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Page 1: Fabrication and Manufacturing faciitiesincubasys.info/technomak/wp-content/uploads/2016/03/… ·  · 2016-04-21Our facility is situated next to Hamriyah free zone's quay side which
Page 2: Fabrication and Manufacturing faciitiesincubasys.info/technomak/wp-content/uploads/2016/03/… ·  · 2016-04-21Our facility is situated next to Hamriyah free zone's quay side which

TECHNOMAK is an integrated Engineering, Design, Fabrication & Erection company based in U.A.E, Qatar, Saudi Arabia and India with a highly experienced 1300+ work force. We mainly serve the requirements of the Middle East, Africa, Far East, Europe and Indian Sub-Continent.

TECHNOMAK is committed towards maintaining high safety, quality & environmental standards. We are an ISO 9001:2008, ISO 14001:2004 and OHSAS 18001:2007 certified company along with ASME 'U', 'PP', 'S' and 'R' Stamps.

Our mission is to cater to the needs of the customers through safe, reliable and environmentally sound means thereby achieving new landmarks.

The Engineering expertise coupled with fabrication facilities and installation capabilities make technomak a force to reckon with in the industry.

Fabrication and Manufacturing faciities

We are having manufacturing facilities in Sharjah and Abu Dhabi with 2.35 Million Sq Ft area comprising covered workshop, lay down area and alongside load out Jetty for heavy load outs.

• 2.35 Million Sq. Ft. Fabrication yards• 250,000 Sq Ft yard near to sea side• Covered facility with 20 MT EOT Cranes• Mobile Cranes up to 100 Tons• Blasting & Painting booth with grit recovery system• Plate rolling machine up to 60 mm (Will increase to150mm shortly)• CNC Plate Cutting • Beam line Cut & Drill• Profile cutting band saws up to 550mm• Column & Boom with rotator

Who we are

2.35 Million Sq. Ft 1300+ Workforce

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Industries which we serve in Middle East,Africa,Far East,Europe & Indian Sub-Continent

• Oil & Gas (Onshore & Offshore) • Petrochemical & Refinery • Infrastructure & Metallurgy • Fertilizer • Power & Water treatment

Main Activities• Marine/offshore, Oil & Gas fabrication & Installation.• Offshore Fabrication and Installation of Jackets, Top Sides, Flare Towers etc• Fabrication of modules with all equipments, E & I, structural works, insulation works • Brown field modification works• Engineering Procurement and Construction Projects• Turnkey, Shut down & maintenance jobs.• Process Modules, Skid Packages, Gravity anchor, Buoys, Pipe Spools etc.• Control Buildings / Electrical Substations / LER / LCR / LIR Modules (Control / Switchgear / Instrument / Battery)• Power Skids (Switchgear / Transformer / Battery Rooms / Generator)• Living Quarters / Accommodation Modules / Recreation Modules (Fire / Non-Fire Rated, Blast / Jet fire rated , Safe / Hazardous, Single lift / Modular Pieces)• Workshop / Laboratory Modules (Custom built or Converted Container solutions)• Process equipments like Pressure Vessels ,Heat Exchangers, Scrubbers, KO drums Slug Catchers,Surge Vessels,Test Separators,Columns,Storage Tanks,De-aerators etc.• Chemical Injection Skids, Metering skids, PR Skids HIPPS skid, Pig launcher and receivers• Fabrication and Erection of Process Towers, Ducts, Stacks, Dampers, Cyclone, Silos, • Structural Steel fabrication, assembling & erection jobs for Petrochemicals, Refinery, Power Plants and Aluminium Smelters.

What we do

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We have a dedicated engineering team who are capable of handling most of the engineering jobs. We can develop design inputs from data sheets or PID and do the mechanical design and develop detailed engineering drawings.

TECHNOMAK has inhouse Engineering& CAD team comprising Structural Engineers, Piping Engineers, Naval Architects, Architectural Engineers, E&I Engineers, HVAC Engineers and Draughtsman.

Softwares that we use

• SACS • MOSES • GTstrudl • Hyper mesh

• Off-pipe• Orcaflex• PV Elite• Tekla

Engineering

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At TECHNOMAK safety and quality is our top priority. The management is committed to provide a safe working environment to the employees at all levels. We leave no stone unturned in ensuring absolute safety. We are a member of British Safety Council.

We are having the following certifications to ensure total Safety and utmost Quality of our products

• ISO 9001:2008 • ISO 14001:2004 • OHSAS 18001:2007

• ASME 'U'• ASME 'PP'• ASME 'S' • National Board 'R'

QHSE

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Modules Fabrication

Quay Side Yard

TECHNOMAK's expertise in mulitple disciplines like Engineering, Structural fabrication, Equipment Fabrication, Electrical and Instrumentation works makes us the perfect one stop shop for fabrication of modules.

Our facility is situated next to Hamriyah free zone's quay side which has a water depth of 8 metres allowiing us to carry out major load outs. Our work force is well experienced to handle any kind of job well within time frame not compromising on quality or safety.

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We undertake fabrication and installation of offshore and onshore works like Jackets, Top Sides, Flare towers, Skids Shoes, Pipe Racks, Anchor Piles, Boat landing platform, pipe spools, Modification of Sub sea works, E-houses etc.

Our quay side access makes it easier for us to ship these items and we have a dedicated installation crew who can do the offshore works

Offshore and Onshore Works

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TECHNOMAK has carried out many brownfield and green field installation works, subsea installations and top side fabrication and installation works. Our expertise in offshore engineering, fabrication and installation services gives Technomak a unique advantage. Our Offshore capabilities are as listed below

• Offshore Installations • Brown field modification works • Structural Modification and upgrades • Platform Modifications • Subsea pipeline and cable laying & tensioning • Automatic Pipe Line Welding

• Riser Installation and Tie-ins • Pipeline crossing & free span correction• Sub sea pile drilling. driving• SPM Installations• Top side modifications like deck extensions, piping, E & I works

Offshore Installation

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Offshore Engineering Works

TECHNOMAK's engineering team consists of structural engineers, Piping Engineers, Naval Architects, Electrical and Instrumentation engineers and draughtsmen.

Softwares: SACS, MOSES,GTStrudl, Hyperworks, GRLWeap, Orcaflex, Offpipe, Rhinosores, ACAD,Mathcad etcTechnomak Engineering is capable to carry out detailed engineering design from FEED documents, which includes

Structural designFEM, 3-D modellingPiping design and E&I designLoad-out calculationTransportation Analysis

Seafastening designUpending Analysis & Pipelay analysisWet tow analysisPile driveability studies Mooring Analysis

Vessel Upgrade studiesLifting analysisLift point design Installation aids design & InstallationInstallation Procedures

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Today, enterprises are increasingly in need of sustainable, faster and safer methods of construction, innovative project delivery modes and procurement practices, as well as interoperable standards within the industry.

TECHNOMAK understands the complex nature of EPC projects and has the expertise to take up complete EPC projects after the FEED study to construction. We can develop detailed engineering design of the project, procure all necessary equipments and materials and then construct to deliver a functioning facility to our Clients for greenfield and brownfield projects.

Engineering Procurement & Construction

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Process Skids

We have done numerous process skids for a wide variety of applications and has expertise in manufacturing Test Separators, Produced Water Degasser Packages, Chemical Injection Skids, Metering systems, HIPPS skids, Pig launchers and Receivers, Slug Catchers, DNV certified skids etc.

We have engineering capability to develop detailed engineering drawings based on PID, develop 3d models and develop detailed fabrication drawings.

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Plant Shutdown & Maintenance Jobs

Shutdown jobs are most critical for the working of a plant and we understand the importance of that. We have a dedicated team which caters to these needs so that these jobs are given top priority and completed ahead of schedule.

The broad range of our knowledge and experience in industrial plant maintenance services—which includes civil, mechanical and electrical (M&E), power construction, and shutdown/outage services—enables us to respond to the particular needs of each client in the most effective way possible. Be it installation repair/replacement of mechanical and electrical equipment or pipe line replacing our wide range of experience in civil, mechanical, electricalinstrumentation etc let us handle almost all kinds of shutdown jobs from civil

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TECHNOMAK is ASME 'U','P','S' and National Board 'R' certified for manufacturing and repairing pressure vessels and boilers. We are equipped with rolling machine of 60 mm capacity and we will be increasing our capacity to 150 mm shortly.

Our engineering team develops Vessel design on PVElite and our QC team is well versed with ASME codes and PD 5500

Pressure Vessels & Heat Exchangers

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TECHNOMAK has a good track record of fabrication of exotic material including materials like Stainless Steel, Duplex stainless,Super Duplex, Copper Nickel, Titanium etc.

We have developed welding procedures for exotic material and our welders are qualified for executing these kind of jobs. We have dedicated areas for fabrication of exotic material. We also got experienc of executing Exotic material piping jobs.

Fabrication of Exotic Material

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TECHNOMAK's facility is designed in such a way that any kind of steel structural fabrication can be carried out in our facilities. We have beam line and CNC plasma cutting machines which makes our teams highly productive in structural fabrication.

We undertake a wide range of Steel structural jobs like heavy steel frame work for infrastructure, Storage Tanks, Silos, Platforms, Stair towers, Columns etc.

We also do pipe spools fabrication and site erection in Carbon Steel, Stainless Steel, Cu Nickel etc.

Steel Structural Jobs & Piping Works

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Major Clients

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Technomak Energy International FZCP.O. Box 41980, Hamriyah Free ZoneSharjah, United Arab EmiratesTel : +971 6 526 1518Fax : +971 6 526 1519Email : [email protected]

Our Global Footprint