Feed the machines - SVIA

feed the machines

WE ARE

Our company .................................................................36

Our idea ..............................................................................40

Our vision ..........................................................................43

Our story ............................................................................46

Our mission .....................................................................50

Our products .................................................................61

SVIA Academy ............................................................62

WE HAVE

Our technology ...........................................................67

Our cells .............................................................................68

PickMT ................................................................................. 70

NanoFlex ............................................................................ 72

MicroFlex ........................................................................... 74

MiniFlex ............................................................................... 76

MultiFlex ............................................................................. 78

FeedLine .............................................................................80

PalletPicker .....................................................................82

PalletPickerTX ...............................................................84

MT5 .........................................................................................86

ABB FlexMT ....................................................................88

Accessories .....................................................................90

Our favorites ..................................................................92

If something goes wrong ...................................95

THEY’RE HERE WITH A PURPOSE.THEY’VE COME TO FEED THE MACHINES.

SVIA builds ready-to-use automated solutions for machine tending.

All of SVIA’s products are standardized, flexible, cost-effective, compact, attractive

and user-friendly. PickMT is our vision system. It gives the robots eyes.

8 SVIA – STANDARDIZED AUTOMATION

THEY’RE HERE WITH A PURPOSE.THEY’VE COME TO FEED THE MACHINES.

SVIA builds ready-to-use automated solutions for machine tending.

All of SVIA’s products are standardized, flexible, cost-effective, compact, attractive

and user-friendly. PickMT is our vision system. It gives the robots eyes.

Some are fast. Others are strong.

Many have stamina.

But they can’t see.

They have no eyes.

And no other skill to make up for it.

They don’t realize when they make mistakes.

They keep on working. It ends in chaos.

But there’s no use yelling at them.

They’re not just blind, they lack feelings.

So let us instead speak of the ones who are always watchful.

Let us talk about the ones who only have eyes for you.

They’re here with a purpose.

They’ve come to feed the machines.

Meet the creatures.


SVIA – STANDARDIZED AUTOMATION 15










WE ARE. SVIA – STANDARDIZED AUTOMATION 35

Cre

ati

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e ha

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fun

. /

Alb

ert

Ein

stei

n.

our company

SVIA is an idea-driven technology company. It is the people

and their ideas, commitment and initiative. Our people are am-

bitious. They think constantly about how to combine tech no logy,

flexibility and standardization. They are competent. They want

you to like their ideas.

The company has an entrepreneurial spirit. We enjoy a

challenge. We want to have fun. Our biggest challenge is

preserving the entrepreneurial spirit even during times of

rapid growth. We plan to succeed.





Our cells are comprised of three parts:

a feeding solution, our vision system

PickMT and a robot.

The vision system localizes the

component. The robot picks it up. It

adjusts the position of the component,

feeding it first to the machine, then on

to the following stages with perfect

precision.

It can do this in thousands of different

ways and a few minutes are all that is

required to teach the robot how to handle

a new component. This is our standard

solution. It works everywhere.

our idea



Dis

cove

ry c

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ha

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ing

wha

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ha

s th

oug

ht.

/ A

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our vision

Our customers already tell us we’re the

best. They praise the simplicity, flexibility,

compact ness, design and cost-efficiency of

our products. But we don’t allow ourselves to

be satisfied. We continue moving forward.

Industrial automation can always be

more cost-effective, faster, simpler, better-

looking and have greater reliability. We are

working to further standardize our products,

with the goal of greater flexibility. Our chal-

lenge is to guide the robot with ever more

precision.

We are seeking our Holy Grail; when

the camera can register even more and the

gripping tool is able to pick up things it can’t

grip with 100 percent reliability today.

All in an attractive, user-friendly package.


”

successful automation is less about technology and more about how the technology is packaged.

/ Ari Kesti

”

The SVIA story begins in 1997 when the

company Husqvarna has a problem with a

subcontractor. A machine isn’t working as

it should.

Husqvarna employee Ari Kesti visits

the subcontractor to see what the problem is.

He is 24 years old and his highest academic

qualification is a high school level technical

education.

The story that follows includes a non-

existent machine, a frigid chicken coop with

bad lighting, calculations of the actual cost

of how parts are processed in manufacturing,

a professor at Linköping University, an ABB

robot and a local company that develops

vision systems.

After four years the first robot cell

labeled SVIA is ready. The future looks

brighter for manufacturers.

Read the whole story at www.svia.com

our story





Log

ic c

an

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fro

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to

B. I

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an

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here

. /

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our mission

SVIA’s goal is to support manufacturers in their efforts to

make themselves more competitive through automation. We

do it through our standardized, flexible, user-friendly, attractive,

high tech robotic solutions. Solutions that work equally well for

both long and short series.





our innovations open up new possibilities for companies to automate their production today and in the future. / Henrik Saldner

”






Vis

ion

wit

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Tho

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our product

SVIA builds automated solutions for

machine tending processes. Our automated

cells use robots to feed components to

lathes and mills and to post-tending pro-

cesses like deburring, washing, assembly

and part marking.

What makes SVIA special is that we are

already building robot cells for a new era

in manufacturing. The level of precision is

extremely high. It’s fast. It’s clean. The

operators are happy. The company makes

a quick return on its investment.

Whatever the material and shape, plastic,

castings or sheet metal, it makes no difference.

Small batches are no longer an issue. The cells

are quick to install and in many cases every-

thing is included, even the programming. It’s

simple. It looks good. It’s done right.


If y

ou c

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svia academy

Albert Einstein may once have said ”Logic

will get you from A to B, imagination will

take you everywhere.“ We can only agree.

When you take part in the training at

SVIA Academy you’ll learn how to operate

and program the robot cells. You’ll find out

everything you need to know about the

feeders, the robot system, the camera

and the vision system for production to

function smoothly and effectively. We

review the technology and practice pro-

gramming for your specific components.

But since SVIA’s robot cells are so easy

to use and get started with, we think the

most important thing that happens during

the educational process is that you become

a part of our journey into the future.

We aim to continually increase our

customers’ competence so the robot

cells can be used to the fullest. The con-

version process should go smoothly and

require as little help from us as possible.

It’s only during your training at SVIA

Academy that you will see the full poten tial

of your robot cells. The wonderful thing that

usually happens is that you start to see

new possibilities for automation. The goal

of our training is to make our customers

self-sufficient so they can program their

own robots.

Human beings are unique in their ability

to work with an idea and actualize it. At

SVIA Academy we take advantage of that

quality together.




WE HAVE.SVIA – STANDARDIZED AUTOMATION 65


Des

ign

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and

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orks

. /

Ste

ve J

obs

At the heart of our solutions is our own vision system,

PickMT. It gives the robot the desired precision, safety and

keen eye for detail. But successful automation is not just

about technology.

SVIA is the creative, structured brain that gathers the

parts into a single, easy to handle, compact and attractively

designed automated solution. It’s not technology that makes

the automation successful; it’s how the technology is packaged.

the technology is advanced, the

solutions are simple


our cellsSTANDARDIZED / FLEXIBLE

All our cells are standardized and built using

tried and true technology. All of them are

flexible, quick to install and easy to operate.

The SVIA team is ready to guide you to an

optimal automation solution.

Basically, our cells are similar to each

other. They are designed to feed your

machines and automate handling of the

components used in your production.

With the right cell you will increase the

speed, precision and safety of your opera-

tions. Choose according to your need for

strength, range and cycle times.


MICROFLEXNANOFLEX

MULTIFLEX FEEDLINE

MT5PALLETPICKER TX

MINIFLEX

ABB FLEXMT 20/60

PALLETPICKER


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pickMT®

ADVANTAGES

Simple, intuitive user interface

Preprogrammed for all of SVIA’s standard

cells, optional extras and functions

Can be programmed to handle an

unlimited number of components

PickMT is our own vision system for accurate

robot guiding. Using a smart camera and

powerful software, the system frees you

from mechanical fixtures. The camera

identifies the component’s location,

positioning and orientation, and informs

the robot which picks up and maneuvers

the part with perfect precision.

The user interface is simple and intuitive.

Installation time is very short.

SAFETY / SPEED / PRECISION

New components are introduced using an easily comprehensible graphical interface. Mark the

place where the robot should pick up the part. In our user-friendly iPhone app, you’ll always

find updated information about production status such as history and downtime alerts.


PICKMT® includes:

Smart camera or PC-based camera,

lenses and cables

Powerful vision software

User interface on a separate screen for

the operator or in the robot’s programming unit

Calibration methods and calibration tools

Robot interface included

3 in

/ 7

5 m

m

3 in / 75 mm


nanoflex™

COMPACT / SMALL BATCHES

NanoFlex is designed for quick changes

in production. It’s compact but has a wide

range of functions.

Even if you’re only processing two com-

ponents, NanoFlex is a good investment.

It completely replaces conventional bowl

feeders. The buffer is located outside of the

cell, making it simple to tip in components.

With the feeder on a mobile fixture, it’s

easy to move it between applications.

ADVANTAGES

Replaces traditional bowl feeders,

can handle many different components.

Flexible feeding for small components

Easy to build into assembly cells

A large number of small components (up to

2.4 in / 60 mm depending on their geometry)

can be fed without having to change the

hardware. Many adjustments can be made

during operation. The significance of different

parameters is displayed on a screen.

The operator can easily teach the robot to

pick up new products in just a few minutes,

right at the machine. The gripper fingers

are all that need to be adjusted.


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SPECIFICATIONS

Length excl. buffer 35.4 in / 900 mm

Width excl. buffer 17.7 in / 450 mm

Height 43.3 in / 1 100 mm

Buffer L: 19 W: 7 vol. 300 fl ozL: 480W : 180 vol.9 dm3

Max component weight 0.2 lb / 0.1 kg

Recommended component size 0.2-2.4 in / 5 mm – 60 mm. Cycle

times as short as 0.8 seconds depending on component geometry.

COMPONENT EXAMPLES

2 in 53 mm

1.2 in 32 mm

0.3 in 8 mm

43.

3 in

/ 1

10

0 m

m

17.7 in 450 mm


™microflexNIMBLE / FAST

With the right robot–small hanging picker

robots and SCARA robots– cycle time

can be reduced to about 0.5 seconds.

MicroFlex can also be installed with

conveyor tracking, which synchronizes

the robot’s picking action with the

speed of the conveyor belt, reducing

time even further.

MicroFlex is SVIA’s fastest feeder, built

for very short cycle times. It’s at its best

when handling smaller components, up to

approximately 2.8 in / 70 mm and 1.1 lb / 0.5 kg,

sizes that can also be handled by MiniFlex.

The difference is that MicroFlex is designed

for applications with an especially great

need for speed. It’s set up for use with

several kinds of robots to ensure optimal

adaptation to different needs.

ADVANTAGES

Replaces traditional bowl feeders

Ideal when speed is important

Can be equipped with SCARA,

6-axis or FlexPicker robot


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SPECIFICATIONS

Length 74.8 in / 1 900 mm

Width 42.5 in / 1 080 mm


Max component weight 1.1 lb / 0.5 kg

Recommended component size 0.2-2.8 in / 5 - 70 mm. Cycle

times as short as 0.5 seconds depending on component geometry.

COMPONENT EXAMPLES

88

.4 in

/ 2

24

6 m

m

74.8 in / 1 900 mm

1.5 in39 mm

0.4 in 11 mm

2.2 in 57 mm


miniflex™

SMALL COMPONENTS / SHORT CYCLE TIMES

MiniFlex is a compact feeder for small

to medium-sized components. It replaces

manual tending and other feeders when

a short cycle time is required.

MiniFlex is quickly and easily installed or

moved. The whole cell, including the robot,

is built on a single baseplate and takes up

very little space.

With the right robot and SVIA’s own vision

system, MiniFlex is very flexible. Components

ADVANTAGES

Profitable even when used for only one shift

Built on a single baseplate, easy to install

Very suitable for castings

are poured into a buffer, then vibrated for-

ward to the camera conveyor belt where

they are picked up automatically. The robot

finds the parts using our vision system PickMT.

Like SVIA’s other robot cells, MiniFlex is

extremely easy to operate. It doesn’t require

any mechanical adjustments and changeover

time is short. The operator will be able to

set up MiniFlex to feed new components

after three days of training.


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SPECIFICATIONS

Length 50.4 in / 1 280 mm

Width 76.8 in / 1 950 mm


Max component weight 2.2 lb / 1 kg

Recommended component size 0.2 - 4.7 in / 5 - 120 mm. Cycle

time as short as 3 seconds depending on component geometry.

82.

5 in

/ 2

095

mm

50.4 in / 1 280 mm

4.7 in 120 mm

2.7 in 68 mm

4.3 in 108 mm

COMPONENT EXAMPLES


multiflex™

LARGE COMPONENTS / SHORT CYCLE TIMES

MultiFlex is easy to operate, works for

extended periods of time without attendance,

and can manage most feeding tasks. The

operator can program for new components

quickly and easily.

ADVANTAGES

For unsorted parts and all sizes of pallets

Fully automated, from pallet to

machine feeding

Long unattended running time,

works until the pallet is empty

MultiFlex is our largest fully automated

feeder, designed specifically for handling

large components. The cell will quickly

and accurately handle items up to

9.8 in / 250 mm long and approximately

6.6 lb / 3 kg in weight. Components are either

tipped directly onto a buffer conveyor belt,

or a pallet tipper can be connected.

As with all SVIA cells, MultiFlex is a standard

product. The model of robot is chosen

according to the process as well as the

desired range and cycle time. The shortest

possible cycle time is approximately

2.3 seconds.


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SPECIFICATIONS

Length 173.2 in / 4 400 mm

Width 61.8 in / 1 570 mm


Max load for pallet tipper 2 866 lb / 1 300 kg

Max component weight 6.6 lb / 3 kg

Recommended component size 0.4 - 9.8 in / 10 - 250 mm. Cycle

time as short as 2.3 seconds depending on component geometry.

92.7

in /

2 3

54 m

m

173.2 in / 4 400 mm

4.7 in 120 mm

2 in 52 mm

9.8 in 250 mm

COMPONENT EXAMPLES


feedline™

HIGHLY FLEXIBLE / EXPANDABLE

New components are programmed in

just a few minutes.

Components are placed manually on a

conveyor belt that also functions as a buffer.

FeedLine can be unmanned for long periods

of time while the robot picks up components

from the belt and feeds them on to one or

more processing machines.

The system can be integrated into existing

production lines where components come

separated from each other. The robot can

also place finished components directly

onto pallets, sometimes with dividers.

FeedLine is the solution for fragile compo-

nents or processes with a cycle time longer

than 15 seconds. It replaces traditional con-

veyors with fixtures, is very flexible and has

no limits for size or weight of components.

FeedLine can be adapted for different

kinds of machine tending, but can also be

equipped with add-on options for deburring,

cleaning, part marking, washing and quality

control.

ADVANTAGES

Automates one to three machines

Can handle all geometric shapes

Handles complex and fragile components.


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SPECIFICATIONS

Standard length 158 in / 4 000 mm

Length up to 472 in / 12 000 mm

Standard width 31.5 in / 800 mm

Standard height 116 in / 2 936 mm

Max belt load Customizable

Cycle time as fast as 15 seconds

depending on component geometry.

116

in /

2 9

36 m

m

236 in / 6 000 mm

8.7 in 220 mm

28.4 in 720 mm

3.1 in 78 mm

COMPONENT EXAMPLES


palletpicker™

STRAIGHT FROM THE PALLET / ALL SIZES

Thanks to our standardized way of thinking,

PalletPicker, like all SVIA cells, can easily

be adapted to all kinds of machine tending

such as pallet handling, deburring, cleaning,

part marking, washing and quality control.

ADVANTAGES

Suitable for heavy components on pallets

Can be equipped with 2D or 3D sensors

Can pick components in layers from pallets

PalletPicker is a very compact solution

comprised of a robot, a control system,

a camera tower and a podium. It is a

fully automated feeder for all kinds of

components, picking straight from

the pallet regardless of whether the

components are in disarray or arranged

in layers, with or without dividers.


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SPECIFICATIONS

Standard width of camera tower 31.5 in / 800 mm

Standard height of camera tower 116 in / 2 936 mm

116

in /

2 9

36 m

m

100 in / 2 500 mm

13.6 in 345 mm

11 in 280 mm

28.4 in 720 mm

COMPONENT EXAMPLES

Cycle time as fast as 10 seconds

depending on component geometry.


palletpickerTX™PIPES FROM PALLET / NO COMPUTER

The TX model is as useful and flexible as

our regular PalletPicker and works just as

well for large and heavy parts as it does for

those that are small and delicate.

PalletPicker TX is also very compact. A robot

and a pallet, that’s all there is to it. It can be

adjusted to tend one or several machines

for handling pallets, deburring, cleaning,

part marking, washing and quality control.

PalletPicker TX is fully automated and

picks up tubular shapes directly from a

pallet. It handles components that are in

disarray just as well as those arranged in

layers, with or without dividers.

Rather than our usual vision system, the

robot’s gripper is guided to the components

with the help of a laser sensor that is placed

in the gripping tool. PalletPicker TX therefore

requires less hardware, and no computer or

camera tower.

ADVANTAGES

Suitable for tubular shapes

Picks up layered components

Can automate up to three machines


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Recommended component size 10 in – 200 in / 250 mm – 5 000 mm

Maximum diameter 20 in / 500 mm

100

in /

2 5

00

mm

118 in / 3 000 mm0 313.6 in 345 mm

189 in 4 800 mm

COMPONENT EXAMPLES

3.15 in 0 80 mm


MT5™PREPACKAGED / READY TO USE

MT5 is very simple to get started with. It

repre sents everything SVIA stands for in

one and the same cell: affordable, com-

pact, standard ized, flexible, attractive,

user-friendly and ready to go.

ADVANTAGES

Automates one or two machines

One-day installation

Drawer storage or conveyor belt

with vision system

MT5 is our turnkey robot cell. Safety is built

in and the program is tried and true.

With MT5, two processing machines can

be fed at once. The alternative is to feed

one processing machine and add on further

processes such as deburring, washing and

quality control.

The cell comes equipped with different

robots depending on strength and range

requirements. It can include a conveyor belt

or drawer storage, and an extra camera

can be added for fine adjustment when the

feed needs to be very precise.


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107

in /

2 7

17 m

m

SPECIFICATIONS

Length 155 in / 3 947 mm

Width 39.8 in / 1 010 mm

Width including door 92.9 in / 2 360 mm

Height 107 in / 2 717 mm

Max belt load 220 lb / 100 kg

Belt width 15.8 in / 400 mm

Maximum height of components 8.7 in / 220 mm.

Suitable for cycle times from 15 seconds and longer.

155 in / 3 947 mm

2 in 52 mm

4.7 in 120 mm

8.7 in 20 mm

COMPONENT EXAMPLES


ABB flexMT™HIGH CAPACITY / PLUG & PLAY OPTIONS

ADVANTAGES

Customize it like a car; choose

the options and size of robot

One-day installation

Extremely simple to operate and

set up for new components

Statistics unit included

PLUG & PLAY OPTIONS

Part marking

Rotary deburring

Oscillating deburring

Air cleaning station

Turning station

Regripping station

ABB FlexMT is a standard product that

can be packaged according to your exact

needs. We equip it with the required size of

robot and it can be adapted to handle up to

six Plug & Play post-tending processes.

ABB FlexMT is a very efficient cell for the

simple, painless automation of a proces-

sing machine. Just roll the prepackaged cell

onto the floor and start production. Safety

is built in.

The design and user-friendliness allow the

operator to easily set up new components

and post-tending processes.


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COMPONENT EXAMPLES

SPECIFICATIONS

Length 228.7 in / 5 810 mm

Width 78.7 in / 2 000 mm

Height 107 in / 2 717 mm

Weight per belt 1 102 lb / 500 kg

Belt width 31.5 in / 800 mm

Maximum component height 10.6 in / 270 mm.

Suitable for cycle times from 15 seconds and longer.

107

in /

2 7

17 m

m

228.7 in / 1 299 mm

9.8 in 250 mm

13.6 in 345 mm

0 8.7 in 220 mm


WIDE VARIETY / SHORT SERIES

Our accessories give you the possibility

to add the post-feeding procedures your

process requires. The more post-feeding

procedures you build into the cell, the

more profitable your investment will be.

All accessories are made to fit our

standardized products. All features are

well tested and reliable. The accessories

increase the flexibility and degree of

refinement in your production while still

using the same robot cell.

accessories

PALLET STATION Allows for safe chang-ing of pallets without stopping production. Two pallets can be accommodated.

GRIPPERS Flexible, adjustable grippers with two or three-finger grippers for picking up components.

OPTICAL QUALITY CONTROL When additional quality control is needed, optical quality control ensures that the component is processed exactly according to specifications.


TURNING STATION When the robot needs help turning a component.

PART MARKING STATION Dot peen marking is a quick, easy and reliable technique for part marking.

DEBURRING STATION High tech tools deburr components regardless of their complexity.

STATISTICS UNIT The robot puts finished components in the box for manual quality checks. Choose pre-programmed frequency or on-demand manual control.

REGRIPPING STATION Gives the robot total control over the component’s position when regripping is necessary.

DIVIDER UNIT Places dividers be-tween the layers in the pallet or box. A divider storage is included as well as grippers for handling the dividers.

WASHING STATION Cleans the component of coolants and chips after processing. The robotic arm lowers the component into the bath for cleansing.

AIR CLEANING STATION Quietly and efficiently blows away coolants and chips on the components after processing.

OPERATING STATION Gives you the freedom to place the operating panel wherever you want to.


Most often a 6-axis robot is chosen, but

sometimes we decide on a 4-axis robot.

It all depends on how your needs and

preferences match up. Here are some

of the most common choices.

The robot most suitable for the job

works inside the robot cell. We analyze

the process, establish payload and range

requirements, then select the robot in

consultation with you.

our favoritesABB ROBOTS

IRB 360

Payload up to 17.6 lb/ 8 kg

Ø 31 - 63 in/ 800 - 1 600 mm

IRB 120

Payload 6.6 lb / 3 kg

Reach 22.8 in / 0.58 m

IRB 14000, YuMi®

Payload 1.1 lb / 500 g

Reach 19.7 in / 500 mm

IRB 1200

Payload 11, 15.4 lb / 5, 7 kg

Reach 28.5, 35.4 in / 0.7, 0.9 m


IRB 1410

Payload 11 lb / 5 kg

Reach 56.7 in / 1.44 m

IRB 1600

Payload 13.2, 22 lb / 6, 10 kg

Reach 47.2, 57.1 in / 1.2, 1.45 m

IRB 2600

Payload 26.5, 44.1 lb / 12, 20 kg

Reach 65, 78.8 in / 1.65, 1.85 m

IRB 4600

Payload 44, 88, 99, 132 lb 20, 40, 45, 60 kg

Reach 80.7, 98.8, 100.4 in 2.05, 2.51, 2.55 m

IRB 140

Payload 13.2 lb / 6 kg

Reach 31.9 in / 0.81 m

IRB 6620/6640/6700

Payload 287- 661 lb 130- 300 kg

Reach 86.6- 126 in 2.20- 3.20 m


A p

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if something goes wrong

We’re always on call if there’s a problem.

We put a lot of energy into making our

robot cells reliable. Troubleshooting is

a relatively small part of our work.

But we also know that you can only feel

secure if we show you that we’ll be at your

side if something goes wrong.

Conveyor belts and gripper fingers are

subject to wear and tear, and no computer

works faultlessly for years on end. A camera

may need occasional adjustment.

Preventive maintenance is our strategy.

Our goal is to make everything work, from

the beginning and long into the future. We

back up that ambition with training so you

can use your own abilities and resources to

keep production running smoothly.

In any case, if you’re in charge of produc-

tion it’s important for you to know that we

have a large service team. If a problem re-

quires us to be on-site, we’re always on call.


CONCEPT AND CREATIVE DIRECTION

Flodin Fernström Designunit

PHOTOGRAPHY

Alvreten

COPYWRITER

Herr Janson

Printed by Ark-Tryckaren

www.svia.com

SVIA – Standardized automation © Copyright 2015.

SVIA – Standardized automation | www.svia.com

Documents

Feed the machines - SVIA