FANUC PANEL - 机械数控参考资料 · CONNECTION AND MAINTENANCE MANUAL B-64223EN/02 FANUC PANEL * • No part of this manual may be reproduced in any form. • All specifications

CONNECTION AND MAINTENANCE MANUAL

B-64223EN/02

FANUC PANEL *

• No part of this manual may be reproduced in any form. • All specifications and designs are subject to change without notice. The products in this manual are controlled based on Japan’s “Foreign Exchange and Foreign Trade Law”. The export from Japan may be subject to an export license by the government of Japan. Further, re-export to another country may be subject to the license of the government of the country from where the product is re-exported. Furthermore, the product may also be controlled by re-export regulations of the United States government. Should you wish to export or re-export these products, please contact FANUC for advice. In this manual we have tried as much as possible to describe all the various matters. However, we cannot describe all the matters which must not be done, or which cannot be done, because there are so many possibilities. Therefore, matters which are not especially described as possible in this manual should be regarded as ”impossible”. This manual contains the program names or device names of other companies, some of which are registered trademarks of respective owners. However, these names are not followed by or in the main body.

B-64223EN/02 DEFINITION OF WARNING, CAUTION, AND NOTE

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DEFINITION OF WARNING, CAUTION, AND NOTE This manual includes safety precautions for protecting the user and preventing damage to the machine. Precautions are classified into Warning and Caution according to their bearing on safety. Also, supplementary information is described as a Note. Read the Warning, Caution, and Note thoroughly before attempting to use the machine.

WARNING Applied when there is a danger of the user being

injured or when there is a damage of both the user being injured and the equipment being damaged if the approved procedure is not observed.

CAUTION

Applied when there is a danger of the equipment being damaged, if the approved procedure is not observed.

NOTE The Note is used to indicate supplementary

information other than Warning and Caution. - Read this manual carefully, and store it in a safe place.

B-64223EN/02 PREFACE

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PREFACE This manual explains information (electrical and structural specifications) required for connecting the FANUC PANEL i equipped with a 733-MHz Celeron, 866-MHz Pentium III, 1.26-GHz Pentium III, 1.6GHz Pentium M, or 1.3GHz Celeron M processor (called the PANEL i below) and the PANEL i for AUTOMOTIVE to a CNC control unit or machine tool and for maintaining the PANEL i and the PANEL i for AUTOMOTIVE.

Attention • The copyright of Windows XP, Windows XP Embedded,

Windows 2000, and other software provided with PANEL i is owned by Microsoft Corporation (USA), Intel Corporation, Phoenix Technologies Ltd., and FANUC LTD.

• No part of the software described above, or its manuals, may be used or reproduced without permission.

• No part of the software described above, or its manuals, may be sold independently of the PANEL i.

• The software described above, and its manual, must be used under the conditions described in the attached license agreement.

• The use of the CNC incorporating the PANEL i shall imply that the user agrees to the conditions of the license agreement described above.

* Windows XP, Windows XP Embedded, Windows 2000 are a

registered trademark of Microsoft corporation, USA. * Company name and product name mentions in this manual are

(registered) trademark of each company.

CAUTION 1 If an operation error or mishap occurs, the data on

the hard disk or CF card may be lost, even if all the installation conditions are satisfied. Therefore, always maintain a backup copy of the data on the hard disk or CF card in case the stored data is lost or damaged.

Especially, the power-off on accessing the hard disk or CF card must not be done because that possibility is very high. Please concern for the end-users.

2 Be sure to finish the OS and the applications through the proper operation of shutdown before turning the power off. Without the above-mentioned operation, there is no assurance of the following action. At worst, the hard disk drive or CF card may be damaged and may not be able to be recognized by the BIOS and OS.

B-64223EN/02 TABLE OF CONTENTS

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TABLE OF CONTENTS DEFINITION OF WARNING, CAUTION, AND NOTE .................................s-1 PREFACE....................................................................................................p-1

I. CONNECTION

1 TOTAL CONNECTION DIAGRAMS .......................................................3 1.1 PANEL i (HDD TYPE) ...................................................................................4 1.2 PANEL i (CF CARD TYPE) ........................................................................... 5 1.3 PANEL i for AUTOMOTIVE (HDD TYPE)...................................................... 6 1.4 PANEL i for AUTOMOTIVE (CF CARD TYPE).............................................. 7

2 SPECIFICATIONS...................................................................................9 2.1 HARDWARE SPECIFICATIONS................................................................. 10

2.1.1 PANEL i (for Series 150i /160i /180i /210i /Power Mate i-D/H) ..........................10 2.1.2 PANEL i for AUTOMOTIVE................................................................................13 2.1.3 PANEL i for AUTOMOTIVE................................................................................16

2.2 ENVIRONMENT .......................................................................................... 18 2.2.1 Ambient Temperature during Operation ................................................................19 2.2.2 Vibration.................................................................................................................20 2.2.3 Maximum Wet Bulb Temperature..........................................................................20

2.3 POWER SPECIFICATION........................................................................... 21 2.3.1 Power Supply Requirement....................................................................................21

2.3.1.1 External 24 VDC power supply specification ................................................... 21 2.3.1.2 Timing ............................................................................................................... 23 2.3.1.3 Turning on/off the power to the PANEL i for AUTOMOTIVE with I/O Link. 23

2.3.2 Power Supply .........................................................................................................27 2.3.3 Power Consumption ...............................................................................................28

2.4 SHUTDOWN OPERATION.......................................................................... 29 2.5 CNC SCREEN DISPLAY FUNCTION (ONLY FOR THE PANEL i FOR

AUTOMOTIVE)............................................................................................ 29

3 MOUNTING ...........................................................................................30 3.1 MOUNTING SPACE.................................................................................... 31

3.1.1 Installation Space of the 10.4" LCD Type Basic Unit............................................31 3.1.2 Installation Space of the 12.1" LCD Type Basic Unit............................................32 3.1.3 Installation Space of the 15.0" LCD Type Basic Unit............................................33 3.1.4 Installation Space of the PANEL i for AUTOMOTIVE ........................................34

TABLE OF CONTENTS B-64223EN/02

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3.2 HDD UNIT ................................................................................................... 35 3.2.1 FA Full Keyboard and an MDI Unit Other than QWERTY MDI..........................35 3.2.2 When the QWERTY MDI and 10.4" LCD Type Basic Unit Are Used .................36 3.2.3 QWERTY MDI Used in Cases Other than Combination Subsection 3.2.2 ...........36

3.3 FRAME GROUNDING OF THE UNITS ....................................................... 37 3.3.1 PANEL i .................................................................................................................37 3.3.2 PANEL i for AUTOMOTIVE................................................................................37

3.4 CABLE CLAMP AND SHIELD PROCESSING ............................................ 38 3.5 DUSTPROOF MEASURES FOR CABINETS AND PENDANT BOXES...... 41

4 CONNECTION TO PERIPHERAL.........................................................42 4.1 CONNECTOR LOCATION .......................................................................... 43

4.1.1 PANEL i .................................................................................................................43 4.1.2 PANEL i for AUTOMOTIVE................................................................................45

4.2 MAIN POWER SUPPLY INPUT .................................................................. 47 4.3 SERIAL PORT 1 .......................................................................................... 48 4.4 SERIAL PORT 2 .......................................................................................... 51 4.5 PARALLEL PORT........................................................................................ 57 4.6 HIGH SPEED SERIAL BUS (HSSB) ........................................................... 59 4.7 KEYBOARD AND MOUSE .......................................................................... 61 4.8 HARD DISK UNIT........................................................................................ 63 4.9 FLOPPY DISK DRIVE ................................................................................. 64 4.10 USB ............................................................................................................. 66 4.11 ETHERNET ................................................................................................. 68

4.11.1 Connecting to Ethernet ...........................................................................................68 4.11.2 Twisted-Pair Cable Specification ...........................................................................70 4.11.3 Electrical Noise Countermeasures..........................................................................73 4.11.4 Grounding the Network..........................................................................................74

4.12 VIDEO PORT............................................................................................... 75 4.13 MDI (FOR Series 300i /310i /320i) .............................................................. 77 4.14 CONVERSION OF VERTICAL SOFT KEYS AND I/O Link ......................... 80 4.15 SOFT KEY CODES (FOR Series 300i /310i /320i) ..................................... 84 4.16 KEY CODES ON THE PANEL i for AUTOMOTIVE..................................... 85 4.17 PCMCIA CARD............................................................................................ 86 4.18 CF CARD UNIT ........................................................................................... 87

4.18.1 Connector Locations...............................................................................................87 4.18.2 Mounting ................................................................................................................88 4.18.3 CF Card ..................................................................................................................89


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5 METHOD OF MOUNTING PCI EXTENSION BOARD..........................90 5.1 USABLE BOARD......................................................................................... 91 5.2 METHOD OF MOUNTING PCI EXTENSION BOARD ................................ 92 5.3 CONDITIONS FOR THE INSTALLATION ENVIRONMENT OF A PCI

EXTENSION BOARD .................................................................................. 92

6 OUTLINE DRAWINGS ..........................................................................93 6.1 BASIC UNIT 10.4” VGA LCD TYPE FOR 150i/160i/180i/210i .................... 94 6.2 BASIC UNIT 10.4” SVGA LCD TYPE FOR 150i/160i/180i/210i.................. 95 6.3 BASIC UNIT 12.1” SVGA LCD TYPE FOR 150i/160i/180i/210i.................. 96 6.4 BASIC UNIT 15.0” XGA LCD TYPE FOR 150i/160i/180i/210i .................... 97 6.5 BASIC UNIT 10.4” VGA LCD TYPE FOR 300i/310i/320i ............................ 98 6.6 BASIC UNIT 10.4” SVGA LCD TYPE FOR 300i/310i/320i.......................... 99 6.7 BASIC UNIT 15.0” XGA LCD TYPE FOR 300i/310i/320i .......................... 100 6.8 BASIC UNIT (PANEL i for AUTOMOTIVE)................................................ 101 6.9 HARD DISK DRIVE UNIT A (FOR 150i/160i/180i/210i/300i/310i/320i) .... 104 6.10 HARD DISK DRIVE UNIT B, C (FOR 300i/310i/320i) ............................... 105 6.11 MACHINE OPERATOR'S PANEL + HDD FOR ATTACHMENT TO

MACHINE OPERATOR'S PANEL ............................................................. 106 6.12 FLOPPY DISK DRIVE ............................................................................... 108 6.13 CD-ROM DRIVE........................................................................................ 110 6.14 MDI UNIT OUTLINE DRAWING (WHEN HDD UNIT IS MOUNTED) ........ 111 6.15 FA FULL KEYBOARD OUTLINE DRAWING (WHEN HDD UNIT IS

MOUNTED) ............................................................................................... 124

7 WINDOWS XP EMBEDDED ...............................................................128 7.1 WHAT IS WINDOWS XP EMBEDDED?.................................................... 129 7.2 FANUC WINDOWS XP EMBEDDED SYSTEM......................................... 130 7.3 OS PROTECTION BY THE EWF FUNCTION........................................... 132 7.4 NOTES ON OPERATION.......................................................................... 135 7.5 NOTES ON APPLICATION CREATION.................................................... 136 7.6 FIRST SETUP OF WINDOWS XP EMBEDDED ....................................... 137

7.6.1 Logon ...................................................................................................................137 7.6.2 Calibration and Right-Click Simulation of Touch Panel

(for PANEL i with a Touch Panel).......................................................................138

7.6.3 HSSB Node Setting ..............................................................................................139 7.6.4 MDI Keyboard Setting (for PANEL i with MDI keys)........................................139

7.6.5 Application Setup and OS Setting........................................................................140


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7.6.6 Enabling EWF Protection.....................................................................................141 7.7 RECOVERY OF WINDOWS XP EMBEDDED........................................... 142

II. MAINTENANCE

1 SYSTEM BLOCK DIAGRAM ..............................................................149 2 LIST OF THE PCBS, UNITS, MAINTENANCE SUPPLIES AND

TOOLS ................................................................................................151 2.1 LIST OF PCBS .......................................................................................... 152

2.1.1 Main Board...........................................................................................................152 2.1.2 Backplane PCB.....................................................................................................154 2.1.3 CF Card Adapter PCB..........................................................................................154 2.1.4 List of CF Cards for Maintenance ........................................................................154 2.1.5 Inverter PCB.........................................................................................................155 2.1.6 Touch Panel PCB .................................................................................................156 2.1.7 Other PCB ............................................................................................................157

2.2 LIST OF MAINTENANCE UNITS .............................................................. 158 2.2.1 Drive Unit.............................................................................................................158 2.2.2 Base Unit ..............................................................................................................159

2.3 LIST OF DRAWING NUMBERS FOR CPU AND MEMORY MAINTENANCE......................................................................................... 162

2.4 LIST OF MAINTENANCE PARTS ............................................................. 163 2.5 LIST OF MAINTENANCE TOOLS............................................................. 163

3 CONFIGURATION AND SETTING OF THE PCB...............................164 3.1 PARTS LAYOUT ....................................................................................... 165

3.1.1 Main Board...........................................................................................................165 3.1.2 Back Panel............................................................................................................168 3.1.3 Power Supply Board.............................................................................................169

3.2 ADJUSTMENT........................................................................................... 170 3.2.1 Settings of the Setting Pins on the Main Board....................................................170 3.2.2 Settings of the Setting Pins on the CF Card Adapter PCB...................................173 3.2.3 Setting of Variable Register .................................................................................173 3.2.4 Changing the Windows Device Driver.................................................................174 3.2.5 Changing the Setting of Windows........................................................................175

3.3 LED DISPLAY............................................................................................ 177 3.3.1 LED on Main Board .............................................................................................177 3.3.2 LED on Backplane PCB.......................................................................................178


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3.3.3 LED on the Front Side of the PANEL i for Automotive......................................179

4 MAINTENANCE OF OPEN CNC (BOOT-UP AND IPL) .....................180 4.1 OVERVIEW ............................................................................................... 181 4.2 CHANGING START SEQUENCES ........................................................... 183 4.3 EXPLANATION OF SCREENS ................................................................. 184

4.3.1 BOOT Screen .......................................................................................................184 4.3.1.1 System data manipulation................................................................................ 185 4.3.1.2 SRAM operation.............................................................................................. 186 4.3.1.3 File operation................................................................................................... 187

4.3.2 IPL Screen ............................................................................................................188 4.4 OTHER SCREENS.................................................................................... 189

4.4.1 CNC Alarm Screen...............................................................................................189 4.4.2 Status Screen ........................................................................................................190 4.4.3 Option Setting Screen...........................................................................................191

5 MAINTENANCE OF OPEN CNC (HARDWARE MONITOR)..............193 5.1 OVERVIEW ............................................................................................... 194 5.2 EXPLANATION OF SCREENS ................................................................. 195

5.2.1 Monitor Screen .....................................................................................................195 5.2.2 Settings Screen .....................................................................................................197 5.2.3 EWF Control Screen (for Windows XP Embedded)............................................200

5.3 LOG OUTPUT FUNCTION........................................................................ 201

6 BIOS SETUP .......................................................................................202 6.1 WHAT IS ‘BIOS SET-UP’ .......................................................................... 203 6.2 KEYS USED FOR OPERATION................................................................ 203 6.3 HOW TO BEGIN THE ‘BIOS SET-UP’ ...................................................... 204 6.4 METHOD OF RETURNING BIOS SETTINGS TO FACTORY-SET

VALUES .................................................................................................... 205 6.5 HOW TO END THE ‘BIOS SET-UP’ .......................................................... 206 6.6 BIOS DIAGNOSIS MESSAGE................................................................... 207

7 MAINTENANCE SUPPLIES................................................................209 7.1 METHOD OF EXCHANGING A BATTERY ............................................... 210 7.2 METHOD OF REMOVING CASE COVER ................................................ 211 7.3 MOUNTING THE CASE COVER............................................................... 215 7.4 METHOD OF EXCHANGING FUSE.......................................................... 217 7.5 METHOD OF EXCHANGING FAN............................................................ 218

7.5.1 Method of Exchange Fan of the PANEL i ...........................................................218


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7.5.2 Method of Exchanging Fan for the HDD Unit .....................................................219 7.6 METHOD OF EXCHANGING CPU UNIT .................................................. 220 7.7 METHOD OF EXCHANGING THE DIMM MODULE ................................. 221 7.8 METHOD OF EXCHANGING TOUCH PANEL PROTECTION SHEET .... 222

7.8.1 Method of Exchanging Touch Panel Protection Sheet (except A02B-0236-K130)...................................................................................223

7.8.2 Method of exchanging Touch Panel Protection Sheet (A02B-0236-K130).........225 7.8.3 Checks after Exchange .........................................................................................226

8 METHOD FOR CORRECTING POSITIONS ON THE TOUCH PANEL.................................................................................................227

9 METHOD OF MOUNTING AND REMOVING THE 10.4-INCH PANEL i (FOR THE 300i/310i/320i) AND MDI UNIT .........................229 9.1 REMOVAL METHOD................................................................................. 230 9.2 MOUNTING METHOD............................................................................... 231

10 TROUBLE SHOOTING .......................................................................232

APPENDIX

A PUNCH PANEL FOR PANEL i ...........................................................235 A.1 OVERVIEW ............................................................................................... 236 A.2 SPECIFICATION ....................................................................................... 236 A.3 CONSTRUCTION...................................................................................... 237 A.4 ENVIRONMENTAL REQUIREMENT ........................................................ 237 A.5 CONNECTION TO PANEL i ...................................................................... 238

A.5.1 Connector Location ..............................................................................................238 A.5.2 Serial Port 2 + USB..............................................................................................239 A.5.3 Parallel Port ..........................................................................................................240 A.5.4 Keyboard / Mouse (For Stand-alone Type Punch Panel) .....................................241

A.6 CONNECTION TO PERIPHERAL ............................................................. 242 A.6.1 Connector Location ..............................................................................................242 A.6.2 USB Port ..............................................................................................................242 A.6.3 Serial Port 2 ..........................................................................................................243 A.6.4 Parallel Port ..........................................................................................................243 A.6.5 Keyboard / Mouse (for Stand-alone Type Punch Panel for PANEL i) ................244

A.7 OUTLINE DIMENSIONS ........................................................................... 245 A.7.1 Punch Panel (Stand-alone Type) ..........................................................................245 A.7.2 FA Full keyboard with Punch Panel (15”LCD Type) ..........................................246


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B CONNECTION OF PANEL i FOR THE ETHERNET DISPLAY FUNCTION ..........................................................................................247 B.1 OVERVIEW ............................................................................................... 248 B.2 SPECIFICATION ....................................................................................... 249 B.3 INSTALLATION ......................................................................................... 250 B.4 ENVIRONMENTAL REQUIREMENT ........................................................ 251 B.5 CONNECTION TO PANEL i ...................................................................... 251

B.5.1 Connector Location ..............................................................................................251 B.5.2 MDI ......................................................................................................................252 B.5.3 USB ......................................................................................................................253

B.6 SETTING ................................................................................................... 255 B.6.1 Installation of the Driver ......................................................................................255 B.6.2 Setting of the OS ..................................................................................................255

B.7 SHUTDOWN.............................................................................................. 257 B.8 OTHER NOTES......................................................................................... 258

B.8.1 Notes on PANEL i of 10.4" SVGA LCD Type....................................................258 B.8.1.1 CNC screen display ......................................................................................... 258 B.8.1.2 Applications available from FANUC and the customer .................................. 259

B.8.2 Notes on the USB Interface QWERTY MDI .......................................................259 B.9 OUTLINE DIMENSIONS ........................................................................... 261

C MAINTENANCE OPERATION OF THE ETHERNET DISPLAY FUNCTION ..........................................................................................263 C.1 OVERVIEW ............................................................................................... 264 C.2 NCBOOT32E.exe ...................................................................................... 266 C.3 START SEQUENCE SWITCHING ............................................................ 268 C.4 EXPLANATION OF SCREENS ................................................................. 269

C.4.1 Boot Screen ..........................................................................................................269 C.4.1.1 File storage location selection.......................................................................... 270 C.4.1.2 System Data Operation .................................................................................... 271 C.4.1.3 S-RAM Operation............................................................................................ 272 C.4.1.4 File Operation .................................................................................................. 273

C.4.2 IPL Screen ............................................................................................................274 C.5 OTHER SCREENS.................................................................................... 275

C.5.1 CNC Alarm Screen...............................................................................................275 C.5.2 Status Screen ........................................................................................................276 C.5.3 Option Setting Screen...........................................................................................277 C.5.4 Changer Screen.....................................................................................................279

C.6 STARTING OF THE CNC SCREEN DISPLAY FUNCTION ...................... 281

I. CONNECTION

B-64223EN/02 CONNECTION 1.TOTAL CONNECTION DIAGRAMS

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1 TOTAL CONNECTION DIAGRAMS Chapter 1, "TOTAL CONNECTION DIAGRAMS", consists of the following sections: 1.1 PANEL i (HDD TYPE) ................................................................4 1.2 PANEL i (CF CARD TYPE) ........................................................5 1.3 PANEL i for AUTOMOTIVE (HDD TYPE) ...............................6 1.4 PANEL i for AUTOMOTIVE (CF CARD TYPE) .......................7

1.TOTAL CONNECTION DIAGRAMS CONNECTION B-64223EN/02

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1.1 PANEL i (HDD TYPE)

Touc

h pa

nel (

optio

n)

(COP21 or COP7)

+24V INPUT (CPD14)

HDD FAN (CPE11C)

HDD 1 (CA81A)

HDD PWR 1 (CPD11B)

MDI(JA61)

HDD 2 (CA81B)

HDD PWR 2 (CPD11C)

FDD (CD34)

FDD POWER (CPD11A)

ETHERNET (CD38U)

RS232-1 (JD33)

RS232-2 (JD46)

CENTRO (JD9)

USB1 (CD41L)

USB2 (CD41M)

KEY BOARD (CD32L)

MOUSE (CD32U)

PCI extension slot 1(CA78A)

PCI extension slot 2(CA78B)

CRT(JA63)

PCMCIA card

D-ROM drive

CNC control unit PANEL i

Power supply (+24VDC)

Floppy disk drive

PCI extension board

PCI extension board

3.5" HDD unit

FAN unit

Ethernet

I/O device Power supply (Note 2)

( 300i /310i /320i ) HSSB(COP21)

or ( 150i /160i /180i /210i )

HSSB(COP7)

USB device Power supply

HSSB

(Note 1)

Peripheral device

(Note 1) Peripheral device

(Note 4)

Col

or L

CD

pan

el

PCM

CIA

card

slot

USB3(CD46L) (300i /310i /320i only)

CRT

: Optical link Module & Cable

: Tyco Electronics AMP (Dynamic)

: Tyco Electronics AMP (mini-DIN6pins)

: Tyco Electronics AMP (EI Series 4pins)

: HIROSE ELECTRIC (Flat Cable34pins)

: HIROSE ELECTRIC (Flat Cable40pins)

(150i /160i /180i /210i only)

(300i /310i /320i only)

MDI cable

Soft key (option)

USB device

USB device

Power supply

Power supply

Printer Power supply

I/O device Power supply

(Note 4)

(Note 4)

USB devicePower supply(Note 4)

USB device Power supply

(Note 4)

MDI unit

Mouse

Full keyboard

: HONDA TSUSHIN (PCR 20pins)

: molex (5046-NA 3pin)

: Ethernet (RJ-45)

: USB interface : others

Connector details

(150i)MDI(JA2)

or(160i /180i /210i)

MDI(JD45)

a b c

d e f

g

hij

a a

j

f f

e e

d d

g gg g

a a

b b

f fh h

d d

g g

f fd d

e e

d d

i ig g

j

j j

c c

c c

g g

g g

g g

g g

j

Power supply


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1.2 PANEL i (CF CARD TYPE)

+24V INPUT (CPD14)

HDD FAN (CPE11C)

HDD 1 (CA81A)

HDD PWR 1 (CPD11B)

MDI(JA61)

HDD 2 (CA81B)

HDD PWR 2 (CPD11C)

FDD (CD34)

FDD POWER (CPD11A)

ETHERNET (CD38U)

RS232-1 (JD33)

RS232-2 (JD46)

CENTRO (JD9)

USB1 (CD41L)

USB2 (CD41M)

KEY BOARD (CD32L)

MOUSE (CD32U)



CRT(JA63)

PCMCIA card

Full keyboard

USB device

USB device

CD-ROM drive

PANEL i

Printer

Floppy disk drive

PCI extension board

I/O device

Ethernet

Mouse


USB device

HSSB(COP21 or COP7)



Col

or L

CD

pan

el

PCM

CIA

card

slot

USB3(CD46L) （300i /310i /320i only）

CRT

Embedded CF card unit

Touc

h pa

nel (

optio

n)

USB device

USB device

(150i /160i /180i /210i only)

(300i /310i /320i only)

MDI cable MDI unit

CNC control unit


( 300i /310i /320i ）HSSB(COP21)

or ( 150i /160i

/180i /210i ） HSSB(COP7)

(150i)MDI(JA2)

or(160i /180i /210i)

MDI(JD45)a a

b b

f fh

d

g g

f fd d

e e

d d

i ig g

j j

j j

c c

c c

g g

g g

g g

a a

g g

g g

f f

e e

d d

f f

j

gg

Soft key (option)

Power supply

Power supply

Power supply

Power supply

(Note 4)

(Note 4)

Power supply(Note 4)Power supply

(Note 4)

Power supply

Power supply(Note 4)


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1.3 PANEL i for AUTOMOTIVE (HDD TYPE)

(300i /310i /320i)

HSSB(COP21)

or

（150i /160i /180i /210i） HSSB(COP7)

FDD and CD-ROMdrive Unit (option)

Mouse

CD-ROM drive


Floppy disk drive

PCI extension board

PCI extension board

FAN unit

Ethernet I/O device

USB device

USB device

Power supply

PANEL i for AUTOMOTIVE

JD1B(I/OLink)

JD1A(I/OLink)

+24V INPUT (CPD14)

HDD FAN (CPE11C)

HDD 1 (CA81A)

HDD PWR 1 (CPD11B)

HDD 2 (CA81B)

HDD PWR 2 (CPD11C)

FDD (CD34)

FDD POWER (CPD11A)

ETHERNET (CD38U)

RS232-1 (JD33)

RS232-2 (JD46)

CENTRO (JD9)

USB1 (CD41L)

USB2 (CD41M)

KEY BOARD (CD32L)

MOUSE (CD32U)

PCI extension slot 1 (CA78A)

PCI extension slot 2 (CA78B)

PCMCIA card

PCM

CIA

card

slot

USB3 (CD46L)

USB2

I/O L

ink

devi

ce (m

aste

r sid

e)

JD1A

I/O L

ink

devi

ce (s

lave

sid

e)

JD1B

Col

or L

CD

pan

el

Key

boar

d

Touc

h pa

nel (

optio

n)

CNC control unit

(Note 2)

(Note 3)

(Note 1)

Peripheral device


(Note 5)

3.5" HDD unit

USB device

Printer

I/O device

USB device

USB device

f f

j

a a

gg

d d

a a

f fh h

i ig g

j j

c

c c

g g

g g

g gg gb b

f f

d d

d d

d de e e e

j j

HSSB (COP21 or COP7)

Power supply

Powersupply

Power supply

(Note 4)

(Note 4)


(Note 4)


Power supply


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1.4 PANEL i for AUTOMOTIVE (CF CARD TYPE)

FDD and CD-ROMdrive Unit (option)

Mouse

CD-ROM drive


Floppy disk drive

PCI extension board

Ethernet

USB device

USB device


JD1B(I/OLink)

JD1A(I/OLink)

+24V INPUT (CPD14)

HDD FAN (CPE11C)

HDD 1 (CA81A)

HDD PWR 1 (CPD11B)

HDD 2 (CA81B)

HDD PWR 2 (CPD11C)

FDD (CD34)

FDD POWER (CPD11A)

ETHERNET (CD38U)

RS232-1 (JD33)

RS232-2 (JD46)

CENTRO (JD9)

USB1 (CD41L)

USB2 (CD41M)

KEY BOARD (CD32L)

MOUSE (CD32U)



PCMCIA card

PCM

CIA

card

slot

USB3 (CD46L)

USB2

I/O L

ink

devi

ce (m

aste

r si

de)

JD1A

I/O L

ink

devi

ce (s

lave

sid

e)

JD1B

Col

or L

CD

pan

el

Key

boar

d

Touc

h pa

nel (

optio

n)

CNC control unit

(Note 3)

(Note 1)

Peripheral device


(Note 5)

Embedded CF card unit


USB device

Printer

I/O device

USB device

USB device

(300i /310i /320i) HSSB(COP21)

or (150i /160i /180i /210i)

HSSB(COP7)

a a

f fh

i ig g

j j

c

c c

g g

g g

g gg g

b b

f f

d

d d

d de e

a a

f f

e ed d

j j

j

f f

g gHSSB(COP21 or COP7)

Power supply

Power supply

Power supply

(Note 4)

(Note 4)


(Note 4)


Power supply


- 8 -

NOTE 1 Some peripheral devices are not suitable for being

connected to the PANEL i for environmental durability reasons, and others are not suitable for use during machine operation. So, carefully read the operator's manuals of the peripheral devices to be used.

2 With a unit with a touch panel, the RS232-1 connector (JD33, serial port channel 1) cannot be used.

3 The keyboard port cannot be used because it is used by this unit.

4 If a USB device requires a current larger than the specification of the PANEL i, another power supply is required.

5 The I/O Link interface is optional.

B-64223EN/02 CONNECTION 2.SPECIFICATIONS

- 9 -

2 SPECIFICATIONS Chapter 2, "SPECIFICATIONS", consists of the following sections: 2.1 HARDWARE SPECIFICATIONS .............................................10 2.2 ENVIRONMENT .......................................................................16 2.3 POWER SPECIFICATION ........................................................21 2.4 SHUTDOWN OPERATION ......................................................29 2.5 CNC SCREEN DISPLAY FUNCTION (ONLY FOR THE

PANEL i FOR AUTOMOTIVE) ................................................29

2.SPECIFICATIONS CONNECTION B-64223EN/02

- 10 -

2.1 HARDWARE SPECIFICATIONS

2.1.1 PANEL i (for Series 150i /160i /180i /210i /Power Mate i-D/H)

Item PANEL i with Pentium M

(HDD type and CF card type) PANEL i with Pentium III

(HDD type only) Basic unit

CPU Pentium M 1.6 GHz or Celeron M 1.3 GHz

Pentium III 1.26 GHz or Pentium III 866 MHz or Celeron 733 MHz

Memory 1GB, 512MB, or 256MB (only 1GB or 512MB for CF card type)

512MB, 256MB, or 128MB

LCD

10.4" VGA(640×480 dots, 260K colors) or 10.4" SVGA(800×600 dots, 260K colors) or 12.1" SVGA(800×600 dots, 260K colors) or 15.0" XGA(1024×768 dots, 260K colors) * Windows XP cannot be used on 10.4”

VGA type. * 10.4" VGA type can be used only with

HDD type.

10.4" VGA (640×480 dots, 260K colors) 10.4" SVGA (800×600 dots, 260K colors) 12.1" SVGA (800×600 dots, 260K colors) 15.0" XGA (1024×768 dots, 260K colors)* Windows XP cannot be used on 10.4”

VGA type.

Touch panel Resolution of 1024×1024 (option, Note 1) Same as left

Display unit

Soft key Horizontal 12 keys (option) * Enabled only in the case of HSSB

connection with a CNC Same as left

Serial port 2 ports (Serial port 1 is not available in case of the unit with touch panel)

Same as left

USB

Conforms to USB 2.0. 2 ports (rear side, USB connector compatible) 2 ports (dedicated to the punch panel, Note 2)

Conforms to USB 1.1. 2 ports (rear side, USB connector compatible, or punch panel)

Parallel port 1 port (data transfer mode is by-directional mode)

Same as left

Full keyboard 1 port (PS/2 compatible) Same as left Mouse 1 port (PS/2 compatible) Same as left

IDE

2 ports/ 4 devices (signal connector : IBM PC compatible) When CF card type is used, 1 port/2 devices are occupied by the CF card unit.

2 ports/ 4 devices (signal connector : IBM PC compatible)

Floppy disk 1 port (signal connector : IBM PC compatible)

Same as left

Ethernet 1 port (10BASE-T / 100BASE-TX) Same as left Video port 1 port (Analog RGB output) Same as left HSSB(High Speed Serial Bus)

1 port(An optical connector for the connection with CNC controller)

Same as left

I /O port

PCMCIA card slot

1 port (Type I/ II, based on PCMCIA 2.1) Same as left


- 11 -



(HDD type only) Basic unit (Continued)

PCI extension slot

2 slots of the short card based on PCI specification 2.2, 32bit, 33MHz, +5V Maximum dimension of card : 176.41mm×106.68mm When CF card type is used, one slot is occupied by the CF card unit.

2 slots of the short card based on PCI specification 2.1, 32bit, 33MHz, +5V Maximum dimension of card : 176.41mm×106.68mm

Real time clock Monthly error is within 3 minutes. Same as left 10.4” VGA type

290×220×125 mm Same as left

10.4” SVGA type


12.1” SVGA type


15.0” XGA type


Dimensions (WxHxD)

Depth of current unit is 110mm, but one of next unit may be 125mm 10.4” VGA type

3.5 kg(HDD type only) (Note 3) 3.5 kg

10.4” SVGA type

3.6 kg(HDD type) 3.8 kg(CF card type) (Note 3)

3.6 kg

12.1” SVGA type


4.9 kg Weight

15.0” XGA type


5.7 kg

10.4” VGA type

61 Ｗ(HDD type only) (Note 4) 58 Ｗ

10.4” SVGA type

61 Ｗ(HDD type) 56 Ｗ(CF card type) (Note 4)

58 Ｗ

12.1” SVGA type


64 Ｗ

Heat output

15.0” XGA type


64 Ｗ

Hard disk drive unit (HDD type only)

Hard disk drive 3.5” hard disk drive, 40GB or more over, Ultra ATA/100

Same as left

Weight 1.1 kg (A08B-0084-H130) 1.2 kg (A08B-0084-H131) 1.3 kg (A08B-0084-H100)

Same as left

CF card unit (CF card type only) Weight : 0.2 kg -----

CF card unit Built into PCI extension slot 1 -----

CF card Master side : 2GB Slave side : 2GB,1GB,256MB,128MB or

not provided -----

CD-ROM drive 5-inch bay type, Weight : 1.0 kg Same as left

Floppy disk drive 3.5-inch type (Note 5) Weight : 0.4kg (A08B-0084-K001) Weight : 0.8kg (A02B-0207-C009)

Same as left

OS Windows® XP (HDD type) Windows® XP Embedded (CF card type)

Windows® 2000 Windows® XP


- 12 -

NOTE 1 Two points cannot be pressed simultaneously. Serial

port 1 is used. 2 When using USB through the punch panel, ensure

that the connected USB cable is not longer than 1 m. 3 The weight of the hard disk drive (HDD) type does not

include the weight of a HDD unit. The weight of the compact flash (CF) card type includes the weight of a CF card unit.

4 The heat output data above includes the data of the following:

Main personal computer unit, full keyboard, mouse, HDD unit, HDD fan (for HDD type), and CF card unit (for CF card type)

The heat output data above does not include the data of the following:

PCMCIA card, PCI extension board, serial interface connection device, parallel interface connection device, USB device, expansion IDE/ATAPI device

The heat output data above is provided just as a guideline. Note that the heat output increases when a peripheral device and/or PCI extension board is connected. Furthermore, consider the cabinet design and cooling method that match an overall heat output amount.

5 To use a floppy disk drive for models older than this PANEL i, the setting on the main board on the PANEL i side needs to be modified.


- 13 -

2.1.2 PANEL i for AUTOMOTIVE






Memory

1GB, 512MB, or 256MB (only 1GB or 512MB for CF card type)

512MB, 256MB, or 128MB

LCD

10.4" VGA(640×480 dots, 260K colors) or 10.4" SVGA(800×600 dots, 260K colors) or 15.0" XGA(1024×768 dots, 260K colors) * Windows XP cannot be used on 10.4”

VGA type. * 10.4" VGA type can be used only with

HDD type.

10.4" VGA(640×480 dots, 260K colors) 10.4" SVGA(800×600 dots, 260K colors) 15.0" XGA(1024×768 dots, 260K colors)* Windows XP cannot be used on 10.4”

VGA type.

Touch panel Resolution of 1024×1024 (option, Note 1) Same as left

Display unit

Soft key

Vertical 9 keys and Horizontal 12 keys (Basic) * Enabled only in the case of HSSB

connection with a CNC

Same as left

Serial port

2 ports (Serial port 1 is not available in case of the unit with touch panel)

Same as left

USB

Conforms to USB 2.0. 3 ports (rear side 2 + front side 1, USB connector compatible) 2 ports (for punch panel, NOTE 2)

Conforms to USB 1.1. 3 ports (front side 1, USB connector compatible + rear side 2, USB connector compatible, or punch panel)

Parallel port

1 port (data transfer mode is by-directional mode)

Same as left

Full keyboard 1 port (PS/2 compatible) Same as left Mouse 1 port (PS/2 compatible) Same as left

IDE

2 ports/ 4 devices (signal connector : IBM PC compatible) When CF card type is used, 1 port/2 devices are occupied by the CF card unit.

2 ports/ 4 devices (signal connector : IBM PC compatible)

Floppy disk

1 port(signal connector : IBM PC compatible)

Same as left

Ethernet 1 port(10BASE-T / 100BASE-TX) Same as left Video port 1 port(Analog RGB output) Same as left

MDI 1 port (Enabled only in the case of HSSB connection with a CNC)

Same as left

HSSB(High Speed Serial Bus)


Same as left

I /O port

PCMCIA card slot

1 port(Type I/ II, based on PCMCIA 2.1) Same as left

PCI extension slot

2 slots of the short card based on PCI specification 2.1, 32bit, 33MHz, +5V Maximum dimension of card : 176.41mm × 106.68mm When CF card type is used, one slot is occupied by the CF card unit.

2 slots of the short card based on PCI specification 2.1, 32bit, 33MHz, +5V Maximum dimension of card : 176.41mm×106.68mm

Real time clock Monthly error is within 3 minutes. Same as left


- 14 -



(HDD type only) Basic unit (Continued)

10.4” VGA type


10.4”SVGA type

290×220×135 mm Same as left Dimensions (WxHxD)

15.0” XGA type


10.4” VGA type

3.5kg(HDD type only) (Note 3) 3.5 kg

10.4”SVGA type

3.6kg(HDD type), 3.8kg(CF card type) (Note 3)

3.6 kg Weight

15.0” XGA type

5.7kg(HDD type), 5.9kg(CF card type) (Note 3)

5.7 kg

10.4” VGA type

61Ｗ(HDD type only) (Note 4) 58 Ｗ

10.4”SVGA type

61Ｗ(HDD type) 56Ｗ(CF card type) (Note 4)

58 Ｗ

Heat output

15.0” XGA type

78Ｗ(HDD type) 73Ｗ(CF card type) (Note 4)

64 Ｗ

Hard disk drive unit（HDD type only）


Same as left

Weight 1.1 kg (A08B-0084-H130) 1.2 kg (A08B-0084-H131) 1.3 kg (A08B-0084-H100)

Same as left

CF card unit (CF card type only) Weight : 0.2 kg -----

CF card unit Built into PCI extension slot 1 -----

CF card Master side : 2GB Slave side : 2GB, 1GB, 256MB, 128MB,

or not provided -----

CD-ROM drive 5-inch bay type Weight : 1.0 kg

Same as left

Floppy disk drive 3.5-inch type (Note 5) Weight : 0.4 kg (A08B-0084-K001) Weight : 0.8 kg (A02B-0207-C009)

Same as left

OS Windows® XP (HDD type) Windows® XP Embedded (CF card type)



- 15 -

NOTE 1 Two points cannot be pressed simultaneously. Serial

port 1 is used. 2 When using USB through the punch panel, ensure

that the connected USB cable is not longer than 1 m. 3 The weight of the hard disk drive (HDD) type does not

include the weight of a HDD unit. The weight of the compact flash (CF) card type includes the weight of a CF card unit.

4 The heat output data above includes the data of the following:

Main personal computer unit, full keyboard, mouse, HDD unit, HDD fan (for HDD type), and CF card unit (for CF card type)

The heat output data above does not include the data of the following:

PCMCIA card, PCI extension board, serial interface connection device, parallel interface connection device, USB device, expansion IDE/ATAPI device

The heat output data above is provided just as a guideline. Note that the heat output increases when a peripheral device and/or PCI extension board is connected. Furthermore, consider the cabinet design and cooling method that match an overall heat output amount.

5 To use a floppy disk drive for models older than this PANEL i, the setting on the main board on the PANEL i side needs to be modified.


- 16 -







Memory 1GB, 512MB, or 256MB (only 1GB or 512MB for CF card type)

512MB, 256MB, or 128MB

LCD 15.0" XGA(1024×768 dots, 260K colors) Same as left Display unit Touch panel Resolution of 1024×1024 (option, Note 1) Same as left

Keyboard Control key Function/Alphabet Vertical softkey

33 keys (Note 2) 26 keys (Note 2) 16 keys (Note 3)

Same as left

Serial port 2 ports (Serial port 1 is not available in case of the unit with touch panel)

Same as left

USB

Conforms to USB 2.0. 3 ports (rear side 1 + front side 2, USB connector compatible) 2 ports (for punch panel, Note 4)

Conforms to USB 1.1. 3 ports (front side 1, USB connector compatible + rear side 2, USB connector compatible, or punch panel)

Parallel port 1 port (data transfer mode is by-directional mode) Same as left Full keyboard None (This is used by integrated keyboard.) Same as left Mouse 1 port (PS/2 compatible) Same as left

IDE

2 ports/ 4 devices (signal connector : IBM PC compatible) HDD unit (basic) uses 1 port. (HDD type) CD-ROM drive (optional) uses 1 port. CF card unit (basic) uses one port and two devices. (CF card type)

2 ports/ 4 devices (signal connector : IBM PC compatible) HDD unit (basic) uses 1 port. CD-ROM drive (optional) uses 1 port.

Floppy disk 1 port(signal connector : IBM PC compatible) Same as left Ethernet 1 port(10BASE-T / 100BASE-TX) Same as left Video port 1 port(Analog RGB output) Same as left HSSB(High Speed Serial Bus)


Same as left

PCMCIA card slot 1 port(Type I/ II, based on PCMCIA 2.1) Same as left

I /O port

I /O Link Master device connection port 1 CH, Slave device connection port 1 CH (optional)

Same as left

PCI extension slot

2 slots of the short card based on PCI specification 2.1, 32bit, 33MHz, +5V Maximum dimension of card : 176.41mm × 106.68mm When CF card type is used, one slot and two devices are occupied by the CF card unit.

Same as left

Real time clock Monthly error is within 3 minutes. Same as left

Dimensions (WxHxD)

482.6×354.8×145.0 mm (without FDD&CD drive unit) 482.6×354.8×180.0 mm (with FDD&CD drive unit)

Same as left

10.0kg (without FDD&CD drive unit) (HDD type) 8.8kg (without FDD&CD drive unit) (CF card type)

10.0kg (without FDD&CD drive unit)

Heat output 78Ｗ(HDD type) 73Ｗ(CF card type)(Note 5) 60 Ｗ (Note 5)


Same as left


- 17 -



(HDD type only) CF card unit (CF card type only) Weight : 0.2 kg -----

CF card unit Built into PCI extension slot 1 ----- CF card Master side : 2GB

Slave side : 2GB, 1GB, 256MB, 128MB, or not provided

-----

Floppy disk drive and CD-ROM drive unit (optional) Same as left

Floppy disk drive 3.5-inch type Applicable to 2 modes

Same as left

CD-ROM drive 5-inch bay type Same as left

Weight 1.4 kg Same as left

対応 OS Windows® XP (HDD type) Windows® XP Embedded (CF card type)


NOTE 1 Two points cannot be pressed simultaneously. Serial port 1 is used. 2 Key arrangement is different from MDI. 3 In case of A08B-0084-B400 to -B403, -B422, -B423, A13B-0196-B400 to -B403,

-B422, -B423, and A08B-0086-B402, -B403, -B422, -B423, -B702, -B703, -B722, -B723, A13B-0199-B402, B403, B422, B423, B702, B703, B722, B723 vertical soft keys signals go to only PC. In case of A08B-0084-B400 to -B403, -B422, -B423, A13B-0196-B400 to -B403, -B422, -B423, and A08B-0086-B402, -B403, -B422, -B423, -B702, B703, -B722, -B723, A13B-0199-B402, -B403, -B422, -B423, -B702, -B703, -B722, -B723 vertical soft keys signals go to both PC and I/O Link. (Refer to Section 4.14, "CONVERSION OF VERTICAL SOFT KEYS AND I/O LINK" about key code to PC.)

4 When using USB through the punch panel, ensure that the connected USB cable is not longer than 1 m.

5 The heat output data above includes the data of the following: Main personal computer unit, full keyboard, mouse, HDD unit, HDD fan (for HDD

type), and CF card unit (for CF card type) The heat output data above does not include the data of the following: PCMCIA card, PCI extension board, serial interface connection device, parallel

interface connection device, USB device, expansion IDE/ATAPI device The heat output data above is provided just as a guideline. Note that the heat

output increases when a peripheral device and/or PCI extension board is connected. Furthermore, consider the cabinet design and cooling method that match an overall heat output amount.


- 18 -

2.2 ENVIRONMENT When the PANEL i is used, the following environmental conditions (as measured top of the unit inside the cabinet) must be ensured for the unit.

Ambient temperature Operating : +5 to +45°C (HDD type)

0 to +58°C (CF card type) Non-operating : - 20 to +60°C

Change in temperature Up to 0.3 degrees/minute

Ambient relative humidity

Standard : 10 to 75％ (non-condensing) Short-term (within one month) : 10 to 90％ (non-condensing) (HDD type) 10 to 95％ (non-condensing) (CF card type) Maximum Wet Bulb Temperature : 29°C (Recommended) (HDD type)

Vibration Operating : up to 0.5G Non-operating : up to 1.0G

Environment Contain the PANEL i in a completely sealed cabinet to prevent the PANEL i from being exposed to coolant, lubricant, cutting agent, and so forth. In addition, ensure that the PANEL i is not exposed to corrosive gas.

Altitude Operating : - 60m to 1000m Non-operating : - 60m to 12000m

NOTE 1 If the PANEL i is installed more than 1000 m above sea level, a restriction is

imposed on the maximum allowable ambient temperature for a CNC inside the cabinet.

For each increase of 100 m from 1000 m above sea level, decrease the maximum allowable ambient temperature for the PANEL i inside the cabinet by 1.0°C. Example) The maximum allowable ambient temperature for a CNC in a cabinet

installed 1750 m above sea level is: 45°C − (1750 − 1000)/100 × 1.0°C = 37.5°C So, the allowable ambient temperature range is +5°C to +37.5°C. Note that when a hard disk is used, the following restriction is applied to

the height of installation: Operating height above sea level: -60 m to 3000 m Non-operating height above sea level: -60 m to 12000 m

2 When using the PANEL i with a peripheral device connected, be sure to check the operating environmental conditions of the peripheral device as well.

Among the operating environmental conditions of a floppy disk drive and CD (DVD) drive available from FANUC, the temperature condition is as follows:

Ambient temperature

Operating: 5°C to +45°C Non-operating: -20°C to + 60°C


- 19 -

2.2.1 Ambient Temperature during Operation If the temperature of CPU and HDD at power-on are beyond the allowable range, it is indicated as follows.

Status Indication In the case of the CPU temperature error (More than 75°C)

CPU Temperature = 76°C (Actual temperature is indicated.) CPU Temperature Exceeds the Upper Limit – FATAL Ambient Temperature Exceeds the Upper Limit – FATAL Abnormal ambient temperature (high

temperature) (58°C or higher for CF card type) (55°C or higher for HDD type)

Ambient Temperature Exceeds the Upper Limit (Pentium III BIOS version 06 or later and Pentium M type)

Ambient Temperature Exceeds the Lower Limit – HDD stopped Abnormal ambient temperature (low temperature: 5°C or lower) Ambient Temperature Exceeds the Lower Limit

(Pentium III BIOS version 06 or later and Pentium M type)

NOTE 1 The abnormal low ambient temperature indication (Ambient Temperature

Exceeds the Lower Limit) is not displayed for the PANEL i of CF card type. 2 If an abnormal ambient temperature is detected with Pentium III BIOS

version 06 or later or Pentium M type, normal operation is automatically resumed, without taking any corrective action, when the temperature has returned to within the normal range. If an abnormal ambient temperature is detected with Pentium III BIOS version 05 or earlier, or the CPU temperature is abnormal, turn off the power once. Then, turn on the power again when the temperature has returned to within the normal range.

3 Monitoring for abnormal temperature during PANEL i operation is performed by hardware monitor. For details, see Chapter 5, "MAINTENANCE OF OPEN CNC (HARDWARE MONITOR)", in Part II.


- 20 -

2.2.2 Vibration The PANEL i and built-in hard disk drive may suffer resonance at certain frequencies. Careful checking is required on the PANEL i has been mounted on a machine. When a PCI extension board is used, the permissible vibration level may be lower than that mentioned above, depending on the specifications of the board.

CAUTION If an operation error or mishap occurs, the data on

the hard disk and CF card may be lost, even if all the installation conditions are satisfied. Therefore, always maintain a backup copy of the data on the hard disk and CF card in case the stored data is lost or damaged.

Especially, the power-off on accessing the hard disk and CF card must not be done because that possibility is very high. Please concern for the end-users.

Some development or maintenance options may not satisfy the above specifications.

2.2.3 Maximum Wet Bulb Temperature The wet bulb condition follows the recommended specification of HDD type.


- 21 -

2.3 POWER SPECIFICATION

2.3.1 Power Supply Requirement

2.3.1.1 External 24 VDC power supply specification Supply power (24 VDC) to the PANEL i from an external 24 VDC power supply that satisfies the following specification: Recommended specification of an external 24 VDC power supply (regulated power supply) • Output voltage +24 V±10% (21.6 V to 26.4 V) (Including ripple voltage and noise. See the figure below.) • Output current The continuous load current must be 10 A or more. (At the highest temperature inside the power magnetics cabinet

where a power supply is located) • Load variation (including surge current) The output voltage range above must not be exceeded due to load

variation caused by external DO and so forth. • Momentary AC input disconnection hold time 10 mS (at -100%) 20 mS (at -50%) • Allowable 24 VDC momentary disconnection time 0.5 mS (at less than 21.6 V)


- 22 -

Abrupt load variation

Momentary disconnection

(-100%)

10mS

Momentary disconnection

(- 50%)

20mSAC input voltage

26.4V

Output voltage

21.6V

Output current

0A

Ripple voltage

Fig. Example of ripple voltage and noise due to switching regulator

Noise

Noise

26.4V

21.6V

This range must be kept.

(1) Timing chart

• To minimize the influence of noise and voltage variation, a

power supply that is not used for devices with large noise and load variation but is dedicated to the PANEL i should be prepared.

• A momentary disconnection caused, for example, by a power failure can disable data from being read from or written to the hard disk. So, use an uninterruptible power supply (UPS).

• When a FANUC device such as a Handy File is connected to the RS232C port, 1 A is additionally required.

To comply with the UL standard, observe the following: (1) Use AWG#16 for the wire of a power cable used. (2) The current of the 24 VDC power supply must be 10 A or less.

When the PANEL i is used with a peripheral device connected, be sure to check that the supply current does not exceed 10 A.

(3) Use a power supply unit for which UL60950-1 has been obtained.

(4) Use a power supply unit whose overcurrent drooping characteristic is 10 A or less, or insert an overcurrent protection device for 10 A or less between the PANEL i and power supply unit.


- 23 -

2.3.1.2 Timing The power to the PANEL i may be turned on or off before or after the power to a connected CNC is turned on or off. In case that CNC and the PANEL i are connected with HSSB, the rotary switch on the CNC side HSSB interface board decides if CNC and the PANEL i start independently or synchronously.

2.3.1.3 Turning on/off the power to the PANEL i for AUTOMOTIVE with I/O Link

The PANEL i for AUTOMOTIVE with I/O Link operates as a slave I/O device of I/O Link. So, the power to the PANEL i and the power to the CNC control unit, cell controller, and so forth that function as I/O Link master devices need to be turn on or off at the same time. (For the allowable time difference, refer to the relevant CNC connection manual. An example for the Series 16i is shown below.) If this power-on/-off sequence is not observed, an error may occur on the CNC control unit or cell controller, or the I/O Link adaptor built into the PANEL i may not be connected to the I/O Link normally.

Example 1

Power-on/off switch

Serial communication

AC input UPS

(Uninterruptible power supply)

Power supply unit 1

I/O Link

Power supply unit 2

PANEL i for

AUTOMOTIVE

DC24IN

I/O LINK

RS232C

CNC control unit

DC24IN

I/O LINK

Another I/O device

DC24IN

I/O LINK

In this example, pay attention to the power-on/-off timing of each unit.


- 24 -

- Example for the Series 16i • Power-on timing

Up to 200ms Up to 500ms

Power to the CNC and I/O device

Power to the PANEL i

ON

OFF

ON

OFF

• Power-off timing

ON

OFF

ON

OFF

Up to 500ms

Power to the CNC and I/O device

Power to the PANEL i

Example 2

PANEL i

for AUTOMOTIVE

DC24IN

I/O LINK

RS232C

CNC control unit

DC24IN

I/O LINK


AC input Power supply

unit

UPS (Uninterruptible power supply)

I/O Link

Another I/O device

DC24IN

I/O LINK

Power-on/off switch


- 25 -

Example 3 When the power to the PANEL i for AUTOMOTIVE with I/O Link and the power to other I/O Link devices (including the CNC control unit) need to be turned on/off separately with different power ON/OFF switches, connect the PANEL i for AUTOMOTIVE with I/O Link at the end (farthest end when viewed from the CNC control unit) of a series of slave devices connected to the I/O Link line. (See the next page). In this example of connection, the power to the devices (including CNCs) other than the PANEL i can be turned on or off without turning off the power to the PANEL i. Even in this case, however, when the power to the PANEL i is turned on or off, the power to the other I/O link devices (including CNCs) needs to be turned on again.

Example of connection that

causes no error

PANEL i sidePower ON/OFF switch


AC input ＵＰＳ

(Uninterruptible power supply)

Power supply unit 1

I/O Link cable

Power supply unit 2

PANEL i for AUTOMOTIVEDC24IN I/O LINK(JD1B) I/O LINK(JD1A) RS232C

CNC control unitDC24IN I/O LINK(JD1A)

Other I/O device (1)DC24IN I/O LINK(JD1B) I/O LINK(JD1A)

CNC sidePower ON/OFF switch

AC input



- 26 -

Example of connection that

causes an error If an I/O device is connected after the PANEL i for AUTOMOTIVE with I/O Link, an error can occur in the CNC control unit or an I/O Link connection is not made normally when the power to the CNC side is turned on or off without turning off the power to the PANEL i.

PANEL i side Power ON/OFF switch

AC input

CNC sidePower ON/OFF switch

AC input



ＵＰＳ (Uninterruptiblepower supply)

Power supply unit 1

I/O Link cable

Power supply unit 2

PANEL i for AUTOMOTIVEDC24IN I/O LINK(JD1B) I/O LINK(JD1A) RS232C

CNC control unitDC24IN I/O LINK(JD1A)



- 27 -

2.3.2 Power Supply When a power supply which satisfies the above specifications is prepared, the PANEL i and PANEL i for AUTOMOTIVE can supply the following power to peripheral devices. Check the power supply current of each peripheral device you want to connect and use peripheral devices so as not to exceed the maximum current. PANEL i

Voltage Equipment Max. Current Key board, Mouse PCI extension board

IDE/ATAPI Max. 2000mA USB device Max. 500mA/port

+5V

PCMCIA card

4000mA in total

Max. 500mA PCI extension board +3.3V PCMCIA card

3000mA in total Max. 1000mA

+12V PCI extension board IDE/ATAPI

2500mA in total

-12V PCI extension board 150mA in total PANEL i for AUTOMOTIVE

Voltage Equipment Max. Current Mouse PCI extension board

USB device Max.500mA/port

+5V

PCMCIA card

1400mA in total

Max.500mA +3.3V PCI extension board

PCMCIA card 1000mA in total

+12V PCI extension board PCMCIA card

500mA in total

-12V PCI extension board 100mA in total

NOTE 1 Some peripheral devices are not suitable for

integration or use during machine operation because of their environmental properties. Check carefully the operator's manual of each peripheral device to be used.

2 If a USB device requires a larger current than the value specified for the PANEL i, a separate power supply is needed.


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2.3.3 Power Consumption

HDD type PANEL i

Series 150i /160i /180i /210i Series 300i /310i /320i Specification

Display unit With

Pentium III With Pentium MWith

Pentium III With

Pentium M 10.4” VGA

10.4” SVGA Approx. 58W Approx. 61W Approx. 58W Approx. 61W

12.1” SVGA Approx. 67W ----- 15.0” XGA

Approx. 64WApprox. 78W

Approx. 64W Approx. 78W


With Pentium III : Approx. 60W With Pentium M : Approx. 78W

CF card type PANEL i

Series 150i /160i /180i /210i Series 300i /310i /320i Specification

Display unit With Pentium M

10.4” SVGA Approx. 56W Approx. 56W

12.1” SVGA Approx. 62W ----- 15.0” XGA Approx. 73W Approx. 73W


With Pentium M : Approx. 73W

Above operating includes the following devices. For HDD type PANEL i, HDD Unit, FAN for HDD, Keyboard, and Mouse. For CF card type PANEL i, CF card unit, Keyboard, and Mouse. Above operating does not include the following devices. FDD Unit, CD-ROM Drive, PCMCIA Card, PCI Extension

board, USB device, and Devices to connect by Serial or Parallel Interface, Additional IDE/ATAPI device.

NOTE Above power consumption is reference. If

peripherals are connected or PCI extended boards are mounted, the power consumption will increase. Also, please consider the cabinet design and the cooling method which is most suitable to the total power consumption.


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2.4 SHUTDOWN OPERATION

CAUTION Be sure to finish the OS and the applications

through the proper operation of shutdown before turning the power off. Without the above-mentioned operation, there is no assurance of the following action. At worst, the hard disk drive and CF card may be damaged and may not be able to be recognized by the BIOS and OS.

To observe the above restrictions, a machine tool system using the PANEL i requires the following measures: (1) Use of an uninterruptible power supply (UPS) To circumvent the above restrictions when a power failure or

momentary power supply interruption occurs, it is advisable to use a UPS with a power disconnection output signal.

(2) Shutdown of the system using an application software product on the personal computer

It is advisable to shut down the system using the dedicated software product supplied with the UPS.

2.5 CNC SCREEN DISPLAY FUNCTION (ONLY FOR THE PANEL i FOR AUTOMOTIVE)

Expand and use CNC Screen Display Function for 10.4-inch. Use POP-UP menu for the operation. Be sure to install CNC Screen Display Function for the maintenance.

3.MOUNTING CONNECTION B-64223EN/02

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3 MOUNTING This unit is evaluated the UL conofrmity on the condition that it is installed on a flat surface of a UL Type 1 enclose. Chapter 3, "MOUNTING", consists of the following sections: 3.1 MOUNTING SPACE..................................................................31 3.2 HDD UNIT..................................................................................35 3.3 FRAME GROUNDING OF THE UNITS ..................................37 3.4 CABLE CLAMP AND SHIELD PROCESSING.......................38 3.5 DUSTPROOF MEASURES FOR CABINETS AND

PENDANT BOXES ....................................................................41

B-64223EN/02 CONNECTION 3.MOUNTING

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3.1 MOUNTING SPACE The following three spaces are required around the PANEL i and PANEL i for AUTOMOTIVE. A: Space for connecting cables. B: If PCI extension board exists, this space B is required for cable

connection. The dimension X depends on cables connected to the PCI Extension board.

C: This space is required for airflow.

3.1.1 Installation Space of the 10.4" LCD Type Basic Unit

(Unit: mm)

125

C

A

X

40

70

B B

PCI extension

board

C

A70

CAUTION 1 Cable connecting area is necessary under this unit. 2 When the vertical MDI or the FA full keyboard is

assembled under the above display unit, the HDD unit cannot is assembled behind them. Please put the HDD unit on another place.

* With the 10.4" SVGA LCD (300i/310i/320i), the depth is not 125 mm but 135 mm.


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C

A

X

0

40

125

B B

PCI extension

board

C

A

40

(Unit: mm)

NOTE Cable connecting area is necessary under this unit.


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B

125

C

A

X

B

PCI extension

board

C

A

(Unit: mm)



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3.1.4 Installation Space of the PANEL i for AUTOMOTIVE

(Unit: mm)

C

20

B

PCI extension board

AA

B X

C

160 0



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3.2 HDD UNIT The HDD unit is mounted on the backside of the MDI or the FA Full-Keyboard. (Except the PANEL i for AUTOMOTIVE) Obtain space for air circulation as shown in the figure below, and then obtain space for the cables used to connect the signals, power supply, and fan. Provide for heat dissipation from the HDD unit as well as the basic unit, because the HDD unit also generates heat.

3.2.1 FA Full Keyboard and an MDI Unit Other than QWERTY MDI

For the external dimensions of the unit, see Chapter 6 “Outline Drawings”. Unit: mm

2030

HDD unit FAN FA full keyboard or MDI 60

20

20


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3.2.2 When the QWERTY MDI and 10.4" LCD Type Basic Unit Are Used

160

290

130

106

220

C

QWERTY MDI

10.4”LCD typeBasic unit


3.2.3 QWERTY MDI Used in Cases Other than Combination

Subsection 3.2.2

160

290

60 205QWERTY MDI

145

C



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3.3 FRAME GROUNDING OF THE UNITS Connect every units (basic, FA full keyboard or MDI) to the grounding plate of the cabinet via grounding terminal.

3.3.1 PANEL i

Grounding cable 2mm2 or bigger

M4 stud


Grounding cable 2mm2 or bigger M4 stud


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3.4 CABLE CLAMP AND SHIELD PROCESSING If a cable connected to the PANEL i requires shielding, clamp the cable as shown below. The clamp both supports and shields the cable. Use this clamp to ensure stable operation of the system. Partially peel out the sheath and expose the shield. Push and clamp by the plate metal fittings for clamp at the part. The ground plate must be made by the machine tool builder, and set as follows :

ƒP�[ƒuƒ‹

Metal fittings for clamp

Ground plate

Cable

40 to

80

mm

Fig. 3.4 (a) Cable clamp (1)

NOTE 1 Select a cable with a proper length. 2 If the cable is too long, the noise immunity may be

reduced or noise may be caused on other cables. In addition, when the excess length is coiled, the inductance is increased and a high voltage is induced during turning on or off of signals. This may cause malfunction due to a failure or noise.

3 Bring together the cables connected to a CNC or amplifier near the unit and shield them.


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Prepare ground plate like the following figure.

Mount screw hole

Hole for securing metal fitting clamp

Ground terminal(grounded)

Fig. 3.4 (b) Ground plate

For the ground plate, use a metal plate of 2 mm or thicker, which surface is plated with nickel.

12 mm

20 mm

8 mm

Ground plate

Fig. 3.4 (c) Ground plate holes


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(Reference) Outer drawings of metal fittings for clamp.

17mm

28mm

6mm

Max. 55mm

Fig. 3.4 (d) Outer drawings of metal fittings for clamp

Ordering specification for metal fittings for clamp A02B-0124-K001 (8 pieces)


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3.5 DUSTPROOF MEASURES FOR CABINETS AND PENDANT BOXES

The cabinet and pendant box that house a display and a operator's panel that are to be designed and manufactured by the machine tool builder are susceptible to dust, cutting debris, oil mist, etc. Note the following and make sure that they are structured to prevent their entry. (1) The cabinet and pendant box must be of a hermetically sealed

structure. (2) Apply packing to the panel mounting surface to which a display

and operator's panel are to be mounted. (3) Make sure that the door packing of the cabinet and pendant box

is sealed firmly. (4) For a cabinet or pendant box with a rear cover, apply packing to

the mounting surface. (5) Make sure that the cable entrance is sealed with packing,

connectors for conduits, etc. (6) Make sure that all other openings are blocked, if any. (7) Make sure that the display and operator's panel do not receive

cutting debris and coolant directly. (8) Oil can easily stay on the top of the cabinet and pendant box,

possibly dripping down the display and operator's panel. Make sure that the cabinet and pendant box is of such a structure that oil do not collect or that oil do not drip down the display or panel.

4.CONNECTION TO PERIPHERAL CONNECTION B-64223EN/02

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4 CONNECTION TO PERIPHERAL Chapter 4, "CONNECTION TO PERIPHERAL", consists of the following sections: 4.1 CONNECTOR LOCATION ....................................................43 4.2 MAIN POWER SUPPLY INPUT............................................47 4.3 SERIAL PORT 1 ......................................................................48 4.4 SERIAL PORT 2 ......................................................................51 4.5 PARALLEL PORT...................................................................57 4.6 HIGH SPEED SERIAL BUS (HSSB)......................................59 4.7 KEYBOARD AND MOUSE ...................................................61 4.8 HARD DISK UNIT ..................................................................63 4.9 FLOPPY DISK DRIVE............................................................64 4.10 USB ..........................................................................................66 4.11 ETHERNET .............................................................................68 4.12 VIDEO PORT...........................................................................75 4.13 MDI (FOR Series 300i /310i /320i)..........................................77 4.14 CONVERSION OF VERTICAL SOFT KEYS AND I/O

LINK.........................................................................................80 4.15 SOFT KEY CODES (FOR Series 300i /310i /320i) ................84 4.16 KEY CODES ON THE PANEL i for AUTOMOTIVE ...........85 4.17 PCMCIA CARD.......................................................................86 4.18 CF CARD UNIT.......................................................................87

B-64223EN/02 CONNECTION 4.CONNECTION TO PERIPHERAL

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4.1 CONNECTOR LOCATION

4.1.1 PANEL i

CPD14

View from the back side

COP7 (150i/160i/180i/210i)COP21 (300i)

CD32L CD32U

CPD11B

JD9JD33 JD46

CA78A

CA78B

CD41L

CD41M

CA81B

CD34

CA81A

CPD11CCPE11C

CPD11A

CD38U

Main board PCI Back Panel PCB

Power supply PCB

JA63JA61

CD46L

Main board Connector

Number Connector

Name Function Reference

CA81A, B HDD1, HDD2 HDD signal (Primary, Secondary) 4.8 CD34 FDD FDD signal 4.9 CD38U ETHERNET Ethernet 4.11 JD33 232-1 Serial Port 1 4.3 JD46 232-2 Serial Port 2, USB port 4.4 JD9 CENTRO Parallel Port 4.5 JA61 MDI MDI (300i / 310i / 320i only) 4.13 JA63 CRT Video port 4.12 CD32L KEY BOARD Keyboard 4.7 CD32U MOUSE Mouse 4.7 CD41L,M CD46L

USB1,USB2 USB3

USB port (channel 1, 2, 3) (USB3 provided only for the 300i / 310i / 320i) 4.10

PCI Back Panel PCB

Connector Number

Connector Name Function Reference

COP7 or COP21 HSSB High Speed Serial Bus (HSSB) 4.6 CA78A, B PCI SLOT1､2 PCI extension slot 5


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Power Supply PCB Connector

Number Connector


CPD14 + 24V INPUT Main Power Input 4.2 CPD11A FDD PWR FDD Power Output 4.9 CPD11B HDD PWR 1 HDD 1 Power Output 4.8 CPD11C HDD PWR 2 HDD 2 Power Output 4.8 CPE11C HDD FAN FAN for HDD 4.8


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CPE11C

Power Supply PCB

CD46L

CPD14

View from the back side

CD32L CD32U

CPD11B

JD9JD33 JD46

CA78A

CA78B

CD41L

CD41M CA81B

CD34 CA81A

CPD11C

CPD11A

CD38U

Main board PCI Back Panel PCB

Floppy Disk Drive and CD-ROM Drive Unit

Hard Disk Drive Unit

JD1B JD1A I/O Link adapter PCB(Option)

COP7 (for 150i/160i/180i/210i) COP21 (for 300i)

Main board

Connector

Number Connector


CA81A HDD1 HDD signal - CA81B HDD2 CD-ROM Drive signal - CD34 FDD FDD signal - CD38U ETHERNET Ethernet 4.11. JD33 232-1 Serial Port1 4.3. JD46 232-2 Serial Port 2, USB port 4.4. JD9 CENTRO Parallel Port 4.5.

CD32L KEY BOARD Keyboard (This connector can not be used, because this connector is used on this unit

CD32U MOUSE Mouse 4.7. CD41L, M CD46L

USB1, USB2 USB3

USB port (channel 1, 2, 3) (USB2 and USB3 are located in front.)

4.10.

PCI Back Panel PCB

Connector Number

Connector Name Function Reference

COP7 or COP21 HSSB High Speed Serial Bus (HSSB) 4.6. CA78A, B PCI SLOT1, 2 PCI extension slot 5.


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Power Supply PCB Connector

Number Connector


CPD14 +24V INPUT Main Power Input 4.2. CPD11A FDD PWR FDD Power Output - CPD11B HDD PWR 1 HDD Power Output - CPD11C HDD PWR 2 HDD Power Output - CPE11C HDD FAN FAN for HDD -

I/O Link adapter PCB (Option) Connector

Number Connector


JD1A I/O link I/O Link (connect to master device) 4.14. JD1B I/O link I/O Link (connect to slave device) 4.14.


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4.2 MAIN POWER SUPPLY INPUT

A1 +24V B1 +24VA2 0V B2 0V A3 B3

CPD14

PANEL i

Cable connection

+24V +24V

0V 0V

A1

A2

B1

B2

+24V

0V

●

●

Cable conductor Use wire of AWG#16 (1.3mm2) or thicker.

Recommended contact and housing for cable Contact Housing Manufacture

1-175218-5 (single) 1-175196-5 (connection)

2-178127-6 Tyco Electronics AMP

Recommended connector for cable

A08B-0084-K050 (housing + contact 6pcs)

NOTE Wire this cable separately from the other cables

connected to the PANEL i.

4.CONNECTION TO PERIPHE

Documents

FANUC PANEL - 机械数控参考资料 · CONNECTION AND MAINTENANCE MANUAL B-64223EN/02 FANUC PANEL * • No part of this manual may be reproduced in any form. • All specifications