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Instruction Manual INM F300 - 3 F300 Megablock Series Fieldbus Device Couplers

F300 Megablock Series - MTL Inst...Numbered (grey) connectors are provided for each spur. Wiring connections to the Megablock are made using pluggable connectors (screw terminal type

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Page 1: F300 Megablock Series - MTL Inst...Numbered (grey) connectors are provided for each spur. Wiring connections to the Megablock are made using pluggable connectors (screw terminal type

Instruction Manual

INM F300 - 3

F300 Megablock Series Fieldbus Device Couplers

Page 2: F300 Megablock Series - MTL Inst...Numbered (grey) connectors are provided for each spur. Wiring connections to the Megablock are made using pluggable connectors (screw terminal type

ii INM F300-3 August 2013

DeclaratIoN oF coNForMItyWe declare under our sole responsibility that the F3xx Series products listed below, to which this declaration relates, conform with the requirements of the Directives below by compliance with the standards listed:

1. Council Directive 2004/108/EC (EMC Directive) relating to Electro-Magnetic Compatibility.

EN 61326-1:2006

Class A equipment. Table 2 - Industrial Locations

2. Council Directive 2006/95/EC (Low Voltage Directive) relating to Product Safety.

EN 61010-1:2001 (see Note 4)

3. Council Directive 94/9/EC (ATEX Directive) relating to equipment and protective systems intended for use in potentially

explosive atmospheres.

EN 60079-0:2009; EN 60079-11:2007; EN 60079-15:2010; EN 60079-27:2008

Where products were intially assessed for compliance with the Essential Health and Safety Requirements of the Directive using earlier harmonised standards, a subsequent review has determined that “technical knowledge” is unaffected by the current harmonised standards listed above.

Product Description eMc1 lVD2 ateX3 cat1/cat2 ateX cert No.

cat3 ateX cert No.

F97 Overmolded Terminator Yes Yes Yes None None5

F304* 4-port Megablock with screw terminals with F97 terminator Yes Yes Yes None RELC11ATEX1010X

F308* 8-port Megablock with screw terminals with F97 terminator Yes Yes Yes None RELC11ATEX1010X

F312* 12-port Megablock with screw terminals with F97 terminator Yes Yes Yes None RELC11ATEX1010X

Notes relating to ce Marking:

1. Entries in this column may be:

Yes Product conforms to the EMC Directive

N/R Product is not required to conform to the EMC Directive

2. Entries in this column may be:

Yes Product conforms to the LV Directive

N/R Product is not required to conform to the LV Directive

3. Entries in this column may be:

Yes Product conforms to the ATEX Directive

N/R Product is not required to conform to the ATEX Directive

4. Compliance with the LVD is established by evaluation of the product by FM to FM3810 (2005) / ANSI/ISA 61010-1: (2004).

The ANSI/ISA document is based upon IEC 61010-1, Second Edition, 2001, with a few national deviations. There is no

material difference in this standard and EN61010-1:2001 with regard to the LVD.

5. The F97 is an accessory for the F3xx products. It is certified as part of the F3xx certification; however, it is not marked to be a

stand-alone certified product.

* Standard connectors on Megablocks are Pluggable Screw Terminal. A “-PC” on the part No. indicates that the optional Pluggable

Spring Clamp connectors are used, and the optional “-PD” indicates that the optional Pluggable Insulation Displacement connectors

are used.

22 April 2013

Luton, England

Measurement Technology LimitedGreat Marlings, Butterfield, Luton

Bedfordshire, United Kingdom LU2 8DLTel: +44 (0)1582 723633

Fax: +44 (0)1582 422283 www.mtl-inst.com

Registered in England No. 1012778

Signed: ________________________

S.Parfitt - Engineering Director

Page 3: F300 Megablock Series - MTL Inst...Numbered (grey) connectors are provided for each spur. Wiring connections to the Megablock are made using pluggable connectors (screw terminal type

iiiINM F300-3August 2013

coNteNts

1 oVerVIeW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2 DescrIPtIoN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

3 coMPoNeNts aND accessorIes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

4 MecHaNIcal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24.1 Mounting orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24.2 enclosure requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24.3 DIN-rail mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34.4 removal from DIN-rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

5 electrIcal coNNectIoNs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.1 Dc Power requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45.2 terminator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45.3 trunk connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45.4 spur port connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55.5 cable screen connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55.6 surge protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

6 testING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66.1 Power leD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66.2 spur leDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

7 roUtINe MaINteNaNce . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

8 ateX saFety INstrUctIoNs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78.2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78.3 Inspection and maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78.4 repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78.5 Marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

9 FM coNtrol DraWINGs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

10 Iecex saFety INstrUctIoNs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1110.1 conditions of safe use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1110.2 Iecex control drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

© 2013 Mtl Instruments Group. all rights reserved

Page 4: F300 Megablock Series - MTL Inst...Numbered (grey) connectors are provided for each spur. Wiring connections to the Megablock are made using pluggable connectors (screw terminal type

iv INM F300-3 August 2013

GeNeral saFety INForMatIoN

The following methods are used in this manual to alert the user to important information:-

WarNING !Warnings are provided to ensure operator safety and MUst be followed.

caUtIoNCautions are provided to prevent damage to the instrument.

NoteThese are used to give general information to ensure correct operation.

saFety INstrUctIoNs For INstallatIoN aND oPeratING PersoNNel

The operating instructions provided here contain essential safety instructions for installation personnel and those engaged in the operation, maintenance and servicing of the equipment.

WarNING !Failure to comply with these instructions can endanger the lives or health of personnel and risk damage to the plant and the environment.

WarNING !the responsibility for planning, installation, commissioning, operation and maintenance, particularly with respect to applications in explosion-hazard areas, lies with the plant operator.

Before commencing installation or commissioning:

• Read and understand the contents of this manual and the product datasheet

• Ensure installation and operating personnel have received adequate training for this task

• Ensure that any operating instructions are fully understood by the personnel responsible.

• Observe national and local installation and mounting regulations (e.g. IEC 60079-14).

WarNING !If these assemblies have been used previously in general electrical installations,

they May Not be used in explosion-hazard area applications.

During operation:

• Make the relevant instructions available at all times to the operating personnel.

• Observe safety instructions.

• Observe national safety and accident prevention regulations.

• Operate the equipment within its published specification.

• Servicing, maintenance work or repairs not described in this manual must not be performed without prior agreement with the manufacturer.

• Any damage to this equipment may render its explosion protection null and void.

• No changes to any of the components that might impair their explosion protection are permitted.

If any information provided here is not clear:

• Contact MTL or one of its representatives.

NoteImproper installation and operation of the enclosure can result in the invalidation of the guarantee.

Page 5: F300 Megablock Series - MTL Inst...Numbered (grey) connectors are provided for each spur. Wiring connections to the Megablock are made using pluggable connectors (screw terminal type

1INM F300-3August 2013

1 oVerVIeWF300 Megablocks are DIN-rail mounted, device couplers for Foundation™ fieldbus or Profibus PA networks. They allow connection of field devices to the segment trunk cable and provide short-circuit protection to the segment.

Megablocks minimize hand wiring and allow individual devices to be added to and removed from the segment without disrupting network communication.

Megablocks are available in four, eight, and twelve port versions. Multiple Megablocks are easily wired together to allow larger segments to be constructed.

Each F300 Megablock includes an F97 Terminator for installation in the trunk terminals, which is clearly marked with a large ‘T’ for easy identification by field personnel.

Individual surge-protector modules (FS32) can also be fitted to any of the Megablock fieldbus terminals to provide protection against induced surges and transients that can potentially destroy or degrade certain components inside the F300 Megablocks.

2 DescrIPtIoNsimple and reliable interconnection

Each Megablock has dedicated connections for the fieldbus “home run” or trunk cable. Trunk connections are identified by their black connectors. Numbered (grey) connectors are provided for each spur.

Wiring connections to the Megablock are made using pluggable connectors (screw terminal type are standard, but other connection styles are available). These allow wire terminations to be made to the individual connectors, which are then plugged into the Megablock. Devices can be connected and disconnected easily during commissioning. On completion, the connector retaining screws are tightened to secure each connector to the Megablock.

F300 Megablock series Fieldbus Device couplers

INM F300-3 D1 June 2013

Figure 1.1 - Megablock models F312, F308 and F304

Page 6: F300 Megablock Series - MTL Inst...Numbered (grey) connectors are provided for each spur. Wiring connections to the Megablock are made using pluggable connectors (screw terminal type

2 INM F300-3 August 2013

short-circuit protection

To minimize susceptibility to single points of failure, F300 Megablocks are provided with built-in SpurGuard™ short-circuit protectors, which prevent the entire Fieldbus segment from being pulled down in the event of a short circuit on any one of the individual field devices or spur cable runs.

Note During a short circuit, the shorted spur draws more current than a normal Fieldbus device - this must be taken into account in segment design.

Diagnostic aids

Each Megablock comes with a green LED to indicate whether DC Power is present, and a red LED next to each numbered spur indicates when the spur is in short circuit.

3 coMPoNeNts aND accessorIesProduct part numbers and their descriptions are listed below.Part Number DescriptionF304[-PC]* 4-way Megablock

F308[-PC]* 8-way Megablock

F312[-PC]* 12-way Megablock

F97 Terminator for F300 series Megablocks

F300-A01-5 Trunk-spur partition – pack of 5

FS32 Spur surge protector module

F300-BAR-5 FS32 grounding bars for trunk - pack of 5

F304-BAR-10 FS32 grounding bars for F304 - pack of 10 †

F308-BAR-10 FS32 grounding bars for F308 - pack of 10 †

F312-BAR-10 FS32 grounding bars for F312 - pack of 10 †

* The standard connector for the Megablock is a pluggable screw terminal (elevator type). Pluggable spring-clamp connectors rely on constant spring pressure to maintain contact with the wire. To order Megablocks with pluggable spring-clamp connectors, add a –PC suffix to the part number (i.e. F304-PC).

† Up to two bars may be required for each Megablock.

4 MecHaNIcal

4.1 Mounting orientationMegablocks mount vertically or horizontally on 35mm DIN rail within a field junction box The use of DIN rail end stops are recommended to prevent sliding (especially for vertical installations).

Eight, and twelve port Megablocks have areas on their body for labelling so that segments can be easily identified according to plant standards.

4.2 enclosure requirements

4.2.1 General requirements

Megablocks may be mounted in hazardous (classified) areas – see section 8. The following conditions must also be satisfied to ensure safe and reliable operation.

a) Prevent any form of pollution that could compromise the operation of the unit. For example, choose an unpolluted location or a suitable enclosure to protect the assembly.

b) Provide an adequate level of mechanical protection. This can be achieved by selecting a protected location, a suitable enclosure, or a combination of both.

Page 7: F300 Megablock Series - MTL Inst...Numbered (grey) connectors are provided for each spur. Wiring connections to the Megablock are made using pluggable connectors (screw terminal type

3INM F300-3August 2013

c) Ensure that all cable entries and connections are secure by making provision for the careful routing and securing of all cables.

d) Provide adequate security against unauthorized interference.e) Conform to the permitted ambient temperature range of –40°C to +70°C.

4.2.2 outdoor mounting

In addition to the General Requirements above, if the Megablock is mounted in an outdoor location, use a suitable enclosure with a minimum of IP54 ingress protection. A higher level of ingress protection rating will be necessary if the working atmosphere is, or can be, corrosive, or if the enclosure is subject to wet or dusty environments.

4.3 DIN-rail mountingThe Megablocks are designed for mounting on 35mm x 7.5mm T-section “top hat” DIN rail to EN50022 and use built-in DIN rail clips to attach to the rail.

4.3.1 Mounting procedure

Megablocks are attached to the DIN rail using a “push-and-tilt” method - as illustrated on the body label and in Figure 4.1 below.

Tilt the Megablock towards the trunk-connector side of the Megablock and then engage the DIN-rail clips under the ledge of the DIN rail. Push the Megablock against the edge of the rail then rotate the Megablock until it sits flat onto the DIN rail, then release the pressure to allow the clips on the other side to engage.

1 Remove

Install

Push 2

Figure 4.1: DIN rail Installation and removal

4.4 removal from DIN-railRefering to Figure 4.1, push the Megablock against the edge of the DIN rail, tilt the other side of the Megablock up and away from the DIN rail, then release the side pressure to disengage the DIN rail clips from the DIN rail ledge.

5 electrIcal coNNectIoNsThe Trunk and Spur connectors are pluggable (with securing screws) and available in the standard screw-terminal version or a spring-clamp version. Megablocks with spring clamp connectors have a –PC suffix on the Megablock part number (-PC). See Figures 5.1 and 5.2. The terminals can accept the following conductor sizes:

type conductor size

Screw terminals 0.14 to 2.5mm2

Spring clamp terminals (-PC) 0.20 to 2.5mm2

NoteA torque screwdriver set between 0.5 - 0.6Nm is recommended for tightening all

terminal screws.

Page 8: F300 Megablock Series - MTL Inst...Numbered (grey) connectors are provided for each spur. Wiring connections to the Megablock are made using pluggable connectors (screw terminal type

4 INM F300-3 August 2013

Figure 5.3F97 terminator

Figure 5.1: screw terminal Figure 5.2: spring clamp

NoteWhen wiring to spring-clamp terminals, use a screwdriver with a 3-4 mm blade to depress the spring-clamp button before inserting the termination cable. See Figure 5.2.

5.1 Dc Power requirementsMegablocks draw DC power from the fieldbus trunk segment they are connected to. The minimum DC input voltage, and current required, vary with the Megablock type. Refer to the F300 datasheet for exact current requirements. The maximum input voltage is 32V DC, but a lower voltage may be required in order to achieve safety in some hazardous area applications - refer to the Control Drawings in Sections 9 & 10 of this manual.

5.2 terminatorA terminator (Model No. F97) is provided with each F300 Megablock. The terminator should be installed on the trunk of the last Megablock in order to correctly terminate the bus. The terminator is placed in the second set of terminals on the trunk connector.

For spring clamp terminals, push the terminator firmly into place. take care to orientate the terminator so that the “T–F97” molded logo is facing inwards towards the body of the Megablock, otherwise difficulty will be experienced in accessing the spring-clamp buttons to remove it. For screw terminals, loosen the screws, insert the terminator so that the molded logo is visible and then tighten the screws. The F97 terminator has no specific polarity but inserting it with the ‘T’ visible clearly identifies the component, and its purpose.

When not in use, the F97 should be stored in the convenient storage slot provided in the F300 body close to the trunk connection (Figure 1.1 shows it mounted this way on the F304 model).

5.3 trunk connectionsEach trunk connector provides two sets of interlinked (+), (–) and cable screen (S) connections.

The second connection enables the user to onward connect the trunk to a further Megablock and avoids breaking the connection if an “upstream” Megablock needs to be removed.

The second connection can also be used, as mentioned above, to install the F97 terminator if it is the last Megablock on the segment. See Section 5.5 for information on cable screen grounding.

WarNING !It is not permitted to connect or disconnect the trunk wiring in a hazardous area without a gas clearance certificate or unless the circuit to which it is connected has been de-energised.

Page 9: F300 Megablock Series - MTL Inst...Numbered (grey) connectors are provided for each spur. Wiring connections to the Megablock are made using pluggable connectors (screw terminal type

5INM F300-3August 2013

5.3.1 ex na [ic] applications

When the equipment is installed in an Ex nA [ic] application, a trunk-spur partition* must be installed to segregate the trunk and spur wiring - see Figures 5.4 and 5.5.

* available in packs of five as Part No. F300-A01-5

Partition

Terminator

Trunk terminal

Figure 5.4: trunk-spur partition installation

Figure 5.5: trunk-spur partition in position

Position the partition as shown in Figure 5.4 and locate the fingers into the channels on the sides of the device body. Press the partition onto the body until the fingers click into place at the bottom of the case - see Figure 5.5. The channels have different sizes so the partition cannot be installed backwards.

5.4 spur port connectionsEach spur port connector provides (+), (–) and cable screen (S) connections. See section 5.5 for information on cable screen grounding.

cable screen connections

The ‘S’ screen terminals for the trunk and the spurs are interconnected/commoned within the F3xx device and should be grounded at only one point for the whole segment (i.e. a single-point ground). The MTL recommended position for that connection is in the control room close to the power supply at the DCS, or else in accordance with local system practice.

5.5 surge protectionEach fieldbus terminal, trunk or spur, on a Megablock can be fitted with an FS32 surge protector to prevent damage to the internal components. The FS32 uses the same pluggable connector as the field connector; so the field connector is removed, the FS32 inserted and the original field connector is fitted to the FS32. See Figure 5.6 & 5.7.

Trunk - F300-BAR Spur - F312-BAR M4 ground screw locations

Figure 5.6: Typical grounding bars Figure 5.7: With some FS32 modules

Page 10: F300 Megablock Series - MTL Inst...Numbered (grey) connectors are provided for each spur. Wiring connections to the Megablock are made using pluggable connectors (screw terminal type

6 INM F300-3 August 2013

Mounting brackets, known as “grounding bars”, can be fitted into ready moulded positions on both sides of the Megablock. (Grounding bar types are chosen to suit the model - see page 2.) The FS32 has a central mounting screw to provide a mechanical and electrical connection to the grounding bar. The bar must then be wired to a low-impedance, protective local ground point in order to dissipate any induced surge currents.

NoteIf a trunk-spur partition is to be fitted (Section 5.3.1), install it before mounting the FS32 modules adjacent to it.

To mount FS32 surge protection modules on a Megablock:

1. Remove and retain the pluggable terminals from one side of the Megablock.

2. Locate the grounding bar lugs in the moulded positions on the side of the Megablock and press it firmly into place - see Figure 5.6.

3. Repeat 1 and 2 for the other side of the Megablock, if required.

4. Use an M4 screw and ring terminal to connect each grounding bar to a suitable low-impedance ground point - see Figure 5.7.

5. Mount an FS32 into one of the empty sockets and tighten its two plug screws, then tighten the grounding screw into the mounting bar.

6. Insert one of the pluggable terminals into the FS32 and tighten its securing screws.

7. Repeat 5 and 6 for all the other FS32 modules.

A separate grounding bar (F300-BAR) is used for the trunk connector, which must be similarly connected to ground - see Figures 5.6 & 5.7 Follow a similar procedure to the one above for the trunk circuit.

NoteThe FS32 surge protector is not certifed for installation in a Zone 2 hazardous area and should be used only in applications where the Megablock is installed in a safe (non-hazardous) area. Consult MTL for information on surge protection in Zone 2 hazardous areas.

6 testING

6.1 Power leDEach Megablock has a green power LED (labelled PWR). This LED lights when the segment DC voltage exceeds 10V to indicate power is present.

6.2 spur leDsA red LED is located next to each Megablock spur port. The LED lights when the SpurGuard™ current-limiting function is activated by a short-circuit on the spur.

7 roUtINe MaINteNaNceCheck the general condition of the installation periodically to make sure that no deterioration has occurred. At least every two years (and more frequently for particularly harsh environments) check that:

• cable, wire connections, terminations, and screens are in good condition• the green Power LED is lit• no red spur LEDs are lit• no signs of damage or corrosion are present

WarNING !the plastic parts can store static charge. clean only with a damp cloth to prevent static buildup.

Page 11: F300 Megablock Series - MTL Inst...Numbered (grey) connectors are provided for each spur. Wiring connections to the Megablock are made using pluggable connectors (screw terminal type

7INM F300-3August 2013

8 ateX saFety INstrUctIoNsThe following information is in accordance with the Essential Health and Safety Requirements (Annex II) of the EU Directive 94/9/EC [the ATEX Directive - safety of apparatus] and is provided for those locations where the ATEX Directive is applicable.

8.1 Generala) This equipment must only be installed, operated and maintained by competent

personnel. Such personnel shall have undergone training, which included instruction on the various types of protection and installation practices, the relevant rules and regulations, and on the general principles of area classification. Appropriate refresher training shall be given on a regular basis. [See clause 4.2 of EN 60079-17].

b) This equipment has been designed to provide protection against all the relevant additional hazards referred to in Annex II of the directive, such as those in clause 1.2.7.

c) This equipment has been designed to meet the requirements of EN 60079-15.

8.2 Installationa) The installation must comply with the appropriate European, national and local

regulations, which may include reference to the code of practice EN 60079-14. In addition, particular industries or end users may have specific requirements relating to the safety of their installations and these requirements should also be met. For the majority of installations the Directive 1999/92/EC [the ATEX Directive - safety of installations] is also applicable.

b) This apparatus may be installed in a safe area and also in a Zone 2 location providing that the relevant installation conditions are met. When mounted in a Zone 2 location the apparatus must be provided with an enclosure, which offers an additional degree of protection appropriate to the area classification.

c) Unless already protected by design, this equipment must be protected by a suitable enclosure against:i) mechanical and thermal stresses in excess of those noted in the certification documentation and the product specification ii) aggressive substances, excessive dust, moisture and other contaminants.

Read also the Special Conditions for Safe Use (below) for any additional or more specific information.

special conditions of safe Use for Zone 2 applications

The apparatus is to be installed in an enclosure which maintains a minimum ingress protection rating of IP54 and meets the enclosure requirements of EN 60079-0, EN 60079-11, and EN 60079-15 as appropriate for the installation. Provisions shall be made externally to the apparatus to prevent the rated input being exceeded by transient disturbances of more than 140% of the rated voltage. See footnote.

8.3 Inspection and maintenancea) Inspection and maintenance should be carried out in accordance with European,

national and local regulations which may refer to the standard EN 60079-17. In addition specific industries or end users may have specific requirements which should also be met.

b) Access to the internal circuitry must not be made during operation.

8.4 repair This product cannot be repaired by the user and must be replaced with an equivalent certified product.

(continued on following page)

NOTE: All MTL fieldbus power supplies are designed to protect the fieldbus trunk from transient disturbances on the DC power feed and will meet the requirements of maintaining transient disturbances below 140% of the rated voltage.

Page 12: F300 Megablock Series - MTL Inst...Numbered (grey) connectors are provided for each spur. Wiring connections to the Megablock are made using pluggable connectors (screw terminal type

8 INM F300-3 August 2013

8.5 MarkingEach device is marked in compliance with the Directive.This information applies to products manufactured during or after the year 2011.

typical certification marking

NoteFor details of FM and IECEx approvals see Sections 9 & 10.

Page 13: F300 Megablock Series - MTL Inst...Numbered (grey) connectors are provided for each spur. Wiring connections to the Megablock are made using pluggable connectors (screw terminal type

9INM F300-3August 2013

9 FM coNtrol DraWINGs

FIEL

DBU

S PO

WE

R S

UPP

LY

Vou

t (m

ax)≤

24V

Gas

Gro

ups

A, B

(IIC

)V o

ut (m

ax)≤

32V

Gas

Gro

ups

C,D

(IIB

, IIA

)I ou

t (m

ax)≤

2A

Mus

t mee

t Ex

n re

quire

men

ts fo

r Ex

nA

[nL]

inst

alla

tions

.

+

S

-+ S -

+-

24VD

C P

ower

So

urce

(typ

ical

)

Hos

t Con

nect

ion

(typi

cal)

NO

N-H

AZA

RD

OU

S L

OC

ATI

ON

Shi

eld

is g

roun

ded

for r

easo

ns o

ther

than

Ele

ctric

al S

afet

y

Cla

ss I

Div

2 A

BC

D T

4-5

0°C

≤ T

amb ≤

70°

CC

lass

I Zo

ne 2

IIC

T4

(US

only

)Ex

nA

[nL]

IIC

T4

(Can

ada

only

)Fi

eld

wiri

ng s

hall

be ra

ted

for 7

0C

HAZ

AR

DO

US

(CLA

SS

IFIE

D) L

OC

ATI

ON

Blac

k Tr

unk

Con

nect

ions

Gra

y S

pur O

utpu

ts a

re e

nerg

y lim

ited

(Non

-in

cend

ive

Fiel

d W

iring

) and

may

be

live

wor

ked

with

out g

as c

lear

ance

whe

re a

llow

ed b

y lo

cal

code

.

To s

uppo

rt liv

e w

orki

ng o

f the

dev

ices

co

nnec

ted

to th

e gr

ay s

purs

, the

follo

win

g cr

iteria

mus

t be

met

:

Dev

ice

mus

t hav

e en

tity

para

met

ers

with

a

max

imum

inpu

t vol

tage

gre

ater

than

or

equa

l to

Voc

of t

he M

egab

lock

.

Ca

≤ C

i+ C

cabl

eL a

≤ L i

+ L c

able

F3xx

Meg

ablo

ck

Term

inat

or

F97

Vm

ax=3

2VI m

ax=

2A

+S

-M

egab

lock

™ P

art N

umbe

rs:

F3xx

[-T][-

PC][-

PD]

xx –

indi

cate

s th

e nu

mbe

r of s

purs

(04,

08,

12,

or 1

6)-T

– o

ptio

n fo

r a b

uilt-

in te

rmin

ator

-P

C –

opt

ion

for p

lugg

able

spr

ing

clam

p co

nnec

tors

-PD

– o

ptio

n fo

r plu

ggab

le in

sula

tion

disp

lace

men

t

con

nect

ors

Sta

ndar

d co

nnec

tors

are

Plu

ggab

le S

crew

Ter

min

al ty

pe.

The

F97

is n

ot u

sed

if th

e F3

xx c

onta

ins

an in

tern

al

Term

inat

or (-

T pa

rt nu

mbe

r suf

fix).

FM C

ON

TRO

L D

RA

WIN

G F

OR

F3X

X M

EG

AB

LOC

K™

SE

RIE

S F

IELD

BU

S C

ON

NE

CTI

ON

BLO

CK

SC

ID2,

Zon

e 2

INS

TALL

ATI

ON

S

Doc

. No.

502

-484

Rev

. B.0

She

et 1

of 2

2221

Yew

Stre

et, F

ores

t Gro

ve, O

rego

n 97

116

US

A

F3xx

Meg

ablo

ck™

Fie

ldbu

s C

onne

ctio

n B

lock

(F30

8, 8

-spu

r ser

ies

show

n)

Gra

y sp

ur c

onne

ctio

ns a

reC

urre

nt li

mite

d to

53.

5mA

(nom

inal

)V

max

= 24

V G

as G

roup

s A,

B (I

IC)

Vm

ax=

32V

Gas

Gro

ups

C, D

(IIB

, IIA

)I m

ax=

2AV o

c=

Vm

ax p

ower

sup

ply

I sc=

56m

AC

i= L

i= 0

, P

o=

1.34

4W G

as G

roup

s A,

B (I

IC)

Po

= 1.

792W

Gas

Gro

ups

C, D

(IIB

, IIA

) +S -

+S -

+S -

+S -

+S -

+S -

+S -

+S -

+S

-+

S-

Fusi

ng o

f the

pow

er

sour

ce is

reco

mm

ende

d

If th

e Fi

eldb

us P

ower

Sup

ply

is s

uita

bly

rate

d, it

may

be

inst

alle

d in

the

Haz

ardo

us A

rea.

Inst

alla

tion

mus

t be

in a

ccor

danc

e w

ith th

e N

atio

nal E

lect

rical

Cod

e (N

FPA

70, A

rticl

e 50

4), A

NSI

/ISA

-RP1

2.6,

and

CEC

Par

t 1, o

r any

ot

her a

pplic

able

loca

l ele

ctric

al re

quire

men

ts.

The

plas

tic p

arts

can

sto

re s

tatic

cha

rge.

Cle

an o

nly

with

a d

amp

clot

h to

pre

vent

sta

tic b

uild

up.

Wire

Req

uire

men

ts:

Con

nect

or T

ype

AW

GTo

rque

S

crew

Ter

min

al22

-14

0.5-

0.6N

mSp

ring

Cla

mp

24-1

2N

AIn

sula

tion

Dis

plac

emen

t20

-18

NA

WAR

NIN

G –

EXP

LOSI

ON

HA

ZAR

D.

DO

NO

T D

ISC

ON

NEC

T EQ

UIP

MEN

T W

HEN

A

FLAM

MAB

LE O

R C

OM

BUST

IBLE

ATM

OSP

HER

E IS

PR

ESE

NT

(exc

ept g

ray

spur

s)

Gas

Gro

ups

A, B

(IIC

)C

(IIB

)D

(IIA

)C

a80

nF80

nF80

nFLa

0.15

mH

0.26

mH

0.26

mH

Gal

vani

c is

olat

ion

in a

ccor

danc

e w

ith IE

C61

010

prov

ided

by

Pow

er S

ourc

e or

Pow

er S

uppl

y.

App

rove

d by

: C

yrus

Kel

lyD

ate:

17

JUN

13

Gra

y Sp

ur (F

ield

bus

Dev

ice)

Con

nect

ions

Gra

y Sp

ur (F

ield

bus

Dev

ice)

Con

nect

ions

Page 14: F300 Megablock Series - MTL Inst...Numbered (grey) connectors are provided for each spur. Wiring connections to the Megablock are made using pluggable connectors (screw terminal type

10 INM F300-3 August 2013

2221

Yew

Stre

et, F

ores

t Gro

ve, O

rego

n 97

116

US

A

F3X

X M

EG

AB

LOC

K™

SE

RIE

S

INS

TALL

ATI

ON

INS

TRU

CTI

ON

S

App

rove

d by

: C

yrus

Kel

ly

Doc

. No.

502

-484

Rev

. B.0

She

et 2

of 2

Inst

allin

g th

e Pa

rtiti

on, T

erm

inat

or, a

nd C

onne

ctor

Part

ition

, Ter

min

ator

, and

Con

nect

or In

stal

led

Dat

e: 1

7 JU

N 1

3

Part

ition

Inst

alla

tion

Con

nect

or In

stal

latio

n

The

Parti

tion

mus

t be

inst

alle

d fo

r Ex

nA [i

c] a

pplic

atio

ns.

Orie

nt th

e pa

rtitio

n as

sho

wn

abov

e an

d pr

ess

dow

n as

indi

cate

d by

the

arro

w.

The

‘fing

ers’

will

slid

e in

the

two

chan

nels

on

each

sid

e of

the

F3xx

unt

il th

ey la

tch

in p

lace

at t

he b

otto

m o

f the

cas

e. T

he

chan

nels

are

siz

ed d

iffer

ently

so

the

Parti

tion

cann

ot b

e in

stal

led

back

war

ds.

If ne

eded

the

F97

Term

inat

or is

inst

alle

d in

the

Blac

k D

ual P

lugg

able

con

nect

or a

s sh

own

abov

e. I

nser

t it i

nto

the

conn

ecto

r and

tigh

ten

the

scre

ws.

The

conn

ecto

rs a

re in

stal

led

as s

how

n in

the

diag

ram

abo

ve.

Fully

inse

rt th

em in

to

the

mat

ing

conn

ecto

r on

the

F3xx

. S

ecur

e th

e tw

o re

tain

ing

scre

ws

to p

reve

nt th

e co

nnec

tor f

rom

une

xpec

tedl

y di

slod

ging

.

Term

inat

or In

stal

latio

n

DIN

Rai

l Mou

ntin

gF3

xx M

egab

lock

s ar

e de

sign

ed to

be

mou

nted

on

35

mm

DIN

rail

usin

g th

e cl

ip m

echa

nism

on

the

back

of

each

uni

t. M

ount

ing

can

be v

ertic

al o

r hor

izon

tal.

Use

of

DIN

rail

end

stop

s is

reco

mm

ende

d.

Push

Rem

ove

Inst

all

21

Spec

ial C

ondi

tions

of S

afe

Use

The

appa

ratu

s sh

all b

e in

stal

led

in a

n en

clos

ure

whi

ch m

aint

ains

an

ingr

ess

prot

ectio

n ra

ting

of IP

54 a

nd m

eets

the

encl

osur

e re

quire

men

ts o

f E60

079-

0 an

d E6

0079

-15.

The

appa

ratu

s sh

all b

e in

stal

led

in a

n en

clos

ure

mee

ting

the

requ

irem

ents

of

ANS

I/IS

A 6

1010

-1 (8

2.02

.01)

and

CSA

Sta

ndar

d C

22.2

No

6101

0-1.

The

appa

ratu

s sh

all b

e in

stal

led

in c

ompl

ianc

e w

ith th

e en

clos

ure,

mou

ntin

g,

spac

ing

and

segr

egat

ion

requ

irem

ents

of t

he u

ltim

ate

appl

icat

ion.

Prov

isio

ns s

hall

be m

ade

exte

rnal

ly to

the

F3X

X to

pre

vent

the

rate

d in

put b

eing

ex

ceed

ed b

y tra

nsie

nt d

istu

rban

ces

of m

ore

than

140

% o

f the

rate

d vo

ltage

.

Rel

com

Inc.

For

est G

rove

, OR

USA

NI C

lass

I D

iv 2

ABC

D T

4

Inst

all p

er d

ocum

ent 5

02-4

84

NI C

lass

I Zo

ne 2

IIC

T4

(US

onl

y)E

x nA

[nL]

IIC

T4

(Can

ada

only

)

Cer

tific

atio

n M

arki

ngs

Rep

air a

nd M

aint

enan

ceN

o re

gula

r mai

nten

ance

is re

quire

d fo

r the

se p

rodu

cts.

The

re a

re a

lso

no u

ser s

ervi

ceab

le

parts

in th

is p

rodu

ct.

Con

tact

the

dist

ribut

or o

r fac

tory

for a

ny p

rodu

ct is

sues

.

Page 15: F300 Megablock Series - MTL Inst...Numbered (grey) connectors are provided for each spur. Wiring connections to the Megablock are made using pluggable connectors (screw terminal type

11INM F300-3August 2013

10 Iecex saFety INstrUctIoNs

10.1 conditions of safe useex na [nl] IIc t4

1. The apparatus is to be installed in an enclosure which maintains a minimum ingress protection rating of IP54 and meets the enclosure requirements of IEC 60079-0 and IEC 60079-15.

2. Provisions shall be made externally to the apparatus to prevent the rated input being exceeded by transient disturbances of more than 140% of the rated voltage. See footnote.

ex na [ic] IIc t4

1. The apparatus is to be installed in an enclosure which maintains a minimum ingress protection rating of IP54 and meets the enclosure requirements of IEC 60079-0, IEC 60079-11 and IEC 60079-15.

2. Provisions shall be made externally to the apparatus to prevent the rated input being exceeded by transient disturbances of more than 140% of the rated voltage. See footnote.

ex ic IIc t4 Gc FIsco

1. The apparatus is to be installed in an enclosure which maintains a minimum ingress protection rating of IP54 and meets the enclosure requirements of IEC 60079-0 and IEC 60079-11.

Note: All MTL fieldbus power supplies are designed to protect the fieldbus trunk from transient

disturbances on the DC power feed and will meet the requirements of maintaining transient

disturbances below 140% of the rated voltage.

Page 16: F300 Megablock Series - MTL Inst...Numbered (grey) connectors are provided for each spur. Wiring connections to the Megablock are made using pluggable connectors (screw terminal type

12 INM F300-3 August 2013

FIEL

DBU

S PO

WE

R S

UPP

LY

Uo

≤24

V (I

IC)

U

o≤

32V

(IIB,

IIA)

I o

≤2A

Mus

t com

ply

with

IEC

6007

9-15

for

Ex n

A [n

L] in

stal

latio

ns.

+

S

-+ S -

+-

24VD

C P

ower

So

urce

(typ

ical

)

Hos

t Con

nect

ion

(typi

cal)

NO

N-H

AZA

RD

OU

S L

OC

ATI

ON

Shi

eld

is g

roun

ded

for r

easo

ns o

ther

than

Ele

ctric

al S

afet

y

Ex

nA [n

L] II

C T

4-5

0°C

≤ T

amb ≤

70°

C

HAZ

AR

DO

US

(CLA

SS

IFIE

D) L

OC

ATI

ON

Blac

k Tr

unk

Con

nect

ions

Gra

y Sp

ur (F

ield

bus

Dev

ice)

Con

nect

ions

Ex

nL G

ray

Spur

Out

puts

:

Co

> C

i+ C

cabl

eL o

> L i

+ L c

able

Fiel

dbus

dev

ice

to b

e ce

rtifie

d Ex

i or

Ex

nL

and

be c

ompa

tible

with

Uo

of M

egab

lock

.

F97

Ui=

32V

Ii =

2A

+S

-

App

rove

d by

: C

yrus

Kel

ly

Doc

. No.

502

-485

Rev

. B.0

2221

Yew

Stre

et, F

ores

t Gro

ve, O

rego

n 97

116

US

A

F3xx

Meg

ablo

ck™

Fie

ldbu

s C

onne

ctio

n B

lock

(F30

8, 8

-spu

r ser

ies

show

n)

Gra

y sp

ur c

onne

ctio

ns a

reC

urre

nt li

mite

d to

53.

5mA

(nom

inal

)U

i=24

V (II

C)

Ui=

32V

(IIB,

IIA)

I i=

2AC

i= 0

, Li=

0U

o=

Uo

pow

er s

uppl

yI o

= 56

mA

Po

= 1.

344W

(IIC

)P

o=

1.79

2W (I

IB, I

IA)

+S -

+S -

+S -

+S -

+S -

+S -

+S -

+S -

+S

-+

S-

Fusi

ng o

f the

pow

er

sour

ce is

reco

mm

ende

d

Inst

alla

tion

mus

t be

in

acco

rdan

ce w

ith a

ny a

pplic

able

lo

cal e

lect

rical

requ

irem

ents

.

WAR

NIN

G –

EX

PLO

SIO

N H

AZAR

D.

DO

NO

T D

ISC

ON

NEC

T EQ

UIP

MEN

T W

HEN

A F

LAM

MAB

LE O

R C

OM

BUST

IBLE

A

TMO

SPH

ERE

IS P

RES

EN

T (e

xcep

t gra

y sp

urs)

.

CO

NTR

OL

DR

AW

ING

FO

R F

3XX

M

EG

AB

LOC

K™

SE

RIE

S F

IELD

BU

S C

ON

NE

CTI

ON

BLO

CK

SIE

CE

x E

x nA

[nL]

INS

TALL

ATI

ON

S

Gal

vani

c is

olat

ion

in a

ccor

danc

e w

ith IE

C 6

1010

pro

vide

d by

Pow

er S

ourc

e or

Pow

er S

uppl

y.

She

et 1

of 4

If th

e Fi

eldb

us P

ower

Sup

ply

is p

rote

cted

by

a ty

pe o

f pro

tect

ion

liste

d in

IEC

600

79-0

, it

may

be

inst

alle

d in

the

Haz

ardo

us A

rea.

Meg

ablo

ck™

Par

t Num

bers

:

F3xx

[-T][-

PC][-

PD]

xx –

indi

cate

s th

e nu

mbe

r of s

purs

(04,

08,

12,

or 1

6)-T

– o

ptio

n fo

r a b

uilt-

in te

rmin

ator

-P

C –

opt

ion

for p

lugg

able

spr

ing

clam

p co

nnec

tors

-PD

– o

ptio

n fo

r plu

ggab

le in

sula

tion

disp

lace

men

t

con

nect

ors

Sta

ndar

d co

nnec

tors

are

Plu

ggab

le S

crew

Ter

min

al ty

pe.

The

F97

is n

ot u

sed

if th

e F3

xx c

onta

ins

an in

tern

al

Term

inat

or (-

T pa

rt nu

mbe

r suf

fix).

Wire

Req

uire

men

ts:

Con

nect

or T

ype

AW

GTo

rque

S

crew

Ter

min

al22

-14

0.5-

0.6N

mSp

ring

Cla

mp

24-1

2N

AIn

sula

tion

Dis

plac

emen

t20

-18

NA

F3xx

Meg

ablo

ck

Term

inat

or

Gra

y Sp

ur (F

ield

bus

Dev

ice)

Con

nect

ions

Dat

e: 1

7 JU

N 1

3

Spec

ial C

ondi

tions

of S

afe

Use

The

F3xx

Meg

ablo

ck is

to b

e in

stal

led

in a

n en

clos

ure

whi

ch m

aint

ains

a m

inim

um

ingr

ess

prot

ectio

n ra

ting

of IP

54 a

nd m

eets

the

encl

osur

e re

quire

men

ts o

f IEC

600

79-0

an

d IE

C60

079-

15.

Prov

isio

ns s

hall

be m

ade

exte

rnal

ly to

the

F3xx

to p

reve

nt th

e ra

ted

inpu

t bei

ng

exce

eded

by

trans

ient

dis

turb

ance

s of

mor

e th

an 1

40%

of t

he ra

ted

volta

ge.

Gas

Gro

ups

IICIIB

IIAC

o80

nF80

nF80

nFL o

0.15

mH

0.26

mH

0.26

mH

War

ning

: Th

e pl

astic

par

ts c

an s

tore

st

atic

cha

rge.

Cle

an o

nly

with

a d

amp

clot

h to

pre

vent

sta

tic b

uild

up.

10.2 Iecex control drawings

Page 17: F300 Megablock Series - MTL Inst...Numbered (grey) connectors are provided for each spur. Wiring connections to the Megablock are made using pluggable connectors (screw terminal type

13INM F300-3August 2013

FIEL

DBU

S PO

WE

R S

UPP

LY

Uo

≤24

V (I

IC)

U

o≤

32V

(IIB,

IIA)

I o

≤2A

Inst

all a

ccor

ding

to p

ower

sup

ply

inst

ruct

ions

to e

nsur

e m

axim

um v

olta

gean

d cu

rrent

out

put i

s no

t exc

eede

d.

+

S

-+ S -

+-

24VD

C P

ower

So

urce

(typ

ical

)

Hos

t Con

nect

ion

(typi

cal)

NO

N-H

AZA

RD

OU

S L

OC

ATI

ON

Shi

eld

is g

roun

ded

for r

easo

ns o

ther

than

Ele

ctric

al S

afet

y

Ex

nA [i

c] II

C T

4-5

0°C

≤ T

amb ≤

70°

C

HAZ

AR

DO

US

(CLA

SS

IFIE

D) L

OC

ATI

ON

Blac

k Tr

unk

Con

nect

ions

Ex

ic (F

ISC

O) G

ray

Spur

Out

puts

:C

able

≤ 6

0mC

able

Res

ista

nce

Rc:

15-1

50oh

ms/

kmC

able

Cap

acita

nce

Cc:

45-2

00nF

/km

Cab

le In

duct

ance

Lc:

0.4-

1.0m

H/k

mFi

eldb

us d

evic

e FI

SC

O c

ertif

ied

in

acco

rdan

ce w

ith IE

C 6

0079

-27.

Uo o

f Fie

ldbu

s P

ower

Sup

ply

≤17

.5V

Inst

alla

tion

to c

ompl

y w

ith IE

C 6

0079

-27.

Ex

ic (E

ntity

) Gra

y Sp

ur O

utpu

ts:

Co

> C

i+ C

cabl

eL o

> L i

+ L c

able

Fiel

dbus

dev

ice

‘Ex

i' ra

ted

to m

eet U

o of

Meg

ablo

ck a

nd h

ave

entit

y pa

ram

eter

s.

F97

Ui=

32V

Ii =

2A

+S

-

App

rove

d by

: C

yrus

Kel

ly

Doc

. No.

502

-485

Rev

. B.0

2221

Yew

Stre

et, F

ores

t Gro

ve, O

rego

n 97

116

US

A

F3xx

Meg

ablo

ck™

Fie

ldbu

s C

onne

ctio

n B

lock

(F30

8, 8

-spu

r ser

ies

show

n)

Gra

y sp

ur c

onne

ctio

ns a

reC

urre

nt li

mite

d to

53.

5mA

(nom

inal

)U

i=24

V (I

IC),

Ui=

32V

(IIB,

IIA)

I i=

2A, C

i=0,

Li=

0U

o =

Meg

ablo

ck in

put v

olta

ge.

The

appa

ratu

s su

pply

ing

the

inpu

t vol

tage

mus

t pro

vide

vol

tage

lim

iting

mee

ting

IEC

600

79-1

1 re

quire

men

ts.

I o=

56m

AP o

= 1.

344W

(IIC

), P

o=

1.79

2W (I

IB, I

IA) +

S -+

S -+

S -+

S -

+S -

+S -

+S -

+S -

+S

-+

S-

Fusi

ng o

f the

pow

er

sour

ce is

reco

mm

ende

d

Inst

alla

tion

mus

t be

in

acco

rdan

ce w

ith a

ny

appl

icab

le lo

cal

elec

trica

l req

uire

men

ts.

WAR

NIN

G –

EX

PLO

SIO

N H

AZAR

D.

DO

NO

T D

ISC

ON

NEC

T EQ

UIP

MEN

T W

HEN

A F

LAM

MAB

LE O

R C

OM

BUST

IBLE

A

TMO

SPH

ERE

IS P

RES

EN

T (e

xcep

t gra

y sp

urs)

.

Gas

Gro

ups

IICIIB

IIAC

o80

nF80

nF80

nFL o

0.15

mH

0.26

mH

0.26

mH

CO

NTR

OL

DR

AW

ING

FO

R F

3XX

M

EG

AB

LOC

K™

SE

RIE

S F

IELD

BU

S C

ON

NE

CTI

ON

BLO

CK

SIE

CE

x E

x nA

[ic]

INS

TALL

ATI

ON

S

SEPA

RAT

OR

MU

ST

BE

INS

TALL

ED B

ETW

EEN

BLA

CK

AN

D G

RAY

CO

NN

ECTO

RS

TO

SUP

POR

T [ic

] RAT

ING

Gal

vani

c is

olat

ion

in a

ccor

danc

e w

ith IE

C 6

1010

pro

vide

d by

Pow

er S

ourc

e or

Pow

er S

uppl

y.

She

et 2

of 4

If th

e Fi

eldb

us P

ower

Sup

ply

is p

rote

cted

by

a ty

pe o

f pro

tect

ion

liste

d in

IEC

600

79-0

, it

may

be

inst

alle

d in

the

Haz

ardo

us A

rea.

Meg

ablo

ck™

Par

t Num

bers

:

F3xx

[-T][-

PC][-

PD]

xx –

indi

cate

s th

e nu

mbe

r of s

purs

(04,

08,

12,

or 1

6)-T

– o

ptio

n fo

r a b

uilt-

in te

rmin

ator

-PC

– o

ptio

n fo

r plu

ggab

le s

prin

g cl

amp

conn

ecto

rs-P

D –

opt

ion

for p

lugg

able

insu

latio

n di

spla

cem

ent

c

onne

ctor

s

Sta

ndar

d co

nnec

tors

are

Plu

ggab

le S

crew

Ter

min

al ty

pe.

The

F97

is n

ot u

sed

if th

e F3

xx c

onta

ins

an in

tern

al

Term

inat

or (-

T pa

rt nu

mbe

r suf

fix).

Wire

Req

uire

men

ts:

Con

nect

or T

ype

AW

GTo

rque

S

crew

Ter

min

al22

-14

0.5-

0.6N

mSp

ring

Cla

mp

24-1

2N

AIn

sula

tion

Dis

plac

emen

t20

-18

NA

F3xx

Meg

ablo

ck

Term

inat

or

Gra

y Sp

ur (F

ield

bus

Dev

ice)

Con

nect

ions

Gra

y Sp

ur (F

ield

bus

Dev

ice)

Con

nect

ions

Dat

e: 1

7 JU

N 1

3

Spec

ial C

ondi

tions

of S

afe

Use

The

F3xx

Meg

ablo

ck is

to b

e in

stal

led

in a

n en

clos

ure

whi

ch m

aint

ains

a

min

imum

ingr

ess

prot

ectio

n ra

ting

of IP

54 a

nd m

eets

the

encl

osur

e re

quire

men

ts o

f IEC

6007

9-0,

IEC

6007

9-11

and

IEC

6007

9-15

.Pr

ovis

ions

sha

ll be

mad

e ex

tern

ally

to th

e F3

xx to

pre

vent

the

rate

d in

put b

eing

ex

ceed

ed b

y tra

nsie

nt d

istu

rban

ces

of m

ore

than

140

% o

f the

rate

d vo

ltage

.

Page 18: F300 Megablock Series - MTL Inst...Numbered (grey) connectors are provided for each spur. Wiring connections to the Megablock are made using pluggable connectors (screw terminal type

14 INM F300-3 August 2013

Ex ic

FIS

CO

FIE

LDBU

S PO

WER

SU

PPLY

Com

plie

s w

ith IE

C 6

0079

-27

+

S

-+ S -

+-

24VD

C P

ower

So

urce

(typ

ical

)

Hos

t Con

nect

ion

(typi

cal)

NO

N-H

AZA

RD

OU

S L

OC

ATI

ON

Shi

eld

is g

roun

ded

for r

easo

ns o

ther

than

Ele

ctric

al S

afet

y

HAZ

AR

DO

US

(CLA

SS

IFIE

D) L

OC

ATI

ON

Blac

k Tr

unk

Con

nect

ions

Gra

y Sp

ur C

onne

ctio

ns

Gra

y Sp

ur C

onne

ctio

nsF3

xx M

egab

lock

Te

rmin

ator

F97

+S

-

2221

Yew

Stre

et, F

ores

t Gro

ve, O

rego

n 97

116

US

A

F3xx

Meg

ablo

ck™

Fie

ldbu

s C

onne

ctio

n B

lock

(F30

8, 8

-spu

r ser

ies

show

n)

Gra

y sp

ur c

onne

ctio

ns a

reC

urre

nt li

mite

d to

53.

5mA

(nom

inal

)

Ci=

0, L

i=0

+S -

+S -

+S -

+S -

+S -

+S -

+S -

+S -

+S

-+

S-

Fusi

ng o

f the

pow

er

sour

ce is

reco

mm

ende

d

If th

e Fi

eldb

us P

ower

Sup

ply

is p

rote

cted

by

a ty

pe o

f pro

tect

ion

liste

d in

IEC

600

79-0

, it

may

be

inst

alle

d in

the

Haz

ardo

us A

rea.

CO

NTR

OL

DR

AW

ING

FO

R F

3XX

M

EG

AB

LOC

K™

SE

RIE

S F

IELD

BU

S C

ON

NE

CTI

ON

BLO

CK

SIE

CE

x E

x ic

INS

TALL

ATI

ON

S

Cab

le re

sist

ance

, Rc:

Cab

le in

duct

ance

, Lc:

Max

. Seg

men

t len

gth:

Max

imum

Spu

r len

gth:

15 –

150

ohm

s/km

0.4

–1.

0 m

H/k

m

1 km

for I

IC; 5

km

for I

IB (N

ote

1)

60m

Cab

le c

apac

itanc

e, C

c:45

-200

nF/k

m

Not

e 1:

Lim

ited

to 1

.9 k

m b

y IE

C61

158-

2.

App

rove

d by

: C

yrus

Kel

ly D

ate:

17

JUN

13

Doc

. No.

502

-485

Rev

. B.0

Dev

ice

Indu

ctan

ce:

0 –

10µH

Dev

ice

Cap

acita

nce:

0 –

5nF

FISC

O ic

(FN

ICO

) Ins

talla

tion

Req

uire

men

ts

She

et 3

of 4

Inst

alla

tion

to c

ompl

y w

ith IE

C 6

0079

-27

Inst

alla

tion

mus

t be

in

acco

rdan

ce w

ith a

ny a

pplic

able

lo

cal e

lect

rical

requ

irem

ents

.

Meg

ablo

ck™

Par

t Num

bers

:

F3xx

[-T][-

PC][-

PD]

xx –

indi

cate

s th

e nu

mbe

r of s

purs

(04,

08,

12,

or 1

6)-T

– o

ptio

n fo

r a b

uilt-

in te

rmin

ator

-P

C –

opt

ion

for p

lugg

able

spr

ing

clam

p co

nnec

tors

-PD

– o

ptio

n fo

r plu

ggab

le in

sula

tion

disp

lace

men

t

con

nect

ors

Sta

ndar

d co

nnec

tors

are

Plu

ggab

le S

crew

Ter

min

al ty

pe.

The

F97

is n

ot u

sed

if th

e F3

xx c

onta

ins

an in

tern

al

Term

inat

or (-

T pa

rt nu

mbe

r suf

fix).

Wire

Req

uire

men

ts:

Con

nect

or T

ype

AW

GTo

rque

S

crew

Ter

min

al22

-14

0.5-

0.6N

mSp

ring

Cla

mp

24-1

2N

AIn

sula

tion

Dis

plac

emen

t20

-18

NA

Ex

ic II

C T

4 G

c FI

SC

O-5

0°C

≤ T

amb ≤

70°

C

Spec

ial C

ondi

tions

of S

afe

Use

The

F3xx

Meg

ablo

ck is

to b

e in

stal

led

in a

n en

clos

ure

whi

ch m

aint

ains

a

min

imum

ingr

ess

prot

ectio

n ra

ting

of IP

54 a

nd m

eets

the

encl

osur

e re

quire

men

ts o

f IE

C60

079-

0 an

d IE

C60

079-

11

War

ning

: Th

e pl

astic

par

ts c

an s

tore

st

atic

cha

rge.

Cle

an o

nly

with

a d

amp

clot

h to

pre

vent

sta

tic b

uild

up.

Page 19: F300 Megablock Series - MTL Inst...Numbered (grey) connectors are provided for each spur. Wiring connections to the Megablock are made using pluggable connectors (screw terminal type

15INM F300-3August 2013

2221

Yew

Stre

et, F

ores

t Gro

ve, O

rego

n 97

116

US

A

F3X

X M

EG

AB

LOC

K™

SE

RIE

S

INS

TALL

ATI

ON

INS

TRU

CTI

ON

S

App

rove

d by

: C

yrus

Kel

ly

Doc

. No.

502

-485

Rev

. B.0

Shee

t 4 o

f 4

Inst

allin

g th

e Pa

rtiti

on, T

erm

inat

or, a

nd C

onne

ctor

Part

ition

, Ter

min

ator

, and

Con

nect

or In

stal

led

Rep

air a

nd M

aint

enan

ceN

o m

aint

enan

ce is

requ

ired

for

thes

e pr

oduc

ts.

Ther

e ar

e al

so

no u

ser s

ervi

ceab

le p

arts

in

thes

e pr

oduc

ts.

Con

tact

the

dist

ribut

or o

r fac

tory

for a

ny

prod

uct i

ssue

s.

Dat

e: 1

7 JU

N 1

3

F3xx

and

F97

IE

CE

x FM

G 1

1.00

17 X

In

stal

l per

Doc

. No.

502

-485

Ex

nA [n

L] II

C T

4; E

x nA

[ic]

IIC

T4

Gc

Ex ic

IIC

T4

Gc

FIS

CO

-50C

<Tam

b<70

C

Cer

tific

atio

n M

arki

ngs

Part

ition

Inst

alla

tion

Con

nect

or In

stal

latio

n

The

Parti

tion

mus

t be

inst

alle

d fo

r Ex

nA [i

c] a

pplic

atio

ns.

Orie

nt th

e pa

rtitio

n as

sho

wn

abov

e an

d pr

ess

dow

n as

indi

cate

d by

the

arro

w.

The

‘fing

ers’

will

slid

e in

the

two

chan

nels

on

each

sid

e of

the

F3xx

unt

il th

ey la

tch

in p

lace

at t

he b

otto

m o

f the

cas

e. T

he

chan

nels

are

siz

ed d

iffer

ently

so

the

Parti

tion

cann

ot b

e in

stal

led

back

war

ds.

If ne

eded

the

F97

Term

inat

or is

inst

alle

d in

the

Blac

k D

ual P

lugg

able

con

nect

or a

s sh

own

abov

e. I

nser

t it i

nto

the

conn

ecto

r and

tigh

ten

the

scre

ws.

The

conn

ecto

rs a

re in

stal

led

as s

how

n in

the

diag

ram

abo

ve.

Fully

inse

rt th

em in

to

the

mat

ing

conn

ecto

r on

the

F3xx

. S

ecur

e th

e tw

o re

tain

ing

scre

ws

to p

reve

nt th

e co

nnec

tor f

rom

une

xpec

tedl

y di

slod

ging

.

Term

inat

or In

stal

latio

n

DIN

Rai

l Mou

ntin

gF3

xx M

egab

lock

s ar

e de

sign

ed to

be

mou

nted

on

35

mm

DIN

rail

usin

g th

e cl

ip m

echa

nism

on

the

back

of

each

uni

t. M

ount

ing

can

be v

ertic

al o

r hor

izon

tal.

Use

of

DIN

rail

end

stop

s is

reco

mm

ende

d.

Push

Rem

ove

Inst

all

21

Page 20: F300 Megablock Series - MTL Inst...Numbered (grey) connectors are provided for each spur. Wiring connections to the Megablock are made using pluggable connectors (screw terminal type

Group Internet home page http://www.mtl-inst.com/Members of The MTL Instruments Group

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