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Factories of the Future – FoF
Sustainable Process Industries through Resource and Energy Efficiency – SPIRE
Appels 2018
Pierre Fiasse
28/09/2017
Appels connus
Deadlines : très proches
Consortia en préparation
Places limitées
2
Prochains appels : c’est demain
15:17
June17
Jan18
H2020 - Timing 2018 Calls FoF - SPIRE
3
Drafts Official Launch
27-10
Deadlines 1/03 single stage
Project preparation
Start
asap !
Today
Oct 17
This draft has not been adopted or endorsed by the
European Commission. Any views expressed are the
preliminary views of the Commission services and may
not in any circumstances be regarded as stating an official
position of the Commission
Appels et budget
FoF
• 2018: 82 M€
• 2019: 105 M€
SPIRE
• 2018: 97,5 M€
• 2019: 97,5 M€
DEADLINES
Call 2018 : 1 Mars
2018
ICT - Industry 4.0
Nouveautés 2018 ( à 2020)
Topics plus gros et moins nombreux (- 50%)
Open Innovation hub
Pilots
1 appel en Cascade + Lump Sum
DT-NMBP-20-2018 A digital 'plug and produce' online equipment platform for manufacturing (IA)
Industry 4.0 : « Digitizing Industry »
(FoF + appels ICT )
5
Stratégie H2020 - LEIT / Innovation
Innovation Transférer résultats à l’industrie
Démonstrateurs – Scale-up – Pilotes
… Standardisation
6
Métrique : Technology Readiness Levels
• 1 – Basic Research
• 2 – Technology concept
• 3 – Proof of Concept
• 4 – Technology validation in laboratory
• 5 – Validation in relevant environment
• 6 – Demonstration in relevant environment
• 7 – Demonstration in operational environment
• 8 – System complete and qualified
• 9 – Deployment
15:17
Date 7
Briques
technos
Phase
labo/ proto
Demo /
Transfert
• Universités
• Centre Recherche • Universités
• Centre Recherche
• Entrepr. high-tech
Projet IA Projet RIA
• Entreprises / Acteurs Sectoriels
• End-users /
• Utilisateurs
Instruments existants
RIA (Research & Innovation Action) 100%
IA (Innovation Action) 70% (100% Non Profit)
CSA (Coordination & Support Action) 100%
Date 8
Agenda
Partie 1 : contenu des appels FoF - SPIRE
Partenariats Public Privés
FoF
SPIRE
Partie 2 : comment participer à l’appel ?
choix du topic / rôle
identifier et contacter les partenaires
monter le projet … avec le NCP-Wallonie
https://ec.europa.eu/programmes/horizon2020/en/draft-
work-programmes-2016-17
15:17
PPP Partenariat Public Privés :
Industrie : définit la
R&D
Commission : lance
les appels, co-finance
Impact : croissance,
jobs, bénéfices sociaux
Roadmaps
via associations
ouverts à tous
pilotes, demonstrateurs > déployement technos
15:17
Factories of the Future
►Développer une industrie manufacturière
compétitive, innovante, répondant aux
enjeux sociétaux – climatiques
•Stratégie - 4 axes
1. Sustainable manufacturing
2. ICT-enabled intelligent manufacturing
3. High performance manufacturing
4. Exploiting new materials through manufacturing
©TNO
15:17
Factories of the Future
EFFRA – European Factories of the Future Research Association
http://www.effra.eu
15:17
Factories of the Future
FP7 2010-2013 :
• 4 premiers appels à projets :
• 1,2 milliards €, ~ 50% EC
• 150 projets
• Participants :
• Ind ~ 50%
• PME ~ 30%
• 78% = non membre EFFRA
H2020 2014 -15 :
• 1,15 milliards € financement prévu
• 4 premier appels FoF NMP
• 2014 : 116 M€
• 2015 : 145 M€
• 2016 : 160 M€
• 2017 : 115 M€
EFFRA – European Factories of the Future Research Association
15:17
Transforming European Industry
/ Factories of the Future
15
FoF-02-2018: Effective Industrial Human-Robot Cooperation
Remove barriers for the uptake of robot technology in industrial environments
Integration in industrial production environments of novel human-centred designed robot technology for high payloads (e.g. soft robots), including smart devices and mechatronic systems
Implementation of novel artificial intelligence technologies capable of massive information processing and reacting in real-time
methods for robotic hazard assessment and risk management for mixed human-robot environments.
work on ergonomics, user experience, comfort, trust, feeling of safety and liability in modern production facilities taking into account the age and gender aspects
Impact :
Demonstrating the potential to bring back production to Europe.
15% increase in OECD Job Quality Index through work environment and safety improvement.
20% reduction in production reconfiguration time and cost.
RIA
4 → 6
€ 8 - 10
Transforming European Industry
/Factories of the Future
16
FoF-03-2018: Innovative manufacturing of opto-electrical parts
Many processes need to be adjusted to fit the production of complex, often free-form components
Scope
New, flexible, and innovative process chains to handle complex designs which include opto-electrical functionalities
Improved sensor equipment targeting both quality control in the different processing steps, as well as the final functionality of the component
Methodologies for improving quality through high-precision automation using the sensor data, including in-process evaluation of material and component properties
Impact : 15% yield improvement because of the introduction of new sensor equipment,
related metrology and automatic control.
15% time reduction for reconfiguration of key process tools in a production line due to change of type of component.
A tangible part (> 10%) of the production cost of the parts should originate from recycled products and materials.
RIA
4 → 6
€ 8 - 10
Transforming European Industry
/ Factories of the Future
17
FoF-04-2018: Pilot lines for metal Additive Manufacturing
Remove defects via in-line real-time control & modeling
Scope
Multi-scale and multi-physics simulations of the process and of the whole system from the early design phase, to avoid costly trial and error runs. The prediction and minimisation of distortion for post processing steps
In-line non-destructive testing and in-situ analysis of product, including metrology
Integration and inter-operability of AM processes into multi-stage production systems, with in-process monitoring, feedback and control.
Impact :
Increased robustness of AM-based processes by 40% and production speeds by 25%.
Reduction of time to market by 25% and ‘right first time’ capability by 40%.
Reduction of the uncertainties of selected material quality parameters by 50%, resulting in improved product quality by 40%.
New certification schemes for Industrial "3D-Printed" parts and products
IA
(50%)
4 → 7
€ 15 - 20
Transforming European Industry / Factories of the Future
18
FoF-01-2018: Skills needed for new Manufacturing jobs (CSA)
Identify shortages and mismatches in technical and non-technical skills, knowledge and competences for the current and new technologies, including digital capabilities.
Map the most relevant existing national inventories to create EU wide industry transformation maps.
Create – undertake learning tools/ actions
Exchange of information between industry, trade unions, educational centres, national employment agencies at European scale.
CSA € 1 - 2
Transforming European Industry
19
NMBP-20-2018: A digital 'plug and produce' online equipment platform for manufacturing
Accelerate digitisation of the manufacturing industry
Create online platform to facilitate B2B transactions and host associated services in the form of digital product models allowing users to simulate (e.g. digitally test) the capabilities of the equipment on offer
Cascading grant !
Lumpsum pilot !
IA
5 → 7
€ 15 - 20
Calls 2019-20
FoF-05-2019: Open Innovation for collaborative engineering production (IA)
FoF-06-2019: Refurbishment and re-manufacturing of large industrial equipment (IA)
FoF-08-2019: Pilot lines for modular factories (IA 50%)
FoF-12-2019: Handling systems for flexible materials (RIA)
NMBP-18-2019: Materials, manufacturing processes and devices for organic and large area electronics (IA)
NMBP-19-2019: Advanced materials for additive manufacturing (IA)
FoF-07-2020: Reliable and accurate assembly of micro parts (RIA)
FoF-09-2020: Holistic energy-efficient factory management (IA)
FoF-10-2020: Pilot lines for large-part manufacturing (IA 50%)
FoF-11-2020: Quality control in smart manufacturing (IA)
15:17 - 20 -
Digitising and transforming
European industry and services
21
DT-ICT-04-2018: Robotics - Digital Innovation Hubs (DIH)
Provide a sustainable ecosystem of robotics stakeholders covering the entire value network to facilitate and accelerate a broad uptake and integration of robotic technologies.
IA &
RIA
5 → 7
a. DIH in 4 prioritised application areas
of Healthcare, Infrastructure
Inspection and Maintenance, Agri-
Food and Agile Production. 5- 7
M€/project
b. Central Robotics DIH
25-30 M€/ 1 project
Digitising and transforming
European industry and services
22
DT-ICT-07-2018-2019: Digital Manufacturing Platforms for Connected Smart Factories
Develop and establish platforms for the connected smart factory of the future including their supply chains. Target a least 1 of following priority:
Excellence in manufacturing: zero-defect processes and products
Agile Value Networks
Proposals need to address at least 2 industrial sectors with several different use cases (pilot level)
Impact
Significant increase in the options for SMEs and mid-caps to integrate different technologies, unlock the value of their data, deploy complementary applications, and to become a more responsive link in changing supply and value networks.
Strengthened competitive position of European platform providers.
Increased cooperation between industrial and academic communities; increased synergy and collaboration between projects
IA
5 → 7
€ 16
European Data Infrastructure:
HPC, Big Data and Cloud technologies
23
ICT-17-2018-19: HPC and Big Data enabled Large-scale Test-beds and Applications
Development of large-scale HPC-enabled pilot test-beds supporting big data
applications and services by combining and/or adapting existing relevant
technologies (HPC / BD / cloud) in order to handle and optimize the specific
features of processing very large data sets
Impact:
Proposals should define quantifiable output and impact Key Performance Indicators
Demonstrated increase of productivity in the main target project’s sector
Effective integration resulting into integrated value chains and efficient business processes of the participating organizations
Increase of market share of Big Data technology providers if implemented commercially within the main target sector of the Large Scale Pilot Action;
Widening the use and fostering the democratisation of advanced HPC, big data and cloud infrastructures stimulating the emergence of the data economy in Europe;
IA € 12-13
Méthodologie/ Stratégie de particpation
- 24 -
Information
Draft appel
Identification Topic
Rôle/ Chaine R&D Consortium Rédaction
Wallons :
• 90% Partenaires
• 10% coordinateurs
Coaching /
Vers Consultants
Méthodologie/ Stratégie de participation
- 25 -
Information
Draft appel
Identification Topic
Rôle/ Chaine R&D Consortium Rédaction
Wallons :
• 90% Partenaires
• 10% coordinateurs
Stratégie : trouver coordinateur 1er plan
Message :
- taux de succès au dessus de la moyenne EU
- Certains sont très performants en coordination
- 26 -
Appels NMP
- Gds participants
- Taux succès
Méthodologie/ Stratégie de participation
- 27 -
Information
Draft appel
Identification Topic
Rôle/ Chaine R&D Consortium Rédaction
trouver coordinateur 1er plan
1° Votre réseau
Méthodologie/ Stratégie de participation
- 28 -
Information
Draft appel
Identification Topic
Rôle/ Chaine R&D Consortium Rédaction
trouver coordinateur 1er plan
1° Votre réseau
2° Bases données projets EU
Cordis http://cordis.europa.eu/projects/home_en.html
Qlikview
June17
Jan18
H2020 - Timing 2018 Calls
29
Drafts Official Launch
27-10
Deadlines 1/03 single stage
Project preparation
Start
asap !
« brokerage » project networking events KETS Strasbourg
17/10
PPP Infodays
4-5/10 Today
Oct 17
Suschem 18/10
17/10
NCP peut vous « représenter »
SPIRE Infodays
19-20/09
Identifier key players : 1° Effra board
30
Identifier key players : 2° Projets financés
31
Manufacturing Technology Center
• RADICLE - Real-time dynamic control system for laser welding
• EMUSIC - Efficient Manufacturing for Aerospace Components USing Additive Manufacturing, Net Shape HIP and Investment Casting
• OpenHybrid - Developing a novel hybrid AM approach which will offer unrivalled flexibility, part quality and productivity
USheffield
• AMOS - Additive Manufacturing Optimization and Simulation Platform for repairing and re-manufacturing of aerospace components
Fraunhofer IPT
• Weldable
• Alliance des Fraunhofer / additive manufacturing
https://www.generativ.fraunhofer.de/en/profile/institutes.html
Lortek, Prodintec, EMPA, …
FoF-04-2018: Pilot lines for metal Additive Manufacturing
SPIRE : Sustainable Process Industries through Resource and Energy Efficiency
Redynamiser l’industrie du process, contribuer aux enjeux sociétaux (CO2, …),
découpler impact croissance économique sur les ressources
Approche cross sectorielle :
Céramique Minéraux Chimie,
Acier Ciment Métaux non ferreux
Eau
Impacts quantitatifs (2030)
↘ fossil energy intensity of up to 30%
↘ non-renewable, primary raw material intensity of up to 20%
↗ Efficiency CO2 – equivalent footprint up to 40%
Leveraging additional investments
15:17
SPIRE : Stratégie R&D
15:17
SPIRE
•2014-2020 : ~ 1,4 b€
•http://www.spire2030.eu/
•SPIRE Association : A-SPIRE
• 70 acteurs industriels/ recherche
• Secteurs : chimie, acier, ciment, métaux NF, céramique, eau, engineering, minéraux
• Belges bien présents : CMI, ArcelorMittal,
CRM Group, Solvay, Vito
15:17
Industrial Sustainability
/ Sustainable Process Industry (SPIRE)
36
SPIRE-02-2018: Processing of material feedstock using non-conventional energy sources Process intensification via non-conventional energy sources lab scale ➔ industrial scale Non conventional : microwave, plasma, ultrasound and laser, as well as
electrochemical and photochemical processes Industrial scale target :
Show potential for integration in a renewable electricity grid (fluctuating nature)
Demonstrate feasibility (continuous process, flexibility), efficiency
… potential to be containerised and/or mobile (e.g. biomass in situ processing) technologies.
Demo activities in real industrial environment asked
IA € 6 - 10
4 → 7
SPIRE-02-2018: Processing of material feedstock using non-conventional energy sources
MOBILE FLIP - Mobile and
Flexible Industrial
Processing of Biomass
MethCO2 - Synthesis of
methanol from captured
carbon dioxide using
surplus electricity
SteamBio - Flexible
Superheated Steam
Torrefaction and Grinding of
Indigenous Biomass from
Remote Rural Sources to
Produce Stable Densified
Feedstocks for Chemical
and Energy Applications
15:17 - 37 -
INNOREX - Continuous, highly precise,
metal-free polymerisation of PLA using
alternative energies for reactive
extrusion
SPIRE-02-2014 Adaptable industrial processes allowing the use of renewables as flexible
feedstock for chemical and energy applications
SPIRE-06-2016:Business models for flexible and
delocalised approaches for intensified processing (CSA)
SPIRE-09-2017:Pilot lines based on more flexible and
down-scaled high performance processing
Industrial Sustainability /
SPIRE – Sustainable Process Industry
38
SPIRE-03-2018: Energy and resource efficiency in highly energy intensive industries
Innovative production technologies needed with
flexibility in terms of raw material and intermediate or final products
strategy to re-use and recycle : main products and by-products
can include new combustion and gasification techniques
New developments : use of
sustainable electrical energy sources could be integrated for Industrial efficiency,
fluctuating energy input..
Asked :
System, process modelling and integration (up and down-stream)
… within the plant operation terms or symbiosis concepts (circular economy)
multiple demonstrators, including retrofitting of industrial installations, in a highly energy and resource intensive industry-relevant environment
Impact :
Costs reduction of the process of at least 10%
By-products disposal reduction by at least 15%;
CO2 emissions reduction by at least 5% and environmental by at least 15%;
IA
4 → 7
€ 8-12
Industrial Sustainability /
SPIRE – Sustainable Process Industry
39
SPIRE-10-2018: Improved production of recyclable materials containing plastics
processes for the production of recyclable materials containing plastics : Process flexibility and ability to utilise heterogeneous plastic waste as input.
Key issues = quality of the raw material streams. Improved energy and resource efficiency. Processes with a lower
environmental footprint compared to the current state of the art. (LCA Analysis) Integration with the relevant value chains, ensuring the secure supply of the
raw material streams. Strategy to involve value chain actors Quality/specifications of the yielded streams ensuring their usability by
downstream industries. Non-technological hurdles, such as regulations and standards, to enable the
prompt deployment in industry of the developed concepts. provide evidence of the economic viability of the proposed technology,
considering the relevant aspects (e.g. CAPEX, OPEX, and LCC).
Impact : decreased utilisation of primary fossil resources in the process industry of at
least 30 % decrease in CO2 emissions of at least 30% The concept should utilise at least 70% of waste material including at least 40%
of plastic waste
IA
5 → 7
€ 6-8
SPIRE-10-2018: Improved production of recyclable materials containing plastics
Projets précédents - Appels Circular Economy
PlastiCircle - Improvement of the plastic packaging waste chain from a circular economy approach
(ITENE)
15:17 - 40 -
Calls 2019-20
SPIRE-04-2019: Efficient integrated downstream processes (IA 50%)
SPIRE-05-2019: Adaptation to variable feedstock through retrofitting (IA)
SPIRE-06-2019: Digital technologies for improved performance in cognitive production plants (IA 50%)
SPIRE-01-2020: Industrial symbiosis (IA)
SPIRE-07-2020: Recovery of industrial water, thermal energy and substances contained therein (IA)
SPIRE-08-2020: Improved Industrial Processing using novel high-temperature resistant materials (RIA)
SPIRE-09-2020: Making the most of mineral waste, by-products and recycled material as feed for high volume production (IA)
15:17 - 41 -
Merci de votre attention
42
