Fascination Welding! - Amazon S3 · - optimal weldability of thin sheet metals - high suitability for gap bridging - welding of composition mixes ... place for TIG AC/DC welding

MIG/ MAG

TIG

ELECTRODE

PLASMACUTTING

MERKLEROBOTICS

PLASMAWELDINGAUTOMATION

MIG/ MAG

TIG

ELECTRODE

PLASMACUTTING

MERKLEROBOTICS


MIG/ MAG

TIG

ELECTRODE

PLASMACUTTING

MERKLEROBOTICS


MIG/ MAG

TIG

ELECTRODE

PLASMACUTTING

MERKLEROBOTICS


MIG/ MAG

TIG

ELECTRODE

PLASMACUTTING

MERKLEROBOTICS


MIG/ MAG

TIG

ELECTRODE

PLASMACUTTING

MERKLEROBOTICS


MIG/ MAG

TIG

ELECTRODE

PLASMACUTTING

MERKLEROBOTICS


MIG/ MAG

TIG

ELECTRODE

PLASMACUTTING

MERKLEROBOTICS


www.merkle.de

Fascination Welding!The MERKLE Product Range 2011.

MIG/ MAG

TIG

ELECTRODE

PLASMACUTTING

MERKLEROBOTICS


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model welding current steps

CompactMIG 220 K 25 - 220 A, 40% 7

CompactMIG 280 K 25 - 280 A, 40% 14

CompactMIG 400 K/D/DW 25 - 400 A, 35% 14


OptiMIG 350 KW/DW 25 - 350 A, 60% 28

OptiMIG 450 KW/DW 25 - 450 A, 40% 42

OptiMIG 550 DW 25 - 560 A, 40% 42


RedMIG 1600 K 25 - 160 A, 30% 7

RedMIG 2000 K 25 - 200 A, 30% 7

RedMIG 2800 K 25 - 280 A, 30% 14

RedMIG 3000 K 25 - 280 A, 35% 14

RedMIG 4000 DW 25 - 400 A, 35% 14

RedMIG: CompactMIG:with Synergic wire feed

OptiMIG:with Synergic wire feed

Step-controlled MIG/MAG Welding Units.Perfect for the craftsman and industry!

Experience the great plus in functionality thanks to the new control unit with extra large functional knobs and an ultra modern design. The new control unit with synergic wire feed capability ensures the highest quality and efficiency for both the CompactMIG and the OptiMIG series.

Step-controlled MIG/MAG welding machines convince through their perfect attention to details. They are organized in the following product lines:

RedMIG: The economical MIG/MAG baseline series!

CompactMIG: The professional MIG/MAG universal class!

OptiMIG: The powerful MIG/MAG industrial series!

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model welding current control

CompactMIGpro 210 K 25 - 210 A, 35% stepless

CompactMIGpro 301 K 25 - 300 A, 50% stepless


SpeedMIG 350 K 25 - 350 A, 40% stepless

SpeedMIG 450 DW 20 - 450 A, 50% stepless

SpeedMIG 550 DW 20 - 550 A, 40% stepless

CompactMIGpro:with Synergic control

SpeedMIG:with Synergic control

MobiMIG:portable, with Synergic control


MobiMIG 180 K 25 - 180 A, 20% stepless

MobiMIG 280 K 25 - 280 A, 35% stepless

Continuously controlled MIG/MAG Welding Units.High Tech for precise adjustment!

All continuously controlled Merkle MIG/MAG units are based on synergic technology. The machines will always automatically adjust the correct wire feed speed and welding voltage by selection of the welding current.

Merkle continuously controlled MIG/MAG units are the perfect tools for all kind of welding jobs. The following product lines are available:

MobiMIG: The portable MIG/MAG welding unit includes TIG (DC) and MMA operation.

CompactMIGpro: Continuously synergic controlled professional welding units.

SpeedMIG: The industrial MIG/MAG series with DeepARC process for a high welding speed and a deep penetration.

MIG/ MAG

TIG

ELECTRODE

PLASMACUTTING

MERKLEROBOTICS


MIG/ MAG

TIG

ELECTRODE

PLASMACUTTING

MERKLEROBOTICS


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The Merkle PulseARC product range offers machines that are man portable for maximum flexibility as well as high speed machines with overwhelming economical advantages. The product group of the PulseARC line includes the following machines:

HighPULSE 280/350 K: The portable all-rounder.

HighPULSE 350/450/550 DW: Universal manual system, water cooled.

HighPULSE 350/450/550 RS: Ready for all robots.

Synergic Pulse Welding Units.High speed and the highest economy!


HighPULSE 280 K 25 - 280 A, 35% stepless

HighPULSE 350 K 25 - 350 A, 40% stepless


HighPULSE 350 DW 20 - 350 A, 50% stepless




HighPULSE 350 RS 20 - 350 A, 60% Interface



HighPULSE 280/350 K: HighPULSE: HighPULSE Robotics:

Never was Merkle PulseARC welding so overwhelmingly universal. The new welding processes DeepARC and ColdMIG open up new possibilities:

ColdMIG Process

- up to 30 % heat reduction - optimal weldability of thin sheet metals - high suitability for gap bridging - welding of composition mixes

DeepARC Process

- up to 100 % faster welding - concentrated heat input - deep weld penetration - nearly spatter-free welding

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TEDAC® System.Energy control directly on the torch!

Continuous energy control and display

Recalling of pre-programmed jobs

The Merkle TEDAC® system offers the remote conti-nuous control and display directly through the welding torch. Using the slide switch mounted on the top of the TEDAC® torch handle, the operator can raise or lower the energy setting during the welding process.

Through a good quality visible multi-coloured LED display the energy conditions can be directly visualized and controlled through the TEDAC® torch. With the machine series CompactMIG and OptiMIG the arc trim can be controlled through the TEDAC® torch.

The TEDAC® welding torches are ideal for working in constrictive areas since the energy setting can be con-trolled from the TEDAC® torch eliminating the need for the operator to continually return to the welding power source to correct the machine setting.

Ergonomically formed handle torch trigger with a micro switch for guaranteed more than 10 mio. operations.

Standard Euro connector, no further control cables are necessary.

The multi-coloured LED shows the current energy or arc trim condition selected.

Precise, continuous energy control through a slide switch mounted on the handle of the TEDAC® torch – before, during and after the welding process. The visualization of the current welding conditions through a stepless multi-coloured LED display.

Using the TEDAC® slide switch the operator can select programmable parameters (jobs). Perfectly reproducible results in every situation every time.

min. energy max.

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MIG/ MAG

TIG

ELECTRODE

PLASMACUTTING

MERKLEROBOTICS


MIG/ MAG

TIG

ELECTRODE

PLASMACUTTING

MERKLEROBOTICS


MIG/ MAG

TIG

ELECTRODE

PLASMACUTTING

MERKLEROBOTICS


MMA Inverters and Plasma Cutting Units.Flexibility and Economy all along the line!

Merkle MMA Welding Inverters

Merkle MMA welding units are built on inverter technology. They set themselves apart through their superb welding qualities.The machines are perfect for employment in the workshop, on site work and the pipe welding industry. The MobiARC 280 cel offers outstanding cellulose welding facilities.

MobiARC 160 mobil: New product concept: instead of stowing machine and accessories in a separate transportation box the machine housing is used as a clever system for all the welding accessories.

MobiARC 281 cel and 281 cel ±: Selector for different kind of electrodes. The MobiARC 281 cel +/- allows polarity switching from the remote control.

C 82: The portable inverter plasma cutter.

AirCUT 120 W: The robust, powerful plasma cutting unit.

Merkle Plasma Cutting units

Merkle plasma cutting units with compressed air as the plasma gas are a real economical alternative to oxyacetylene cutting. They are ideal for the cutting of all electrical conducting materials such as painted and galvanized metals.

MMA welding inverters:

MMA welding inverters:

Plasma Cutting units:

model welding current capacity

C 82 20 - 80 A, 35% max. 30 mm

AirCUT 120 W 40 - 120 A, 60% max. 50 mm

model welding current mains

MobiARC 160 15 - 160 A, 25% 230 V

MobiARC 281 cel 15 - 280 A, 35% 400 V

MobiARC 281 cel ± 15 - 280 A, 35% 400 V

E 420 DC 5 - 420 A, 40% 400 V


MobiARC 160 mobil 15 - 160 A, 25% 230 V

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Merkle TIG welding units are the ideal machines for the welding of aluminium, aluminium alloys, steel and stainless steel. Due to the robust man portable con-struction the MobiTIG and LogiTIG series are perfectly suitable for use in both the workshop and on site work.

MobiTIG: Portable small TIG DC welding units, easy to operate, with digital display.

LogiTIG: The new man portable standard in the market-place for TIG AC/DC welding.

INSQUARE: The water cooled industry class.

TIG Welding Units.Highest functionality and easy operation!

Merkle TIG welding machines – ideal machines for the precise joint welding as well as for direct current (DC) and alternate current (AC).

Through the narrow concentrated arc the heat influence on the workpiece is low. The machines are applicable in manual as well as automation operation. An automatic cold wire feed system is available.


MobiTIG 190 DC 5 - 180 A, 35% 230 V

MobiTIG 190 DC mobil 5 - 180 A, 35% 230 V

MobiTIG 251 DC 5 - 250 A, 50% 400 V

TIG 300 DC 5 - 300 A, 60% 400 V

LogiTIG 220 AC/DC 5 - 220 A, 35% 230 V

LogiTIG 240 AC/DC 5 - 240 A, 35%* 230 V

LogiTIG 300 AC/DC 5 - 300 A, 50% 400 V


P 421 DC-PT11 5 - 420 A, 50% 400 V

P 601 DC-PT11 20 - 600 A, 80% 400 V

P 421 AC/DC-PT11 5 - 420 A, 50% 400 V

P 601 AC/DC-PT11 20 - 600 A, 80% 400 V

MobiTIG and LogiTIG:

Insquare: Power PLASMA:


Insquare W 321 DC 5 - 320 A, 60% 400 V

Insquare W 421 DC 5 - 420 A, 50% 400 V

Insquare W 321 AC/DC 5 - 320 A, 60% 400 V



* BiPower operation

MIG/ MAG

TIG

ELECTRODE

PLASMACUTTING

MERKLEROBOTICS


MIG/ MAG

TIG

ELECTRODE

PLASMACUTTING

MERKLEROBOTICS


MIG/ MAG

TIG

ELECTRODE

PLASMACUTTING

MERKLEROBOTICS


MIG/ MAG

TIG

ELECTRODE

PLASMACUTTING

MERKLEROBOTICS


MIG/ MAG

TIG

ELECTRODE

PLASMACUTTING

MERKLEROBOTICS


MIG/ MAG

TIG

ELECTRODE

PLASMACUTTING

MERKLEROBOTICS


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Welding and Cutting Torches.The user optimized answer for every job!

model welding current cooling

SB/SBT 157 G 180 A, 60% gas

SB/SBT 307 G 300 A, 60% gas

SB/SBT 351 G 280 A, 60% gas


PP/PPT 307 G 300 A, 60% gas

PP/PPT 502 W 450 A, 60% water


SB/SBT 350 W 350 A, 60% water




HSB/HSBT 600 W 600 A, 100% water


MSB 400 W 380 A, 60% water

MSB 603 W 600 A, 60% water

ROB 355 W HW 370 A, 100% water

ROB 505 W 500 A, 60% water

model DC AC cooling

TH 202 G 200 A 180 A gas

TH 451 W 450 A 400 A water

TH 600 W 600 A 600 A water

model current cooling version

PR 81 80 A gas hand

PR 81-M 80 A gas machine

PR 122 W 120 A water hand

PR 121 W-M 120 A water machine

MIG/MAG Hand Welding Torches:gas cooled

MIG/MAG Hand Welding Torches:water cooled

TIG Welding Torches:with “Quick TIG system”

Push-Pull Welding Torches: MIG/MAG Machine and Robot Welding Torches:water cooled

Plasma Cutting Torches:

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Welding Turntables and Roller Drive Units.Flexible application in the production!

Welding turntables

Merkle develops and manufactures a wide range of welding turntables from 50 to 5000 kg load capacity.

The main freatures are a constant, adjustable rotation speed, a large torque and a heavy-duty current collector to the turntable.

Roller drive units

All roller drive units are composed of a motor drive block and one or more load blocks.

The roller supports are adjustable and can be adapted to different workpiece diameters.

Turntables: Roller drive units:

model max. load diameter

R 1003 1000 kg 100 - 2000 mm

R 3002/2 3000 kg 200 - 4000 mm

R 16000 16000 kg 300 - 3500 mm

model max. load RPM

D 52/25 50 kg 0,25 - 2,5 min-1

D 52/70 50 kg 0,7 - 9 min-1

D 102 100 kg 0,1 - 10 min-1

D 302 300 kg 0,05 - 5 min-1

D 653 650 kg 0,028 - 2,8 min-1

D 1003 1000 kg 0,011 - 1,1 min-1

D 5001 5000 kg 0,002 - 2 min-1

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Automation components.Components and modules for smart combinations!

Merkle produces a wide range of components for setting-up semi and fully automated solutions in welding technology.

The dimensions and the design of the components are adapted to each other and thus allow an easy assembly. All kinds of combinations are available: from a simple torch support to complex automated welding machines.

Ask for our catalogue on automation components and complete automated solutions!

The program of automation components includes:

Manually adjustable slide rests in various lengths.

Flexible adjustable torch holders.

Motor driven slide rests.

Tactile torch tracing systems.

Intelligent suspension devices for wire feeders and machines.

Various assembly components.

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Fully Automated Solutions.Complete systems for an efficient production!

Merkle offers complete solutions for automated welding production. After an analysis of your welding task we will find the appropriate solution for the specific job.

Circular welding systems

The circular welding systems are based on one of Merkle’s roller drive units or Merkle’s welding turntables. The application spectrum ranges from the small flange welding unit to machines for the fabrication of large tanks. All welding processes (MIG/MAG, PulseARC, TIG and Plasma) can be used.

Longitudinal welding systems

For longitudinal welding jobs a number of different solutions is available. Seam welders up to 4 m in length, welding portals or totally automated systems with tracing sensors cover a wide range of applications. All welding processes can be used here.

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www.merkle.de

MIG/MAG Welding Units

Synergic Pulse Welding Units

TIG Welding Units

MMA / Stick Electrode Welding Units

Plasma Welding and Cutting Units

Turntables and Roller Drive Units

Welding and Cutting Torches

Automation Components and Solutions

Merkle Robotics

Merkle Schweissanlagen-Technik GmbH I Industriestr. 3 I D-89359 Koetz I Germany I Phone: +49 (0) 8221 915-0 Fax: +49 (0) 8221 915-40 I Email: [email protected]

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Documents

Fascination Welding! - Amazon S3 · - optimal weldability of thin sheet metals - high suitability for gap bridging - welding of composition mixes ... place for TIG AC/DC welding