable................................................................................E-17Figure E-14 Example of the labels on the DC power cable...............................................................................E-18Figure E-15 Example of the labels on the AC power cable...............................................................................E-19

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  • Tables

    Table 1-1 Maximum number of subscribers for the F01D500 cabinet configured with the UA5000.................1-3Table 1-2 Maximum number of subscribers for the F01D500 cabinet configured with the MA5600.................1-4Table 1-3 Maximum number of subscribers for the F01D500 cabinet configured with the MA5600T..............1-6Table 1-4 Maximum number of subscribers for the F01D500 cabinet configured with the MA5603T..............1-7Table 3-1 Measuring and marking tools to be arranged before the installation...................................................3-2Table 3-2 Drilling tools to be arranged before the installation.............................................................................3-3Table 3-3 Fastening tools to be arranged before the installation..........................................................................3-4Table 3-4 Pliers to be arranged before the installation.........................................................................................3-5Table 3-5 Auxiliary tools to be arranged before the installation..........................................................................3-6Table 3-6 Special tools to be arranged before the installation..............................................................................3-8Table 3-7 Meters to be arranged before the installation.......................................................................................3-9Table 3-8 Checklist for the installation environment.........................................................................................3-11Table 4-1 Checking requirements before unpacking the products.......................................................................4-2Table 8-1 Checklist for the batteries before installation.......................................................................................8-2Table 9-1 Checklist for the entire installed cabinet..............................................................................................9-2Table 9-2 Connections of major cables in the F01D500 cabinet.........................................................................9-3Table 9-3 Connections of major cables in the F01D500 cabinet.........................................................................9-4Table 9-4 Connections of major cables in the F01D500 cabinet.........................................................................9-6Table 9-5 Connections of major cables in the F01D500 cabinet.........................................................................9-8Table 9-6 Checklist for the lightning arrester.....................................................................................................9-10Table 9-7 Checklist for the batteries after cabinet installation...........................................................................9-10Table 9-8 Checklist for various cables after cabinet installation........................................................................9-11Table 9-9 Checklist for the connectivity of the cables.......................................................................................9-11Table 10-1 LED status of the lightning arrester when the lightning arrester is powered on..............................10-5Table 10-2 Status of LEDs when the EPS75-4815AF power system is powered on.........................................10-7Table 10-3 Status of LEDs on the heat exchanger.............................................................................................10-9Table 10-4 Status when the service shelf is powered on..................................................................................10-10Table A-1 Dimensions of devices........................................................................................................................A-2Table A-2 Weight of devices...............................................................................................................................A-2Table A-3 Power of devices................................................................................................................................A-3Table B-1 Mapping between the cross-sectional area and the length of insulation layer to be peeled off (L1)..............................................................................................................................................................................B-3Table B-2 Mapping between the cross-sectional area and the length of the insulation layer to be peeled off (L1)..............................................................................................................................................................................B-5

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  • Table B-3 Wires assigned to the network cable...................................................................................................B-9Table D-1 Color of the repair paint used for the outdoor cabinet........................................................................D-4Table E-1 Standard typeface for handwriting......................................................................................................E-7Table E-2 Information on the label for the external alarm cable.......................................................................E-11Table E-3 Information on the label for the network cable.................................................................................E-12Table E-4 Information on the label for the optical fiber connecting two cabinets............................................E-14Table E-5 Information on the label for the optical fiber connecting the cabinet to the ODF............................E-15Table E-6 Information on the labels for the subscriber cable............................................................................E-16Table E-7 Meaning of the label for the DC power cables.................................................................................E-17Table E-8 Meaning of the label for the AC power cable...................................................................................E-19Table F-1 Climatic requirements.........................................................................................................................F-2Table F-2 Restrictions on the density of mechanically active materials in the air for storage............................F-3Table F-3 Restrictions on the density of chemically active materials in the air for storage................................F-3Table F-4 Restrictions on mechanical stress imposed on the device that is stored..............................................F-4Table F-5 Climatic requirements.........................................................................................................................F-4Table F-6 Restrictions on the density of mechanically active materials in the air for transportation..................F-5Table F-7 Restrictions on the density of chemically active materials in the air for transportation.....................F-5Table F-8 Restrictions on the mechanical stress imposed on the device that is transported................................F-6Table F-9 Requirements of the climate................................................................................................................F-7Table F-10 Requirements of the density of mechanically active materials in the air surrounding the device...............................................................................................................................................................................F-8Table F-11 Requirements of the density of chemically active materials in the air surrounding the device........F-8Table F-12 Requirements of the mechanical stress imposed on the device.........................................................F-8Table F-13 Requirements of the electromagnetic environment...........................................................................F-9Table F-14 Requirements of the lightningproof grounding.................................................................................F-9Table F-15 AC voltage and frequency...............................................................................................................F-11

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  • 1 OverviewAbout This Chapter

    The F01D500 is an outdoor front-access cabinet with a medium capacity. It is installed with thebuilt-in power supply device (lightning arrester, filter, power system, and battery), transmissiondevice (optional), service shelf, main distribution frame (MDF), optical distribution frame(ODF), and temperature control device.

    1.1 AppearanceThis topic shows the appearance of the F01D500 cabinet.1.2 Configuration (With UA5000)This topic provides the layout of the F01D500 cabinet configured with the UA5000 and themaximum number of subscribers in this case.1.3 Configuration (With MA5600)This topic provides the layout of the F01D500 cabinet configured with the MA5600 and themaximum number of subscribers in this case.1.4 Configuration (With MA5600T)This topic provides the layout of the F01D500 cabinet configured with the MA5600T and themaximum number of subscribers in this case.1.5 Configuration (With MA5603T)This topic provides the layout of the F01D500 cabinet configured with the MA5603T and themaximum number of subscribers in this case.

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  • 1.1 AppearanceThis topic shows the appearance of the F01D500 cabinet.Figure 1-1 shows the appearance of the F01D500 cabinet.

    Figure 1-1 Appearance of the F01D500 cabinet

    1.2 Configuration (With UA5000)This topic provides the layout of the F01D500 cabinet configured with the UA5000 and themaximum number of subscribers in this case.Figure 1-2 shows the layout of the F01D500 cabinet configured with the UA5000.

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  • Figure 1-2 Layout of the F01D500 cabinet configured with the UA5000

    When the F01D500 cabinet is configured with the UA5000, you can change the number ofbroadband subscribers (ADSL2+ subscribers) and narrowband subscribers (POTS subscribers)according to the actual requirements. Table 1-1 lists the maximum number of subscribers forthe F01D500 cabinet configured with the UA5000.

    Table 1-1 Maximum number of subscribers for the F01D500 cabinet configured with theUA5000

    Configuration ofthe Service Shelf

    Maximum Number ofNarrowband Subscribers

    Maximum Number ofBroadband Subscribers

    1 HABD + 1 HABF 960 POTS subscribers 960 ADSL2+ subscribers

    NOTE

    For details of the service shelf listed in Table 1-1, see "Introduction to Shelves" in the UA5000 HardwareDescription.

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  • 1.3 Configuration (With MA5600)This topic provides the layout of the F01D500 cabinet configured with the MA5600 and themaximum number of subscribers in this case.Figure 1-3 shows the layout of the F01D500 cabinet configured with the MA5600.

    Figure 1-3 Layout of the F01D500 cabinet configured with the MA5600

    Table 1-2 lists the maximum number of subscribers for the F01D500 cabinet configured withthe MA5600.

    Table 1-2 Maximum number of subscribers for the F01D500 cabinet configured with theMA5600

    Configuration of theService Shelf

    Maximum Number of Subscribers

    1 MA5600 896 ADSL2+ subscribers/448 SHDSL subscribers/448VDSL2 subscribers

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  • NOTEFor details of the service shelf listed in Table 1-2, see "Introduction to Shelves" in the MA5600 HardwareDescription.

    1.4 Configuration (With MA5600T)This topic provides the layout of the F01D500 cabinet configured with the MA5600T and themaximum number of subscribers in this case.Figure 1-4 shows the layout of the F01D500 cabinet configured with the MA5600T.

    Figure 1-4 Layout of the F01D500 cabinet configured with the MA5600T

    Table 1-3 lists the maximum number of subscribers for the F01D500 cabinet configured withthe MA5600T.

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  • Table 1-3 Maximum number of subscribers for the F01D500 cabinet configured with theMA5600T

    Configuration of theService Shelf

    Maximum Number of Subscribers

    1 MA5600T 1024 ADSL2+ subscribers or 768 VDSL2 subscribers

    NOTEFor details of the service shelf listed in Table 1-3, see "Introduction to Shelves" in the MA5600T HardwareDescription.

    1.5 Configuration (With MA5603T)This topic provides the layout of the F01D500 cabinet configured with the MA5603T and themaximum number of subscribers in this case.Figure 1-5 shows the layout of the F01D500 cabinet configured with the MA5603T.

    Figure 1-5 Layout of the F01D500 cabinet configured with the MA5603T

    Table 1-4 lists the maximum number of subscribers for the F01D500 cabinet configured withthe MA5603T.

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  • Table 1-4 Maximum number of subscribers for the F01D500 cabinet configured with theMA5603T

    Configuration of theService Shelf

    Maximum Number of Subscribers

    1 MA5603T 384 ADSL2+ subscribers/288 VDSL2 subscribers

    NOTE

    For details of the service shelf listed in Table 1-4, see "Introduction to Shelves" in the MA5603T HardwareDescription.

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  • 2 Installation ProcessThis topic describes the process for installing the cabinet.

    ProcessFigure 2-1 shows the process for installing the cabinet.

    Figure 2-1 Process for installing the cabinetStart

    Prepare for the installation

    Unpack and accept theproducts

    Install the cabinet on anelevated platform

    Install the cabinet on aconcrete pedestal

    Route cables

    Install batteries

    Check the cabinetinstallation

    Power on the system

    Seal the cabinet

    End

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  • 3 Preparing for the InstallationAbout This Chapter

    This topic describes the preparations for the installation.

    3.1 Tools and MetersThis topic lists the tools and meters specified in the contract, which need to be arranged by theowner. Test and adjust the meters before using them.3.2 Checking the Installation EnvironmentThis topic describes the environment requirements that must be met for installing the cabinet.

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  • 3.1 Tools and MetersThis topic lists the tools and meters specified in the contract, which need to be arranged by theowner. Test and adjust the meters before using them.

    Measuring and Marking ToolsTable 3-1 lists the measuring and marking tools to be arranged before the installation.

    Table 3-1 Measuring and marking tools to be arranged before the installationName Description IllustrationSteel tape Used for

    measuring thelength

    Angle square Used formeasuring thelength ordrawing a rightangle

    Marker pen Used formarking whenyou draw lines

    Spirit level Used forcheckingwhether thecabinet isleveled

    Drilling ToolsTable 3-2 lists the drilling tools to be arranged before the installation.

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  • Table 3-2 Drilling tools to be arranged before the installationName Description IllustrationPunch tool Used for

    locating the bit

    Percussiondrill

    Used for drillingholes before youinstall thecabinet

    Bit Different bitsfor holes withdifferent depthsand diameters

    Vacuumcleaner

    Used forcleaning thedust and drillcuttings duringthe drilling

    Fastening ToolsTable 3-3 lists the fastening tools to be arranged before the installation.

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  • Table 3-3 Fastening tools to be arranged before the installationName Description IllustrationFlatheadscrewdriver

    l Used forfastening smallscrews and bolts

    l Rarely used forfastening nuts

    l With a flat headCrossscrewdriver

    l Used forfastening smallscrews and bolts

    l Rarely used forfastening nuts

    l With a cross headSocket ringwrench

    Used in a smallenclosure

    Adjustablewrench

    Used for socket ringor square bolts andnuts of a certain sizerange because theaperture of thewrench can beadjusted

    Socket wrench Used with varioussockets forfastening socketring or square boltsand nuts of differentsizes

    PliersTable 3-4 lists the pliers to be arranged before the installation.

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  • Table 3-4 Pliers to be arranged before the installationName Description IllustrationToolkit for 75-ohm trunkcable

    Used for making E1cables of coaxialtype on site

    Hydraulicpliers

    Used for makingpower cables withcord end terminals

    Sharp-nosepliers

    Used for pickingsmall parts orturning andtwisting fine wiresin a small enclosure

    Diagonal pliers Used for strippingand cuttinginsulating tubes orcable ties

    Wire clipper Used for cuttingwires, wire-rodrolls, barbed wire,and cables with alarge cross-sectional area andthe hardness ofthese materialsshould not be morethan 30 HRC

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  • Name Description IllustrationCrowbar Used for lifting the

    cabinet

    Auxiliary ToolsTable 3-5 lists the auxiliary tools to be arranged before the installation.

    Table 3-5 Auxiliary tools to be arranged before the installationName Description IllustrationRubberhammer

    Used for knockingexpansion bolts

    Claw hammer Used for knockingand removing nails

    Brush Used for cleaningthe air filter

    Paper cutter Used for peeling offthe jacket of thecable when cablesare made on site

    Electricsoldering iron

    Used for soldering aconductor withsmall cross-sectional area to theconnector

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  • Name Description IllustrationTin wire Solder wire

    Hot air gun Used to heat a heat-shrink tube

    Ladder Used for working atheights

    Forklift Used for carryingcabinets

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  • Name Description IllustrationPowdermarker

    Used for markingconstruction plandrawing

    Special ToolsTable 3-6 lists the special tools to be arranged before the installation.

    Table 3-6 Special tools to be arranged before the installationName Description IllustrationWire stripper Used for peeling off the

    shielding layer andjacket of thecommunication cablewith small cross-sectional area

    RJ-45connectorcrimpingpliers

    Used for crimping the RJconnector of the phonecable or the networkcable

    Wire cutter l Used for installingsubscriber cables ortrunk cables to themain distributionframe (MDF)/digitaldistribution frame(DDF)

    l Used for connectingthe cables, blocks,and MDFs/DDFs

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  • Name Description IllustrationWire crimpingtool

    Used for crimping thetail metal jacket whenmaking coaxial cableson site

    ESD gloves Used to prevent theelectrostatic dischargefrom damaging theequipment

    ESD wriststrap

    Used to prevent theelectrostatic dischargefrom damaging theequipment. One end ofthe ESD wrist strapshould be connected tothe ESD jack on thecabinet.

    MetersTable 3-7 lists the meters to be arranged before the installation.

    Table 3-7 Meters to be arranged before the installationName Description IllustrationNetwork cabletester

    Used for testing theconnectivity and theconnections of thenetwork cable

    Optical powermeter

    Used for measuringthe optical power

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  • Name Description Illustration2M bit errortester

    Used for testing the2M bit errors

    Opticalattenuator

    Used for adjustingthe power level of anoptical signal byadjusting theattenuation.

    Multimeter Used for testing thecabinet insulation,cable connectivity,and specifications ofthe electricalparameters of adevice, such asvoltage, current, andresistance

    3.2 Checking the Installation EnvironmentThis topic describes the environment requirements that must be met for installing the cabinet.The project supervisor must:l Check the construction conditions after arriving at the site.l Fill in the Installation Environment Checklist.l Sign the Kickoff Agreement with the customer if all the items are ready and make the Project

    Installation Plan.l Fill in the Onsite Work Liaison Form to state the reason for the kickoff postponement if

    the installation is not prepared as required.

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  • l Sign a memo if the installation environment cannot be improved or the improvement cannotmeet the requirements.

    Table 3-8 provides the checklist for the installation environment.

    Table 3-8 Checklist for the installation environmentNo. Item Requirement1 Site selection Requirements for selecting the installation site:

    l Install the cabinet in a place free from high temperature, heavydust, harmful gas, inflammable or explosive material,electromagnetic interference (such as a large radar station,launching tower, or transformer substation), unstable voltage,great shock, or sharp noise.

    l Do not install the cabinet near the seashore. Install the cabinet atleast 500 m away from the seashore. Ensure that the air intakevent of the cabinet does not face the direction in which the seawind blows.

    l Do not install the cabinet near a tree or other plants. This is toprevent insects from entering fans of the heat dissipation systemso that the device can work in the normal state.

    l Do no install the cabinet near a chemical plant or in a salt mistyarea.

    l In the snowy area, select a higher position to install the cabinet.This is to prevent ice or snow from blocking fans of the heatdissipation system.

    l In the rainy area, select a higher position to install the cabinet.This is to prevent water from entering the bottom of the cabinet.

    l Install the cabinet at least 10 m away from residential areas. Thishelps to minimize the disturbance to residents.

    l Select a suitable place for the cabinet according to the telecomnetwork plan and telecom device requirements considering thehydrology, geology, earthquake, electric power, and trafficconditions.

    2 Environment Requirements for the conditions outside the cabinet:l Temperature:

    45C to +50C (without solar radiation) 45C to +45C (with solar radiation)

    l Relative humidity: 8% to 100%l Absolute humidity: 0.03 g/m3 to 30 g/m3l Rain intensity: 15 mm/minutel Temperature change rate: 0.5C/minutel Atmospheric pressure: 70 kPa to 106 kPal Solar radiation: 1120 W/m2l Wind speed: 50 m/s

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  • No. Item Requirement4 Cabinet

    groundingRequirements for grounding the cabinet:l The AC power supply system should have its independent AC

    protection ground.l Connect the grounding post properly to the grounding network,

    with the cable shorter than 30 m.l The grounding resistance of the grounding point should be less

    than 10 ohms.l The cross-sectional area of the ground cable should not be smaller

    than 25 mm2.l Connect the power ground, protection ground, and shield ground

    of the cabinet to the total grounding bar.5 Battery The open circuit voltage of the battery capacity is larger than 12.48

    V. When the power system fails, the battery can enable the deviceto work for a certain period of time.

    6 Lightningarrester

    The cabinet is installed with the lightning arrester. The power supplyis provided for the cabinet after passing the lightning arrester. Thecross-sectional area of the ground cable must meet the requirementsof the cabinet. The metal jacket and the metal pipe of outdoor cablesshould be grounded before entering the cabinet.

    7 Accessories Before installing the cabinet, ensure that the ground cable, subscribercable, and optical cable are routed in the correct places.

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  • 4 Unpacking and Accepting ProductsAbout This Chapter

    After the packing case arrives at the site, you need to unpack and accept products to facilitatethe subsequent installation.

    4.1 Checking Before UnpackingCheck whether the destination delivery of each packing case is consistent with the actual sitefor installation, whether the total pieces of products and the packing list number attached to eachpacking case are correct, and whether there is any damage on the packing case.4.2 Unpacking the Wooden CaseThis topic describes how to unpack the wooden case.4.3 Unpacking the CartonIn general, cartons are used to pack cables, boards, and terminals. This topic describes how tounpack the carton.4.4 Unpacking the BoardThe board is packed in the ESD bag. Unpack the board during installation.4.5 Accepting the ProductThis topic describes how to check and accept products one by one according to the PackingList.

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  • 4.1 Checking Before UnpackingCheck whether the destination delivery of each packing case is consistent with the actual sitefor installation, whether the total pieces of products and the packing list number attached to eachpacking case are correct, and whether there is any damage on the packing case.The project supervisor must check the products on site in the presence of the customer. Table4-1 describes the checking requirements before unpacking the products.

    Table 4-1 Checking requirements before unpacking the productsNo. Description1 The destination address must be the address of the installation site.2 The packing case must be in proper condition. It should not be damaged or damp.3 The shockproof label and overturn-proof label on the packing case must be displayed

    correctly.4 The device must be placed correctly.5 The total number of packages must be consistent with the number of items

    mentioned in the packing list attached to the packing case.

    NOTE

    l If the package is defective, stop unpacking and report the condition of the package to the local Huaweirepresentative. If the quantity of the product is correct and the product is in good condition, unpackand accept the product.

    l To identify the front, rear, left, and right sides of the device, read the instructions on the packing case.

    4.2 Unpacking the Wooden CaseThis topic describes how to unpack the wooden case.

    Precautionsl Do not place the wooden case upside down as it might cause severe damages to the device.l Carry the packing case into or near the installation site (if possible) to avoid damage to the

    cabinet during transportation.l When unpacking, if you find that the products are soaked or have become rusty, stop

    unpacking and investigate the cause. Report the situation to the local Huaweirepresentatives.

    l Remove the supporting blocks out from the rack on the installation site to avoid damagesto signal cables and circuit boards.

    l When carrying the cabinet, hold on the solid parts of the cabinet, such as the support. Donot use excessive force on the parts with poor rigidity, such as cabling rack, cable fixingbeams, to avoid any damage to the cabinet or any accident.

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  • Wooden cases are generally used to pack heavy goods like racks and batteries. The cabinetpackage includes wooden panels, steel edges, tongues, and foam plates.

    ProcedureStep 1 Insert one end of the spanner into the hole of the tongue on the cover of the wooden case. Turn

    the spanner to straighten the tongue, as shown in Figure 4-1. You can also use a screwdriver ora hammer to handle the tongue.

    Figure 4-1 Straightening the tongue

    SpannerTongue

    Wooden panelSteel edge

    Step 2 After you straighten all the tongues on the cover, remove the cover, as shown in Figure 4-2.

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  • Figure 4-2 Removing the cover

    Step 3 Straighten all the tongues that join the wooden panels around the wooden case and remove the

    wooden panels, as shown in Figure 4-3.

    Figure 4-3 Removing the wooden panels

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  • Step 4 Use the socket wrench to unfasten the screws (inside the cabinet) connecting the wooden bracket

    with the cabinet and remove the wooden bracket under the cabinet, as shown in Figure 4-4.

    Figure 4-4 Removing the wooden support under the cabinet

    ----End

    4.3 Unpacking the CartonIn general, cartons are used to pack cables, boards, and terminals. This topic describes how tounpack the carton.

    Precautionsl When unpacking the carton, take protection measures, for example, wear gloves to protect

    your hands.l Cut the tapes along the seams of the carton cover by using a knife. Make sure that you cut

    only the tapes without damaging the contents of the carton.l If the products are wet or rusty, stop unpacking and detect the cause. Report the condition

    of the products to the local Huawei representative.

    ProcedureStep 1 Read the carton label to obtain the information about the number and the type of the board in

    the carton.Step 2 Cut the straps by using the diagonal pliers.

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  • Step 3 Cut the pressure-sensitive adhesive tapes along the seams of the carton cover by using a knife.Step 4 Open the carton and take out the foam plates.Step 5 Cross-check the contents of the box of the board. Ensure that the number of the boards listed on

    the labels of the board box is consistent with the number listed on the labels of the carton, andthen take out the board box. Figure 4-5 shows how to unpack the carton.

    Figure 4-5 Unpacking the carton

    Strap

    Pressure-sensitive adhesive tape Foam plate

    Label on the board box

    Board box

    Foam plate

    Carton label

    ----End

    4.4 Unpacking the BoardThe board is packed in the ESD bag. Unpack the board during installation.

    Precautions

    CAUTIONElectronic components are sensitive to the ESD. When handling the board, wear the ESD glovesor the ESD wrist strap that is grounded properly and hold only the edge of the board.

    Pay attention to the following points when unpacking the board:l Take antistatic measures when unpacking the board.l Pay attention to the effects that environmental change has on the board. When a board is

    moved from a cold and dry place to a hot and damp place, wait for at least 30 minutes beforeunpacking. Otherwise, condensed water on the surface may damage the board.

    NOTE

    The desiccant in the ESD bag is used for absorbing moisture inside the bag.

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  • ProcedureStep 1 Check whether each board package is damaged obviously. If the board package is damaged

    obviously, stop unpacking and report the condition to the local representative office. If the boardpackage is in good condition, proceed as follows.

    Step 2 Wear the ESD gloves or the ESD wrist strap and connect its grounding end to the ESD jack onthe cabinet.

    Step 3 Unpack each package and check for damages. Figure 4-6 shows how to unpack the board.

    Figure 4-6 Unpacking the board

    BoardESD bagBoard box

    Step 4 Select one of the following methods for processing the board.

    If... Then...

    The board can be installed immediately Go to Step 5

    The board cannot be installed immediately Go to Step 6

    Step 5 Place all the materials on the antistatic surface to discharge the static electricity, and then installthe board.

    Step 6 Use the original package materials for packing the board. Keep them in a dry and cool place,away from sunlight and strong electromagnetic radiation sources.----End

    4.5 Accepting the ProductThis topic describes how to check and accept products one by one according to the PackingList.

    ProcedureStep 1 Check the product type and quantity according to the Packing List. Sign the document on site.Step 2 Check each product according to the Packing List. If there is a mismatch in the number of

    packages, or if the cargo is damaged, or if the consignment is wrong, sign the Unpacking

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  • Memo. The project supervisor should also fill in the Cargo Inspection Feedback Form and reportthe problem to the local representative office within three days.

    Step 3 Store the unpacked product in a room if the product does not match the contents of the PackingList. Take photographs of the storage site, the rusty or corroded product, and the case or packagematerial. Archive the photographs and store the empty case and materials.

    Step 4 Unpack other packages after confirming the contents of one package.Step 5 The project supervisor and the customer must sign the Packing List.

    ----End

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  • 5 Installing the Cabinet on the ConcretePedestal

    About This Chapter

    This topic describes how to install the cabinet on the concrete pedestal.

    5.1 Outline of the Installed CabinetThis topic provides the outline of the F01D500 cabinet installed on a concrete pedestal.5.2 Recommended ToolsThis topic lists the recommended tools for installing the cabinet onto a concrete pedestal.5.3 Installation ProcessThis topic describes the process for installing the cabinet onto a concrete pedestal.5.4 Designing and Constructing a Concrete PedestalThis topic describes how to design and construct a concrete pedestal.5.5 Drilling HolesDrill holes before installing the expansion bolts.5.6 Installing Expansion BoltsInstalling the expansion bolts helps to install and fasten the cabinet.5.7 Carrying the CabinetThis topic describes how to carry the F01D500 cabinet onto the installation position of a concretepedestal.5.8 Fastening the CabinetThis topic describes how to fasten the F01D500 cabinet on a concrete pedestal.5.9 Constructing the Protection FenceThis topic provides information about constructing the protection fence for the cabinet.

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  • 5.1 Outline of the Installed CabinetThis topic provides the outline of the F01D500 cabinet installed on a concrete pedestal.Figure 5-1 shows the outline of the F01D500 cabinet installed on a concrete pedestal.

    Figure 5-1 Outline of the F01D500 cabinet installed on a concrete pedestal

    N

    S

    5.2 Recommended ToolsThis topic lists the recommended tools for installing the cabinet onto a concrete pedestal.The recommended tools are as follows:l Measuring tapel Rulerl Punch tooll Percussion drilll Matched drill bits (16)l Vacuum cleaner

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  • l Wrenchl Claw hammerl Rubber hammer

    5.3 Installation ProcessThis topic describes the process for installing the cabinet onto a concrete pedestal.Figure 5-2 shows the process for installing the cabinet onto a concrete pedestal.

    Figure 5-2 Process for installing the cabinet onto a concrete pedestal

    Design and build a concrete pedestal

    Drill holes

    Install expansion bolts

    Carry the cabinet

    Open the cabinet door

    Remove the mounting brackets

    Construct a protection fence

    End

    Start

    No

    Support installation through external fastening holes?

    Yes

    No

    Any mounting brackets?

    Fasten the cabinet

    Yes

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  • 5.4 Designing and Constructing a Concrete PedestalThis topic describes how to design and construct a concrete pedestal.5.4.1 Outline of the Concrete PedestalThis topic provides the outline of the concrete pedestal.5.4.2 PrecautionsThis topic provides the precautions to be taken for designing and constructing the concretepedestal.5.4.3 Space Planning for the CabinetThis topic provides information about the space for the F01D500 cabinet.5.4.4 Space Planning for the Concrete PedestalThis topic provides information about the space for the concrete pedestal of the F01D500 cabinet.5.4.5 Constructing the Concrete PedestalThis topic describes how to construct the concrete pedestal.

    5.4.1 Outline of the Concrete PedestalThis topic provides the outline of the concrete pedestal.Figure 5-3 shows the outline of the concrete pedestal.

    Figure 5-3 Outline of the concrete pedestalExpansion bolt hole

    Cabling aperture

    Ground

    Concrete pedestalN

    S

    5.4.2 PrecautionsThis topic provides the precautions to be taken for designing and constructing the concretepedestal.Pay attention to the following points when designing and constructing the concrete pedestal:

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  • l The following construction plan for the pedestal is only a suggestion. You can adjust theplan based on the actual requirements. It is recommended to construct a concrete pedestalbased on the suggested dimensions.

    l The concrete pedestal should be at least 200 mm higher than the ground. If the installationsite is rather low, the installed cabinet may be submerged. You can adjust the height of theconcrete pedestal based on the actual conditions.

    l Construct the ground grid to ensure that the device grounding is reliable.l To prevent solar radiation from affecting the cabinet, ensure that the equipment

    compartment door of the cabinet faces south or north.

    5.4.3 Space Planning for the CabinetThis topic provides information about the space for the F01D500 cabinet.

    Dimensions of Installation InterfacesFigure 5-4 shows the dimensions of installation interfaces for the F01D500 cabinet.

    Figure 5-4 Dimensions of installation interfaces for the F01D500 cabinet

    445

    1550

    600 3947.5

    39

    630

    735

    1445

    6- 18

    4- 18

    180

    264.2

    320370

    400

    120

    735

    180210

    240

    2- 30 2- 50 180

    50

    185

    4- 50

    Outer installation hole

    Inner installation hole Aperture forsubscriber cables

    Aperture for AC power cables

    Aperture for ground cableAperture for optical cable

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  • NOTE

    l The unit for figures in this topic is mm, unless otherwise stated.l The F01D500 cabinet supports the installation by using the inner installation holes or outer installation

    holes. This document uses the installation by using the outer installation holes as an example todescribes how to install the cabinet on the concrete pedestal.

    l Consider the space required to install the cabinet when selecting the site for the concrete pedestal.

    ProcedureStep 1 Follow Figure 5-5 to plan the space for the cabinet.

    Figure 5-5 Space required by the cabinet

    26701650

    1650

    ----End

    5.4.4 Space Planning for the Concrete PedestalThis topic provides information about the space for the concrete pedestal of the F01D500 cabinet.

    ContextConsider the space required to install the cabinet when selecting the site for the concrete pedestal.

    ProcedureStep 1 Plan the space required for the concrete pedestal, as shown in Figure 5-6. The part in dashes is

    the outline of the concrete pedestal.

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  • Figure 5-6 Layout of the concrete pedestal and the cabinet (top view)

    460

    2670

    75

    140100 735 735

    100

    750

    1650

    1000

    75

    Concrete pedestal

    100

    100

    100

    Cabinet aperture

    100

    Ground

    NOTE

    The concrete pedestal should be 200 mm higher than the ground. You can adjust the height of the concretepedestal based on the actual conditions.

    Step 2 Design the dimensions of the concrete pedestal, as shown in Figure 5-7.

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  • Figure 5-7 Suggested dimensions for the concrete pedestal

    1750

    735 735

    600750

    140

    75 6- 16

    150

    50

    180

    240224.5

    90 135

    475

    90 135

    750

    137.5180

    240320

    140

    2- 40

    14 mm rebars

    B

    B

    A A

    850

    150 300Ground

    B-BB

    B

    A-A

    (80 mm depth)

    ----End

    5.4.5 Constructing the Concrete PedestalThis topic describes how to construct the concrete pedestal.

    PrecautionEnsure that the constructed concrete pedestal is horizontal. The horizontal deviation should notbe more than 4 mm.

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  • ProcedureStep 1 Construct the concrete pedestal according to the actual conditions.

    ----End

    5.5 Drilling HolesDrill holes before installing the expansion bolts.

    PrecautionsPay attention to the following when you drill the holes:l Use a punch tool to chisel a hole so that you can position the drill bit if the floor is very

    hard or slippery.l Hold the drill firmly and ensure that the drill bit is vertical to the floor. The drill should be

    steady when you drill holes to avoid uneven or slanting holes.l Ensure that all the holes are of equal depth.

    ProcedureStep 1 Select a 16 drill bit.Step 2 Drill a hole by using a percussion drill on the marked position of the expansion bolt, as shown

    in Figure 5-8. The depth of the hole must be equal to the length of the expansion tube plus thelength of the expansion nut, and the depth of the hole should range from 52 mm to 60 mm.

    Figure 5-8 Drilling a hole

    Hole depth

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  • Step 3 Remove the dust from the hole by using a vacuum cleaner.Step 4 Measure the depth of the hole and the distance between the holes. Mark and drill a hole again

    if the depth or distance is wrong.----End

    5.6 Installing Expansion BoltsInstalling the expansion bolts helps to install and fasten the cabinet.

    StructureFigure 5-9 shows the components of an expansion bolt.

    Figure 5-9 Components of an expansion bolt

    Expansion bolt

    Expansion tube

    Guide trough

    Expansion nutGuide rib

    Flat washerSpring washer

    Precautionsl Insert the guide rib into the guide trough beforehand. Otherwise, the expansion bolt cannot

    be fastened.l Ensure that the expansion tube is completely inserted into the concrete pedestal. The length

    of the expansion tube should not exceed the depth of the floor. Otherwise, the installationof the cabinet is affected.

    ProcedureStep 1 Insert the expansion bolt into the hole.Step 2 Do not fasten the spring washer, flat washer and nut on the expansion bolt very tightly.Step 3 Knock the expansion bolt by using a rubber hammer or a claw hammer until the expansion tube

    is completely inserted into the expansion hole, as shown in Figure 5-10.

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  • Figure 5-10 Installing an expansion bolt

    Step 4 Fasten the expansion bolt clockwise by using a spanner to expand the tube.Step 5 Remove the spring washer, flat washer, and nut by turning them anticlockwise, as shown in

    Figure 5-11.

    Figure 5-11 Removing the spring washer, flat washer, and nut

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  • ----End

    5.7 Carrying the CabinetThis topic describes how to carry the F01D500 cabinet onto the installation position of a concretepedestal.

    Precautionsl The maximum weight of the fully loaded cabinet is 413 kg. For safety, the bearing capacity

    of the steel cable for carrying the cabinet should be larger than 1239 kg (triple of themaximum weight of the fully loaded cabinet).

    l Position the cabinet correctly.l Protect the parts where the cabinet contacts the hoisting ropes to protect the cabinet surface

    from being scratched.l Face the cabinet door towards south or north if possible. This ensures that the cabinet

    receives the minimum solar radiation.l When the cabinet is put down to the concrete pedestal, align the installation holes in the

    cabinet with the expansion bolt holes on the concrete pedestal.

    ProcedureStep 1 Route the hoisting ropes through the external fixing holes of the cabinet. Then, bundle and fasten

    the cabinet.Step 2 Use a crane to put the cabinet onto the concrete pedestal, as shown in Figure 5-12.

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  • Figure 5-12 Carrying the cabinet by using a crane

    ----End

    5.8 Fastening the CabinetThis topic describes how to fasten the F01D500 cabinet on a concrete pedestal.

    ProcedureStep 1 Adjust the position of the cabinet to align the installation holes in the cabinet with the expansion

    bolt holes on the concrete pedestal.Step 2 Place nuts (with the spring washer and the flat washer) through the installation holes and into

    the expansion tubes, as shown in Figure 5-13.

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  • Figure 5-13 Fastening the F01D500 cabinet on a concrete pedestal

    Step 3 Fasten the six expansion bolts.Step 4 Cover the cover of the installation foot and then use transparent or white silicon gel to seal the

    installation foot.----End

    5.9 Constructing the Protection FenceThis topic provides information about constructing the protection fence for the cabinet.

    PrecautionsIf the cabinet is installed near a road, construct the concrete protection fence to protect thecabinet.Pay attention to the following points when constructing the protection fence:l Construct the protection fence after installing the cabinet.

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