Embed Size (px)
Citation preview
Field Services Equipment Rental
Equipment Sales Custom Design
People and Products for Specialty Machining and Welding
Thanks for your interest in
Mike Simundza VP Operations Exp: 30+ years PCI – Sr. Technician, Test Shop Supervisor, Welding Operations Manager
Tony Sandora General Manager Exp: 20+ years Operations, Sales and Project Management
John Geis VP Sales & Marketing
Exp: 25 yrs
E.H. Wachs / Illinois – Sales, Marketing and Product Development
George Sandora President
Corporate Background
Qualifications
Experience
Products and Services
Resource Strength
Mission Statement
Provide Utilities and Contractors
with the most innovative,
cost effective machining and
welding services and equipment.
As a service company; a 100% success rate
(as of January 6th 2012)
Designed and manufacture the most respected portable
lathes in the industry
Designed, field tested and introduced an extremely durable
narrow groove welding system
Corporate Background
Field
Services
Manufacturing Safety
Project
Management
Machining Welding
Responsibility Quality
Accountability Reliability
Corporate Background
Corporate Background
MTI designs and manufactures machining
and welding equipment.
Strong in both SERVICE and PRODUCTS
MTI Power has been in the service
industry since 1982 (30 yrs)
Bechtel
Corporate Background
Siemens
URS Washington Division
PMC
Kiewit
Foster Wheeler
AEP
TEI Construction
Hayes
Key Customers
Corporate Background
Products and Services
Products
Orbital Machine Welding: The Dragon Narrow Groove Technology
Narrow Groove Welding: The Dragon
Narrow Groove Welding: The Dragon
Portable Lathes – ID and OD mount 2” through 110” diameters
Portable Lathes
Specials
Specials
Services On-site Welding manual and orbital machine
Project Management
Turbine Maintenance
Orbital Machine Welding
Manual Pipe Welding
Pipe Cutting, Beveling and Counter Boring
Flange Facing
Heavy Wall Compound Cutting & Beveling
Pipe Slitting
Complex Boiler Tube Projects
Hole Boring, Gamma Plugs, Thermowell
Custom Machining and Design
Portable Machining pipe, flanges and vessels
Mechanical Field Engineering
Weld Engineering & Procedures
QA/QC Support
Labor Support Services
Experience
DC Cook Unit 1 & 2
Calvert Cliffs
CP&L Harris
Farley Nuclear Plant Unit 2
Indian Point Unit 1 & 2
St. Lucie
Kori
Point Beach Unit 1 & 2
North Anna
HP Robinson
Turkey Point 1 & 2
Byron
Braidwood
Almarez
Steam Generator Replacement Work
The roles key MTI personnel have had in SGR
Project Manager
Piping Field Engineer
Piping Superintendent
Thermal Cutting Supervisor Lead Quality Control Technician
Welding Superintendent
Experience
Three Turbine Retrofit Projects
Layout all cut lines
Cut & prep 6 inlet pipes
Cut & Prep 36 extraction pipes
Cut & remove 12 drain pipes
Prep 36 expansion bellows and spools
Fit & weld 6 inlet pipes
Fit / weld 36 extraction pipes & bellows
Torch cut radial ribs in “Egg Crate”
Cut off Centering keys
Cut and remove 1-inch instrument lines
Weld & remove X-J bars from
expansion bellows
Cut access holes in condenser install
rail and re-weld cover plates
FME control
DC Cook, Susquehanna (75+ men)
⟡
⟡
⟡
⟡
⟡
⟡
⟡
⟡
⟡
⟡
⟡
⟡
⟡
Experience
Forced Outage DC Cook / AEP 2009
Management of boilermakers, pipefitters, ironworkers and millwrights
⟡
⟡
⟡
⟡
⟡
⟡
⟡
⟡
⟡
⟡
⟡
⟡
⟡
Lower and Upper Half Exhaust Hoods
Expansion Joints
Gland Steam Piping
Lift Oil Pumps 1-10
Hydrogen Piping
H2 Control
Seal Oil Drains
LP Expansion Joints (36.5” pipe)
Package Resolution
Weld Overlay/Horizontal Joints
Lube Oil Piping
CO2 Piping
H2 Filter
Hydrogen Associated Lines
Mid-Standard
Material Handler
⟡
⟡
⟡
⟡
⟡ Strut Repairs / Replacement
Fabrication of Piping
High Pressure Turbine Piping
Water Injection Piping
⟡
⟡
Experience
Turbine Replacement and Turnkey Plant Maintenance
Replaced all LP rotors - the second fastest retrofit in nuclear history
Replaced two moisture separator units using air floats
Upgraded the entire plants security systems, computers, cameras, doors, etc.
Installed all new Mitsubishi (750 ton) transformers
Installed dry cask storage containers
Installed security systems for management of the dry cask program
Upgrading 765 and 354 KV lines to support power upgrades
Repaired / Installed iron filtration skid
Lift rig installed in containment (transports mat’ls & personnel over reactor head
Installed all new piping for the entire hydrogen system
DC Cook (315+ men)
⟡
⟡
⟡
⟡
⟡
⟡
⟡
⟡
⟡
⟡
Provided labor and orbital welding equipment to weld the new
hot reheat pipe using narrow groove technology
Experience
Main Steam / Hot Reheat Piping
Weld joints were 25.5” to 33.5” OD
All welds were radiographed
Provided machinists and all equipment to cut and machine
weld preps onto the existing hot reheat pipe
Over 125 heavy wall, narrow groove welds at:
Baldwin, Wood River, Hennepin, Havana Power
⟡
⟡
⟡
⟡
Experience
Steam Chest Replacements (2007 - 2008)
Oak Creek, WS Siemens Allis Chalmers
10.75” OD x 2.20” wall thickness
26” OD x 4.5” wall thickness (main inlet) ⟡
⟡
Experience
Bechtel - Elm Road, Wisconsin
Wisconsin Power Constructors - Port Washington
URS - Lagoon Creek ,TN
New Construction Projects
Orbital Machine Welding, Manual Welding and Machining work
Bechtel - Springerville, Arizona
Experience
United States
Saudi Arabia
Mexico
Trinidad
St. Croix
UK
South Korea
Peru
Germany
Thailand
Machining and Welding Around the World
MTI Power is committed to its
Zer0 Incidents / Zer0 Accidents safety program
Qualifications
1) Safety Manual
2) Weekly Safety Meetings
3) Daily Safety Awareness Talks at job sites
4) Pre-Job Safety Briefings
2008 = 0.75
2009 = 0.73
2010 = 0.68
2011 = 0.67
EMR:
Gas Tungsten Arc Welding (GTAW)
Shielded Metal Arc Welding (SMAW)
Gas Metal Arc Welding (GMAW)
Flux Core Arc Welding (FCAW)
Autogenous Welding (GTAW Fusion)
ASME Code Section IX Welding Program
R, S, U and PP Stamp Certified
Qualifications
National Maintenance Agreements Pipefitters Boilermakers Millwrights
National Specialty Agreements Pipefitters
Signatory to Multiple General Presidents’ Agreements
Qualifications
NMAPC and TAUC site extensions for craft at power generation facilities
Over 300 Field Machines in inventory .
15 welding machines; 12 under construction
Complete Machine Shop (44 machines)
Weld Test Shop
Controlled Storage for Weld Material
Full Time Tool & Die Machinists
Spare Parts and Tooling
Fully equipped machine and manufacturing facility with a total of 40,000 square feet of shop space
Resource Strength
Fully equipped machine and manufacturing facility with a total of 40,000 square feet of shop space
Resource Strength
Fully equipped machine and manufacturing facility with a total of 40,000 square feet of shop space
Resource Strength
Weld Test Shop 44 machining stations
Resource Strength
Positive relationships with major Union Halls in US
Over 300 machines in inventory
Complete Machine Shop
Design capabilities
40 full time, highly experienced machinists
Over 100 MTI Certified Welders
Corporate Background
Qualifications
Experience
Resource Strength
Products and Services
Thank you.
Southeast Service Center 2495 Jen Drive Unit 2 Melbourne, FL. 32940 Phone: 321. 254. 3886
Midwest
Corporate Offices
2010 Broadway Street Marseilles, IL 61341 Phone: 815. 795. 6818
Sales 760 Post Lane Rock Hill, SC 29730 Phone: 803. 616.1295
