Fair Friend Group (FFG)

Open Innovation Platform for Machine

Tools 4.0

David Maa, Ph.D.

General Manager of Industry 4.0 Division

Fair Friend Group (FFG)

2017.8.22

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https://www.youtube.com/watch?v=3AzSLouSv8Y

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@1999 @2004 @1998 @2011 @2009 @2008

FFG Group Structure

3

Machine Tool

．39 Brands ．52 Bases

Industry Equipment

Green Energy

．9 Brands ．24 Bases

．7 Brands ．7 Bases

3 Businesses Division

Founded in 1979 (Taiwan)

FFG Group Structure

4

Machine

Tool

Division

37 BRANDs

50 Manufacturing

Centers

Scatter in

10 major

countries

Machine Tool Ranking(Metal Cutting)

2015

Taiwan machinery total production value 4 billion USD.

Milling + Turning (approx. 50%) about 2 billion USD

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FFG Global Positioning

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World TOP 3

World TOP 5

World TOP 2

World No.1 Largest

FFG Global Positioning

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Market segment allocation of FFG brands

High end

Mid High

Ultra High

Mid end

price range (USD)

800k – 380000k /unit

Ave. price

(average price)

300k – 3000k /unit

150k – 500k /unit

80k – 200k /unit

350-(2000 k)

200-(600 k)

120-(350 k)

80-(200 k)

FFG High-end Segment-Vertical (Horizontal)Machining Center

FFG & Germany Industry 4.0

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is the Founding Member of

“Industrie 4.0 Working Group” in

Germany

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The leading companies in Industry 4.0 in CNC

machine tool industry, include:

regard as the unique Global Strategic Partner.

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Research Project: Secure Plug-and-Work

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Intelligent Setup of Machines and Automated Lines

1

Research Project: eApps4Production

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Flexible Connectivity of Intelligent Engineering Apps (eApps) to

Maximize Equipment Performance

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FFG I4.0 Global Strategic Partners

• German Siemens

• German Bosch

• German SAP

• German KUKA

• Japan Fanuc

• USA R.A.

• Austria B&R

• Switzerland

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• Taiwan Delta

• France Dassault

• Taiwan HTC

• USA Microsoft

• Taiwan Acer

• Taiwan Advantech

• USA Intel

• USA Nvidia

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2015 EMO & Partners

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2016 Hannover Messe & Partners

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2016 IMTS & Partners

Dr. Eng. Yoshiharu Inaba(稻葉善治)

Kenji Yamaguchi (山口賢治)

Dr. Eng. Kiyonori Inaba (稻葉清典)

Chairman: Keith D. Nosbusch

President & CEO: Blake D. Moret

Senior VP & CTO: Sujeet Chand

Siemens CEO: Dr. Wolfgang

Heuring

KUKA VP : Frank Petrolli

Dassault Systemes

VP Partner Capacity: Alain Dubois

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2016 TMTS & Partners

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Dassault System Alain DUBOIS

Siemens Aditya Ramkrishna

hTC Raymond Pao

BOSCH Rexroth Jeffery Luo

KUKA Mr. Andreas Schuhbauer

SAP Ji-Bin Shan

Microsoft Cathy Yep

NVIDIA Davis Lin

Fanuc Meng-Hong Chen

Nexcom Joe Lin

Fareastone Alex Chang

Delta Electronics David Tsai

Open Innovation Platform

FFG Industry 4.0 Ecosystem

Group

Members

Universities & Research

Institutes

Leading Companie

s

QIQIHAR

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Machine Tool Industry: Current

Command

Operator

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Paradigm Shift in Machine Tool 4.0

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Mentoring

Manager

Cloud & Big Data VR/AR

Technology Building Block

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Robots &

Automation

Equips.

FFG Machine Tool A

FFG_BUS

FFG_Portal

FFG_APP

FFG Cloud

FFG BOX

FFG Machine Tool B

HMI

Controller

D

M

D

M S S S

DAS

Gateway

RDM

HMI

Controller

D

M

D

M S S S

DAS

Gateway

RDM

Critical Technologies for SDMT

• Software-Defined Machine Tools Manufacturing

System (SDMT)

1. Industrial Big Data & Cyber Security

2. Multilayer Edge/Cloud Computing

3. Artificial Intelligence in F.A.

4. VR/AR for Digital Factory Simulation

5. Blockchain & Smart Contract Automation

6. Universal Industrial Ethernet

7. B4G(beyond 4G) & 5G Communication

8. Sensor and Sensor-less Technologies

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FFG Industry 4.0 Solutions

Robot AOI Others PLC HMI Sensors

Internet of Machine

Tools, IoMT

Machine Tool

Intelligent MT

Product Line, IPL

SCM

CRM

PLM

ERP

APS MES

Cloud-Based

SCADA iSCADA

Virtual Factory

Engineering, VFE

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Internet of Machine Tools

• Pain points of Machine Connectivity

– Communication between different controllers, Fanuc, Siemens,

Mitsubishi, Heidenhan and others.

– Difficult to expansion or upgrade intelligent functions.

– Data safety & redundancy issues.

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Fanuc Controller Siemens Controller Bosch Rexroth Controller

Internet of Machine Tools

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FFG Cloud

OPC UA

Dash

Board

PC

( APP)

Mobile

• Spec. of IoMT Gateway – OPC UA Server

– Fanuc, Siemens, Heidenhain, Mitsubishi, MT Connect, OPC UA client

– Provide Data log

– PROFINET, PROFIBUS, EtherNet/IP, EtherCAT, OMRON, Mitsubishi, Modbus TCP protocol

– COM port support Modbus RTU/ASCII

– Connect to private and public cloud

iSCADA

IoMT

CCMT 2016 demonstration

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Internet of Machine Tools

Intelligent MT Production Line

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FSK 4.0 = FFG-Siemens-Kuka for Industry 4.0

--individual manufacturing

Sales Order

Product Configuration

Working Order to Product Line

Real-Time Monitor Receive Product

Intelligent MT Production Line

• Shorten Time-to-Market

• Enhance Production Flexibility

• Improve Overall Performance

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Virtual Factory Engineering

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click

Production Line Design

& Simulation Production Line

VR/AR 3D Experience

click click

Production Line

Implementation & Service`

Design / Process / Manufacturing / Maintenance All-in-One Solutions (CPS)

3D Design Software & VR/AR Simulation Solutions

Virtual Factory Engineering - VR

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Large Machine Tool in Virtual Reality (VR)

Large Machine Tool Simulation

• 3D software simulation tool

of Dassault Systemes

• VR/AR experience with

HTC vive solutions

click

Virtual Factory Engineering - AR

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Machine Tool 3D in Augmented Reality (AR)

Reference image

+ + +

Feeler U-600 5 Axis Vertical Machining

Center

High Precision &

High Power Spindle X Axis & Y Axis Rotary Working Table Robust Structure

Design & Controller

click

Thank You

David Maa, Ph.D.

david.maa@fairfriend.com.tw