FIELD PERIOD ASSY

Aug 25, 2003

M. Cole and FPA Team

20030811-Field-Period_Assy-r4.ppt

FPA Team:

Tom Brown, Art Brooks, Jim Chrzanowski, Dave Conner, Tom Meighan, Bob Parsells, Erick Perry, Steve Raftopoulos, Al Williams, Mike Viola

• Assembly Procedure 5 min Updated

• Fixtures Required 1 min Updated

• Fixture Concepts 30 min Updated

• Field Period Assy Area No Chg

• Work Plan 5 min Updated

• Questions 5 min Updated

• CG dwgs 5 min Updated

AGENDA

Assembly Procedure

• Prepare Field Period assembly area• Includes any initial fixture or area setup required prior to starting the assy activities

•Can someone at Princeton volunteer to write a paragraph or two saying what activities are planned? Is the planning for this area under a higher wbs? Jim C. Write an ICD?

Receive, Inspect and Prepare VV•Receive and inspect vacuum vessel segment - Can someone at Princeton volunteer to write a paragraph or two saying what activities are planned? Mike Viola.

•Attach diagnostics, cooling tubes & insulation to VV period

•Mount Vacuum vessel to assy Fixture

•Install diagnostics (approx. 30 132/period) TBD

•Install cooling tubes

•Install insulation

• Sub-assembly of Modular Coils

•Task involves the mounting and aligning of (3) modular coils to form a coil set [M1, M2,

M3].

Assembly Procedure cont’d

• Sub-assembly of TF Coils •Task involves assembling together (3) TF coils and structure to form a TF coil set

• Look at assy fixtures to determine if the coils can be assembled as shown?

• Assemble Modular Coils to Field Period Assembly•Assemble and align right side modular coils to vacuum vessel

•Assemble and align left side modular coils to vacuum vessel

• Assemble TF Coils to Field Period Assembly•Assemble and align right side TF coils over shell

•Assemble and align left side TF coils over shell

•Tom Brown – status?

• Position and Weld Port Assemblies•Eight ports will be welded to the vacuum vessel

Assembly Procedure cont’d

• Assemble Trim Coils to Field Period Assembly•Install [3] Upper coils

•Install [2] Mid coils

•Install [3] Lower coils

Shipping positionAssembly position

Add cooling lines

FIXTURES REQUIRED

•Fixture to orient vv from shipping position Assuming no fixture will be required. This operation will be performed with an overhead crane. Procedure – lifting points required?

•Fixture for supporting VV Dave Conner

•Fixture for assembly of M1, M2, and M3 coils Dave Conner

•Fixture for assy of mod coils to Field Period Assy Dave Conner

•Fixture for assy TF coils together Tom Brown

•Fixture to assy TF coil set to Field Period Assy Dave Conner

•Fixture for welding ports to vv Dave Conner

Work Plan

Field Period Assy Area

Questions

•What is the capacity of the crane? - ? 110 ton big hook 25 ton small hook micro control

•What is the hook height? - ? 42’ main hook motorized rotation small hook freely rotates height 42 ft plus

•What concepts are existing that you would like us to incorporate? - ? Gross look at assy detail for planning logistics when we need crane etc.

•Floor loading? Concrete? – ? 3500 psf lots of penetrations need to put fixtures on a plate or rail.

•What is the best way to reserve the conf room at Princeton?