VOL. 8 FNP-1-IMP-202.9

f ,',';- -- ee August 2, 1978

Revision 1'

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FARLEY NUCLEAR' PLANT

INSTRUMENT MAINTENANCE PROCEDURE

FNP-1-IMP-202.9

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VOLUME CONTROL TANK LEVEL LT-115,

Approved:

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. I&C Suptetvisor

Date Issued: 8 -f0-78

8403010152 840125PDR FOIA -

MADDEN 83-789 PDR

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PROCEDURE REQUEST ICRM FNP-0-AP-1t' *

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1. Procedure NumberEA]P-!-rM/'2tJ RRevision Number /-

Procedure Title VOLU ME CO NT9DL T% M X L.e U e L LT- h 5..

.O Safety Related I Non-Safety RelatedO New Procedure Request-O Procedure Revision, New Revision NumberO ange of Intent

Temporary Procedur- Change, Effective until next permanentchange, TCN /

O One ti=e Temporary Procedure Change, Effective fromto , TCN

-2. Change Su= mary

2.1 Procedure Page Numbers Affected by ChangeAc e /D $eebo'nx) 7 11. / on) ^), il O

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2.2 Description of Changes .

%|5CRAr>6R TER PsTA)kL NU HAEAS la nd 9 ~?o.

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2.3 Reason for Changein tR M G. t E 8 HI tahL N u M SERS E E F_ ev .

O?ne co ur c

MS TA'u H ENT3. Prepared By Cvd-A/ 8ATCF , SEA artE M/tN , 3-/7-79

Signature Title Date

Reviewed By [ [ A ',h ,1 Srew .3-/ ~)- 2 9~

4. e ,

Signature v' Title Date5. Cross-Disciplinary /PORC Review

Group Signature T_itle Date, ,

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6. Temporary Change Approval (Signature /Date)

[femberGroupStaff _NM . / 3./7_79.

L-I Shift Foreman _hted(E C / 7 -- n - W-D senior Reactor operator s /

7. Final Approval (Signature /Date, required within 30 days of temporaryapproval)

Group Supervisor med '3 /pdn//

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O Plant Superintendent _ _ /

O Manager of operations gA . _ _ _ /

O Manager of Nuclear Gecerat. ion ____ /__

O Plant Manager _ . _ _ _ _ _ _ _ /___

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VOL. G . LIST OF EFFF.CTIVC PAGES FNP-1-IMP-2 0.4. 9*'

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VOL._E[ FNP-1-IMP-202.9*

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FARLEY NUCLEAR PLANTUNIT 1

INSTRUMENT MAINTEMANCE PROCEDURE dip-202. 9

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VOLUME CONTROL TANK LEVEL LT-115

1.0 Purpose

1.l~ The purpose of this procedure is to verify and,- if required, re-establish the accuracies and

control functions of the channel sensor andassociated signal processing equipment.

1.2 This procedure is written for normal completecalibration; however, partial performance isalso possible. Partial performance is dividedinto: 1) the sensor, sections 2.0 through 7.1and 7.16 or 2). signal processing equipment,scetions 2.0 through 6.3 and 7.2 through 7.16.

. 2.0 Acceptance Criteria'

2'.1 The acceptance criteria for this test is thatthe process instrumentation provide in-toleranceconversion of the process parameter and performits as-designed indication and control functions.The setpoints.and tolerances to be used are con-tained in the data package listed as reference 3.1.

3.0 References

3.1 FNP-1-IMP-202.9A Instrument Mainteannce ProcedureData Package " Volume Control Tank Level LT-ll5"

U-260930,ongonModel3S6Bar D/P Transmitter1-4.4,Maintenanceseccionogagibra-3.2tion sect. .

- 3.3 U-175989, V.C. TK Level Schematic Diagram 7377D81

3.4 U-253631,. Westinghouse PLS

3.5 U-260860,-P-2500 Computer Operators Guide

3.6 D-175039 Sh. 2, CVCS P&ID

'3.7 D-177303, Elem. Diag.-VCT Level and Pressure

4.0 - Test Eculpment

4.1 -Fluke' Digital Multimeter, Model 8120A or equivalent(2).

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4.2 Transmat' ion Transmitter Simulator, Model 1040or equivalent.

4.3 Hewletu Packerd 69203 meter calibrator orequivalent (if transmitter calibration is notto be performed).

4.4 Wallace and Tiernan Pneumatic Calibrator,Model 65-120 (0-125 in.) cn: equivalent..

5.0 Precautions and Limitations

5.1 All reference to data sheets by this procedure isto data sheets contained in reference 3.1 Allreference to attachments are to the attachments ofFNP-0-!MP-443.1.

5.2 Critical procedure sections and steps are listedon page 2 of the data package used with thisprocedure and are marked with an asterisk (*) with-in the body of this procedure. As each criticalstep or section is completed, initial on the spaceprovided on Table 1 of the data package.

5.3 Observe all precautions and limitations listed inFNP-0-IMP-0, General Instrumentation and ControlsPrecautions and Limitations.

5.4 During its conduct of this test, the following willbe erratic and unreliable:

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5.4.1 LI-115 (MC3)

5.4.2 Annunciator D53 VOLUME CONTROL TANK LEVELHI-LO.

5.4.3 Annunciator D52 VCT INLET ~ FLOW DIVERTED _TORHT ON VCT LEVEL HI.

-5.4.4 Annunciator D93 AUTO MAKE-CP START SIGNALBLOCKED.

5.4.5 Computer AP Loll 2A.

5.5 -The following valves may actuate in automaticcontrol at the volume control tank low-low levelset point (L3-112, 5% decreasing).

5.5.1 LCV-1153, RWST to changing pump (open).

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5.5.2 LCV-ll5C, VCT outlet isolation (cicse) .

5.5.3. LCV-ll5D, RWST to charging pump (open).

5.5.4 LCV-ll5E, VCT outlet isolation (close).

*6.0 Initial conditions

6.1 HS-21000, VCT Auto Make-up selector switch (MCB),.c .is not in its AUTO position.

6.2 HS-0115A, Letdown divert to H.U. TK valve control(MC3), is in its HU TK position.

6.3 On computer, console enter LO 209S=1.NOTE: Step 6.3 provides a reliable vulae. and removes--

frem Scan and Lim 4.t c. hack several computerpoints including L0ll2A.

6.4 VCT level is being monitored at LT-112 (BTRSChiller Room) and communication has been setuewith the control room.

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6.5 . VCT level- is greater than low-low setpoint. (5%)as indicated on LI-112 or plant in Mode 5 or 6.

-6.6 The Shift Foreman has granted administrativeauthority to perform this test and is aware ofindications, printouts, and alarms that wf.11 re-sult.

7.0 Detailed Procedure

*7.1 Calibrate D/P transmitter LT-115 as follows:

* 7.1.1 Open the equalizing valve.

* 7.1. 2 Have the High pressure root valve,1-CVC-V-2418A closed and tagged.

*7.1.3 Have the Lo pressure root valve,1-CVC-V-8418B closed and tagged.

CAUTION: Do not open the vent fittings on the* transmitter.

*7.1.4 Vent the high pressure leg by opening theprocess test connection (swagelok fitting)on the high pressure (upper) bellowsisolation housing.

*7.1.5 Open the drain and calibration valve ands

-.drain the sensing lines. Collect any

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fluid in a suitable container.,

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CAUTION: Observe . caution when handling boricacid solutions.

* 7.1. 6 Connect the test pressure source and testpressure gauge to the drain and calibrationconnection.-

* 7.1. 7 Close the equalizing valve.

7.1.8 Connect a DVM to the transmitter test jack.

7.1.9 Vary the transmitter input as necessary toobtain a transmitter output equal to 12 mA.

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Verify that the D.C. potential across thetransmitter output terminals is 32.5V SV.

7.1.10 If the voltage is out of t,olerance, measureand record on data sheet 1 the AS FOUNDpotential at Cabinet 5, TBA, terminals 19and.20. Then adjust pot M88-1 on the NLPcard in location C5-141 to obtain 32.5Vt0.lvat the above terminals and record the FINALvalue.

7.1.11 Apply the inputs called for on. data sheet 1and record AS FOUND data.

7.1. 12 If AS FOUND data is within to'lerance, nofurther adjustments are required. Proceedto step 7.1.19.

7.1.13 If AS FOUND data is out of tolerance,apply a test pressure-equal to 0% of thetransmitter SPAN and adjust the transmitterZERO to obtain the required value shownon' data sheet 1.

7.1.14 Apply a test pressure eqpal to 100% of thetransmitter SP AN , and adjust the SPAN toobtain the required value shown on datasheet 1.

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7.1.15 Repeat step 7.1.13 and 7.1.14 until bothZERC and SPAN meet required values.

7.1.16 Apply the values called for on data sheet 1and ensure all output values are withintolerances. If transmitter output is non-linear, of fset the transmitter zzRo andSPAN ~vithin 3e allowed tolerances to

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minimize-the maximum difference betweenREQUIRED and FINAL data. If the

transmitter cannot be calibrated usingthese. instructions, refer to reference3.2. Record the FINAL data on datasheet 1.

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*7.1.17 Replace the cap on the upper bellowsisolation housing.

*7.1.18 Close the drain and calibration valve.

*7.1.19 Disconnect all test equipment connected tothe transmitter and return the transmitter-to s'ervice as follows:

*7.1.19.1 Open the equalizing valve.

*7.1.19.2 Have the transmitter highpressure root valve opened.

*7.1.19.3 Have the transmitter lowpressure root valve opened.

*7.1.19.4 Close the equalizing valve.

*7.1.19.5 vent the low pressure leg atthe lower bellows isolationvent (swagelok fitting) .

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7.2 Card Calibration Setup

*7.2.1 Pull' the NT.? card in Location C5-141 f ar.enough forward to de-energize the card.

*7.2.2 Lift the leads from Cabinet 5, T3A 19 and20 and connect the transmitter simulatorto the terminals.

*7.2.3 Reinsert .the NLP card.

*7.3- Calibration of Power Supply (NLP) Card LQY-ll5Style 2837A12G01, Location C5-141

7.3.1 Adjust the transmitter simulator for aninput of 12mA. Measure and record ondata sheet 2 the AS FOUND D.C. poten-tial-b.etween Cabinet 5, TBA, terminals19 and 20.

7.3.2 Adjust' potentiometer M88-1 on the NLP cardto obtain a D.C. potential of 32.5 $.1 VDC.

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7.3.3 Record the FINAL D.C. potential onData Sheet 2.

7.3.4 Connect a DVM to the unisol'ated OUTPUTand SIG COM jacks.

7.3.5 Apply the inputs called for on data sheet2 and record AS FOUND data.

7.3.6 If necessary, adjust the NLP card asinstructed in Attachment A3.

7.3.7 Record FINAL data and disconnect theDVZt.

*7.4 Indicator Cal bration, Number LI-il5Location MC3.

7.4.1 Apply the inputs called for on data sheet2 by adjusting the transmitter simulatorand record AS FOUND values.

7.4.2 If required adjust the indicator's zeroscrew to minimize the maximum error.

NOTE: Do not turn zero screw more than.

h turn.in either direction.

7.4.3 If tolerances cannot be met, replace theindicator and repeat 7.4.1.

7.4.4 Record' FINAL data.

*7.5 Computer Input Calibration, Addressable PointSynbol LO112A.

NOTE: Detailed instructions for executing thecomputer functions are contained inReference 3.5.,

7.5.1 Adjust the transmitter simulator / decade. resistor / transmitter input to apply the*

input signals called for on data sheet 3and check the computer output for eachsinnal input using the Check SensorCalib function on the operator's console'.Record the AS FOUND data.

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7. 5. 2 If AS FOUND computer output values arenot within tolerance, perform calibrationusing the Least Squares Fit function,then repeat step 7. 3.1, recording FINALdata.

7.5.2 If M5 FOUND data is within tolerance,record FINAL' data..

7.5.3 Add the AP symbol to LIMIT CHECK usingthe Add / Omit from Limit Checking functionand confirm the alarm limits listed on datasheet 3 by performing the Print Limits

fu.;stion en the operator's console.7.5.4 If the computer stored limits do not agree

with those listed on the data sheet, changethe limits using the Chan'ge Alarm Limits- function.

*7 .' 6 Calibration of Signal Comparator (NAL) Card, LB-ll5AStyle 2837A13G01, Location C5-143.

7. 6. l~ Adjust the transmitter simulator so thatcomparator Circuit 1 is reset ( OUTPUTLED ic on).

7.6.2- Slowly increase che input from the trans-.

mitter simulator and record the AS FOUNDvalue at wnich the comparator trips ondatafsheet 3 (as indicated by the OUTPUTLED turning off) .

- 7.6.3 Slowly decrease the input.from the trans-mitter simulator and record the AS FOUND- value at which the comparator resets (asindicated by the OUTPUT LED turning on).

7.6.4 If necessary, adjust the NAL card asinstructed in Attachment A7.

7.6.5 Record FINAL ' trip and reset values ondata sheet 3.'

*7.71 Cabibration of Signal Comparator (NAL) Card,LB-ll5B- Style 2837A13G01, Location C5-144.

J 7. 7 '. l Adjust the transmitter aimulator so thatcomparator Circuit 1 is reset i OUTPUTLED is on).

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7.7.2' Slowly decrease the input frem thetransmitter simulator and record theAS FOUND value at which the comparatortrips on data sheet 4 (as indicated bythe OUTPUT LED turning off).

7.7.3 Slowly increase the input from thetransmitter simulator and record theAS FOUND value at which the comparatorresets (as indicated by the OUTPUT LEDturning on).

'7.7.4 If necessary, adjust the NAL card asinstructed in Attachment A7.

7.7.5 Record FINAL trip and reset values ondata sheet 4.

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*7.8 Calibration of Signal Comparator (NAL) Card, LB-115CStyle 2837A13G01, Location C5-145.

7.8.1 Adjust the transmitter simulator so thatcomparator Circuit 1 is .eset (OUTPUTLED is on).

7. 8. 2 - ' Slowly decrease the input from the trans-mitter simulator and record the AS FOUNDvalus at which the ccmparator trips ondata cheet 4 (as indicated by the OUTPUT-LED turning off).

7.8.3 Slowly increase the input from the trans-mitter simulator and record the AS FOUNDvalue at.which the comparator resets (asindicated by the OUTPUT LED turning on).

-7.8.4 If necessary, adjust the NAL card as .

instructed in Attachment A7.

7.8.5 Record FINAL trip and-reset values ondata sneet 4..

*7.9' Calibration of Signal Comparator (NAL) Card, LB-115DStyle 2837A13G02, Location C5-142.

NOTE:- .The rollowing is a test of a dual comparator.OUTPUT l' feeds Hi alarm and OUTPUT 2feeds Lcw alarm.+

7.9.1 Adjust the transmitter simulator so thatcamparator L3-115D is reset (OUTPUT 1LED-13 on).

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7.9.2 Slowly increase the input from thetransmitter simulator and record theAS FOUND value at which the compara-tor trips (as indicated by the OUTPUT1 LED turning.off) on data sheet 5.

7.9.3 Slowly decrease the input frem thetransmitter simulator and record theAS FOUND value at which the OUTPUT1 LED turns on).

7.9.4 If necessary, adjust the NAL card asinstructed in Attachment A7.

7.9.5 Record ~ FINAL trip and reset values ondata sheet 5.

7.9.6 Adjust the transmitter simulator so thatcor?arator L3-115D is reset (OUTPUT 2LED is on).

7.9.7 Slowly decrease the input fr=m the trans-mitter simulator and record the AS FOUNDvalue at which the comparator trips (asindicated by the OUTPUT 2 LED turningoff) on data cheet 5.

7.9.8 Slowly increase the input from the trans-mitter simulator and record the AS FOUNDvalue at which the ccmparator reset (asindicated by.the OUTPUT 2 LED turningon).

7.9.9 If necessary, adjust the NAL card asinstructed in Attachment A7.

7.9.10 Record FINAL trip and reset values ondata sheet 5.

*7.10 Functional Test of AC Controller (NAS) Card, LY/ll5AStyle 2838A89G01, Location C5-436.

7.10.1 With ccmparator LIS-115A, Circuit 1(location C5-143) TRIPPED (OUTPUT LED off),verify that annunciator DS2, VCT INLET.

FLON DIVERTED TO RHT ON VCT LEVEL HI (MCB)is actuated.r

- 7.10.2 With camparator LB-ll5A Circuit 1 RESET(OUTPUT LED on) verify the.t annunciatorD52, (MCB) is cleared.

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7.10.3 If the controller card malfunctioned,remove the card in accordance withFNP-0-IMP-4 42. 3, 7300 Series NAS CardRemoval, Replace the card and repeat' 7.10.

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7.10.4 Record verification of AC controllercard function on data sheet 3 (initial).

*7.11 Functional Test of AC Controller Card (NAS) , LY/115BStyle 2838A89G01,. Location C5-436.

7.11.1 With Comparator LB-ll5B, Circuit 1(location C5-14 4) TRIPPED (OUTPUT LEDoff')' verify with a multimeter, verify- that 0 VAC exists at Aux. SafeguardCabinet A TD-929 terminals 1 and 2.

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7.11.2- With-Ccmparator LB-ll5B, Circuit 1RESET (OUTPUT LED on), verify that120VAC exists at Aux. Safeguard Cabinet

A, TB-929, terminals 1 and 2.

7.~ 11. 3 If the controller card malfunctioned,remove the card in accordance withFNP-0-IMP-442.3, 7300 Series NAS CardRemoval, Replace the card and repeat 7.11.

7.11.4 Record verification of AC controller cardfunction on data sheet 4.

*7.12 Functional Test of AC Controller Card (NAS),LY/115CStyle 2838A89G01, Location C5-436.

7.12.1 With comparator LB-115C Circuit 1(location C5-145) TRIPPED (OUTPUT LED off)and HS-21000 (VCT auto make-up . selector)-

located on the MC3, is any position otherthan AUTO, verify that annunciator D93AUTO MAKZ-UP START SIGNAL 3 LOCKED (MC3 ) -is in an alarm sratus.

7.12.2 With comparator LB-115C Circuit 1 RESET(OUTPUT LED on) - and HS-21000 (VCT aucomake-up selector) located on the MC3, inany position - other than AUTO, verify thatannunciator D93, is cleared.

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. 7.12.3 If the controller. card malfunctioned,removeLthe card in accordance withFNP-0-IMP-442.3,-7300 Series NAS CardRemoval, Replace the card and repeat

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U 7.12.4 Record verification of AC controller cardfunctions on data sheet 4.

*7.13 Functional Test of DC Controller Card (NAI) , LY/ll5DStyle,2837A88G06, Location C5-4'42.

7.13.1 With comparator LB-ll5D Circuit 1 (locationMi - C5-142) TRIPPED ( OUTPUT LED off) and~

Circuit 2 RESET ( OUTPUT LED on) verify thatannunciator- D53, VOLUME CONTROL TANK LEVEL'

HI-LO (MCB) is actuated.*ac

* -7.13.2 With comparator LS-ll5D Circuit 1 RESET(" OUTPUT" LED on) and Circuit 2 RESET(" OUTPUT" LED on) verity that annunciatorD53 (MCBl is cleared.

7.13.3 If the controller card malfunctioned, re-. .. :. move-the car. in accordance with** FNP-0-IMP-4 4 2. 2, 7300 Series NAI Card..m

v Removal, Rerlace the card and repeat 7.13.

7.13.4 Record verif cation of DC centroller cardifunct ons en data sheet 5.

*7.14 Functional. Test of DC ControllerCard (NAI) , LY/115EStyle 2837A88G06, Location C5-442

- 7'.14.1 With comparator L3-ll50, Circuit 1 (locationC5-4 22)- Reset ( ccTPUT LED on) and Circuit

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;i, ~2-TRIPPED ( CUTPUT LED of f) verify thatannunciator D5 3, VOLUME .Cou"ROL TANK LEVELHI-LO, (MC3) ' is actuated.

7.14.2 If the contro?.ler card malfunctioned, removethe card in accordance with FNP-0-IMP-442.2,7300 Series NAI Card Removal, Replace the

- card and repeat 7.14.

7.14.3 Record verification of DC controller card,

functions on data sheet 5.

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7.1.5 Card Calibration Restoration. -

*7.15.1 Pull the NLP card in location C5-141-

far enough forward to de-energi=ethe card.

*7.15.2 Disconnect the transmitter simulatorfrom terninals 19 and 20 of TBA inPCC cabinet 5 and reconnect the fieldleads from the transmitter to terninals

, 19 and 20 of TBA in PCC cabinet 5.

*7.15.3 Reinsert the NLP card.

*7.15.4 . On computer console enter LO 209S=0.This will return computer pointLO 112A to Scan and Limit Check.

=*7.16 Notify the Shift Foreman that" the test iscomplete.

NOTE: Installation error will result in 1%- indicated level when actual level is

less than or equal to 1%. '

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FARLEY NUCLEAR PLANTUNIT 1

INSTRUMENT MAINTENANCE PROCEDURE DATA PACKAGE IMP-202.9A

VOLUME CONTROL TANK LEVEL-LT-115

1.0 Purpose -

This data package is to be used in conjunction with.

_ procedure FNP-1-IMP-202.9 te. record calibration dataand provide calibration setpoints and tolerances.

*

2.0 References

2.1 Farley Nuclear Plant Precautions, Limitations-and Set Points for Nuclear Steam Supply Systems.

2.2 Farley Nuclear Plant Process InstrumentationAccuracy Requirements and Guidelines, E-PCS-8327.

3.0 Procedure' Sign-Off Sheet and Alteration Log

3.1 Initial the appropriate space in Table 1 as each:

step-or section is completed in IMP-202.9.,

3.2. Record any temporary alteration directed by attach-ments to IMP-443.1 on Table 2.

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4.0 Test Results

4.1 [] Test completed satisfactory4.2 II Deficiencies occurred (see data sheets for er. plana-

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tion)

4.3 Time required for test Procedure Rev. naed,

4.4 Test performed by Date

4.5 Test reviewed by Date

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This data package consists of 7 pages. Rev. O

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lHP-1-1 W-202.9A,- PNE 2 'VOf1PE 8 VCr IEVEL LT-ll5 7

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iTEP OR SECTION INITIALS STEP OR SECTION INITIALS DESCRIPTION OF AI.TERATION ALTEREL RESTOREI

6.0 Initial Corw11tions 7.3 NIP Cal.

7.1 XPfrR Cal. 7.4 Indicator Cal.

7.1.1 Open Valve 7. 5 ' Commter Cal. * ~

7.1.2 IIP Valve 7.6 NAL Cal.

7.1.3_ 'IP Valve 7.7 ~ NAL'al.C'

7.1.4 Vent Inj 7.8 NAL Cal.

7.1.5 Open Drain 7.9 NAL Cal. -

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7.1.6 Test Source 7.10 NAS Cal.~

7.1.7 Close Valve 7.11 NAi Cal.

7.1.18 Close Valve 7.12 NAS Cal.,

7.1.19.1 Open valve 7.13 NAI Cal.

7.1.19.2 IIP Valve 7.14 NAI Cal.

7.1.19.3 IP Valve 7.15.1 Pull NIP Canl '

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7.1.19.4 Close Valve 7.15.2 Itx:onnect Trans. -

7.1.19.5 Vent Icg 7.15.3 Reinsert NIP Can1 ,

I7.2.1 Pull NIP Cani 7.15.4 Retum to SCAN , ,

7.2.2 Lift I m is 7.16 tbtify Shif t Foronan_ _ .

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