Feasibility Study Fate 2010-09-09 0.001. Fate_Feasibility_study / Peter Karlsson2 General Project name:Fate Customer:Nokia PCC Site / Design center:CPH,

Feasibility Study Fate2010-09-09 0.001

Fate_Feasibility_study / Peter Karlsson 2

General Project name: Fate

Customer: Nokia

PCC Site / Design center: CPH,

Project type:

Type of Product:

Ramp-up:

Customer

LOM

Lifetime:

Customer plant focus:

LOM plant focus:

Volumes:

Total volume

Global peak volume

Number of sales items / assemblies

Needed technologies


Fate

B-Cover

A-Cover(Side Keys)(Display Gasket)(Earpiece)

C-Cover(Metal insert)(AV)(DC)(GPS)(WLAN)

UI Key

Resistive Touch Window

Display

Engine PWB(Camera)

Battery

Screws(x4-6)

Antenna Carrier(IHF)


–Touch panel • Assembly technology:

–Display Window• Assembly technology: Adhesive

–Window-adhesive • Assembly technology: Adhesive

–A Cover • Assembly technology:

–A-cover Inner • Assembly technology: ultra sonic welding

A-cover assembly

Display Window

Window Adhesive

Touch panel

A Cover Inner

A-cover


Part Name: Touch panel

Part 3D Version: XXXX

Material: Resistive

Cosmetic: Back printed

Secondary Operations:Back printed,

Main Technologies:

General Part Information

Major Risks Identified


Part Name: Display Window


Material: Sheet window?

Cosmetic:

Weight / Vol.

Secondary Operations:

Main Technologies: Milled?




Part Name: Window Adhesive


Material:

Weight / Vol.


Main Technologies: Die Cut




Part Name: A Cover


Material plastic: PC/ABS

Decoration: Black, Whit High gloss

Weight / Vol.

Secondary Operations:Painting

Main Technologies:




Part Name: A Cover insert


Material: PC/ABS

Decoration:

Weight / Vol.

Secondary Operations:Ultra sonic welding

Main Technologies: Moulding




–B-Cover • Assembly technology:

B-cover assembly


Part Name: B-Cover


Material: PC/ABS 5% Teflon

Cosmetic: Painted, Soft touch

Weight / Vol.


Main Technologies: Injection moulding




C-Cover investigation

The concept for C-cover is not fixed.Just now there are three different types of C-Cover assembly.

Type 1: 2K, Insert moulded metal, three LDS Antennas

Type 2: 1K, Insert moulded metal, Main antenna assy LDS, Sheet metal GPS

and Wlan antenna

Type 3: 2K, Assembled (heat staked) metal insert, three LDS antennas


–C-Cover • Assembly technology:

–Camera Gasket• Assembly technology: Adhesive

–Camera window• Assembly technology: Adhesive

–Camera Window Adhesive• Assembly technology: Adhesive

–????• Assembly technology:


C-cover assembly Type 1


Part Name: C-Cover


Material First Shot: Grivory GVX-5H ??

Material Second Shot: PC/ABS Xantar LDS 3711

Insert Material: SUS 305 ½ H t=0,3 ??

Cosmetic: Painted (Masking for metal and connector areas)

Weight / Vol.

Secondary Operations:LDS, Plating

Main Technologies: 2K moulding, Insert moulding



1. Plating. The metal insert can be a problem in plating. The cupper and nickel will be plated onto the metal.

2. LDS. The antennas is placed in both ends of the cover.Connection areas and pattern must be carefully planed to fit in LDS machine.

3. Painting. Metal and connection areas must be protected when painting.



–Main antenna• Assembly technology: snap on

–Wlan antenna• Assembly technology: Heat staking

–GPS antenna• Assembly technology: Heat staking


–Camera window• Assembly technology:

–Camera window adhesive• Assembly technology:

–Camera window• Assembly technology:





Wlan antenna

GPS antennaCamera Window

Camera Window adheive

Main antenna LDS

Camera Gasket

C-cover


Part Name: C-Cover


Material: Grivory GVX-5H ??

Insert Material: SUS 305 ½ H t=0,3 ??

Cosmetic:

Weight / Vol.


Main Technologies: Insert moulding




Part Name: Main Antenna


Material: PC/ABS Xantar LDS 3711

Cosmetic: Painted, Moss II

Weight / Vol.

Secondary Operations: LDS

Main Technologies: moulding


Major Risks Identified1. Connection areas must be

masked when painting.


Part Name: Sheet metal GPS Antenna


Material: SUS

Cosmetic:

Weight / Vol.

Secondary Operations: Heat staking, Selective Plating

Main Technologies: Stamping


Major Risks Identified1. Visible under battery cover

Can it be hided?Coloured?

Selective Au platingat connecting spring


Part Name: Sheet metal Wlan Antenna


Material: SUS

Cosmetic:

Weight / Vol.

Secondary Operations: Heat staking, Selective Plating



Major Risks Identified1. Visible under battery cover

Can it be hided?Coloured?

Selective Au platingat connecting spring





–Camera window adhesive• Assembly technology: Adhesive


–Metal insert• Assembly technology: Heat stake




Camera Window

Camera Window adheive

Camera Gasket

Metal insert

-over


Part Name: C-Cover


Material First Shot: Grivory GVX-5H ??

Material Second Shot: PC/ABS Xantar LDS 3711

Cosmetic: Painted (Masking for connector areas)

Weight / Vol.

Secondary Operations:LDS, Plating

Main Technologies: 2K moulding, Insert moulding



• LDS. The antennas is placed in both ends of the cover.Connection areas and pattern must be carefully planed to fit in LDS machine.

• Painting. Connection areas must be protected when painting.

LDS Main Antenna

LDS Wlan Antenna

LDS GPS Antenna


Part Name: Sheet metal Insert


Material: SUS 1/2H

Cosmetic:

Weight / Vol.

Secondary Operations: Heat staking



Major Risks Identified1. Is it strong enough?

Documents

Feasibility Study Fate 2010-09-09 0.001. Fate_Feasibility_study / Peter Karlsson2 General Project name:Fate Customer:Nokia PCC Site / Design center:CPH,