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Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
54
Con
tent
s by
Pro
duct
Porv
air F
iltra
tion
Gro
upIntroduction
IntroductiontoPorvairFiltrationGroup 6-7
Our Locations / Contact 8-9
ProductInnovation,Manufacturing,Testingand Quality
10-11
Metallic Filter Elements
Sinterflo®FSinteredMetalFibre-Cylindrical 14-15
Sinterflo®PSinteredMetalPowder-Cylindrical 16-17
Sinterflo®FSinteredMetalFibre-Pleated 18-19
Sinterflo®MMetalMesh-Cylindrical 20-21
Sinterflo®MMetalMesh-Pleated 22-23
Sinterflo®FMC 24-25
Candle Filters 26-27
SeptaFilterElements 28-29
PleatedFilterElements(Aerospace) 30
Leaf Disc and Solid Plate Filters
Leaf Disc Filters 34
SolidPlateFilters 35
Disposable / Polymeric Filter Elements and Housings
Custom Designed Disposable Filter Elements
PleatedFilterElements(Aerospace) 38
RadialFlowHEPAFilterInserts 39
Nominal Filters
PolyKey™ 42-43
Polykey™GIANTWideDiameter 44-45
MicroKey™ 46-47
Tekfil™N 48-49
Pre-Filters
Carbofil™ 50-51
Cryptofil™ 52-53
Klearfil™ 54-55
Microfll™ 56-57
Microfll™WF 58-59
Polyfil™II 60-61
Polyfil™WF 62-63
Tekfil™A 64-65
Tekfil™WF 66-67
Tekfil™HV 68-69
Trapfil™ 70-71
Junior Pre-Filters
Microfil™Junior 72-73
Polyfil™Junior 74-75
Membrane Filters
Aquafil™ 76-77
Biofil™II 78-79
Biofil™Plus 80-81
Chemifil™ 82-83
Fluorofil™ 84-85
Fluorofil™Plus 86-87
Fluorofil™F100 88-89
Hydrofil™ 90-91
Hydrofil™Plus 92-93
Teffil™ 94-95
Teffil™HF 96-97
Vinofil™ 98-99
Junior Membrane Filters
Biofil™Junior 100-101
Fluorofil™Junior 102-103
Filter Housings
StainlessSteelFilterHousings 104-108
Plastic Housings 109
Standard 110
HighTemperatureNylon 111
Pure Polypropylene 112
GIANTHOUSINGS 113
QuicklokTMPFA 114
Bag Filters and Housings
Bag Filters 118-119
Bag Filter Housings 120-121
Compressed Air Filters and Housings
Compressed Air Filters
Compfil™ DF 124-125
Compfil™ AC 126-127
Compfil™ IA 128-129
Compfil™ SF 130-131
Compfil™ PC 132-133
Compfil™ PF 134-135
Compressed Air Housings
Compfil™ SHIndustrialHousings 136-139
Compfil™ AHSanitaryHousings 140-141
Disposable Capsule Filters
Industrial
Microcap™PR 144
Microprint™ 145
Microjet™ 146
Sanitary
Microcap™PES 148-149
Microcap™PPP 150-151
Microcap™GPP 152-153
Microcap™PFE 154-155
Microcap™PNY 156-157
In-Line and Last Chance filters
Metallic
MetalMeshFilterDiscs 160
MetalFibreFilterDiscs 161
MetalPowderFilterDiscs 162
In-LineElementsandScreens 163
FinalInkFilters 164
InLineFilters(fortheinkjetindustry) 165
PleatedUnrimmedDiscFilters 166
Microdisc™3SS 167
Microdisc™4SS 168
Grid Filter and O-Rings 169
UnionFilters 170
Polymeric
LastChanceFilters 171
Microdisc™1PA(15mmS-VentDiscFilter) 172
Microdisc™2PA(25mmS-VentDiscFilter) 173
Microdisc™3PS(33mmDiscFilter) 174
Microdisc™4PS(45mmStandardDiscFilter) 175
Microdisc™4PV(45mmPre-PumpDiscFilter) 176
Microdisc™7PS(74mmDiscFilter) 177
In-LinePorousPlasticFilters 178
In-LineFilters(PEEK) 179
High Purity Filters (Microelectronics)
Gas Handling
GasPro™ Gasket Filters 182
GasPro™Sinterflo® P Powder Filters 183
GasPro™Sinteflo®FFibreandPVFilters 184
GasPro™HighPurityPTFEFilters 185
GasPro™ Restrictive Flow Products 186-187
Liquid Handling
LiquiPro™BU 188-189
LiquiPro™CO 190-191
LiquiPro™F2 192-193
LiquiPro™F3 194-195
LiquiPro™SH 196-197
LiquiPro™FG 198-199
LiquiPro™DI 200-201
LiquiPro™PH 202-203
LiquiPro™PA 204-205
LiquiPro™MI 206-207
LiquiPro™SL 208-209
LiquiPro™EZ 210-211
LiquiPro™YS 212-213
LiquiPro™YP 214-215
Fluidisation and Powder Handling Units
Sinterflo®PMetalPowderAerationUnits 220-221
Sinterflo®MCFluidisingMedia 222-223
Vyon®PorousPolymerFluidisingMedia 224-225
Flow and Sound Control
Sinterflo®MCFilterPlates 228-229
Restrictive Flow Products 230-231
FlameArrestors 232
Sinterflo® P Porous Powder Cylinders 233
Vyon®Silencers 234-235
PorousCupsandBushings 236
Diffused Aeration and Degassing
Vyon® Disc Diffusers 240
Vyon®TubularDiffusers 241
Spargers 242
Speciality Products
Bonfil™ 246-247
NanoKey™ 248-249
Stabifil™ 250-251
Differential Pressure Indicators
DifferentialPressureIndicators 255
Media and Materials
Sinterflo®FMetalFibre 258
Sinterflo®PSinteredMetalPowder 259
Sinterflo®MMetalMesh 260
Sinterflo®MCMetalMeshComposite 261
Vyon® 262-263
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
OurIndustries
76
Intro
duct
ion
Porv
air F
iltra
tion
Gro
up
Aerospace and Defence
Wedesignandmanufacturespecialistfiltrationequipmenttomeettheexceptionaltechnicalchallengesoftheaerospaceanddefenceindustry,forcontaminationcontrolandconditionmonitoringinhydraulic,fuel,lubrication,coolantandairsystems.
Ourfiltersprotectvitalsub-systemsinaircraft,helicopters,militaryvehicles,missilesandspacecraftsuchasflightcontrols,fuelmanagementandinertingsystems,thrustreversers,coolantsystems,brakingandsteering,powergenerationandairintakes.
Food and Beverage
Ourrangeoffiltersareinstalledtoeffectivelyremoveparticulates,yeast,mouldsporesandbacteriaforuseinapplications,suchas:wineries,breweries,cider,mineralwater,softdrinks,foodanddairy,culinarysteamsterilisationandsanitisation,powderhandling,sparging and dairy.
Ourproductsaremanufacturedunderstrictqualityprocess controls and are fully validated and technicallysupportedbyourqualifiedscientistsandlaboratoryservices.
Gasification
Weareactiveinanumberofareasconcerningthegeneration and safeguarding of energy production.
Weareleadinginnovationsingasificationtechnologiestoenabletheproductionofsyntheticnaturalgas(syngasorbiogas)aspartofalternativecleanenergytechniques.
Nuclear
Workingacrossthefield,designingandsupplyingfiltrationandotherequipment,weoffersolutionstothepowergeneration,fuelproduction,reprocessing,decontaminationanddecommissioningandwastepackaging sectors.
Wehavethecapabilitytoprovideeverythingfromasingle,specialized,retrofitelementtoacomplete,packagedsystemtomeetthepreciseneedsofacomplexapplication,togetherwithon-sitesupportandacompleteaftersalesservice.
Microelectronics
Weofferarangeofhighpuritygasandliquidfiltrationproductstothesemiconductormarket,aswellastoOEMsuppliersinthemicroelectronicsindustry.Applicationsforthisproductrangeincludegassafetymanagement,exhaustventingsystems,flowcontrol,massflowcontrol,needlevalvereplacement,laminarflowdiffusing,pressuresnubbingandflamearresting.
Oil and Gas
WeofferavarietyofengineeredgasandliquidfiltrationsystemstotheoiI,gas,andpetrochemicalmarkets.
Ourexperiencedteamofprojectmanagers,engineersandqualityinspectorsprovidecustomengineeredsolutionsforautomaticself-cleaningfiltrationsystems,aminefiltrationsystems,FCC-slurryoilsystems,fluegasemissionsolutions,filterreplacementspartsandmetalfilterelements.
Pharmaceutical
Ourrangeoffiltersareusedthroughoutthepharmaceuticalmanufacturingprocess.
Applicationsfortheseproductsincludesterilefiltrationforparenteraldrugs,sterileairforfermenterfeeds,sterileventfilters,solventextraction,vaccines,ophthalmicsolutions,cellculturemediaandseraproducts.
Porous Media and OEM Materials
Wemanufactureanextensiverangeofporousmaterialstoprovideoptimumsolutionsforawidevariety of applications.
ThesematerialscanbepurchasedforOEMproductsorintegratedandpackagedintofinishedproducts.
Printing
Wecustomdesignsolutionsforinkjetsystems,providingfulltechnicalsupporttoOEMpartnersfortheconception,engineeringandmanufactureofsolutionsforallinkjetsystemarchitechtures.
Inprinta®isourinkjetsalesdivision,responsibleforthedesignandmanufactureofawiderangeofcapsule,in-lineandlastchancefilterstooffersolutionsforinkjetfiltration.
Transportation
Ourexperienceandcomprehensiveproductofferingcoverseverythingfromsomeoftheworld’slargestinternalcombustionenginestointricateinlinehydraulicfiltersusedfortheprotectionofactuatorsand valves.
Process
Wesupplytheprocessindustrieswithinnovativeandperformancedrivenfiltrationequipment(elements,cartridges and vessels).
Weprovidehighlyspecialisedfiltrationsolutionsforusethroughoutthemanufacturingprocess,offeringprovenfiltrationsolutionsfortheproductionofavastrangeofchemicalsincluding:nitricacid,maleicanhydride,ether,sulphuricacid,phosphoricacid,sodiumchlorate,solventsaswellasHDPEandLLDPE.
Water
Wesupplyarangeoffiltrationandseparationproductsforusethroughouttheprocesswaterindustries,frommunicipalwatertreatement,irrigationto residential water.
Wealsomanufacturearangeofproductstoeliminateorganic,chemicalandotherdebristomeetstringentregulationsfordrinkingwater,aswellasforthechemical,industrial,pharmaceuticalandsciencemarkets.
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
Our Locations
98
Intro
duct
ion
Porv
air F
iltra
tion
Gro
up
Caribou, Maine, USA
Caribou,Maine,focusesonthemanufactureofcustomengineeredporoussinteredmetalpowdercomponentsandassembliesforuseinawiderangeoffiltrationandflowapplications:
• ProcessandAnalyticalInstruments • PorousMediaandOEMMaterials
ISO9001:2015approved.
Porvair Filtration Group Inc., Caribou Division 15ArmcoAvenue Caribou,Maine04736 USA
Tel: +1 207 493 3027 Email: [email protected]
Porvair Filtration Group’sheadofficeislocatedinSegensworth,UK.ThefollowingbusinessunitsalsooperateoutofSegensworth: • AerospaceandDefence • Energy • Nuclear
ISO9001:2015,AS9100RevD,EASA(Part21SubpartG)approved.
Porvair Filtration Group Ltd., Segensworth Division 1 Concorde Close Segensworth Fareham Hampshire PO15 5RT UK
Tel: +44 (0)1489 864330 Email: [email protected]
Boise, Idaho, USA
Boise,Idaho,focusesonthemanufactureofcustommetalfiltrationcomponentsandassemblieswithporoussinteredmetalandPTFEmediaforuseinarangeofapplicationswithin: • Semiconductor,Solar/Photovoltaic,HBLED,
andWaferManufacturing • Flat Panel Display and Hard Disk Drive
Manufacturing
ISO9001:2015approved.
Porvair Filtration Group Inc., Boise Division 1226 Caldwell Boulevard Nampa,Idaho83651 USA
Tel: +1 208 461 2090 Email: [email protected]
Segensworth, Hampshire, UK
New Milton, Hampshire, UK
OurNewMiltonDivisionishometoourprocessdepartments,whichinclude: • Food and Beverage • Pharmaceutical • Polymer • Printing • Process
ISO9001:20015approved.
Porvair Filtration Group Ltd., New Milton Division Queensway StemLane NewMilton Hampshire BH255NN UK
Tel: +44 (0)1425 612010 Email: [email protected]
Europe
WehaveanumberofsalesrepresentativesworkingthroughoutEurope.
WealsohavealargenetworkofdistributorswithinEuropewhodistributeourproducts.
Formoreinformation,pleasecontactourNewMiltonOffice.
Tel: +44 (0)1425 612010 Email: [email protected]
Mumbai, Maharashtra, India
OurMumbaiDivisioninIndiaprovidesanoperationalbaseformarketingourextensiverangeofproductswithinIndia.
PorvairFiltrationIndiaPVT.Ltd.,MumbaiDivision 401,4thfloor,PlotNoC-3,CentrumITPark, WagleEstate,NearMulundChecknaka, S.G.BarveRoad,ThaneWest,Maharashtra,400604
Tel: +91 22 25 976464 /65 Email: [email protected]
Ashland, Virginia, USA
AshlandDivisioninVirginiaisourUSAheadoffice,aswellastheUSAmanufacturerformanyoftheindustriesweareinvolvedwith.
ThisincludesAerospaceandDefence,BiosciencesandScientific,Energy,FoodandBeverage,Pharmaceutical,PorousMediaandOEMMaterials,Printing,Process,NuclearandWater.
ISO9001:2015approved.AS9100RevDapproved.
Porvair Filtration Group Inc., Ashland Division 301 Business Lane Ashland,Virginia23005 USA
Tel: +1 804 550 1600 Email: [email protected]
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
EngineeringFrominitialdesignconceptthroughtomanufactureandvalidationtoin-servicesupport,ourhighlyexperiencedteamofdedicatedengineersworktodeveloptheoptimalfiltrationsolution.Ourknowledgeandstrongethosofworkingcloselywithourcustomers,ensuresthatwesupplyfiltrationsolutionsthatmeetspecificmarketrequirements.
Testing and LaboratoryOurdedicatedtest,developmentandlaboratoryservicesunderpinourdesignanddevelopmentactivity;fromfiltrationmediaandmaterialcharacterisation,productverificationtestingtocustomersystemsimulationtrialsandinserviceperformanceevaluation.Ourcapabilitiesincludefiltrationcharacterisation,environmentaltestingandanalysis.
Technical Support Services • Validation services: - Processspecificvalidation - Filtercompatibility - Retention studies - Microbialchallengetests - Endotoxinandparticulatetesting - Extractablestesting • On-site services: - Customerplantsurveys - Processfilteroptimisation - Trouble-shooting - Pre-inspection review • Training: - Integritytesting - SIPandCIPmethods
QualityOurpolicyistoprovideproductsandservicesthatconsistentlysatisfythecommitmentsmadetoourcustomersbycomplyingwiththeirrequirements,workingtogetherasateamandachievingcontinualimprovementinourskills,systems,processesandperformance.
Wehaveadedicatedteamofqualityprofessionalswithmanyyears’experienceinthedefinition,implementationandmaintenanceofqualitymanagementsystemsmeetingmultipleindustryrequirements.Thisextendsacrosstheworkforcethroughastrongqualitycultureandaphilosophyof‘gettingitrightfirsttime’drivenfromthetopofourorganisation.
Wehaveapolicyofcontinuousimprovementinallareasofourbusiness.Listeningtocustomers’presentandfuturerequirementsisavitalpartofouroperationsandakeypartofdrivingchange.
Weunderstandthatproductdevelopmentinvolvesbuildingmultidisciplinaryteams,bothwithinourcompany,andinpartnershipwithourcustomers.Thiscontinuousdevelopmentofproductsandmaterialsisvitaltoenableustooffernewandbettersolutions.We haveimplementedvariousmethodologiestodriveoutwasteandprocessvarianceacrossthecompanytoachieveourgoalofzerodefects.
Ourdedicatedteamofscientists,engineers,productionandqualityprofessionalsworktowardsthebestpossiblefiltrationsolutionsforourcustomers.Wehaveafullyequippedtesthouseandlaboratory,andourexperienceddesignengineersusethelatesttechnologiestogivefullstructuralassurancecapability.
Research and DevelopmentDevelopmentplaysafundamentalpartinouroperationsandhasresultedinusdevelopinganumberofcustomdesignedproductsbasedonourestablishedporouspolymericmaterials(Vyon®)andsinteredmetalmedia(Sinterflo®),aswellasdevelopingarangeoffiltersforfueltankinertingapplications.
Weoperateacrossmanyfiltrationandseparationmarketsandthereissignificantinteractionbetweeneachdivisionintermsofproductresearchanddevelopment.Ournewproductdevelopmentteamisdrawnfromscientistsandengineersfromacrossalldivisions,encouragingnewideasandnewsolutions.Thesuccessofthisapproachhasbeenintheinteractionofchemistsandengineersworkingtogethertofindpracticalsolutionstosomeextremelycomplexscientificchallengesidentifiedinthechosenmarketareas.
ManufacturingOurfilters,filtrationsystemsandarangeofporousmaterialsareproducedatoursitesworldwide.
Ourproductioncapabilitiesincludethecompleteelementorcartridgeconstruction,alongwiththebuildofentiretubeplateandvesselassemblies.WeboastspecialistfabricationskillsandtechniquesinallofourmanufacturingsitesaroundtheworldandextensiveISOcleanroomfacilities.
1110
Intro
duct
ion
Prod
uctInn
ovation,Man
ufac
turing,Testingan
dQua
lity
ProductInnovation,Manufacturing,TestingandQuality
CONTENTS PRODUCTSINTRODUCTION
13
Cleanable metallic filter cartridges and elements are used in the following industries:
• AerospaceandDefence • Nuclear • Food and Beverage • Pharmaceutical • IndustrialProcess • ChemicalProcess • Polymer
Therobustnessofdesignthatisprovidedbyafullyweldedmetallicelementorcartridgeisrequiredtoresistdeteriorationinharshoperatingenvironments,includingaggressiveconditions,hightemperaturesandwhereoperatingdifferentialpressuresarehigh.
13
Metal Filter Elements
12
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
Manufactured from randomly laid metal fibres and sinter-bonded to form a uniform high porosity filter medium, Sinterflo® F demonstrates a significantly low pressure drop, high permeability and excellent dirt holding capacity.
Sinteredmetalfibrecanbepleatedtoincreasetheavailablefiltrationareaofafilterelement,furtherincreasingdirtholdingcapacity,minimisingmaintenanceandmaximisingon-streamprocessing.
Withthefeasibilitytoformulatemetalfibrestomeetspecificapplicationrequirements,combinedwithinherentdurability,sinteredmetalfibrefilterscanbecleaned insituwithoutinterruptingprocessflow,soprovidingtheultimateinprocesseconomicsbyreducingdowntimetoaminimum.
Ordering Information
Typical Applications • Catalyst recovery and retention • Gasificationandchemicalproduction • Ventfilters • Agrochemical • Steamfiltration(culinaryandprocess) • Pharmaceuticalpowderrecovery • Polymermelt
Features and Benefits • Resistanttohightemperaturesandcorrosive
environments • Highvoidvolume • Excellentcleanabilityanddirtholdingcapacity • Minimalmaintenancecosts • Availablein316Lasstandardwithotheralloys
suchasInconel®601,Hastelloy® X,NiCrMoAlloy59 and Fecralloy®onrequest
Sinterflo® FCylindricalSinteredMetalFibreFilterElements
15
Sint
erflo
® F
Cyl
indr
ical
MetallicCartridge
sand
Clean
ableFilterElemen
ts
14
Sinterflo® F Cylindrical
Specifications
Materials of Manufacture316Lstainlesssteelstandard.Inconel®,Hastelloy®,NiCrMoAlloy59andFecralloy®onrequestorbyprocessselection.Additionalalloysareavailableonrequest.
Element Dimensions*Diameter: 66mm(2.6")standardLength: 05: 125mm(5")
10: 250mm(10") 20: 498mm(20") 30: 745mm(30") 40: 1012mm(40")
* Other diameters and lengths available on request.
Effective Filtration Area0.05m2 (0.55ft2)per250mm(10")element
Gaskets and O-Rings*EPDMasstandard.Chemraz®,nitrile,PTFE,silicone,Viton®,FEPcoatedEPDM,FEPcoatedsilicone,FEPcoatedViton®availableonrequestorbyprocessselection.* FDA approved seals are available.
Typical Maximum Differential Pressure* (alllengths)Normalflowdirection: 15bar(218psi)Reverseflowdirection: 3bar(44psi) * Grade dependant.
Operating TemperatureMaximumcontinuous: From-195°C(-319°F)
to340°C(644°F)seallimiting From-269°C(-452°F)to1000°C(1832°F)alloylimiting
Sinterflo® F Stainless Steel Media GradesMicronRating(µm) Liquids(µm)* Gases(µm) (microncode) (99.9%efficiency) (99.9%efficiency)
3 (0003) 3 15 (0005) 5 1.510 (0010) 10 315 (0015) 15 420 (0020) 20 630 (0030) 30 840 (0040) 40 1160 (0060) 60 16
* Single Pass Efficiency Test in accordance with ASTM795 ACFTD.
Typical Flow Rates in Air*
Typical Flow Rates in Steam*
Typical Flow Rates in Water*
0
Diff
ere
ntia
l Pre
ssur
e L
oss
(m
ba
r)
200
300
Flow Rate (litres/min)
50
100
150
20 60 1000 40 80
0
Diff
ere
ntia
l Pre
ssur
e L
oss
(m
ba
r)
30
40
50
Flow Rate (ALPM)
10
20
0
0
Diff
ere
ntia
l Pre
ssur
e L
oss
(m
ba
r)
15
10
20
30
Flow Rate (ALPM)200 10000 400 800600
25
5
0.0
Diff
ere
ntia
l Pre
ssur
e L
oss
(p
si)
0.4
0.2
0.6
0.8
>60µm
40µm
30µm
25µm
20µm
15µm
10µm
Flow Rate (US GPM)5 15 250 10 20
Typical Flow Rates in Air
Typical Flow Rates in Steam
Typical Flow Rates in Water
0.0
Diff
ere
ntia
l Pre
ssur
e L
oss
(p
si)
1.0
0.2
1.6
2.0
7µm
5µm
3µm
Flow Rate (US GPM)
0.4
0.6
0.8
1.2
1.4
1.8
5 15 250 10 20
0.00
Diff
ere
ntia
l Pre
ssur
e L
oss
(p
si)
0.10
0.02
0.12
Flow Rate (ACFM)
0.06
0.04
0.08
5 15 350 10 20 25 30
>60µm
40µm
30µm
25µm
20µm
15µm
10µm
0.00
Diff
ere
ntia
l Pre
ssur
e L
oss
(p
si)
0.03
0.02
0.04
0.06
Flow Rate (ACFM)5 15 350 10 20
0.01
3025
0.05
>60µm
40µm
30µm
25µm
20µm
15µm
10µm
0.00
Diff
ere
ntia
l Pre
ssur
e L
oss
(p
si)
0.25
0.05
0.30
0.35
Flow Rate (ACFM)
0.15
0.10
0.20
5 15 350 10 20 25 30
7µm
5µm
3µm
0.00
Diff
ere
ntia
l Pre
ssur
e L
oss
(p
si)
0.14
0.12
0.16
0.20
Flow Rate (ACFM)5 15 350 10 20
0.08
3025
0.18
0.06
0.04
0.02
0.10
7µm
5µm
3µm
60µm
40µm
30µm
20µm
15µm
10µm
5µm
3µm250
60µm
40µm
30µm
20µm
15µm
10µm
5µm
3µm
60µm
40µm
30µm
20µm
15µm
10µm
5µm
3µm
200 1000400 800600
* Using a 10 inch element, at ambient temperature.
Fin OptionTable8
F FinN Nofin
Media TypeTable1
F Sinterflo®F(fibre)
Cartridge LengthTable5
05 5"(125mm)10 10"(250mm)20 20"(498mm)30 30"(745mm)40 40"(1012mm)
Note: Other non-standard lengths and ratings are available on request.
Cartridge TypeTable3
P PleatedC Cylindrical
Micron RatingTable4
0003 3µm0005 5µm0010 10µm0015 15µm0020 20µm0030 30µm0040 40µm0060 60µm
Seal MaterialTable6
E EPDM*N NitrileS SiliconeT/P PTFEV Viton®*
*FDA approved seal material.
Guard/Support OptionTable7
G GuardS SupportN None
End FittingTable2
226 226fitting222 222fittingDOE DoubleopenendedfittingNP1 1"NPTNP5 1.5"NPTNP2 2"NPT
Sinterflo - - - -Table1 Table2 Table3 Table4 Table5 Table6 Table7 Table8
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
Manufactured from randomly laid metal fibres and sinter-bonded to form a uniform high porosity filter medium, Sinterflo® F demonstrates a significantly low pressure drop, high permeability and excellent dirt holding capacity.
Pleatedsinteredmetalfibreincreasestheavailablefiltrationareaofafilterelement,furtherincreasingdirtholdingcapacity,sominimisingmaintenanceandmaximisingon-streamprocessing.
Withthefeasibilitytoformulatemetalfibrestomeetspecificapplicationrequirementscombinedwithinherentdurability,sinteredmetalfibrefilterscanbecleanedinsituwithoutinterruptingprocessflow.Thiswillprovidetheultimateinprocesseconomicsbyreducingdowntimetoaminimum.
Ordering Information
Typical Applications • Catalyst recovery and retention • Gasificationandchemicalproduction • Ventfilters • Agrochemical • Steamfiltration(culinaryandprocess) • Pharmaceuticalpowderrecovery • Polymermelt
Features and Benefits • Resistanttohightemperaturesandcorrosive
environments • Highvoidvolume • Excellentcleanabilityanddirtholdingcapacity • Minimalmaintenancecosts • Pleatablestructure,offeringhigherfiltrationarea
per cartridge • Availablein316Lasstandardwithotheralloys
suchasInconel®601,Hastelloy®X,NiCrMoAlloy59 and Fecralloy®onrequest.
Sinterflo® FPleatedSinteredMetalFibreFilterCartridges
17
Sint
erflo
® F
Ple
ated
MetallicCartrd
igesand
Clean
ableFilterElemen
ts
16
Specifications
Materials of Manufacture316Lstainlesssteelstandard.Inconel®,Hastelloy®,NiCrMoAlloy59andFecralloy®availableonrequestorbyprocessselection.Additionalalloysareavailableonrequest.
Cartridge Dimensions* Diameter: 66mm(2.6")standardLength: 05: 125mm(5")
10: 250mm(10") 20: 498mm(20") 30: 745mm(30") 40: 1012mm(40")
* Other diameters and lengths available on request.
Effective Filtration Area0.13m2 (1.40ft2)per250mm(10")cartridge
Gaskets and O-Rings*EPDMasstandard.Chemraz®,nitrile,PTFE,silicone,Viton®,FEPcoatedEPDM,FEPcoatedsilicone,FEPcoatedViton®availableonrequestorbyprocessselection.* FDA approved seals are available.
Typical Maximum Differential Pressure* (alllengths)Normalflowdirection: 25bar(363psi)Reverseflowdirection: 3bar(44psi) * Grade dependant.
Operating TemperatureMaximumcontinuous: From-195°C(-319°F)
to340°C(644°F)seallimiting From-269°C(-452°F)to1000°C(1832°F)alloylimiting
Typical Flow Rates in Air*
Typical Flow Rates in Steam*
Typical Flow Rates in Water*
0
Diff
ere
ntia
l Pre
ssur
e L
oss
(m
ba
r)
100
20
140
Flow Rate (litres/min)
40
60
80
20 60 1000 40 80
0
Diff
ere
ntia
l Pre
ssur
e L
oss
(m
ba
r)
15
20
25
Flow Rate (ALPM)
5
10
0
0
Diff
ere
ntia
l Pre
ssur
e L
oss
(m
ba
r)
8
6
10
14
Flow Rate (ALPM)200 10000 400 800600
12
4
2
0.0
Diff
ere
ntia
l Pre
ssur
e L
oss
(p
si)
0.4
0.2
0.6
0.8
>60µm
40µm
30µm
25µm
20µm
15µm
10µm
Flow Rate (US GPM)5 15 250 10 20
Typical Flow Rates in Air
Typical Flow Rates in Steam
Typical Flow Rates in Water
0.0
Diff
ere
ntia
l Pre
ssur
e L
oss
(p
si)
1.0
0.2
1.6
2.0
7µm
5µm
3µm
Flow Rate (US GPM)
0.4
0.6
0.8
1.2
1.4
1.8
5 15 250 10 20
0.00
Diff
ere
ntia
l Pre
ssur
e L
oss
(p
si)
0.10
0.02
0.12
Flow Rate (ACFM)
0.06
0.04
0.08
5 15 350 10 20 25 30
>60µm
40µm
30µm
25µm
20µm
15µm
10µm
0.00
Diff
ere
ntia
l Pre
ssur
e L
oss
(p
si)
0.03
0.02
0.04
0.06
Flow Rate (ACFM)5 15 350 10 20
0.01
3025
0.05
>60µm
40µm
30µm
25µm
20µm
15µm
10µm
0.00
Diff
ere
ntia
l Pre
ssur
e L
oss
(p
si)
0.25
0.05
0.30
0.35
Flow Rate (ACFM)
0.15
0.10
0.20
5 15 350 10 20 25 30
7µm
5µm
3µm
0.00
Diff
ere
ntia
l Pre
ssur
e L
oss
(p
si)
0.14
0.12
0.16
0.20
Flow Rate (ACFM)5 15 350 10 20
0.08
3025
0.18
0.06
0.04
0.02
0.10
7µm
5µm
3µm
60µm
40µm
30µm
20µm
15µm
10µm
5µm
3µm
120
60µm
40µm
30µm
20µm
15µm
10µm
5µm
3µm
60µm
40µm
30µm
20µm
15µm
10µm
5µm
3µm
200 1000400 800600
* Using a 10 inch cartridge, at ambient temperature.
Sinterflo® F Pleated
Sinterflo® F Stainless Steel Media GradesMicronRating(µm) Liquids(µm)* Gases(µm) (microncode) (99.9%efficiency) (99.9%efficiency)
3 (0003) 3 15 (0005) 5 1.510 (0010) 10 315 (0015) 15 420 (0020) 20 630 (0030) 30 840 (0040) 40 1160 (0060) 60 16
* Single Pass Efficiency Test in accordance with ASTM795 ACFTD.
Fin OptionTable8
F FinN Nofin
Media TypeTable1
F Sinterflo®F(fibre)
Cartridge LengthTable5
05 5"(125mm)10 10"(250mm)20 20"(498mm)30 30"(745mm)40 40"(1012mm)
Note: Other non-standard lengths and ratings are available on request.
Cartridge TypeTable3
P PleatedC Cylindrical
Micron RatingTable4
0003 3µm0005 5µm0010 10µm0015 15µm0020 20µm0030 30µm0040 40µm0060 60µm
Seal MaterialTable6
E EPDM*N NitrileS SiliconeT/P PTFEV Viton®*
*FDA approved seal material.
Guard/Support OptionTable7
G GuardS SupportN None
End FittingTable2
226 226fitting222 222fittingDOE DoubleopenendedfittingNP1 1"NPTNP5 1.5"NPTNP2 2"NPT
Sinterflo - - - -Table1 Table2 Table3 Table4 Table5 Table6 Table7 Table8
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
Sinterflo®Pisarobustmaterialmanufacturedfromsinterbondedmetalpowders.Primarilyproducedin316Lgradeforuseintemperaturesupto420ºC(788ºF),dependingonprocessconditions,andofferingresistancetomostchemicals,Sinterflo®PmediacanalsobeproducedinothergradesofstainlesssteelandalloyssuchasInconel®,Hastelloy®andMonel®.
Sinterflo®Ppowdermediacanbemanufacturedinbothdiscformatorincylinderformat.
Ourisostaticpressingensuresgreatermediauniformitywithnowelds,leadingtoincreasedcorrosionresistance.
Availableinwallthicknessof1.6mm(0.07”)and3mm(0.12”).
Ordering Information
Typical Applications • Catalyst recovery and retention • Polymermelt • Chemicalproduction • Steamfiltration(culinaryandprocess) • Liquidsandliquidbackwash
Features and Benefits • Extremelyrobustconstruction • Smoothsurfacefinishpreferableforbackwash
applications • Selfsupportingconstructioneliminatingtheneed
foradditionalhardware • Broadrangeoffixed,uniformporesizes • Abilitytowithstandvaryingprocessconditions • Availablein316Lstainlesssteelasstandard
withotheralloyssuchas304Lstainlesssteel,904Lstainlesssteel,310stainlesssteel,Inconel®,Hastelloy®andMonel®onrequest,aswellassinteredpowderedbronze.
Sinterflo® PCylindricalSinteredMetalPowderFilterElements
19
Sint
erflo
® P
Cyl
indr
ical
MetallicCartridge
sand
Clean
ableFilterElemen
ts
18
Specifications
Materials of Manufacture316Lstainlesssteelstandard.304Lstainlesssteel,Inconel®,Hastelloy®,Monel®onrequestorbyprocessselection.Additionalalloysareavailableonrequest.
Element Dimensions*Diameter: 66mm(2.6")standardLength: 05: 125mm(5")
10: 250mm(10") 20: 498mm(20") 30: 745mm(30") 40: 1012mm(40")
* Other diameters and lengths available on request.
Effective Filtration Area0.05m2 (0.55ft2)per250mm(10")element
Gaskets and O-Rings*EPDMasstandard.Chemraz®,nitrile,PTFE,silicone,Viton®,FEPcoatedEPDM,FEPcoatedsilicone,FEPcoatedViton®availableonrequestorbyprocessselection.* FDA approved seals are available.
Typical Maximum Differential Pressure* (alllengths)
Normalflowdirection: 25bar(363psi)Reverseflowdirection: 10bar(145psi) * Grade dependant.
Operating TemperatureMaximumcontinuous: From-195°C(-319°F)
to340°C(644°F)seallimiting From-269°C(-452°F)to925°C(1,697°F)alloylimiting
Typical Flow Rates in Air*
Typical Flow Rates in Steam*
Typical Flow Rates in Water*
0
Diff
ere
ntia
l Pre
ssur
e L
oss
(m
ba
r)
1200
1400
Flow Rate (litres/min)
600
800
1000
20 60 1000 40 80
0
Diff
ere
ntia
l Pre
ssur
e L
oss
(m
ba
r)
150
200
250
Flow Rate (ALPM)
50
100
0
0
Diff
ere
ntia
l Pre
ssur
e L
oss
(m
ba
r)
60
40
120
160
Flow Rate (ALPM)200 10000 400 800600
140
20
0.0
Diff
ere
ntia
l Pre
ssur
e L
oss
(p
si)
0.4
0.2
0.6
0.8
>60µm
40µm
30µm
25µm
20µm
15µm
10µm
Flow Rate (US GPM)5 15 250 10 20
Typical Flow Rates in Air
Typical Flow Rates in Steam
Typical Flow Rates in Water
0.0
Diff
ere
ntia
l Pre
ssur
e L
oss
(p
si)
1.0
0.2
1.6
2.0
7µm
5µm
3µm
Flow Rate (US GPM)
0.4
0.6
0.8
1.2
1.4
1.8
5 15 250 10 20
0.00
Diff
ere
ntia
l Pre
ssur
e L
oss
(p
si)
0.10
0.02
0.12
Flow Rate (ACFM)
0.06
0.04
0.08
5 15 350 10 20 25 30
>60µm
40µm
30µm
25µm
20µm
15µm
10µm
0.00
Diff
ere
ntia
l Pre
ssur
e L
oss
(p
si)
0.03
0.02
0.04
0.06
Flow Rate (ACFM)5 15 350 10 20
0.01
3025
0.05
>60µm
40µm
30µm
25µm
20µm
15µm
10µm
0.00
Diff
ere
ntia
l Pre
ssur
e L
oss
(p
si)
0.25
0.05
0.30
0.35
Flow Rate (ACFM)
0.15
0.10
0.20
5 15 350 10 20 25 30
7µm
5µm
3µm
0.00
Diff
ere
ntia
l Pre
ssur
e L
oss
(p
si)
0.14
0.12
0.16
0.20
Flow Rate (ACFM)5 15 350 10 20
0.08
3025
0.18
0.06
0.04
0.02
0.10
7µm
5µm
3µm
60µm
40µm
30µm
25µm
15µm
10µm
6µm
60µm
40µm
30µm
25µm
15µm
10µm
6µm
60µm
40µm
30µm
25µm
15µm
10µm
6µm
200 1000400 800600
400
200
100
80
Sinterflo® P Stainless Steel Media Grades
StainlessSteel MicronRating(µm) Liquids(µm)* Gases(µm) Grades (microncode) (99.9%efficiency) (99.99%efficiency)
* Single Pass Efficiency Test in accordance with ASTM795 ACFTD.
S10 6(0006) 6 0.7S20 10(0010) 10 0.8S30 15(0015) 15 4S36 25(0025) 25 5S40 30(0030) 30 6S41 40(0040) 40 8S60 60(0060) 60 15
* Using a 10 inch element, at ambient temperature.
Sinterflo® P Cylindrical
Fin OptionTable8
F FinN Nofin
Media TypeTable1
P Sinterflo® P (powder)
Cartridge LengthTable5
05 5"(125mm)10 10"(250mm)20 20"(498mm)30 30"(745mm)40 40"(1012mm)Note: Other non-standard lengths and ratings
are available on request.
Cartridge TypeTable3
P PleatedC Cylindrical
Micron RatingTable4
0006 6µm0010 10µm0015 15µm0025 25µm0030 30µm0040 40µm0060 60µm
Seal MaterialTable6
E EPDM*N NitrileS SiliconeT/P PTFEV Viton®*
*FDA approved seal material.
Guard/Support OptionTable7
G GuardS SupportN None
End FittingTable2
226 226fitting222 222fittingDOE DoubleopenendedfittingNP1 1"NPTNP5 1.5"NPTNP2 2"NPT
Sinterflo - - - -Table1 Table2 Table3 Table4 Table5 Table6 Table7 Table8
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
The Sinterflo® M demonstrates good permeability, high tensile strength and is available from single wrap media designs through to complex multi-layered structures in pleated constructions to optimise the area available. These meshes can be manufactured in diffusion bonded versions to increase performance security of pore shape and size and have the broadest range of pore sizes of any filter media type.
Sinterflo®Mprecisionwovenmeshesaremanufacturedinvarioustypesofweaves.Plainsquareweaveisavailableforsimplesievingdutiesthroughvariousweavepatterns(ReversePlainDutch,BroadMeshTwillandSinglePlainWeave).DutchTwillWeaveisprovidedforthemostcomprehensiveselectionofsurfacefiltrationduties.
Ordering Information
Typical Applications • Catalyst recovery and retention • Gasificationandchemicalproduction • Ventfilters • Agrochemical • Steamfiltration(culinaryandprocess) • Pharmaceuticalpowderrecovery • Polymermelt
Features and Benefits • Preciseapertureinsizeandshape • Goodpermeability • Allwelded,robustconstruction • Availableinthebroadestrangeofporesizesof
anyfiltermediatype • Smoothsurfacevariantpreferableforbackwash
applications • Availablein316Lstainlesssteelasstandardwith
otheralloyssuchas304Lstainlesssteel,Inconel®,Hastelloy®andMonel®onrequest.
Sinterflo® MCylindricalMetalMeshFilterElements
21
Sint
erflo
® M
Cyl
indr
ical
MetallicCartridge
sand
Clean
ableFilterElemen
ts
20
Specifications
Materials of Manufacture316Lstainlesssteelstandard.304Lstainlesssteel,Inconel®,Hastelloy®andMonel®availableonrequestorbyprocessselection.
Element Dimensions*Diameter: 66mm(2.6")standardLength: 05: 125mm(5")
10: 250mm(10") 20: 498mm(20") 30: 745mm(30") 40: 1012mm(40")
* Other diameters and lengths available on request.
Effective Filtration Area0.05m2 (0.55ft2)per250mm(10")element
Gaskets and O-Rings*EPDMasstandard.Chemraz®,nitrile,PTFE,silicone,Viton®,FEPcoatedEPDM,FEPcoatedsilicone,FEPcoatedViton®availableonrequestorbyprocessselection.* FDA approved seals are available.
Typical Maximum Differential Pressure* (alllengths)Normalflowdirection: 15bar(218psi)Reverseflowdirection: 3bar(44psi) * Grade dependant.
Operating TemperatureMaximumcontinuous: From-195°C(-319°F)
to340°C(644°F)seallimiting From-269°C(-452°F)to1000°C(1832°F)alloylimiting
Sinterflo® M Stainless Steel Media Grades
Typical Flow Rates in Air*
Typical Flow Rates in Steam*
Typical Flow Rates in Water*
0
Diff
ere
ntia
l Pre
ssur
e L
oss
(m
ba
r)
70
10
90
Flow Rate (litres/min)
20
30
40
20 60 1000 40 80
0
Diff
ere
ntia
l Pre
ssur
e L
oss
(m
ba
r)
6
8
12
Flow Rate (ALPM)
2
4
0
0
Diff
ere
ntia
l Pre
ssur
e L
oss
(m
ba
r)
3
5
7
Flow Rate (ALPM)200 10000 400 800600
2
1
0.0
Diff
ere
ntia
l Pre
ssur
e L
oss
(p
si)
0.4
0.2
0.6
0.8
>60µm
40µm
30µm
25µm
20µm
15µm
10µm
Flow Rate (US GPM)5 15 250 10 20
Typical Flow Rates in Air
Typical Flow Rates in Steam
Typical Flow Rates in Water
0.0
Diff
ere
ntia
l Pre
ssur
e L
oss
(p
si)
1.0
0.2
1.6
2.0
7µm
5µm
3µm
Flow Rate (US GPM)
0.4
0.6
0.8
1.2
1.4
1.8
5 15 250 10 20
0.00
Diff
ere
ntia
l Pre
ssur
e L
oss
(p
si)
0.10
0.02
0.12
Flow Rate (ACFM)
0.06
0.04
0.08
5 15 350 10 20 25 30
>60µm
40µm
30µm
25µm
20µm
15µm
10µm
0.00
Diff
ere
ntia
l Pre
ssur
e L
oss
(p
si)
0.03
0.02
0.04
0.06
Flow Rate (ACFM)5 15 350 10 20
0.01
3025
0.05
>60µm
40µm
30µm
25µm
20µm
15µm
10µm
0.00
Diff
ere
ntia
l Pre
ssur
e L
oss
(p
si)
0.25
0.05
0.30
0.35
Flow Rate (ACFM)
0.15
0.10
0.20
5 15 350 10 20 25 30
7µm
5µm
3µm
0.00
Diff
ere
ntia
l Pre
ssur
e L
oss
(p
si)
0.14
0.12
0.16
0.20
Flow Rate (ACFM)5 15 350 10 20
0.08
3025
0.18
0.06
0.04
0.02
0.10
7µm
5µm
3µm
50µm
35µm
30µm
25µm
15µm
10µm
5µm
3µm
80
50µm
35µm
30µm
25µm
15µm
10µm
5µm
3µm
50µm
35µm
30µm
25µm
15µm
10µm
5µm
3µm
200 1000400 800600
60
50
10
6
4
* Using a 10 inch element, at ambient temperature.
Sinterflo® M Cylindrical
Fin OptionTable8
F FinN Nofin
Media TypeTable1
M Sinterflo®M(mesh)
Cartridge LengthTable5
05 5"(125mm)10 10"(250mm)20 20"(498mm)30 30"(745mm)40 40"(1012mm)
Note: Other non-standard lengths and ratings are available on request.
Cartridge TypeTable3
P PleatedC Cylindrical
Micron RatingTable4
0003 3µm0005 5µm0010 10µm0015 15µm0025 25µm0030 30µm0035 35µm0050 50µm0070 70µm
Seal MaterialTable6
E EPDM*N NitrileS SiliconeT/P PTFEV Viton®*
*FDA approved seal material.
Guard/Support OptionTable7
G GuardS SupportN None
End FittingTable2
226 226fitting222 222fittingDOE DoubleopenendedfittingNP1 1"NPTNP5 1.5"NPTNP2 2"NPT
Sinterflo - - - -Table1 Table2 Table3 Table4 Table5 Table6 Table7 Table8
MicronRating LiquidRating*(µm) Gas Rating (µm) (microncode) (98.00%efficiency) (99.90%efficiency) (99.9%Efficiency)
3 (0003) 3 10 25 (0005) 5 18 1310 (0010) 10 25 1815 (0015) 15 35 2525 (0025) 25 30 2030 (0030) 30 40 3035 (0035) 35 50 4550 (0050) 50 70 6070 (0070) 70 110 100
* Hard spherical particle maximum passed.
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
Pleated metal mesh filter cartridges demonstrate good permeability, high tensile strength and are available from single wrap designs through to complex multi-layered structures in pleated constructions to optimise the area available. These meshes can be manufactured in diffusion bonded versions to increase performance security of pore shape and size and have the broadest range of pore sizes of any filter media type.
Sinterflo®Mprecisionwovenmeshesaremanufacturedinvarioustypesofweaves.Plainsquareweaveisavailableforsimplesievingdutiesthroughvariousweavepatterns(ReversePlainDutch,BroadMeshTwillandSinglePlainWeave).DutchTwillWeaveisprovidedforthemostcomprehensiveselectionofsurfacefiltrationduties.
Sinterflo®Misavailablein316Lstainlesssteelasstandardwithotheralloyssuchas304Lstainlesssteel,Inconel®andMonel®onrequest.
Ordering Information
Typical Applications • Catalyst recovery and retention • Gasificationandchemicalproduction • Ventfilters • Agrochemical • Steamfiltration(culinaryandprocess) • Pharmaceuticalpowderrecovery • Polymermelt
Features and Benefits • Preciseapertureinsizeandshape • Goodpermeability • Allwelded,robustconstruction • Pleatedmediaoffershigherfiltrationareaper
cartridge • Availableinthebroadestrangeofporesizesof
anyfiltermediatype • Smoothsurfacevariantpreferableforbackwash
applications
Sinterflo® MPleatedMetalMeshFilterCartridges
23
Sint
erflo
® M
Ple
ated
MetallicCartrd
igesand
Clean
ableFilterElemen
ts
22
Specifications
Materials of Manufacture316Lstainlesssteelstandard.304Lstainlesssteel,Inconel®,Hastelloy®andMonel®onrequestorbyprocessselection.Additionalalloysareavailableonrequest.
Cartridge Dimensions*Diameter: 66mm(2.6")standardLength: 05: 125mm(5")
10: 250mm(10") 20: 498mm(20") 30: 745mm(30") 40: 1012mm(40")
* Other diameters and lengths available on request.
Effective Filtration Area0.13m2 (1.40ft2)per250mm(10")cartridge
Gaskets and O-Rings*EPDMasstandard.Chemraz®,nitrile,PTFE,silicone,Viton®,FEPcoatedEPDM,FEPcoatedsilicone,FEPcoatedViton®availableonrequestorbyprocessselection.* FDA approved seals are available.
Typical Maximum Differential Pressure* (alllengths)Normalflowdirection: Upto25bar(363psi)Reverseflowdirection: 3bar(44psi) * Grade dependant.
Operating TemperatureMaximumcontinuous: From-195°C(-319°F)
to340°C(644°F)seallimiting From-269°C(-452°F)to1000°C(1832°F)alloylimiting
Typical Flow Rates in Air*
Typical Flow Rates in Steam*
Typical Flow Rates in Water*
0
Diff
ere
ntia
l Pre
ssur
e L
oss
(m
ba
r)
50
10
70
Flow Rate (litres/min)
20
30
40
20 60 1000 40 80
0
Diff
ere
ntia
l Pre
ssur
e L
oss
(m
ba
r)
6
8
10
Flow Rate (ALPM)
2
4
0
0
Diff
ere
ntia
l Pre
ssur
e L
oss
(m
ba
r)
3
4
5
Flow Rate (ALPM)200 10000 400 800600
2
1
0.0
Diff
ere
ntia
l Pre
ssur
e L
oss
(p
si)
0.4
0.2
0.6
0.8
>60µm
40µm
30µm
25µm
20µm
15µm
10µm
Flow Rate (US GPM)5 15 250 10 20
Typical Flow Rates in Air
Typical Flow Rates in Steam
Typical Flow Rates in Water
0.0
Diff
ere
ntia
l Pre
ssur
e L
oss
(p
si)
1.0
0.2
1.6
2.0
7µm
5µm
3µm
Flow Rate (US GPM)
0.4
0.6
0.8
1.2
1.4
1.8
5 15 250 10 20
0.00
Diff
ere
ntia
l Pre
ssur
e L
oss
(p
si)
0.10
0.02
0.12
Flow Rate (ACFM)
0.06
0.04
0.08
5 15 350 10 20 25 30
>60µm
40µm
30µm
25µm
20µm
15µm
10µm
0.00
Diff
ere
ntia
l Pre
ssur
e L
oss
(p
si)
0.03
0.02
0.04
0.06
Flow Rate (ACFM)5 15 350 10 20
0.01
3025
0.05
>60µm
40µm
30µm
25µm
20µm
15µm
10µm
0.00
Diff
ere
ntia
l Pre
ssur
e L
oss
(p
si)
0.25
0.05
0.30
0.35
Flow Rate (ACFM)
0.15
0.10
0.20
5 15 350 10 20 25 30
7µm
5µm
3µm
0.00
Diff
ere
ntia
l Pre
ssur
e L
oss
(p
si)
0.14
0.12
0.16
0.20
Flow Rate (ACFM)5 15 350 10 20
0.08
3025
0.18
0.06
0.04
0.02
0.10
7µm
5µm
3µm
50µm
35µm
30µm
25µm
15µm
10µm
5µm
3µm
60
50µm
35µm
30µm
25µm
15µm
10µm
5µm
3µm
50µm
35µm
30µm
25µm
15µm
10µm
5µm
3µm
200 1000400 800600
* Using a 10 inch cartridge, at ambient temperature.
Sinterflo® M Pleated
Sinterflo® M Stainless Steel Media Grades
Fin OptionTable8
F FinN Nofin
Media TypeTable1
M Sinterflo®M(mesh)
Cartridge LengthTable5
05 5"(125mm)10 10"(250mm)20 20"(498mm)30 30"(745mm)40 40"(1012mm)
Note: Other non-standard lengths and ratings are available on request.
Cartridge TypeTable3
P PleatedC Cylindrical
Micron RatingTable4
0003 3µm0005 5µm0010 10µm0015 15µm0025 25µm0030 30µm0035 35µm0050 50µm0070 70µm
Seal MaterialTable6
E EPDM*N NitrileS SiliconeT/P PTFEV Viton®*
*FDA approved seal material.
Guard/Support OptionTable7
G GuardS SupportN None
End FittingTable2
226 226fitting222 222fittingDOE DoubleopenendedfittingNP1 1"NPTNP5 1.5"NPTNP2 2"NPT
Sinterflo - - - -Table1 Table2 Table3 Table4 Table5 Table6 Table7 Table8
MicronRating LiquidRating*(µm) Gas Rating (µm) (microncode) (98.00%efficiency) (99.90%efficiency) (99.9%Efficiency)
3 (0003) 3 10 25 (0005) 5 18 1310 (0010) 10 25 1815 (0015) 15 35 2525 (0025) 25 30 2030 (0030) 30 40 3035 (0035) 35 50 4550 (0050) 50 70 6070 (0070) 70 110 100
* Hard spherical particle maximum passed.
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
2524
Sint
erflo
® F
MC
Fib
re M
esh
Filte
r Ele
men
ts
Med
iaand
Materials
Sinterflo® FMC sintered fibre mesh composite material is specifically designed for the removal of particulate from challenging gaseous environments. The media provides an asymmetrical pore structure, designed to facilitate surface filtration capturing particulate on the outer surface for an ‘out-to-in’ flow design. This makes Sinterflo® FMC elements, which can be manufactured to a wide range of designs to suit each application, ideal for continuous on stream reverse jet cleaning applications and where optimum product recovery is required.
Weprovideacompletefabricationserviceforthismaterial,includingcustomsizedfilterelementsandblowbackbags.
Sinterflo®FMCmediaisparticularlysuitedtochallengingenvironmentswherehighoperatingtemperaturesreachupto340ºC,suchasmineral,chemicalandalternativeenergyprocessing.
Thismaterialiseasilycustomengineeredtomeetrequiredspecificationsofmaterials,strength,flowrequirements,thickness,micronratingandenvironment.
Features and Benefits• Resistant to high temperatures and corrosive
environments Suitableforaggressivegasandliquidfiltrationapplications.
• Low capital cost Robustandself-supporting.Fabricatedelementsusuallydonotrequirecomplexandexpensivesupportstructuresorjoiningstrips.
• Minimal maintenance costs Cartridgescanbecleanedandreused,reducingreplacementandmaintenancecosts.
• Enhanced chemical resistance Canbeconstructedfromawiderangeofmaterialsincluding316Lstainlesssteel,Hastelloy®andInconel® 601.
• Uniform pore distribution Provideshighpermeabilitycombinedwithhighefficiency.
• Design and engineering versatility Easilycustomengineeredtomeetrequiredspecificationsofmaterials,strength,flowrequirements,thickness,micronratingandenvironment.
Ordering InformationFororderinginformationpleasecontactamemberofthesalesteam.
Sinterflo® FMCFibreMeshCompositeMediaforCustomFilterElements
Sinterflo® FMC Fibre Mesh Filter Elements
Example Specification for 316L for a Rotary Kiln Application Materials of Construction 316LStainlessSteel
Media Grades FMC16
Gaseous Removal Efficiency1 100%at1.6µm
Media GradesFMC16
Air Permeability (bar (d)-m2/m3/hr)5.16E-06
Pulse jet testing data of FMC16 media filter under varied face velocities and dust challenges.
1.FractionalgaseousefficiencywithSAEJ726testdustat3.5cm/svelocity
Thickness 1.17mm(0.05”)
Maximum Operating Temperature 340˚C(644˚F)
Element Dimensions
Diameter: 80mmto120mm(3.15”to4.72”) Length: Upto4500mm(177”)
Ordering Thisisanexamplespecificationforthismaterial.
Thismaterialisselected,engineeredandmanufacturedspecificallyforeachuniqueapplication.Pleasecontactustohaveyourapplicationreviewedforsuitabilityandtohaveafullycosteddesignsolutionprovided.
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
Candle filters are available in both cylindrical and pleated formats, in industry standard designs, and can be custom designed to fit any particular housing. These are available in both sintered metal fibre and woven wire mesh.
Availableinfiltrationratingsfrom3to100microns,ourcandlefiltersarenormallysuppliedwithanouterguard,bothtoprotectthemediaandtoallowreverseflowduringcleaning.Ourcandlesarereadilycleanablewithcurrenttechnology.
Allcandlesareprovidedwithinternalvolumereducestoavoidstagnantflowregionswithinthecandledesign.Flowdiverterfeatureswithinthevolumereducerprovidegooddistributionoverthecandlesasthepolymerentersthehousing.
Usingourrangeofhighstrength,highlypermeablestainlesssteelfibremedia,resultsincandlefilterswithlowinitialpressuredropsandlongon-streamlife.
Typical Applications • Polyesterbottlechip • Polyesterfilmandfibre • Celluloseacetatefilmandfibre • Nylon6andNylon6-6fibre
Features and Benefits • Provenrobustnessforcleaningandrepeatuse • Longfilterlife • Operateinhightemperatureenvironments • Highcarbonresistance • Highfiltrationareaforpleatedcandleversion • Easilycleanable.
Ordering InformationFororderinginformationpleasecontactamemberofthesalesteam.
Candle FiltersForthePolymerMeltIndustry
27
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RempakTM candle filters are manufactured with removable hardware fittings and replaceable media, resulting in lower operating costs.
Availableinbothcylindricalandpleatedformats,inindustrystandarddesigns,andcanbecustomdesignedtofitanyparticularhousing.Theseareavailableinbothsinteredmetalfibreandwovenwiremesh.
Allcandlesareprovidedwithinternalvolumereducerstoavoidstagnantflowregionswithinthecandledesign.Flowdiverterfeatureswithinthevolumereducerprovidegooddistributionoverthecandlesasthepolymerentersthehousing.
Typical Applications • Polyesterbottlechip • Polyesterfilmandfibre • Celluloseacetatefilmandfibre • Nylon6andNylon6-6fibre
Features and Benefits • Provenrobustnessforcleaningandrepeatuse • Longfilterlife • Operateinhightemperatureenvironments • Highcarbonresistance
Ordering InformationFororderinginformationpleasecontactamemberofthesalesteam.
RempakTM Candle FiltersForthePolymerMeltIndustry
Candle Filters CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
Our septa filter elements are made from Sinterflo® mesh composite (MC) filter media. This unique material is made from wire mesh and perforated metal, sintered together into a durable porous filtration medium.
Thevariouslayersofwovenwiremeshand/orperforatedmetalarechosentoachievethefiltration,pre-coat,backwashandflowrequirementsoftheapplication.
Manufacturedfrom316Lstainlesssteel,thesecanberetrofittedintoexistingapplications.
Allofourseptafilterelementsaredesignedandtestedtoexceedtheindustrystandardsforresinretention,mechanicalintegrity,pre-coatabilityandbackwashefficiency,toextendruntimesandmaximizeionexchangeperformance.
Customconfigurationscanbeprovided.
Typical Applications • Reactor water clean-up • Fuel pool clean-up • Radwaste processing • Condensatepolishing
Features and Benefits• High strength Sinterflo® septa are designed and tested to
withstandthetorque,tensileandcollapsepressuresspecifiedbytheapplication.Completetestreportsareavailableuponrequest.
• Temperature resistance Continuousoperatingtemperaturerange: -50°Cto550°C(-65°Fto1,000°F).
• Custom configurations Sinterflo®septaareavailablein1”,2”andcustom
diameters.Lengthsareprovidedasspecifiedfortheapplication. Avarietyofhardwareoptionsarealsoavailable. Ourseptaareavailableindividuallyorascompletebundleassemblies(fortoptubesheetvessels). Endfittingsandadaptersareprovidedforpropersealingtopermanentvesselinternalconnections.
• Range of pore sizes From1to200µm.• Corrosion resistance Sinterflo®septaaremadefrom316Lstainlesssteel
media.Otheralloysareavailableuponrequest.
Ordering InformationFororderinginformationpleasecontactamemberofthesalesteam.
Sinterflo® MC Septa Filter Elements
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Sinterflo® MC Septa Filter Elements
Specifications
Construction
Sinterflo®septaaremadefrommultiplelayersofwovenwiremeshandperforatedmetal,whicharesinteredtogetherintoarigidporousfiltrationmedium.
Eachlayerischosenforaparticularpurpose:filtration,flowdistribution,backwashperformance,strengthandrigidity,etc.Thisuniquematerialisthenformedandweldedintofiltersepta-designedandtestedspecificallyfornuclearapplications.
AllSinterflo®septaareGTAWweldedusingthelatesttechniquesforweldpurityandstrength.Allseptaare100%bubble-pointtested(ARP-901)toensurethedesiredfiltrationperformanceismet.
Materials of ManufactureFiltermedia:316Lstainlesssteelwiremesh(various
weaves).Endfittings: Stainlesssteeladaptersofvarious
configurations.
DimensionsOutsidediameter: 1-inch,2-inch,custom.
Operating TemperatureMaximumcontinuous: -50°Cto550°C(-65°Fto1,000°F).
Other applications for our Sinterflo® MC media include:• Cup strainers Cupstrainersareunderdrainstrainerelements
usedforresinretentionindeepbeddemineralizers.Ourstrainerelementsprovidetherequiredresinretentionwithhighopenareaforflow,allowingimprovedflowdistributionandionexchangecapacityutilization.
• Vessel laterals OurSinterflo®lateralsarecustomdesignedtoretain
ionexchangeresinbeadswhileprovidingmoreuniformflowdistributionthroughoutadeepbeddemineralizerresinbedtooptimizeresinutilization.
• Resin trap assemblies Ourresintrap(alsocalledpost-strainer)assemblies
aredesignedtoensurethattheionexchangeresinsandprecoatmediaareretainedtoavoidchemistrytransientinreactorcoolantandsteamgenerators.OurresintrapsaremadefromSinterflo® MCmediaforpreciseresincaptureandtomeetflowrequirementswithlowcleanpressuredrop.
A-ProtectiveguardmeshonO.D. B-Precisionfiltrationweave C-Flowdistributionlayer D-Perforatedmetalinnercore
ABC
D
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, Segensworth Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1489 864330 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
A range of pleated filter elements, for the aerospace and defence industries, are used for critical contamination control in a variety of aircraft systems.
Thefiltermediaforpleatedelementscanbepolymeric,glassfibreorsinteredmetalfibreusedincombinationwithavarietyofsupportanddrainmeshestooptimisecostandperformance.Typicalabsolutefiltrationratingsare5,10,15and25micronwithaBetaratiogreaterthan200.
Sinterflo® M Sintered Metal MeshOurSinterflo®Mmetalmeshpleatedfiltersdemonstrategoodpermeability,hightensilestrengthandareavailableincomplexmulti-layeredstructures.Thesefiltersarecleanableunderspecificconditions,whichcanbedefinedbyamemberofourSalesTeam.
Wealsosupplyarangeofsinteredmetalfibre,glassfibre,polymericorresin-impregnatedcellulosepleatedelements.
Typical Applications • Hydraulic • Lubricant • Coolant • Fuel • Air • Environmentalcontrol
Features and Benefits • Highfiltrationefficiency • Lightweight • Enhancedoperatinglife
Filter AssembliesFilterassembliesforhydraulic,fuel,lubricationandairsystems.Applicationsinclude: • Hydraulicpressure,returnandcasedrain • Thrustreverseractuationsystems • FuelsupplyforbothmainengineandAPUs • Fuelinertingsystems • Gearboxlubrication
Ordering InformationFororderinginformationpleasecontactamemberofthesalesteam.
3130
Pleated Filter ElementsFortheAerospaceIndustry
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Pleated Filter ElementsCONTENTS PRODUCTSINTRODUCTION
33
Leaf disc and solid plate filters are designed for critical hot melt polymer filtration applications, such as the manufacture of PET packaging film, PEEK chip and film.
Thesefiltersaredesignedtoachievegreatergelcontrolbyprovidingsmootherflowandthereforegreatergelretentiononthefilter.
Inadditiontoofferingawiderangeoffiltermedia,ourleafdiscfiltersofferthelatestdesignfeatures,ensuringlowerpressuredropsleadingtolongeronstreamlife.Therobustconstructionallowsformanycleaningcycles,reducingwholelifecosts.
Withourwideexperienceandbroadrangeoffiltermedia,ourapplicationanddesignengineerscancustomdesignoptimumfiltrationproductsforeachproductandprocess.Thisincludessupportduringthedesignprocessinordertoachieveon-lineperformance.
Ourtechnicallaboratoryserviceshavefacilitiestocharacteriseourmediaandelements’performanceusingflowtests,porosimetry,microscopy,chemicalanalysis,tensiletesting,metallographyandthequantificationofpolymercontaminantwithimageanalysis.
33
Leaf Disc and Solid Plate Filters
32
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
A range of stainless steel fibre and powder leaf disc filters are manufactured for use within the polymer melt industry.
Stackeddisccapsulesarepreferredwhenlowresidencetimeanduniformflowareimportant,andwheredegradationisaconcern.Capsulesalsoproduceasingulardownstreamflowpath,whicheliminatestheneedformixerstopreventflowlinesinfinishedfilm.
Capsulesareavailablewithdiametersof178mm(7"),254mm(10")and305mm(12"),allindustrystandardhubdesignsanddimensions,withoptionallooseorweldedspiders.Awiderangeofefficienciesareavailableincluding3to40micronsinsinteredsteelfibremediaand10to40micronsinsinteredsteelpowdermediausingstainlessorspecialitysteels.
Thesestainlesssteelfibremediafiltershavethefollowingfeaturesandbenefits:
• Photo etched plate support Thenon-perforatededgeimprovesweldingstrengthattheedgeofthedisc,increasingthestrengthandrigidityofthefilter
• Mesh separator Precision316LalloystainlesssteelmeshIncreasestheoverallstrengthandrigidityofthefilter
• Advanced hard hub Maximumstrengthand35%moreopenarea,reducingpressuredropwithoutcompromisingdiscstrength
Features and Benefits • Optimumstrengthandperformance • Readilycleanable • Longon-streamlife • Constantporesizedistributionduring
manufacture
Typical Applications • Polyesterfilm • PEEKmaterial
Specifications
Materials of Manufacture304L / 316L stainless steel standard
Method of ConstructionFusion welded
Method of SealingMetalfibregasket
Dimensions305mm(12")x63.5mm(2.5") 305mm(12")x85.1mm(3.35") 178mm(7")x47.75mm(1.88")
Minimum Differential Pressure300bar(4351psi)at350°C(662°F)
Operating TemperatureMaximumcontinuous:upto400°C(752°F)
Disc Stack Sealing Load8tonnemaximum
Leaf Disc FiltersForthePolymerMeltIndustry
35
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Solid plate leaf disc filters are manufactured for use within the polymer melt industry.
Oursolidplatecapsulefilterisdesignedforhighperformancefilmandfibreproduction,witharuggedconstructionofferingincreasedstrengthanddurabilityandminimalresidencetime.
Thesolidplategreatlyimprovestheappearanceandperformanceofthinfilmproductsandlimitsthecreationofgelsanddegradedpolymerathightemperatures.
Typical Applications • Polycarbonatefilms
Features and Benefits • Easytoclean • Inherentstrength • Lowinterferencedrainagechannels • Nofiltersupportmaterialrequired • Canbere-clothed • Lowresidencetime
Ordering InformationFororderinginformationpleasecontactamemberofthesalesteam.
Solid Plate Leaf Disc FiltersForthePolymerMeltIndustry
Leaf Disc Filters
Ordering InformationFororderinginformationpleasecontactamemberofthesalesteam.
CONTENTS PRODUCTSINTRODUCTION
37
A range of disposable polymeric filters are manufactured in an ISO Class 8, GMP “D” certified cleanroom for use within the following industries:
BiopharmaceuticalOurdisposablepolymericcartridgefiltersareconstructedfromFDAapprovedmaterialscarryingtheCFR21numberforbiologicalsafetyandourmaterialsofconstructionmeetUSPClassVI-121°Cplastics.
Food and BeverageOurrangeoffiltersareinstalledtoeffectivelyremoveparticulates,yeast,mouldsporesandbacteriaforuseinwineries,breweries,cider,mineralwater,softdrinks,foodanddairyproducts,culinarysteam,powderhandlingandspargingapplications.
Industrial and Chemical ProcessOurfilterrangecanbeusedinprocessapplicationssuchasspecialistinks,UVcurableinks,laminates,coatingsandlacquers,electronicsgradechemicals,watertreatment,carbonfibreprecursor,paint,partswashing,powderhandlingandtransmission,cosmeticsand toiletries.
MicroelectronicsTeffil™andTeffil™HFarearangeofsuperiorpleatedPTFEmembranefilterswithPFAsupports. Thischemicallyinertfilterrangeofferstheremovaloffineparticulatefrom0.05-10microninchallengingoperating conditions.
PrintingOurextendedrangeoffiltersofferssolutionsforinkjetrequirementsincludingcapsule,in-line,lastchanceandbulkinkfiltration.
37
Disposable / Polymeric Filter Cartridges
36
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
3938
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Pleated Filter Elements
Our range of pleated filter elements for the aerospace and defence industries are used for critical contamination control in a variety of aircraft systems.
Thefiltermediafordisposablepleatedelementscanbepolymeric,glassfibreorsinteredmetalfibre,usedincombinationwithavarietyofsupportanddrainmeshestooptimisecostandperformance.Typicalabsolutefiltrationratingsare5,10,15and25micronwithaBetaratiogreaterthan200.
Polymeric or Resin-Impregnated Cellulose Moderatedirt-holdingcapacityandlightweight.Offer a cost-effective solution for low pressure and temperaturefuelfiltration.
Glass FibreReducedpressuredrop,increaseddirt-holdingcapacityandcanwithstandgreaterpressuresandtemperaturesthancellulosefilters.
Sinterflo® F Sintered Metal FibreSinterflo®Fsinteredmetalfibrefiltersofferunparallelledperformanceandcanwithstandextremesoftemperatureandpressure.Studiesindicateasuperiorresistancetothedownstreamdepositofcontaminationandmaintainingintegrityduringdynamicflowconditions.
Wealsosupplyarangeofsinteredmetalmeshpleatedelements.
Typical Applications • Hydraulic • Lubricant • Coolant • Fuel • Air • Environmentalcontrol
Features and Benefits • Highfiltrationefficiency • Lightweight • Enhancedoperatinglife
Filter AssembliesFilterassembliesforhydraulic,fuel,lubricationandairsystems.Applicationsinclude:
• Hydraulicpressure,returnandcasedrain • Thrustreverseractuationsystems • FuelsupplyforbothmainengineandAPUs • Fuelinertingsystems • Gearboxlubrication
Pleated Filter Elements FortheAerospaceIndustry
We manufacture fully compliant radial flow filter inserts for nuclear ventilation applications, qualified to and validated for, all UK nuclear HVAC standards. These HEPA-rated glass fibre pleated filter inserts offer fine levels of filtration efficiency and low differential pressure.
Wealsomanufacturearangeofsinteredmetalfibre,powderandmeshfiltersforusethroughoutthenuclearindustry;frompowergeneration,throughtofuelmanufacture,includingwastetreatmentandstorage,decommissioninganddecontaminationactivities.Wehavetheexpertiseandcapabilitytodesignfiltrationequipmenttomeetthemostarduousofconditions,includinghightemperature,aggressivechemicalsandhighsolidsenvironments. Specifications Construction
Theelementfilterpackfeaturesintegrallypleatedribbonstoseparateandsupportthepleats.Thisminimisesdifferentialpressureandmaximisesdirtholdingcapacityperformance.
Materials of Manufacture
Endcaps,guards,handle: stainlesssteel1.4307or 1.4404toBSEN10088-2Filtermedia: glassfibreInternallipseal: siliconerubber
DimensionsOutsidediameter: 518mm(20.4”)Insidediameter: 340mm(13.4”)Length: 624mm(24.6”)
Operating TemperatureMaximumcontinuous: 80°C(176°F)Tested in an oven at 500°C (932°F) for 10 minutes to ensure that materials do not contribute to combustion. This does not imply that filters are suitable for operation at the test temperature.
Typical Applications• Nuclear Ventilation Radioactiveand/ortoxicatmosphericairorinert
gashandlingsystems.
Features and Benefits• High efficiency Efficiencygreaterthan99.99%at950l/swhen
tested to BSENISO14644-3:2005CleanroomsandAssociatedControlledEnvironments–Part3:Testmethods.
• Temperature and chemical resistance ToType2HEPAInsertstandards.
Radial Flow HEPA Filter InsertsForNuclearApplications
Ordering InformationFororderinginformationpleasecontactamemberofthesalesteam.
Ordering InformationFororderinginformationpleasecontactamemberofthesalesteam.
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
4140
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Cartridge Top End Outlet End Code Description EndFitting Seal Quantity EndFitting Seal Quantity
A Code3 Flat None Open O-ring222 2B Code7 Fin None Open O-ring226 2C Code8 Fin None Open O-ring222 2F NSOE Recess None Flatopen O-ring213 1G GDOE(shortlength) Flatopen Flatgasket 1 Flatopen Flatgasket 1H GSOE Flat None Flatopen O-ringBS118 2 (fitintofilterhousing)J 216(218),fin Fin None Open O-ring216 1 O-ring 218 1K Code2 Flat None Open O-ring226 2L 223,fin(nolugs) Fin None Open O-ring223 2M DOE Flatopen Flatgasket 1 Flatopen Flatgasket 1S Code28,fin(3lugs) Fin None Open O-ring222 2U 224,fin Fin None Open O-ring224 2V 226,fin Fin None Open O-ring226 2W F20+Code7 Fin None Open O-ringBS226 2 (stainless steel core)X F20+Code2 Flat None Open O-ringBS226 2 (stainless steel core)Y BS832,flat Flat None Open O-ringBS832 2Z F20+CodeY Flat None Open O-ringBS832 2 (stainless steel core)
B F GCA
H K MLJ
W XS VU
Y Z
End Cap Adapters for Disposable Cartridges
Our pharmaceutical-grade filters are designed for use in cGMP manufacturing, processing or packaging facilities for injectable drug products and comply with the Federal Drug Administration’s regulations CFR Title 21, parts 211.72 ‘Filters’ and 210.3 (b) (6), and United States Pharmacopeia 788 ‘Particulate Matter in Injections’. These products contain a stainless steel insert.
Porvair seals are FDA compliant for food contact (CFR, Title 21). USP Class VI complaint seals are only fitted to “P” suffix products (Table 7) on the corresponding ordering guides.
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
A range of high-quality nominally-rated pleated polypropylene cartridge filters, suitable for challenging filtration environments, including chemical processing, process water and food and beverage.
PolyKey™filtercartridgesaremanufacturedfrommelt-blownandspun-bondedpleatedpolypropylenemedia,ensuringahighlyefficientmediawithexcellentparticulateremovalaswellaslowpressuredrops.
Ordering Information
Typical Applications • Foodandbeverage • Reverseosmosispre-filtration • Potableandde-ionisedwater • Process water • Chemicalprocessing • Coatings • Oils
PolyKey™Polypropylene Cartridge Filters
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PolyKey™
Features and Benefits • Excellentchemicalcompatibility • Varietyofendcaps • High-efficiencydesign • Outerguardinasinglemodule
• Widerangeofoptions
Specifications
Materials of ManufactureFiltermedia: PolypropyleneMembranesupport: PolypropyleneEndcaps: Polypropylene(thermal
bonded)
Effective Filtration Area4.5ft2 (0.4m2)per10”(254mm)length
Operating Characteristics
MaximumΔP:60psid(4.1bar)@140°F(60°C)Changeoutrecommendedat30psid(2.1bar)
Cartridge Dimensions (Nominal)Diameter: OD2.75”(70mm) 2.5”(64mm) ID1”(25mm)Length: 5”(127mm) 10”(254mm) 20”(508mm) 30”(762mm) 40”(1,016mm)Other lengths available on request.
Standard Range
Filter Retention Specifications*
Liquid Service
Nominal micronrating
Particulate removal efficiency (Beta ratio)
90% (10) 99% (100) 99.9% (1,000)
99.99% (10,000)
0.1 0.1 0.45 0.8 1
0.2 0.2 0.6 1 2
0.45 0.45 1 2 3
1 1 3 7 10
3 3 7 10 15
10 7 10 15 25
30 30 40 50 60
* Data acquired by multi-pass testing. Ratings are based on laboratory tests using ISO ultra-fine test dust for 0.2, 0.45 and 1µ and ISO fine test dust for 5µ. Flow rate I gpm/sq.ft. at room temperature. Field results will be influenced by the type of fluid and contaminant as well as the flow rate and temperature.
psidmbar
0
0.5
1
1.5
2
2.5
3
172
138
103
69
35
0
207
Pres
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0 9 18 27 450 2 4 6 8 10 l/m
ing/m
in 1 3 5 7 95 14 23 32 36 41
Flow rate
0.1µm0.2µm0.45µm1µm3µm10µm30µm
Flow / Pressure Drop
Flow rates shown are for a nominal 10” (254mm) long cartridge. For fluids other than water, multiply the pressure drop by the fluid viscosity in centipoise.
Product Code: 1 2 3 4
4: Length (Nominal)
1 10”(254mm)
2 20”(508mm)
3 30”(762mm)
4 40”(1016mm)
5 5”(127mm)
5: End Fitting
A Code 3
B Code 7
C Code 8
D Plastisol / PVC(doubleopen end)
K Code 2
M DOE
5 6
1: Nominal
PK PolyKeyTM
3: Version
S StandardHard Cage
N Netted
P1 0.1µm
P2 0.2µm
P45 0.45µm
01 1µm
03 3µm
10 10µm
30 30µm
2: Pore Rating 6: Seals
A EthylenePropylene
B Silicone
C Viton®
D Nitrile
J DOEPTFE
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
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PolyKey™
High Efficiency GIANT Pleated CartridgesGIANT222andDOEwidediametercartridgesoffermaximumfiltrationcapacitywithinacompactunit,featuringa4.5”(114mm)diameterwithdifferinglengthoptions.Thesecartridgesarecomposedof10ft2(0.9m2) ofeffectivesurfaceareaper10”(254mm)cartridge.
Usedinconjunctionwithour GIANTHOUSING® Series222Polypropylenefilterhousings,thesesystemsofferaneconomicalalternativetomulti-cartridgestainlesssteelhousingswithstandarddiameterfiltercartridges.Thesearealsosuitabletoretrofitintomostindustrystandardwidediameterhousings.
Ordering Information
Typical Applications • Foodandbeverage • Reverseosmosispre-filtration • Potableandde-ionisedwater • Process water • Chemicalprocessing • Coatings • Oils
0
4
8
12
16
10 20 30 40 500
0.2 µm0.45 µm1 µm5 µm
psidmbarl/m
ing/m
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276
552
827
1103
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45 91 136 182 2270
Pres
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Flow rate Flow rates shown are based on an extrapolation of results taken from the standard range.
Filter Retention Specifications*
Liquid Service
Nominal micronrating
Particulate removal efficiency (Beta ratio)
90% (10)
99% (100)
99.9% (1,000)
99.99% (10,000)
0.2 Polypropylene 0.2 0.6 1.0 2
0.45 Polypropylene 0.45 1 2 3
1 Polypropylene 1 3 7 10
5 Polyester 5 8 10 15
PolyKey™ GIANTGIANTWideDiameterCartridges
Features and Benefits • Excellentchemicalcompatibility • Varietyofendcaps • High-efficiencydesign • Outerguardinasinglemodule
• Widerangeofoptions
Specifications Materials of Manufacture Media: PolypropyleneorPolyesterEndcaps: Polypropyleneassembledwith
Polypropylenehotmeltadhesive Effective Filtration Area10ft2 (0.9m2)per10”(254mm)length
Nominal Micron Ratings
0.2,0.45,1μinPolypropylenemedia
5μinPolyestermedia
Cartridge DimensionsDiameter: OD4.5”(114mm)Length: 10”(254mm) 20”(508mm) Sizedtofitinour222GIANTHOUSING® series
Flow / Pressure Drop
* Data acquired by multi-pass testing. Ratings are based on laboratory tests using ISO ultra-fine test dust for 0.2, 0.45 and 1µ and ISO fine test dust for 5µ. Flow rate I gpm/sq.ft. at room temperature. Field results will be influenced by the type of fluid and contaminant as well as the flow rate and temperature.
Product Code: 1 2 3 4
4: Length* (Nominal)
1 10”(254mm)
2 20”(508mm)
5: End Fitting
A Code 3
B Code 7 (226 / Fin)
D Plastisol / PVC(doubleopen end)
K Code 2
M DOE
5 6
* All GIANT filters are 4.5” (114mm) diameter and available in length 1 and 2, with code A and M end caps.
1: Nominal
PK PolyKeyTM
3: Version
G GIANTP2 0.2µm
P45 0.45µm
01 1µm
05 5µm
2: Pore Rating 6: Seals
A EthylenePropylene
B Silicone
C Viton®
D Nitrile
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
A range of high quality pleated microfibreglass cartridge filters, suitable for challenging filtration environments.
MicroKeyTMcartridgefiltersaremanufacturedfrommicrofibreglasslayeredwithspun-bondedpolyester,toproduceahighlyefficientmediawithexcellentparticulateremovalaswellaslowpressuredrops.
Ordering Information
Typical Applications • Hightemperature • Process water • Produced water • Coatings • Printing • Reverseosmosispre-filtration • Oils
MicroKey™MicrofibreglassCartridgeFilters
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Mic
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MicroKey™
Features and Benefits • Excellentcompatibilityathightemperature • Maximumprocessing • High-efficiency
Specifications Materials of ManufactureFiltermdia:Microfibreglasslayeredwithspun-
bondedpolyester;50micronis100%polyester
Membranesupport:Polypropyleneorpolyester/Nylon
Nominal Micron Ratings0.1,0.2,0.45,1,3,10,30,50Ratings derived from independent laboratory tests using latex bead suspensions and particle counter readings.
Effective Filtration Area4ft2perlayerper10”length(0.37m2per254mmlength)
Operating CharacteristicsMaximumΔP: 75psid(5.2bar)@68°F(20°C) 40psid(2.8bar)@150°F(66°C)MaximumOperatingTemperature: 140°F(60°C)forstandardversion(S) 200°F(93°C)forhightemperatureversion(H)
Cartridge DimensionsDiameter: OD:2.75”(70mm),ID1”(25mm)NominalLengths:5”(127mm)to40”(1,016mm)
Filter Retention Specifications
Liquid Service Gas service
Nominal micronrating
Particulate removal efficiency (Beta ratio) DOP removal efficiency (%)
90% (10) 99% (100)
99.9% (1,000)
99.99% (10,000)
0.1 0.1 0.45 0.6 0.8 99.999
0.2 0.2 0.5 0.7 1 99.99
0.45 0.45 1 2 3 99.985
1 1 3 5 7 93
3 3 7 10 12 65
10 7 10 15 25 50
30 20 30 40 50 15
50 30 40 50 60 ---
0
0.5
1
1.5
0 1 2 3 4 5
psidmbar
Pres
sure
dro
p
103
69
35
0
l/min
g/min
0 9 185 14 23Flow rate
0.1µm 0.2µm0.45µm1µm3µm10µm30µm50µm
Flow / Pressure Drop
Microfibreglass media in a pleated construction provides excellent flow rates with minimum pressure drop. Flow rates shown are for a nominal 10” (254mm) cartridge. For fluids other than water, multiply the pressure drop by the fluid viscosity in centipoise.
Product Code: 1 2 3 4
4: Length (Nominal)
1 10”(254mm)
2 20”(508mm)
3 30”(762mm)
4 40”(1016mm)
5 5”(127mm)
5: End Fitting
A Code 3
B Code 7
C Code 8
D Plastisol / PVC(doubleopen end)
K Code 2
M DOE
5 6
1: Nominal
MK MicroKeyTM
3: Version
S StandardHard Cage
H Hightemp.
P1 0.1µm
P2 0.2µm
P45 0.45µm
01 1µm
03 3µm
10 10µm
30 30µm
50 50µm
2: Pore Rating 6: Seals
A EthylenePropylene
B Silicone
C Viton®
D Nitrile
J DOEPTFE
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
49
Tekf
ilTM N
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TekfilTM N is a high flow, graded depth filter with high contaminant capacity for long life. Constructed from FDA approved polypropylene with excellent performance characteristics, it is an economic choice for a wide range of applications.
TekfilTMisavailableinarangeofindustrialstandardlengths.
Ordering Information
Typical Applications • Foodandbeverage• Pharmaceuticals• Finechemicalsandsolvents• Coatings• Photographicchemicals• Metalfinishingelectroplating• Watertreatmentpriortoreverseosmosis• Cosmeticsproductfilling
Tekfil™NNominalRatedPolypropyleneDepthCartridge Filters
Features and Benefits • Gradeddepthmedia
Thegradedstructureofthemediaprovidesprefiltrationoftheprocessfluidpriortothenominalratedfinallayer.Thiscombinationprovideseconomyofuseandasmallerprocessfootprint.
• Highdegreeofchemicalcompatibility Constructed entirely of polypropylene and/or nylon.
• Nominalremovalratings TekfilTMNcartridgesarevalidatedusingrecognised
industrystandardtestmethods.
• Suitableforsteamandhotwatersanitisation TekfilTMNcartridgesareresistanttorepeatsteamsterilisationandhotwatercycles.
Specifications Materials of ManufactureFiltermedia: PolypropyleneEndfittings: Polypropylene
Cartridge Dimensions (Nominal)Diameter: 63mm(2.5”)Length: 254mm(10”),
508mm(20”) 762mm(30”), 1016mm(40”)
Gaskets and O-RingsEthylenePropylene,FEPencapsulated,Silicone,Viton®,NitrileorPolypropylenefeltavailablefornoncrush-fitend adapters.
Maximum Differential PressureNormalflowdirectionat: 20°C(68°F): 3.5bar(50psi) 60°C(140°F): 1.0bar(15psi) 80°C(176°F): 0.5bar(7psi)
Operating TemperatureMaximumcontinuous: 80°C(176°F)
ExtractablesMinimumtotalextractables.
Clean Water Flow Rates• Typicalcleanwaterflowrate:
A254mm(10”)TekfilTMsinglecartridgeexhibitstheflow-ΔPcharacteristicsindicatedbelow,forsolutionswithaviscosityof1centipoise.
• Othersolutions: Forsolutionswithaviscosityofgreaterthan 1centipoise,multiplytheindicateddifferentialpressurebytheviscosityincentipoise.
TekfilTM N
05 15 20
Diff
ere
ntia
l Pre
ssur
e (
mb
ar)
Flow (l/min)
0 10
15
10
5
010 30 40
Diff
ere
ntia
l Pre
ssur
e (
mb
ar)
Flow (l/min)
0 20
TA90 (Absolute)
300
200
400
500
100
TA10 (Absolute)
TA05 (Absolute)
TA03 (Absolute)
TA20 (Absolute)
TA12 (Absolute)
TA01 (Absolute)
TAP5 (Absolute)
010 30 40
Pre
ssur
e D
rop
(kg
/cm
2 )
Water Flow (l/min)
0 20
TA90 (Absolute)
0.3
0.2
0.4
0.5
0.1
TA10 (Absolute)
TA05 (Absolute)
TA03 (Absolute)
TA20 (Absolute)
TA12 (Absolute)
TA01 (Absolute)
TAP5 (Absolute)
TN25 (Nominal)
TN10 (Nominal)
TN05 (Nominal)
TN01 (Nominal)
TN100 (Nominal)TN75 (Nominal)TN50 (Nominal)
25
20
30
Product Code: 1 2 3 4
3: Length (Nominal)
1 10”(254mm)
2 20”(508mm)
3 30”(762mm)
4 40”(1016mm)
5 5”(125mm)
4: End Fitting
A Code 3
B Code 7
C Code 8
F NSOE
K Code 2
M DOE
5
1: Nominal
TN TekfilTMN P5 0.5µm
P6 0.6µm
P8 0.8µm
01 1µm
02 2µm
03 3µm
05 5µm
07 7µm
10 10µm
15 15µm
20 20µm
30 30µm
40 40µm
50 50µm
60 60µm
75 75µm
90 90µm
105 105µm
2: Pore Rating 5: Seals
A EthylenePropylene
B Silicone
C Viton®
D Nitrile
E FEDEncap.Viton®
G FEPEncap.Silicone
J DOEPTFE
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
TheCarbofilTMseriesisthenewgenerationofcarboncartridgesproducedbytheextrusionprocess.Theyprovidelongservicelifeandsuperioradsorbtionperformancecomparedtoconventionalgranularactivatedcarboncartridgestogetherwithminimumfines.Withahighmechanicalstrengthandlowashcontent,thecarbonblockstructurepreventschannelling,bypassing,fluidizingorunloadingofcarbonfines.
Topreventprematureblockingoftheactivatedcarbonlayer,theCarbofilTMfiltersincorporateaneffectivepre-filtrationlayerdesignedtointerceptgelsand large particles.
Ordering Information
TheCarbofilTMseriesactivatedcarbonfiltercartridgesusepremiumgradecoconutshellextrudedcarbonblocksandcanbesuppliedinanylengthandendcapconfiguration,tomeettherequirementsoftheprocessapplication.
Typical Applications • PCB solutions • Plating and coating solutions • Industrialwatertreatment • Drinkingwatertreatment • ChlorineandVOCremoval • Tastes,odoursandorganicpigments • Chlorinatedcompoundsreduction • Oilsandaromaticcompoundsremoval
Carbofil™ActivatedCarbonFilterCartridges
51
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bofil
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Features and Benefits • Safehandlingwithoutanyloosepowder • Sanitaryinstallationandremoval • Fitsintoavarietyofstandardfilterhousings • Rapidandhighcapacityadsorptionof
contaminants
Specifications
Materials of ManufactureFiltermedia: PACimpregnatedcelluloseNetting: PolyethyleneReinforcementbacking: CellulosepolyesterCore: PolypropyleneOuter support: PolypropyleneEndcaps: Polypropylene
Cartridge Dimensions (Nominal)Outsidediameter: 70mm(2.8”)Insidediameter: 27mm(1.1")Length: 254mm(10”)
508mm(20”) 762mm(30”) 1016mm(40”)
Gaskets and O-RingsEthylenePropylene
Operating TemperatureFrom40ºF(4ºC)to125ºF(52ºC)
Cartridge Performance
Additional InformationTheCarbofil™cartridgecontainsaverysmallamountofcarbonfines(veryfineblackpowder),anewcartridgeafterinstallationshouldbeflushedwithsufficientwatertoremovetracesofthefinesfromyourwatersystembeforeusingthewater.Itisrecommendedthatyourun(flush)foratleast20seconds prior to using water.
Estimatedcapacitytestedatgivenflowrateusing2ppmfreeavailablechlorineatcontinuousflowtowithgreaterthan90%reduction.Increasedflowratesmayresultinlesseffectivechlorinereduction.
Micronratingsarebasedon85%removalofgivenparticlesize.
CarbofilTM
WARNING
Fordrinkingwaterapplications,donotusewithwaterthatismicrobiologicallyunsafeorofunknownqualitywithoutadequatedisinfectionbeforeorafterthesystem.
Filter Code Cartridge Length Micron Rating Initial ∆p (psi) Chlorine Reduction (mm) (µm) @flowratelpm @flowratelpm
CR05-N1 250mm(10") 5 1.4psi@4lpm >23,000litres@4lpmCR05-N2 508mm(20") 5 1.5psi@8lpm >46,000litres@8lpmCR05-N3 762mm(30") 5 1.5psi@15lpm >69,000litres@15lpmCR05-N4 1016mm(40") 5 1.5psi@20lpm >92,000litres@20lpm
Product Code: 1 2 3 4
4: Length (Nominal)
1 10”(254mm)
2 20”(508mm)
3 30”(762mm)
4 40”(1016mm)
5: End Fitting
A Code 3
B Code 7
C Code 8
F NSOE
G GDOE(short)
H GSOE
J 216(218),fin
K Code 2
L 223,fin(nolugs)
M DOE
S Code28,fin(3 lugs)
T 223,flat(nolugs)
U 224,fin
V 226,fin
Y BS832,flat
5 6
1: Nominal
CR CarbofilTM
3: Version
N Netted
S StandardHard Cage
05 5µm
2: Pore Rating 6: Seals
A EthylenePropylene
B Silicone
C Viton®
D Nitrile
E FEDEncap.Viton®
G FEPEncap.Silicone
J DOEPTFE
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
Cryptofil™ filter cartridges are used for the control of Cryptosporidium oocysts in water used in the food, beverage and ultrapure water industries.
TheCryptofil™cartridgehasbeendevelopedfollowingextensiveresearchandhasresultedinfiltermediawithcontinuouslygradedfibredensity;thisyieldsprogressivelyfineroocystretentionthroughthedepthofthemedia.Thisgradeddensitydepthfiltrationmechanism,combinedwithoptimisedpleatedpackconfigurationandresultanthighsurfacearea,affordshighflowcapabilityandexceptionaloocystretentioncapacity.
Ordering Information
Cryptosporidiumoocystsremovedfromthewaterflowarecapturedwithinthemediaandarenotsubjecttoreleasebysystemfluctuations.ThevoidsvolumeofCryptofil™combinedwithadvancedcartridgeconstructionresultsinafiltercapableofretaininghighconcentrationsofoocystsensuringextendedservicelifeandreducedfiltrationcosts.
Typical Applications • Mineralwater • Food processing • Embarkationwatersupply • Leisure
Cryptofil™FortheRemovalofCryptosporidiumOocysts
53
Cry
ptofi
lTM
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Features and Benefits • Gradedmulti-layermedia • Guaranteedremovalratings • Highfiltrationarea • Cartridge integrity and low TOC levels • Suitableforsteamandhotwatersanitisation • Fulltraceability • Controlledmanufacturingenvironment
Specifications
Materials of ManufactureFiltermedia: PolypropyleneSupportlayers: PolypropyleneInnercore: PolypropyleneOuter support: PolypropyleneEndfittings: PolypropyleneSupportring: Stainlesssteel
Cartridge Dimensions (Nominal)Diameter: 70mm(2.8”)Length: 1module: 254mm(10”)
508mm(20”) 2modules: 762mm(30”)
1016mm(40”)
Effective Filtration AreaUpto0.6m2per250mmmodule
Cartridge TreatmentStandard: CleanedwithoutfurthertreatmentFlushed: FlushedwithpyrogenfreewaterRinsed: Ultra-clean,pulseflushedtogiveasystem
resistivityof18MΩ.cm
Gaskets and O-RingsEthylenePropylene,FEPencapsulated,Silicone,Viton®,NitrileorPolypropylenefelt
Maximum Differential PressureNormalflowdirectionat: 20°C(68°F): 6.0bar(87psi) 80°C(176°F): 4.0bar(58psi) 100°C(212°F): 3.0bar(44psi) 120°C(248°F): 2.0bar(29psi) 125°C(257°F): 1.5bar(22psi)Reverseflowdirectionat: 20°C(68°F): 2.1bar(30psi) 80°C(176°F): 1.0bar(15psi) 100°C(212°F): 0.5bar(7psi)
Operating TemperatureMaximumcontinuous: 80°C(176°F)
SterilisationIn situsteam60x30minutecyclesat130°C(266°F) Hotwater200x20minutecyclesat80°C(176°F)
ExtractablesMinimumtotalextractables.Pleaserefertothe Cryptofil™ValidationGuide.
Integrity TestingEachCryptofil™moduleofeverycartridgeisindividuallyintegritytestedusingtheBubblePointTest.Please contact us for procedural details.
Clean Water Flow Rates• Typicalcleanwaterflowrate:
A254mm(10”)CryptofilTMsinglecartridgeexhibitstheflow-ΔPcharacteristicsindicatedbelow,forsolutionswithaviscosityof1centipoise.
• Othersolutions: Forsolutionswithaviscosityofgreaterthan 1centipoise,multiplytheindicateddifferentialpressurebytheviscosityincentipoise.
250
50
05 15 20 25
Diff
ere
ntia
l Pre
ssur
e (
mb
arg
)
Clean Water Flow Rate (l/min)
0 10
100
150
200
CP01
CPP6
CryptofilTM
Product Code: 1 2 3 4
4: Length (Nominal)
1 10”(254mm)
2 20”(508mm)
3 30”(762mm)
4 40”(1016mm)
5 5”(125mm)
5: End Fitting
A Code 3
B Code 7
C Code 8
F NSOE
G GDOE(short)
H GSOE
J 216(218),fin
K Code 2
L 223,fin(nolugs)
M DOE
S Code28,fin(3 lugs)
T 223,flat(nolugs)
U 224,fin
V 226,fin
Y BS832,flat
5 6
1: Nominal
CP CryptofilTM
3: Version
R Rinsed
S StandardHard Cage
P6 0.6µm
2: Pore Rating 6: Seals
A EthylenePropylene
B Silicone
C Viton®
D Nitrile
E FEDEncap.Viton®
G FEPEncap.Silicone
J DOEPTFE
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
A range of absolute rated cartridge filters are manufactured, featuring the latest developments in melt blown polypropylene filter media technology; KlearfilTM cartridges are based on a robust all polypropylene construction, offering removal ratings from 0.5 to 75 micron absolute.
Thecombinationofuptoeightseparatefiltrationlayersprovidestruedepthfiltration,withinapleatedcartridgeconstruction.Thisdesignreducesfoulingofthefiltersurfaceareacausedbyabroadspectrumofcontaminants.
KlearfilTMcartridgesareideallysuitedforthefiltrationofprocessfluidsthatcontaincontaminantswithawiderangeofparticlesizes.Thegradedmulti-layerpolypropylenemediaprovidespre-filtrationoftheprocessfluidpriortotheabsoluteratedfinallayer.
Ordering Information
TheuniquedesignoftheKlearfilTMcartridgehelpstoachievelowerrunningcostsandasmallerprocessfootprint.KlearfilTMishighlyresistanttointegrityfailurecausedbysteamsterilisationandhasexcellentchemicalcompatibilitycharacteristics.
Typical Applications • Pharmaceuticalsandbio-processing • Foodsandbeverages • Processwatersystems • Finechemicals •Cosmetics
•Inkjet
Klearfil™ AbsoluteRatedPleated DepthFilters
55
Klea
rfilTM
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Features and Benefits • Gradedmulti-layermedia • Guaranteedremovalratings • Suitableforsteamandhotwatersanitisation • Fulltraceability • Controlledmanufacturingenvironment
Specifications
Materials of ManufactureFiltermedia: PolypropyleneSupportlayers: PolypropyleneInnercore: PolypropyleneOuter support: PolypropyleneEndfittings: PolypropyleneSupportring: Stainlesssteel
Cartridge Dimensions (Nominal)Diameter: 70mm(2.8”)Length: 1module(short): 125mm(5”)
1module: 254mm(10”), 508mm(20”) 2modules: 762mm(30”), 1016mm(40”)
Cartridge TreatmentStandard: CleanedwithoutfurthertreatmentFlushed: Flushedwithpyrogen-freewaterRinsed: Ultra-clean,pulseflushedtogiveasystem
resistivityof18MΩ.cm
Gaskets and O-RingsEthylenePropylene,FEPencapsulated,Silicone,Viton®,NitrileorPolypropylenefelt
Maximum Differential PressureNormalflowdirectionat: 20°C(68°F): 6.0bar(87psi) 80°C(176°F): 4.0bar(58psi) 100°C(212°F): 3.0bar(44psi) 120°C(248°F): 2.0bar(29psi) 125°C(257°F): 1.5bar(22psi)Reverseflowdirectionat: 20°C(68°F): 2.1bar(30psi) 80°C(176°F): 1.0bar(15psi) 100°C(212°F): 0.5bar(7psi)
Operating TemperatureMaximumcontinuous: 80°C(176°F)
SterilisationIn situsteam80x30minutecyclesat135°C(275°F) Hotwater200x20minutecyclesat85-90°C(185-194°F)
ExtractablesMinimumtotalextractables.Pleaserefertothe KlearfilTMValidationGuide.
Integrity TestingKlearfilTMfiltercartridgesarebatchtestedforintegrityusingtheBubblePointTest.Pleasecontactusforprocedural details.
Clean Water Flow Rates• Typicalcleanwaterflowrate:
A254mm(10”)KlearfilTMsinglecartridgeexhibitstheflow-ΔPcharacteristicsindicatedbelow,forsolutionswithaviscosityof1centipoise.
• Othersolutions: Forsolutionswithaviscosityofgreaterthan 1centipoise,multiplytheindicateddifferentialpressurebytheviscosityincentipoise.
600
200
100
05 15 20 25
Diff
ere
ntia
l Pre
ssur
e (
mb
ar)
Flow (l/min)
0 10
300
500
400
K02
K01
KP5
20
10
05 15 20 25
Diff
ere
ntia
l Pre
ssur
e (
mb
ar)
Flow (l/min)
0 10
30
50
40
K15
K10
K05
K03
K20
Klearfil™
600
200
100
05 15 20 25
Diff
ere
ntia
l Pre
ssur
e (
mb
ar)
Flow (l/min)
0 10
300
500
400
K02
K01
KP5
20
10
05 15 20 25
Diff
ere
ntia
l Pre
ssur
e (
mb
ar)
Flow (l/min)
0 10
30
50
40
K15
K10
K05
K03
K20
Product Code: 1 2 3 4
4: Length (Nominal)
1 10”(254mm)
2 20”(508mm)
3 30”(762mm)
4 40”(1016mm)
5 5”(125mm)
5: End Fitting
A Code 3
B Code 7
C Code 8
F NSOE
G GDOE(short)
H GSOE
J 216(218),fin
K Code 2
L 223,fin(nolugs)
M DOE
S Code28,fin(3lugs)
T 223,flat(nolugs)
U 224,fin
V 226,fin
Y BS832,flat
5 6 7
3: Version
R Rinsed
S StandardHard Cage
6: Seals
A EthylenePropylene
B Silicone
C Viton®
D Nitrile
E FEPEncap.Viton®
G FEPEncap.Silicone
J DOEPTFE
7: Additional
A N+U
N Non-steamable(no insert)
P PharmaGrade
U Unbranded
1: Pre-Filter
K KlearfilTM
2: Pore rating
P5 0.5µm01 1µm02 2µm03 3µm05 5µm10 10µm15 15µm20 20µm30 30µm40 40µm75 75µm
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
A range of absolute rated cartridge filters are manufactured, featuring the latest developments in borosilicate glass fibre filter media technology; MicrofilTM cartridges are constructed from robust glass fibre and polypropylene filtration layers, offering removal ratings from 0.5 to 5 micron absolute.
MicrofilTMcartridgesaresuitableforabsoluteremovalofunwantedparticulatesandforpre-filtrationtomembranefilters.MicrofilTM cartridges incorporate a polypropylenepre-filtrationlayer,combinedwithahighdirtcapacityglassfibremedia.Thishastheeffectoflongerservicelife,improvedoperatingcostsandsmallerprocessfootprint.
Ordering Information
MicrofilTMfiltercartridgesarehighlyresistanttointegrityfailurecausedbysteamsterilisationandhaveexcellentchemicalcompatibilitycharacteristics.
HighviscosityMicrofilTMHVversionsofthisrangeareavailableuponrequest.
Typical Applications • Foodsandbeverages • Processwatersystems • Pharmaceuticalsandbio-processing • Finechemicals •Cosmetics
Microfil™AbsoluteRatedPleated GlassFibreCartridgeFilters
57
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Features and Benefits • Zetapotential • Highfiltrationarea • Guaranteedremovalratings • Suitableforsteamandhotwatersanitisation • ResistancetoCleaning-In-Place(CIP)regimes • Fulltraceability • Controlledmanufacturingenvironment
Specifications
Materials of ManufactureFiltermedia: GlassfibrePre-filtrationlayer: PolypropyleneSupportlayers: PolypropyleneInnercore: PolypropyleneOuter support: PolypropyleneEndfittings: PolypropyleneSupportring: Stainlesssteel
Cartridge Dimensions (Nominal)Diameter: 70mm(2.8")Length: 1module(short): 125mm(5")
1module: 254mm(10"), 508mm(20") 2modules: 762mm(30"), 1016mm(40")
Effective Filtration Area
Cartridge TreatmentStandard: CleanedwithoutfurthertreatmentFlushed: Flushedwithpyrogen-freewater
Gaskets and O-RingsEthylenePropylene,FEPencapsulated,Silicone,Viton®,NitrileorPolypropylenefelt
Maximum Differential PressureNormalflowdirectionat: 20°C(68°F): 6.0bar(87psi) 80°C(176°F): 4.0bar(58psi) 100°C(212°F): 3.0bar(44psi) 120°C(248°F): 2.0bar(29psi)Reverseflowdirectionat: 20°C(68°F): 2.1bar(30psi) 80°C(176°F): 1.0bar(15psi) 100°C(212°F): 0.5bar(7psi)
Operating TemperatureMaximumcontinuous: 80°C(176°F)
SterilisationIn situsteam20x30minutecyclesat130°C(266°F) Hotwater200x20minutecyclesat85-90°C(185-194°F)
ExtractablesMinimumtotalextractables.Pleaserefertothe MicrofilTMValidationGuide.
Integrity TestingMicrofilTMfiltercartridgesarebatchtestedforintegrityusingtheBubblePointTest.Pleasecontactusforprocedural details.
Clean Water Flow Rates• Typicalcleanwaterflowrate:
A254mm(10”)MicrofilTMsinglecartridgeexhibitstheflow-ΔPcharacteristicsindicatedbelow,forsolutionswithaviscosityof1centipoise.
• Othersolutions: Forsolutionswithaviscosityofgreaterthan 1centipoise,multiplytheindicateddifferentialpressurebytheviscosityincentipoise.
80
40
20
05 15 20 30
Diff
ere
ntia
l Pre
ssur
e (
mb
ar)
Flow Rate (l/min)
0 10
60
MO2
MO5
MO1
MP8
25
MP5
70
50
30
10
AbsoluteRemoval EffectiveFiltrationArea Rating (each254mm(10")module)
0.5,0.8,1.0,2.0 and5.0μm 0.4m2 (4.4ft2)
MicrofilTM
Product Code: 1 2 3 4
4: Length (Nominal)
1 10”(254mm)
2 20”(508mm)
3 30”(762mm)
4 40”(1016mm)
5 5”(125mm)
5: End Fitting
A Code 3
B Code 7
C Code 8
F NSOE
G GDOE(short)
H GSOE
J 216(218),fin
K Code 2
L 223,fin(nolugs)
M DOE
S Code28,fin(3lugs)
T 223,flat(nolugs)
U 224,fin
V 226,fin
Y BS832,flat
5 6 7
3: Version
R Rinsed
S StandardHard Cage
6: Seals
A EthylenePropylene
B Silicone
C Viton®
D Nitrile
E FEPEncap.Viton®
G FEPEncap.Silicone
J DOEPTFE
7: Additional
A N+U
N Non-steamable(no insert)
P PharmaGrade
U Unbranded
1: Pre-Filter
M MicrofilTM
2: Pore rating
P5 0.5µmP8 0.8µm01 1µm02 2µm05 5µm
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
Features and Benefits • Availablewith304stainlesssteeloutercage
forhightemperatureanddifferentialpressureapplications.
• Absolutemicronratingstoensureconsistent,repeatableperformance
• Insidetooutflowensuresthatcontaminationiscollectedinsidethefiltercartridgeforeasydisposal
• ManufacturedintheUK • Largesurfacearea,typically5metresper40”,
andpleatspacingmeshontheinnerlayerensureslowinitialpressuredropsandhighdirtholdingcapacity,forextendedservicelife
• Allpolypropylenehardwarewithglassfibrefiltermedia,thermallybonded,meanswidechemicalcompatibilityandaminimumlevelofextractables
• Suitableforsteamsterilisation,autoclavingandhotwatersanitisation
• Availablein20”,40”and60”lengthstoretrofitintomostexistinginstallations
Specifications
Materials of ManufactureFiltermedium GlassfibreDrainage layers: PolypropyleneSupportmesh: PolypropyleneOuter core: PolypropyleneEndcaps: Polypropylene
Cartridge DimensionsOutsideDiameter: 154mm(6”)InsideDiameter: 75mm(3”)Length: 508mm(20”) 1016mm(40”) 1524mm(60”) Pore Sizes
0.5µm,1.0µm,5.0µmand10µm
Effective Filtration Area
Gaskets and O-RingsEPDM,FEPencapsulated,Silicone,Viton®andNitrile
Maximum Differential Pressure
Normalflowdirectionat: 20°C(68°F): 3.5bar(51psi) 65°C(149°F): 1.8bar(26psi) 80°C(176°F): 1.0bar(15psi) Reverseflowisnotrecommended.
Recommended Changeout Differential Pressure 20°C(68°F): 1.5bar(22psi)
Sanitation Steamorautoclave: 121°C(250°F)for15
minutes
Hotwatersanitation: 90°C(194°F)for30minutesrepeatedly
Clean Water Flow Rates • Typicalcleanwaterflowrate: A1016mm(40”)MicrofilTMWFcartridgeexhibitsthe
flow-∆Pcharacteristicsindicatedbelow,forsolutionswithaviscosityof1centipoise.
• Othersolutions: Forsolutionswithadifferentviscosity,multiplythe
indicateddifferentialpressurebytheviscosityincentipoise.
GlassFibreMedia:
MicrofilTM wide format (WF) filter cartridges are designed for applications requiring a very high flow rate. They are equally suitable for use as pre-filters or final polishing filters in applications that do not require membrane filtration. The use of a spacer mesh as an upstream pleat support means that fluid flow is uniform across the entire surface of the filter medium. The mesh holds the flow channels open thereby maximising dirt holding capacity and minimising pressure drop across the filter.
Ourfiltercartridgesareabsoluterated,testedtoBeta5000usingtheindustrystandardsinglepassOSU-F2testprocedurewithISO12103part1A2FineandA4Coarsetestdustasappropriate.ManufacturedintheUKusingallpolypropylenehardwarewithglassfibrefiltermedia,thesefiltercartridgeshaveexcellentchemicalcompatibility.
Ordering Information
Thermalbondedconstructioneliminatestherequirementforadhesives,maintainingproductintegrityindemandingapplicationsandminimisingthelevelofextractablesinthefiltrate.AllthematerialsconformtotherelevantrequirementsofFDACFR21part 117.
Availablewith304stainlesssteeloutercageforhightemperatureanddifferentialpressureapplications.
Typical Applications • Foodsandbeverages • Processwatersystems • Pharmaceuticalsandbio-processing • Finechemicals •Cosmetics
Microfil™WF PleatedDepthFilterorFinalPolishingFilter
59
Mic
rofil
TM W
FDisp
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58
MicrofilTM WF
AbsoluteRating EffectiveFiltrationArea (each1016mm(40")module)
0.45,1,5,10,25,50μm 5m2 (53.8ft2)
Pres
sure
dro
p, m
bar
Flow rate m³/hr 0 4020 60 80 100
50
0
100
150
200
250
300 1 micron5 micron10 micron25 micron50 micron
Product Code: GF 1 2 3 4
3: Length (Nominal)
20 20”(508mm)
40 40”(1016mm)
60 60”(1524mm)
4: Seals
E EPDM
N Nitrile
S Silicone
V Viton
1: Pre-Filter
WF MicrofilTM
WF
2: Pore rating
01 1µm05 5µm10 10µm25 25µm50 50µm75 75µm100 100µm
*Other micron ratings available upon request
E.g. WF05-40GF-E
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
A range of absolute rated cartridge filters are created, featuring the latest developments in meltblown polypropylene filter media technology. Polyfil™ II cartridges are based on a robust all polypropylene construction, offering removal ratings from 0.5 to 150 micron absolute.
PolyfilTMIIcartridgesaresuitableforabsoluteremovalofunwantedparticulatesandforpre-filtrationtomembranefilters.Thegradedmulti-layerpolypropylenemediaprovidepre-filtrationoftheprocessfluidpriortotheabsoluteratedfinallayer.TheuniquedesignofthePolyfilTMIIcartridgeshelpstoachievelowerrunningcostsandasmallerprocessfootprint.
Ordering Information
PolyfilTMIIfiltersarealsohighlyresistanttointegrityfailurecausedbysteamsterilisationandhaveexcellentchemicalcompatibilitycharacteristics.
Typical Applications • Pharmaceuticalsandbio-processing • Foodsandbeverages • Inksandcoatings • Finechemicals •Cosmetics • Processwatersystems
Polyfil™ II AbsoluteRatedPleated Polypropylene Cartridge Filters
61
Poly
filTM
IIDisp
osab
leFilterElemen
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60
Features and Benefits • Gradedmulti-layermedia • Highfiltrationarea • Guaranteedremovalratings • Suitableforsteamandhotwatersanitisation • Fulltraceability • Controlledmanufacturingenvironment
Specifications
Materials of ManufactureFiltermedia: PolypropyleneSupportlayers: PolypropyleneInnercore: PolypropyleneOuter support: PolypropyleneEndfittings: PolypropyleneSupportring: Stainlesssteel
Cartridge Dimensions (Nominal)Diameter: 70mm(2.8”)Length: 1module(short): 125mm(5”)
1module: 254mm(10”), 508mm(20”) 2modules: 762mm(30”), 1016mm(40”)
Effective Filtration AreaUpto0.6m2per250mmmodule(dependingonporerating).
Cartridge TreatmentStandard: CleanedwithoutfurthertreatmentFlushed: Flushedwithpyrogen-freewaterRinsed: Ultra-clean,pulseflushedtogiveasystem
resistivityof18MΩ.cm
Gaskets and O-RingsEthylenePropylene,FEPencapsulated,Silicone,Viton®,NitrileorPolypropylenefelt
Maximum Differential PressureNormalflowdirectionat: 20°C(68°F): 6.0bar(87psi) 80°C(176°F): 4.0bar(58psi) 100°C(212°F): 3.0bar(44psi) 120°C(248°F): 2.0bar(29psi) 125°C(257°F): 1.5bar(22psi)Reverseflowdirectionat: 20°C(68°F): 2.1bar(30lb/in2) 80°C(176°F): 1.0bar(15lb/in2) 100°C(212°F): 0.5bar(7lb/in2)
Operating TemperatureMaximumcontinuous: 80°C(176°F)
SterilisationIn situsteam80x30minutecyclesat135°C(275°F) Hotwater200x20minutecyclesat85-90°C(185-194°F)
Extractables
Minimumtotalextractables.Pleaserefertothe PolyfilTMIIValidationGuide.
Integrity TestingPolyfilTMIIfiltercartridgesarebatchtestedforintegrityusingtheBubblePointTest.Please contact us for procedural details.
Clean Water Flow Rates• Typicalcleanwaterflowrate:
A254mm(10”)PolyfilTMIIsinglecartridgeexhibitstheflow-ΔPcharacteristicsindicatedbelow,forsolutionswithaviscosityof1centipoise.
• Othersolutions: Forsolutionswithaviscosityofgreaterthan 1centipoise,multiplytheindicateddifferentialpressurebytheviscosityincentipoise.
05 15 20 30
Diff
ere
ntia
l Pre
ssur
e (
mb
ar)
Flow (l/min)
0 10 25
3µm
2µm
1µm
16
8
4
12
20
24
P07
P05
P03
P02
05 15 20 30
Diff
ere
ntia
l Pre
ssur
e (
mb
ar)
Flow (l/min)
0 10 25
P15
P10
16
8
4
12
20
24
05 15 20 30
Diff
ere
ntia
l Pre
ssur
e (
mb
ar)
Flow (l/min)
0 10 25
P60
P40
P30
P20
P90
8
4
2
6
10
05 15 20 25
Diff
ere
ntia
l Pre
ssur
e (
mb
ar)
Flow (l/min)
0 10
P07
P05
P03
30
20
10
40
50
P02
P01
05 15 20 25
Diff
ere
ntia
l Pre
ssur
e (
mb
ar)
Flow (l/min)
0 10
P30
P20
P15
10
5
15
20
P10
05 15 20 25
Diff
ere
ntia
l Pre
ssur
e (
mb
ar)
Flow (l/min)
0 10
P90
P60
P40
3
2
1
4
5
05 15 20
Diff
ere
ntia
l Pre
ssur
e (
mb
ar)
Flow (l/min)
0 10
PP8
PP5
400
200
600
800
PolyfilTM II
Product Code: 1 2 3 4
4: Length (Nominal)
1 10”(254mm)
2 20”(508mm)
3 30”(762mm)
4 40”(1016mm)
5 5”(125mm)
5: End Fitting
A Code 3
B Code 7
C Code 8
F NSOE
G GDOE(short)
H GSOE
J 216(218),fin
K Code 2
L 223,fin(nolugs)
M DOE
S Code28,fin(3lugs)
T 223,flat(nolugs)
U 224,fin
V 226,fin
Y BS832,flat
5 6 7
3: Version
R Rinsed
S StandardHard Cage
6: Seals
A EthylenePropylene
B Silicone
C Viton®
D Nitrile
E FEPEncap.Viton®
G FEPEncap.Silicone
J DOEPTFE
7: Additional
A N+U
N Non-steamable(no insert)
P PharmaGrade
U Unbranded
1: Pre-Filter
P PolyfilTM
2: Pore rating
P5 0.5µmP8 0.8µm01 1µm02 2µm03 3µm05 5µm07 7µm10 10µm15 15µm20 20µm30 30µm40 40µm60 60µm90 90µm105 105µm
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
Features and Benefits • Availablewith304stainlesssteeloutercage
forhightemperatureanddifferentialpressureapplications.
• Absolutemicronratingstoensureconsistent,repeatableperformance
• Insidetooutflowensuresthatcontaminationiscollectedinsidethefiltercartridge,foreasydisposal
• OurPolyfilTMWFfiltersmeettherequirementsforfoodcontactasdetailedinEC1935/2004
• ManufacturedintheUK • Largesurfacearea,typically5metresper40”,
andpleatspacingmeshontheinnerlayerensureslowinitialpressuredropsandhighdirtholdingcapacity,forextendedservicelife
• 100%Polypropyleneconstruction(PPonly)andthermalbondingmeanwidechemicalcompatibilityandaminimumlevelofextractables
• Suitableforsteamsterilisation,autoclavingandhotwatersanitisation
• Availablein20”,40”and60”lengthstoretrofitintomostexistinginstallations
Specifications
Materials of ManufactureFiltermedium PolypropyleneDrainage layers: PolypropyleneSupportmesh: PolypropyleneOuter core: PolypropyleneEndcaps: Polypropylene
Cartridge Dimensions (Nominal)OutsideDiameter: 154mm(6”)InsideDiameter: 75mm(3”)Length: 508mm(20”) 1016mm(40”) 1524mm(60”)
Effective Filtration Area
*Other micron ratings available upon request
Gaskets and O-RingsEPDM,FEPencapsulated,Silicone,Viton®andNitrile
Maximum Differential Pressure
Normalflowdirectionat: 20°C(68°F): 3.5bar(51psi) 65°C(149°F): 1.8bar(26psi) 80°C(176°F): 1.0bar(15psi) Reverseflowisnotrecommended.
Recommended Changeout Differential Pressure 20°C(68°F): 1.5bar(22psi)
Sanitation Steamorautoclave: 121°C(250°F)for15
minutes
Hotwatersanitation: 90°C(194°F)for30minutesrepeatedly
Clean Water Flow Rates • Typicalcleanwaterflowrate:
A1016mm(40”)PolyfilTMWFcartridgeexhibitstheflow-∆Pcharacteristicsindicatedbelow,forsolutionswithaviscosityof1centipoise.
• Othersolutions:
Forsolutionswithadifferentviscosity,multiplytheindicateddifferentialpressurebytheviscosityincentipoise.
PolypropyleneMedia:
Polyfil™ wide format (WF) filter cartridges are designed for applications requiring a very high flow rate. They are equally suitable for use as pre-filters or final polishing filters in applications that do not require membrane filtration. The use of a spacer mesh as an upstream pleat support means that fluid flow is uniform across the entire surface of the filter medium. The mesh holds the flow channels open thereby maximising dirt holding capacity and minimising pressure drop across the filter.
Ourfiltercartridgesareabsoluterated,testedtoBeta5000usingtheindustrystandardsinglepassOSU-F2testprocedurewithISO12103part1A2FineandA4Coarsetestdustasappropriate.ManufacturedintheUKfromallpolypropylenemediaandhardware,thesefiltercartridgeshaveexcellentchemicalcompatibility.
Ordering Information
Thermalbondedconstructioneliminatestherequirementforadhesives,maintainingproductintegrityindemandingapplicationsandminimisingthelevelofextractablesinthefiltrate.AllthematerialsconformtotherelevantrequirementsofFDACFR21part177andcartridgesusingpolypropylenefiltermediameettherequirementsforfoodcontactasdetailedinEuropeanRegulation1935/2004.
Typical Applications • Pharmaceuticalsandbio-processing • Foodsandbeverages • Inksandcoatings • Finechemicals •Cosmetics • Processwatersystems
Polyfil™WF PleatedDepthFilterorFinalPolishingFilter
63
Poly
filTM
WF
Disp
osab
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Cartridge
s
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PolyfilTM WF
AbsoluteMicrobial EffectiveFiltrationArea Rating (each1016mm(40")module)
0.45,1,5,10,25,50μm* 5m2 (53.8ft2)
300
250
150
040 60 100
Diff
ere
ntia
l Pre
ssur
e (
mb
ar)
Flow Rate (m3/hr)
0 20 80
200
5025 micron
10 micron
5 micron
1 micron
50 micron
100
300
250
150
040 60 100
Diff
ere
ntia
l Pre
ssur
e (
mb
ar)
Flow Rate (m3/hr)
0 20 80
200
5025 micron
10 micron
5 micron
1 micron
50 micron
100
Product Code: PP 1 2 3 4
3: Length (Nominal)
20 20”(508mm)
40 40”(1016mm)
60 60”(1524mm)
4: Seals
E EPDM
N Nitrile
S Silicone
V Viton
1: Pre-Filter
WF PolyfilMWF
2: Pore rating
01 1µm05 5µm10 10µm25 25µm50 50µm75 75µm100 100µm
*Other micron ratings available upon request
E.g. WF05-40PP-E
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
65
Tekf
ilTM A
Disp
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TekfilTM A is a high flow, graded depth filter with high contaminant capacity for long life. Constructed from FDA approved polypropylene with excellent performance characteristics, it is an economic choice for a wide range of applications.
TekfilTMAisavailableinarangeofindustrialstandardlengthsandisalsoavailableinNylonconstructionforsolventfiltration.
Ordering Information
Typical Applications • Foodandbeverage • Pharmaceuticals • Finechemicalsandsolvents • Coatings • Photographicchemicals • Metalfinishingelectroplating • Watertreatmentpriortoreverseosmosis • Cosmeticsproductfilling
Tekfil™ AAbsoluteRatedPolypropyleneDepthCartridge Filters
Features and Benefits • Graded depth media
Thegradedstructureofthemediaprovidesprefiltrationoftheprocessfluidpriortotheabsoluteratedfinallayer.Thiscombinationprovideseconomyofuseandasmallerprocessfootprint.
• High degree of chemical compatibility Constructed entirely of polypropylene and/or nylon.
• Absolute removal ratings TekfilTMAcartridgesarevalidatedusingrecognisedindustrystandardtestmethods.
• Suitable for steam and hot water sanitisation TekfilTMAcartridgesareresistanttorepeatsteamsterilisationandhotwatercycles.
Specifications Materials of ManufactureFiltermedia: Polypropylene/nylonEndfittings: Polypropylene/nylonSeals(ifspecified): SiliconorEPDM
Cartridge DimensionsDiameter: 63mm(2.5”)Length: 254mm(10”),
508mm(20”) 762mm(30”), 1016mm(40”)
Gaskets and O-RingsEthylenePropylene,FEPencapsulated,Silicone,Viton®,NitrileorPolypropylenefeltavailablefornoncrush-fitend adapters.
Maximum Differential PressureNormalflowdirectionat: 20°C(68°F): 3.5bar(50psi) 60°C(140°F): 1.0bar(15psi) 80°C(176°F): 0.5bar(7psi)
Operating TemperatureMaximumcontinuous: 80°C(176°F)
ExtractablesMinimumtotalextractables.
Clean Water Flow Rates• Typicalcleanwaterflowrate:
A254mm(10”)TekfilTMsinglecartridgeexhibitstheflow-ΔPcharacteristicsindicatedbelow,forsolutionswithaviscosityof1centipoise.
• Othersolutions: Forsolutionswithaviscosityofgreaterthan 1centipoise,multiplytheindicateddifferentialpressurebytheviscosityincentipoise.
05 15 20
Diff
ere
ntia
l Pre
ssur
e (
mb
ar)
Flow (l/min)
0 10
TN20 (Nominal)
TN10 (Nominal)
TN05 (Nominal)
30
20
10
40
50
TN01 (Nominal)
010 30 40
Diff
ere
ntia
l Pre
ssur
e (
mb
ar)
Flow (l/min)
0 20
TA90 (Absolute)
300
200
400
500
100
TA10 (Absolute)
TA05 (Absolute)
TA03 (Absolute)
TA20 (Absolute)
TA12 (Absolute)
TA01 (Absolute)
TAP5 (Absolute)
010 30 40
Pre
ssur
e D
rop
(kg
/cm
2 )
Water Flow (l/min)
0 20
TA90 (Absolute)
0.3
0.2
0.4
0.5
0.1
TA10 (Absolute)
TA05 (Absolute)
TA03 (Absolute)
TA20 (Absolute)
TA12 (Absolute)
TA01 (Absolute)
TAP5 (Absolute)
TekfilTM A
Product Code: 1 2 3 4
4: Length (Nominal)
1 10”(254mm)
2 20”(508mm)
3 30”(762mm)
4 40”(1016mm)
5: End Fitting
A Code 3
B Code 7
C Code 8
G GDOE(short)
M DOE
5 6 7
3: Version
S StandardHard Cage
6: Seals
A EthylenePropylene
B Silicone
C Viton®
D Nitrile
E FEPEncap.Viton®
G FEPEncap.Silicone
7: Additional
A N+U
N Non-steamable(no insert)
P PharmaGrade
U Unbranded
1: Pre-Filter
TA TekfilTM
2: Pore rating
P5 0.5µm01 1µm03 3µm05 5µm10 10µm25 25µm50 50µm75 75µm100 100µm
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
TekfilTM wide format (WF) filter cartridges are designed for applications requiring a very high flow rate. They are equally suitable for use as pre-filters or final polishing filters in applications that do not require membrane filtration.
Theuseofaspacermeshasanupstreampleatsupportmeansthatfluidflowisuniformacrosstheentiresurfaceofthefiltermedium.Themeshholdstheflowchannelsopentherebymaximisingdirtholdingcapacityandminimisingpressuredropacrossthefilter.
Ourfiltercartridgesareabsoluterated,testedtoBeta5000usingtheindustrystandardsinglepassOSU-F2testprocedurewithISO12103part1A2FineandA4Coarsetestdustasappropriate.ManufacturedintheUKusingallpolypropyleneandhardware,thesefiltercartridgeshaveexcellentchemicalcompatibility.
Ordering Information
Thermalbondedconstructioneliminatestherequirementforadhesives,maintainingproductintegrityindemandingapplicationsandminimisingthelevelofextractablesinthefiltrate.AllthematerialsconformtotherelevantrequirementsofFDACFR21part 117.
Typical Applications • Foodandbeverage • Pharmaceuticals • Finechemicalsandsolvents • Coatings • Photographicchemicals • Metalfinishingelectroplating • Watertreatmentpriortoreverseosmosis • Cosmeticsproductfilling
Tekfil™ WF MeltBlownPre-FilterorFinalPolishingFilter
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Tekfi
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Features and Benefits • Absolutemicronratingstoensureconsistent,
repeatableperformance • Multilayergradeddensitystructuregiveshigh
contaminantholdingcapacityresultinginalongerfilterservicelife
• Availablewithorwithoutacore • ManufacturedintheUK • Formedbythermalbondingwithnoresins,
bindersoradhesives • 100%polypropyleneornylonconstruction,
provideswideprocessfluidscompatibilityandaminimumlevelofextractables
• Suitableforhighflowapplicationsasthelargesurfaceareaandhighvoidvolumemediaresultinlowpressuredropsandhighcontaminantcapacity
• Availablein20”and40”lengthstoretrofitintomostexistinginstallations
• CompliantwithNSF42andFDACFRtitle21
Specifications
Materials of ManufactureFiltermedia: Polypropyleneornylon Cartridge Dimensions (Nominal)Outsidediameter: 152mm(6”) Insidediameter: 114mm(4.5”)Length: 508mm(20”) 1016mm(40”)
Micron Rating5µm,10µm,25µm,40µm,75µmand100µm
Effective Filtration Area
Recommended Operating Conditions
Polypropylene Nylon
Recommended∆P@20˚C(68˚F)
2bar(29psi) 2bar(29psi)
Maximum∆P@20˚C(68˚F)
4bar(58psi) 4bar(58psi)
Maximum∆P@80˚C(68˚F)
1bar(15psi) 2bar(29psi)
Maximum∆P@135˚C(68˚F)
n/a 0.5bar(7psi)
Maximum Differential PressureNormalflowdirectionat: 20°C(68°F): 3.5bar(51psi) 65°C(149°F): 1.8bar(26psi) 80°C(176°F): 1.0bar(15psi) Recommended Changeout Differential Pressure 20°C(68°F): 1.5bar(22psi) Clean Water Flow Rates
• Typicalcleanwaterflowrate:
A1016mm(40”)MicrofilTMWFcartridgeexhibitstheflow-∆Pcharacteristicsindicatedbelow,forsolutionswithaviscosityof1centipoise.
• Othersolutions:
Forsolutionswithadifferentviscosity,multiplytheindicateddifferentialpressurebytheviscosityincentipoise.
TekfilTM WF
Absolute Microbial Rating Effective Filtration Area (each 1016mm (40”) module)
5µm,10µm,25µm,40µm,75µmand100µm
5m²(53.8ft²)
Pres
sure
dro
p, m
bar
Flow rate (LPM) 0 200 400 600 800
0
100
200
500
300
400
PP05PP10PP25PP40PP75PP100
Product Code: 1 2 3
3: Length (Nominal)
2 20”(508mm)
4 40”(1016mm)
1: Pre-Filter
WFC TekfilTMWF
2: Pore rating
05 5µm10 10µm25 25µm30 30µm40 40µm75 75µm
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
69
Tekfi
lTM H
V Disp
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TekfilTM HV meltblown filter cartridges are designed specifically for the filtration of high viscosity fluids, such as paints, inks and resins. The graded density of depth filters is highly suited for the retention of gels and other deformable particles.
TheTekfilTMHVfiltersaremanufacturedbycontrollingthefibrediameterswhichmaintainhightensilestrength,highvoidvolumeandhigherdifferentialpressurethanconventionalmeltblownfilters.
Theall-polypropyleneconstructionofthefiltersarefreefromsiliconeandbindersandensureszerofibremitigationduringtherecommendedprocessconditions.AllTekfilTMHVfiltersareavailablewithawiderangeofthermallyweldedendcaps.
Ordering Information
Typical Applications • HighViscosityFluids • Paints • Inks • Coatings • Resins
Features and Benefits •Gradeddepthmedia • Highdegreeofchemicalcompatability • Highdirtholdingcapacity • Absoluteandnominalremovalratings • SiliconeFree
Tekfil™HVHighViscosityFilterCartridgefortheFiltrationofGelsandViscousFluids
Specifications Materials of ManufactureFiltermedia: PolypropyleneEndfittings: Polypropylene
Cartridge Dimensions (Nominal)Diameter: 63mm(2.5”)Length: 254mm(10”),
508mm(20”) 762mm(30”), 1016mm(40”)
Gaskets and O-RingsEthylenePropylene,FEPencapsulated,Silicone,Viton®,NitrileorPolypropylenefeltavailablefornoncrush-fitend adapters.
Maximum Differential Pressure
Normalflowdirectionat: 20°C(68°F): 5bar(73psi)
Recommended Changeout Pressure 2.5bar(36psi)
Operating TemperatureMaximumcontinuous: 80°C(176°F)
ExtractablesMinimumtotalextractables.
TekfilTM HV
Product Code: 1 2 3 4
4: Length (Nominal)
1 10”(254mm)
2 20”(508mm)
3 30”(762mm)
4 40”(1016mm)
5: End Fitting
A Code 3
B Code 7
C Code 8
F NSOE
G GDOE(short)
H GSOE
J 216(218),fin
K Code 2
L 223,fin(nolugs)
M DOE
S Code28,fin(3lugs)
T 223,flat(nolugs)
U 224,fin
V 226,fin
Y BS832,flat
5 6
3: Version
S StandardHard Cage
6: Seals
A EthylenePropylene
B Silicone
C Viton®
D Nitrile
E FEPEncap.Viton®
G FEPEncap.Silicone
J DOEPTFE
1: Pre-Filter
TGV TekfilTMGV
2: Pore rating*
01 1µm03 3µm20 20µm
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
The Trapfil™ filter has been specifically developed for the retention of diatomite and polyvinylpolypyrrolidone (PVPP) particles. It is manufactured from materials which are 100% FDA (Food and Drug Administration) approved and fully welded for strength and integrity.
Theall-polypropyleneconstructionenablestheTrapfilTM filtertoberesistanttohotcausticsolutionandstandardCIPpractices.Itisalsocompatiblewithsteamandhotwater sanitising procedures.
Designedtobebackflushed in situtoremovediatomiteandPVPPparticles,ithasbeenindustryproventowithstandupto100backflushcycleswithhotcausticsolutionat70-80ºC(158-176ºF).ThisbackflushingprocessregeneratestheTrapfilTMfilterprovidingimprovedeconomics.
Ordering Information
TheTrapfilTMfilterisavailableinavarietyoflengthsandindustrystandardadaptors.TrapfilTM cartridges areavailablein5,10and15micronratings,validatedatBeta5000.EachTrapfilTMfiltercarriesauniqueserialnumbertoenablefulltraceabilityofmaterialcomponents.
Typical Applications • Stabilisation • Clarification
Trapfil™ Polypropylene Guard FiltersforClear,BrightBeverages
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Trap
filTM
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Features and Benefits • Backflushing • Chemicalregeneration • Suitableforsteamandhotwatersanitisation • Guaranteedremovalratings • Fulltraceability • Controlledmanufacturingenvironment
Specifications
Materials of ManufactureFiltermedia: PolypropyleneSupportlayers: PolypropyleneInnercore: PolypropyleneOuter support: PolypropyleneEndfittings: PolypropyleneSupportring: Stainlesssteel
Cartridge Dimensions (Nominal)Diameter: 70mm(2.8”)Length: 1module: 254mm(10”),
508mm(20”) 2modules: 762mm(30”), 1016mm(40”)
Effective Filtration Area
Cartridge TreatmentStandard: Cleanedandflushedwithpyrogen-free
water
Gaskets and O-RingsFDAapprovedEthylenePropylene,FEPencapsulated,Silicone,Viton®orNitrile
Maximum Differential PressureNormalflowdirectionat: 20°C(68°F): 6.0bar(87psi) 80°C(176°F): 4.0bar(58psi) 100°C(212°F): 3.0bar(44psi)Reverseflowdirectionat: 20°C(68°F): 2.1bar(30psi) 80°C(176°F): 1.0bar(15psi) 100°C(212°F): 0.5bar(7psi)
Operating TemperatureMaximumcontinuous: 80°C(176°F)
SterilisationIn situsteam100x30minutecyclesat125°C(257°F) Hotwater250x20minutecyclesat85-90°C(185-194°F)
ExtractablesMinimumtotalextractables.Pleaserefertothe TrapfilTMValidationGuide.
Integrity TestingTrapfilTMfiltercartridgesarebatchtestedforintegrityusingtheBubblePointTest.Pleasecontactusforprocedural details.
Clean Water Flow Rates• Typicalcleanwaterflowrate:
A254mm(10”)TrapfilTMsinglecartridgeexhibitstheflow-ΔPcharacteristicsindicatedbelow,forsolutionswithaviscosityof1centipoise.
• Othersolutions: Forsolutionswithaviscosityofgreaterthan 1centipoise,multiplytheindicateddifferentialpressurebytheviscosityincentipoise.
AbsoluteRemoval EffectiveFiltrationArea Rating (each254mm(10")module)
5,10and15μm 0.53m2 (5.7ft2)
30
10
5
05 15 20 25
Diff
ere
ntia
l Pre
ssur
e (
mb
ar)
Flow (l/min)
0 10
15
25
20
R15
R10
R05
Trapfil™
Product Code: 1 2 3 4
4: Length (Nominal)
1 10”(254mm)
2 20”(508mm)
3 30”(762mm)
4 40”(1016mm)
5: End Fitting
A Code 3
B Code 7
C Code 8
F NSOE
G GDOE(short)
H GSOE
J 216(218),fin
K Code 2
L 223,fin(nolugs)
M DOE
S Code28,fin(3lugs)
T 223,flat(nolugs)
U 224,fin
V 226,fin
Y BS832,flat
5 6 7
3: Version
S StandardHard Cage
6: Seals
A EthylenePropylene
B Silicone
C Viton®
D Nitrile
E FEPEncap.Viton®
G FEPEncap.Silicone
J DOEPTFE
7: Additional
P PharmaGrade
U Unbranded
1: Pre-Filter
R TrapfilTM
2: Pore rating*
05 5µm10 10µm15 15µm
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
A range of absolute rated cartridge filters are designed for retrofitting into existing junior-style housings. Featuring the latest developments in borosilicate glass fibre filter media technology, MicrofilTM Junior cartridges are constructed from robust glass fibre and polypropylene filtration layers, offering removal ratings from 0.5 to 5 micron absolute.
MicrofilTMJuniorcartridgesaresuitableforabsoluteremovalofunwantedparticulatesandforpre-filtrationtomembranefilters.MicrofilTMJuniorcartridgesincorporateapolypropylenepre-filtrationlayer,combinedwithahighdirtcapacityglassfibremedia,resultinginlongerservicelife,improvedoperatingcostsandsmallerprocessfootprint.TheMicrofilTMJuniorfiltercartridgesarehighlyresistanttointegrityfailurecausedbysteamsterilisationandhaveexcellentchemicalcompatibilitycharacteristics.
Ordering Information
Theyaresuitableforapplicationsrangingfrombioburdenreductiontotheclarificationofawiderangeofprocessliquidsandendproducts.AvailableinJ-stylewithinternalO-ring,S-stylewithmouldedflangesealandL-stylewith4-luglockingendcapwithdoubleexternalO-rings.
Typical Applications • Small-scalepharmaceuticalsandbio-processing • Pilot-scale studies • Batchprocessing
Microfil™Junior AbsoluteRatedPleated GlassFibreCartridgeFiltersforSmall-ScaleApplications
73
Mic
rofil
TM Ju
nior
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Features and Benefits • Zetapotential • Highfiltrationarea • Guaranteedremovalratings • Suitableforsteamandhotwatersanitisation • Fulltraceability • Controlledmanufacturingenvironment
Specifications
Materials of ManufactureFiltermedia: GlassfibrePre-filtrationlayer: PolypropyleneSupportlayers: PolypropyleneInnercore: PolypropyleneOuter support: PolypropyleneEndfittings: PolypropyleneSupportring: Stainlesssteel
Cartridge Dimensions (Nominal)Diameter: 56mm(2.2”)Length: 77.5mm(2.5”)
136mm(5”)
Effective Filtration Area
Cartridge TreatmentStandard: CleanedwithoutfurthertreatmentFlushed: Flushedwithpyrogen-freewater
Gaskets and O-RingsJ-style: Silicone(othermaterialsareavailable
onrequest)S-style: NotsuppliedL-style: Silicone(othermaterialsareavailable
onrequest)
Maximum Differential PressureNormalflowdirectionat: 20°C(68°F): 6.0bar(87psi) 80°C(176°F): 4.0bar(58psi) 100°C(212°F): 3.0bar(44psi) 120°C(248°F): 2.0bar(29psi)
Reverseflowdirectionat: 20°C(68°F): 2.1bar(30psi) 80°C(176°F): 1.0bar(15psi) 100°C(212°F): 0.5bar(7psi)
Operating TemperatureMaximumcontinuous: 80°C(176°F)
SterilisationJ-style: In situsteam70x25minutecyclesat130°C
(266°F)S-style: Autoclave100x25minutecyclesat125°C
(257°F)L-style: In situsteam70x25minutecyclesat130°C
(266°F)
ExtractablesMinimumtotalextractables.Pleaserefertothe MicrofilTMValidationGuide.
Integrity TestingMicrofilTMJuniorfiltercartridgesarebatchtestedforintegrityusingtheBubblePointTest.Pleasecontactusfor procedural details.
Clean Water Flow Rates• Typicalcleanwaterflowrate:
A136mm(5”)MicrofilTMJuniorcartridgeexhibitstheflow-ΔPcharacteristicsindicatedbelow,forsolutionswithaviscosityof1centipoise.
• Othersolutions: Forsolutionswithaviscosityofgreaterthan 1centipoise,multiplytheindicateddifferentialpressurebytheviscosityincentipoise.
180
20
02 8 10
Diff
ere
ntia
l Pre
ssur
e (
mb
arg
)
Clean Water Flow Rate (l/min)
0 6
80
40
60
100
120
160
140
M01
MP8
MP5
4
AbsoluteRemoval EffectiveFiltrationArea Rating (for5"cartridge)
0.5,0.8,1.0,2.0 and5.0μm 0.15m2 (1.6ft2)
Microfil™Junior
Product Code: 1 2 3 4
2: Pore rating
P5 0.5µmP8 0.8µm01 1µm
3: Length
25 77.5mm(2.5”)
50 136mm(5”)
1: J-Style
JB BiofilTM
JF FluorofilTM
JM MicrofilTM
JP PolyfilTM
S-Style
SB BiofilTM
SF FluorofilTM
SM MicrofilTM
SP PolyfilTM
L-Style
LB BiofilTM
LF FluorofilTM
LM MicrofilTM
LP PolyfilTM
4: Options Threaded
B 1/2”BSP
X 1/4”BSP
Seals (J Style)
A EthylenePropylene
B Silicone
C Viton®
D Nitrile
E FEPEncap.Viton®
G FEPEncap.Silicone
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
A range of absolute rated cartridge filters are designed for retrofitting into existing junior-style housings. Featuring the latest developments in meltblown polypropylene filter media technology, Polyfil™ Junior cartridges are based on a robust all polypropylene construction, offering removal ratings from 0.5 to 5 micron absolute.
PolyfilTMJuniorcartridgesaresuitableforabsoluteremovalofunwantedparticulatesandforpre-filtrationtomembranefilters.Thegradedmulti-layerpolypropylenemediaprovidepre-filtrationoftheprocessfluidpriortotheabsoluteratedfinallayer.TheuniquedesignofthePolyfilTMJuniorcartridgeshelpstoachievelowerrunningcostsandasmallerprocessfootprint.PolyfilTMJuniorcartridgesareresistanttointegrityfailurecausedbysteamsterilisationandhaveexcellentchemicalcompatibilitycharacteristics.
Ordering Information
Typical Applications • Small-scalepharmaceuticals • Ophthalmicsolutions • Electronicsandsemiconductors • Small-scalefinechemicals • Pilot-scale studies • Inksandcoatings
Polyfil™Junior AbsoluteRatedPleated Polypropylene Cartridge FiltersSmall-ScaleApplications
75
Poly
filTM
Juni
orDisp
osab
leFilterElemen
tsand
Cartridge
s
74
Features and Benefits • Gradedmulti-layermedia • Highfiltrationarea • Guaranteedremovalratings • Suitableforsteamandhotwatersanitisation • Fulltraceability
• Controlledmanufacturingenvironment
Specifications
Materials of ManufactureFiltermedia: PolypropyleneSupportlayers: PolypropyleneInnercore: PolypropyleneOuter support: PolypropyleneEndfittings: PolypropyleneSupportring: Stainlesssteel
Cartridge Dimensions (Nominal)Diameter: 56mm(2.2”)Length: 77.5mm(2.5”)
136mm(5”)
Effective Filtration AreaUpto0.15m2 (1.6ft2)per136mmmodule(dependingonpore rating)
Cartridge TreatmentStandard: CleanedwithoutfurthertreatmentFlushed: Flushedwithpyrogen-freewaterRinsed: Ultra-clean,pulseflushedtogiveasystem
resistivityof18MΩ.cm
Gaskets and O-RingsJ-style: Silicone(othermaterialsareavailable
onrequest)
S-style: Notsupplied
L-style: Silicone(othermaterialsareavailable onrequest)
Maximum Differential PressureNormalflowdirectionat: 20°C(68°F): 6.0bar(87psi) 80°C(176°F): 4.0bar(58psi) 100°C(212°F): 3.0bar(44psi) 120°C(248°F): 2.0bar(29psi) 125°C(257°F): 1.5bar(22psi)Reverseflowdirectionat: 20°C(68°F): 2.1bar(30psi) 80°C(176°F): 1.0bar(15psi) 100°C(212°F): 0.5bar(7psi)
Operating TemperatureMaximumcontinuous: 80°C(176°F)
Sterilisation
J-style: In situsteam70x25minutecyclesat125°C(257°F)
S-style: Autoclave100x25minutecyclesat125°C(257°F)
L-style: In situsteam70x25minutecyclesat125°C(257°F)
ExtractablesMinimumtotalextractables.Pleaserefertothe PolyfilTMIIValidationGuide.
Integrity TestingPolyfilTMJuniorfiltercartridgesarebatchtestedforintegrityusingtheBubblePointTest.Pleasecontactusfor procedural details.
Clean Water Flow Rates• Typicalcleanwaterflowrate:
A136mm(5”)PolyfilTMJuniorcartridgeexhibitstheflow-ΔPcharacteristicsindicatedbelow,forsolutionswithaviscosityof1centipoise.
• Othersolutions: Forsolutionswithaviscosityotherthan 1centipoise,multiplytheindicateddifferentialpressurebytheviscosityincentipoise.
700
02 8 10
Diff
ere
ntia
l Pre
ssur
e (
mb
arg
)
Clean Water Flow Rate (l/min)
0 6
200
100
500
300
600
400
P01
PP8
PP5
4
25
5
02 8 10
Diff
ere
ntia
l Pre
ssur
e (
mb
arg
)
Clean Water Flow Rate (l/min)
0 6
10
20
15
P40
P20
P10
4
P05
Polyfil™Junior
Product Code: 1 2 3 4
2: Pore rating
P5 0.5µmP8 0.8µm01 1µm
1: J-Style
JB BiofilTM
JF FluorofilTM
JM MicrofilTM
JP PolyfilTM
S-Style
SB BiofilTM
SF FluorofilTM
SM MicrofilTM
SP PolyfilTM
L-Style
LB BiofilTM
LF FluorofilTM
LM MicrofilTM
LP PolyfilTM
4: Options Threaded
B 1/2”BSP
X 1/4”BSP
Seals (J Style)
A EthylenePropylene
B Silicone
C Viton®
D Nitrile
E FEPEncap.Viton®
G FEPEncap.Silicone
3: Length
25 77.5mm(2.5”)
50 136mm(5”)
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
Aquafil™ cartridges are based on a naturally hydrophilic polyethersulphone membrane with a mirrored asymmetric pore structure. When combined with quality all-polypropylene cartridge components and high integrity manufacturing techniques common to all Porvair cartridge filters, the polyethersulphone membrane provides a high strength, long life cartridge.
AquafilTMcartridgesexploitthenarrowporesizedistributionandhighvoidvolumeofthemediatoprovideachoiceofcartridgescapableofmeetingtherequirementsofmostapplications.Carefulmediaselectionensuresthattheyaresuitedtoretentiondownto0.2micronratings.offeringhighfluxratesandlowdifferentialpressures,afeaturecommontopolyethersulphonemembranes.
Ordering Information
AquafilTMcartridgesbenefitfromthelownon-specificproteinbindingcharacteristicsofpolyethersulphonemembranes.Theydonothydrolyse,makingthemidealforuseinultrapurewatersupplysystems(18MΩ.cm).AquafilTMcartridgesprovideacombinationoffeaturesandbenefitsthatwere,untilnow,unavailablefromcartridgesbasedonPVDF,nylon,mixedestersofcelluloseorpolysulphonemembranes.
Typical Applications • Pure water supply • Biopharmaceuticals • Ophthalmicsolutions • Electronicsandsemiconductors • Finechemicals • Beverages
Aquafil™ SingleLayerPolyethersulphoneMembraneCartridgeFilters
77
Aqu
afilTM
Disp
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Cartridge
s
76
Features and Benefits • Removalratings • Lowproteinbinding • Willnothydrolyse • Excellentchemicalcompatibility • Suitableforsteamsterilising • Fulltraceability • Controlledmanufacturingenvironment
Specifications
Materials of ManufactureFiltermembrane: PolyethersulphoneMembranesupport: PolypropyleneIrrigationmesh(support): PolypropyleneDrainage layer: PolypropyleneInnercore: PolypropyleneOuter support: PolypropyleneEndfittings: PolypropyleneSupportring: Stainlesssteel
Cartridge Dimensions (Nominal)Diameter: 70mm(2.8”)Length: 1module: 254mm(10”)
2modules: 508mm(20”) 3modules: 762mm(30”) 4modules: 1016mm(40”)
Effective Filtration Area
Gaskets and O-RingsFDAapprovedEthylenePropylene,FEPencapsulated,Silicone,Viton®orNitrile
Maximum Differential PressureNormalflowdirectionat: 20°C(68°F): 6.0bar(87psi) 80°C(176°F): 4.0bar(58psi) 100°C(212°F): 3.0bar(44psi) 120°C(248°F): 2.0bar(29psi)Reverseflowdirectionat: 20°C(68°F): 2.1bar(30psi) 80°C(176°F): 1.0bar(15psi) 100°C(212°F): 0.5bar(7psi)
Operating TemperatureMaximumcontinuous: 60°C(140°F)
SterilisationIn situsteam80x20minutecyclesat125°C(257°F) Hotwater100x20minutecyclesat85-90°C(185-194°F)
Extractables
Minimumtotalextractables
Clean Water Flow Rates• Typicalcleanwaterflowrate:
A254mm(10”)AquafilTMsinglecartridgeexhibitstheflow-ΔPcharacteristicsindicatedbelow,forsolutionswithaviscosityof1centipoise.
• Othersolutions: Forsolutionswithaviscosityofgreaterthan 1centipoise,multiplytheindicateddifferentialpressurebytheviscosityincentipoise.
PoreSizeRating EffectiveFiltrationArea (each254mm(10")module)
0.2,0.45,0.65and1.2μm 0.69m2 (7.4ft2)
Aquafil™
600
400
200
05 15 20 30
Diff
ere
ntia
l Pre
ssur
e (
mb
ar)
Flow Rate (l/min)
0 10
BT10
100
80
40
20
05 15 20 25
Diff
ere
ntia
l Pre
ssur
e (
mb
ar)
Flow Rate (l/min)
0 1025
60
BT04 A65
A120
A45
A20
Product Code: 1 2 3 4
4: Length (Nominal)
1 10”(254mm)
2 20”(508mm)
3 30”(762mm)
4 40”(1016mm)
5 5”(125mm)
5: End Fitting
A Code 3
B Code 7
C Code 8
F NSOE
G GDOE(short)
H GSOE
J 216(218),fin
K Code 2
L 223,fin(nolugs)
M DOE
S Code28,fin(3lugs)
T 223,flat(nolugs)
U 224,fin
V 226,fin
W F20+Code7(SSCore)
X F20+Code2(SSCore)
Y BS832,flat
Z F20+CodeY(SSCore)
5 6 7
6: Seals†
A EthylenePropylene
B Silicone
C Viton®
D Nitrile
E FEPEncap.Viton®
G FEPEncap.Silicone
J DOEPTFE
7: Additional
A N+U
N Non-steamable(no insert)
P PharmaGrade
U Unbranded
1: Membrane
A AquafilTMII
2: Pore rating
20 0.2µm45 0.45µm65 0.65µm120 1.2µm
3: Version
R Rinsed
S Standard
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
Biofil™ II cartridges are based on a naturally hydrophilic polyethersulphone (PES) membrane with a mirrored asymmetric pore structure. When combined with quality all-polypropylene cartridge components and high integrity manufacturing techniques, the polyethersulphone membrane provides a high strength, long life cartridge of consistently precise microbial retention.
BiofilTMIIcartridgesexploitthenarrowporesizedistributionandhighvoidvolumeofthemediatoprovideachoiceofcartridgescapableofmeetingtherequirementsofmostapplications.BiofilTMIIcartridgesofferhighfluxratesandlowdifferentialpressures,afeaturecommontopolyethersulphonemembranes.
Ordering Information
BiofilTMIIcartridgesbenefitfromthelownon-specificproteinbindingcharacteristicsofpolyethersulphonemembranes.Theyarehighlyresistanttointegrityfailurecausedbysteamsterilisationandhaveexcellentchemicalcompatibilitycharacteristics.Astheywillnothydrolyse,BiofilTMIIcartridgesareidealforuseinultrapurewatersupplysystems(18MΩ.cm).
Typical Applications • Biopharmaceuticals • Ophthalmicsolutions • Electronicsandsemiconductors • Finechemicals • Beverages • Pure water supply
Biofil™II PolyethersulphoneMembraneCartridgeFilters
79
Biofi
lTM I
IDisp
osab
leFilterElemen
tsand
Cartridge
s
78
Features and Benefits • Guaranteedmicrobialratings • Lowproteinbinding • Willnothydrolyse • Excellentchemicalcompatibility • Cartridge integrity and low TOC levels • Suitableforsteamsterilising • Fulltraceability • Controlledmanufacturingenvironment
Specifications
Materials of ManufactureFiltermembrane: PolyethersulphoneMembranesupport: PolypropyleneIrrigationmesh(support): PolypropyleneDrainage layer: PolypropyleneInnercore: PolypropyleneOuter support: PolypropyleneEndfittings: PolypropyleneSupportring: Stainlesssteel
Cartridge Dimensions (Nominal)Diameter: 70mm(2.8")Length: 1module: BiofilTMIIJunior
1module: 254mm(10") 2modules: 508mm(20") 3modules: 762mm(30") 4modules: 1016mm(40")
Effective Filtration Area
Cartridge TreatmentStandard: Cleanedandflushedwithpyrogen-free
waterRinsed: Ultra-clean,pulseflushedtogiveasystem
resistivityof18MΩ.cm
Gaskets and O-RingsFDAapprovedEthylenePropylene,FEPencapsulated,Silicone,Viton®orNitrile.
Maximum Differential Pressure
Normalflowdirectionat: 20°C(68°F): 6.0bar(87psi) 80°C(176°F): 4.0bar(58psi) 100°C(212°F): 3.0bar(44psi) 120°C(248°F): 2.0bar(29psi)
Reverseflowdirectionat: 20°C(68°F): 2.1bar(30psi) 80°C(176°F): 1.0bar(15psi) 100°C(212°F): 0.5bar(7psi)
Operating TemperatureMaximumcontinuous: 85-90°C(185-194°F)
SterilisationIn situsteam80x20minutecyclesat125°C(257°F) Hotwater100x20minutecyclesat90°C(194°F)
ExtractablesMinimumtotalextractables.Pleaserefertothe BiofilTMIIValidationGuide.
Integrity TestingEachBiofilTMIImoduleofeverycartridgeisindividuallyintegritytestedusingtheDiffusiveFlowTest,whichcorrelatestotheHIMAandASTMF838-05bacterialchallengetests.Non-destructiveintegritytests,suchasPressureHold,DiffusiveFlowandBubblePoint,canbeperformedbycustomers.Pleasecontactusforprocedural detail.
Clean Water Flow Rates• Typicalcleanwaterflowrate:
A254mm(10”)BiofilTMIIsinglecartridgeexhibitstheflow-ΔPcharacteristicsindicatedbelow,forsolutionswithaviscosityof1centipoise.
• Othersolutions: Forsolutionswithaviscosityofgreaterthan 1centipoise,multiplytheindicateddifferentialpressurebytheviscosityincentipoise.AbsoluteMicrobial EffectiveFiltrationArea
Rating (each254mm(10")module)
0.1,0.2,0.45, 0.65and1.2μm 0.69m2 (7.4ft2)
500
400
200
05 15 20 30
Diff
ere
ntia
l Pre
ssur
e (
mb
ar)
Flow Rate (l/min)
0 10
BT10
100
80
40
20
05 15 20 25
Diff
ere
ntia
l Pre
ssur
e (
mb
ar)
Flow Rate (l/min)
0 1025
60
BT65
BT120
BT45
BT20
300
100
500
400
200
05 15 20 30
Diff
ere
ntia
l Pre
ssur
e (
mb
ar)
Flow Rate (l/min)
0 10
BT10
100
80
40
20
05 15 20 25
Diff
ere
ntia
l Pre
ssur
e (
mb
ar)
Flow Rate (l/min)
0 1025
60
BT04 BT65
BT120
BT45
BT20
300
100
Biofil™ II
Product Code: 1 2 3 4
4: Length (Nominal)
1 10”(254mm)
2 20”(508mm)
3 30”(762mm)
4 40”(1016mm)
5 5”(125mm)
5: End Fitting
A Code 3
B Code 7
C Code 8
F NSOE
G GDOE(short)
H GSOE
J 216(218),fin
K Code 2
L 223,fin(nolugs)
M DOE
S Code28,fin(3lugs)
T 223,flat(nolugs)
U 224,fin
V 226,fin
W F20+Code7(SSCore)
X F20+Code2(SSCore)
Y BS832,flat
Z F20+CodeY(SSCore)
5 6 7
6: Seals
A EthylenePropylene
B Silicone
C Viton®
D Nitrile
E FEPEncap.Viton®
G FEPEncap.Silicone
J DOEPTFE
7: Additional
A N+U
N Non-steamable(no insert)
P PharmaGrade
U Unbranded
1: Membrane
BT BiofilTMII
2: Pore rating
10 0.1µm20 0.2µm45 0.45µm65 0.65µm120 1.2µm
3: Version
R Rinsed
S Standard
L Economy
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
A Biofil™ Plus microbial rated cartridge has been developed and manufactured for the filtration of liquids within pharmaceutical, biotechnology and other critical applications.
BiofilTMPlusutilisesanaturallyhydrophilicpolyethersulphone(PES)membranewithamirroredasymmetricporestructure.Thecartridge’suniquebuiltinpre-filtrationmembranelayerprovideslongerlifeandhigherthroughput.Whencombinedwithqualityall-polypropylenecomponentsandhighintegritymanufacturingtechniques,theBiofil™Plusfiltercartridgeisideallysuitedtothemostdemandingprocess conditions.
Ordering Information
Qualityandconsistencyofproductareassuredbythequalitycontrolandmanufacturingprocedureswhichareinplacethroughoutallstagesofmanufacture.BiofilTMPlusmembranecartridgesare100%integritytestedduringmanufacturebytheforwardflowdiffusiontestmethod.
Typical Applications • Biopharmaceuticals • Fermentation • Ophthalmicsolutions • APIs • LVPs • Beverages • Pure water supply
Biofil™ Plus DoubleLayerPolyethersulphoneMembraneCartridgeFilters
81
Biofi
lTM P
lus
Disp
osab
leFilterElemen
tsand
Cartridge
s
80
Features and Benefits • Guaranteedmicrobialratings • Lowproteinbinding • Willnothydrolyse • Excellentchemicalcompatibility • Cartridge integrity and low TOC levels • Suitableforsteamsterilising • Fulltraceability • Controlledmanufacturingenvironment
Specifications
Materials of ManufacturePre-filtermembrane: PolyethersulphoneFinalmembrane: PolyethersulphoneMembranesupport: PolypropyleneIrrigationmesh(support): PolypropyleneDrainage layer: PolypropyleneInnercore: PolypropyleneOuter support: PolypropyleneEndfittings: PolypropyleneSupportring: Stainlesssteel
Cartridge Dimensions (Nominal)Diameter: 70mm(2.8”)Length: 1module: BiofilTMPlusJunior
1module: 254mm(10”) 2modules: 508mm(20”) 3modules: 762mm(30”) 4modules: 1016mm(40”)
Othersizeformats(includingjuniors)areavailableuponrequest.
Effective Filtration Area
Cartridge TreatmentStandard: Cleanedandflushedwithpyrogen-free
waterRinsed: Ultra-clean,pulseflushedtogiveasystem
resistivityof18MΩ.cm
Gaskets and O-RingsFDAapprovedEthylenePropylene,FEPencapsulated,Silicone,Viton®orNitrile
Maximum Differential PressureNormalflowdirectionat: 20°C(68°F): 6.0bar(87psi) 80°C(176°F): 4.0bar(58psi) 100°C(212°F): 3.0bar(44psi) 120°C(248°F): 2.0bar(29psi)Reverseflowdirectionat: 20°C(68°F): 2.1bar(30psi) 80°C(176°F): 1.0bar(15psi) 100°C(212°F): 0.5bar(7psi)
Operating TemperatureMaximumcontinuous: 85-90°C(185-194°F)
SterilisationIn situsteam80x20minutecyclesat125°C(257°F) Hotwater100x20minutecyclesat85-90°C(185-194°F)
ExtractablesMinimumtotalextractables.Pleaserefertothe BiofilTMPlusValidationGuide.
Integrity TestingEachBiofilTMPlusmoduleofeverycartridgeisindividuallyintegritytestedusingtheDiffusiveFlowTest,whichcorrelatestotheHIMAandASTMF838-05bacterialchallengetests.Non-destructiveintegritytests,suchasPressureHold,DiffusiveFlowandBubblePoint,canbeperformedbycustomers.Pleasecontactus for procedural details.
Clean Water Flow Rates• Typicalcleanwaterflowrate:
A254mm(10”)BiofilTMPlussinglecartridgeexhibitstheflow-ΔPcharacteristicsindicatedbelow,forsolutionswithaviscosityof1centipoise.
• Othersolutions: Forsolutionswithaviscosityofgreaterthan 1centipoise,multiplytheindicateddifferentialpressurebytheviscosityincentipoise.
200
160
80
40
05 15 20 25
Diff
ere
ntia
l Pre
ssur
e (
mb
ar)
Clean Water Flow Rate (l/min)
0 10
120
BTP20
BTP45
AbsoluteMicrobial EffectiveFiltrationArea Rating (each254mm(10")module)
0.2 and 0.45μm 0.48m2 (5.2ft2)
Biofil™ Plus
Product Code: 1 2 3 4
4: Length (Nominal)
1 10”(254mm)
2 20”(508mm)
3 30”(762mm)
4 40”(1016mm)
5 5”(125mm)
5: End Fitting
A Code 3
B Code 7
C Code 8
F NSOE
G GDOE(short)
H GSOE
J 216(218),fin
K Code 2
L 223,fin(nolugs)
M DOE
S Code28,fin(3lugs)
T 223,flat(nolugs)
U 224,fin
V 226,fin
W F20+Code7(SSCore)
X F20+Code2(SSCore)
Y BS832,flat
Z F20+CodeY(SSCore)
5 6 7
6: Seals
A EthylenePropylene
B Silicone
C Viton®
D Nitrile
E FEPEncap.Viton®
G FEPEncap.Silicone
J DOEPTFE
7: Additional
A N+U
N Non-steamable(no insert)
P PharmaGrade
U Unbranded
1: Membrane
BTP BiofilTM Plus
2: Pore rating
20 0.2µm45 0.45µm
3: Version
R Rinsed
S Standard
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
Chemifil™ cartridges are manufactured using a polypropylene membrane of uniform thickness and high voids, with a homogeneous structure and controlled pore size.
Designedfortheremovalofsub-micronorganicandinorganicparticulatematter,theinherentstructuralstabilityofthemembraneeliminatesanyriskofmediamigrationandminimisesthereleaseofparticles.Forsolventandaggressivechemicalfiltrationapplications,ChemifilTMcartridgesofferawiderangeofchemicalcompatibility.Suitableforthemostdemandingmicrofiltrationapplications,thecartridgescanbeusedforthefiltrationofaggressivechemicalsolutionsincludingacids,alkalis,solventsandetchants.
Ordering Information
Typical Applications • Finechemicalsandsolvents • Photoresistsanddevelopers • Purewatersupplysystems • Sterileprocessgases • Sterilevents
Features and Benefits • Guaranteedmicrobialratings • Steamsterilisation • Cartridge integrity and low TOC levels • Solventsandaggressivechemicals • Fulltraceability • Controlledmanufacturingenvironment
Chemifil™ Polypropylene MembraneCartridgeFilters
83
Che
mifi
lTM
Disp
osab
leFilterElemen
tsand
Cartridge
s
82
Specifications
Materials of ManufactureFiltermembrane: PolypropyleneMembranesupport: PolypropyleneIrrigationmesh(support): PolypropyleneDrainage layer: PolypropyleneInnercore: PolypropyleneOuter support: PolypropyleneEndfittings: PolypropyleneSealing: Fusionbonding
Cartridge Dimensions (Nominal)Diameter: 70mm(2.8”)Length: 1module: ChemifilTMJunior
1module: 254mm(10”) 2modules: 508mm(20”) 3modules: 762mm(30”) 4modules: 1016mm(40”)
Effective Filtration Area
Cartridge TreatmentStandard: Cleanedandflushedwithpyrogen-free
waterRinsed: Ultra-clean,pulseflushedtogiveasystem
resistivityof18MΩ.cm
Gaskets and O-RingsEthylenePropylene,FEPencapsulated,Silicone,Viton® orNitrile
Maximum Differential PressureNormalflowdirectionat: 20°C(68°F): 6.0bar(87psi) 80°C(176°F): 4.0bar(58psi) 100°C(212°F): 3.0bar(44psi) 120°C(248°F): 2.0bar(29psi) 125°C(257°F): 1.5bar(22psi)Reverseflowdirectionat: 20°C(68°F): 2.1bar(30psi) 80°C(176°F): 1.0bar(15psi) 100°C(212°F): 0.5bar(7psi)
Operating TemperatureMaximumcontinuous: 80°C(176°F)
SterilisationIn situsteam100x30minutecyclesat125°C(257°F)
ExtractablesMinimumtotalextractables.Pleaserefertothe ChemifilTMValidationGuide.
Integrity TestingEachChemifilTMmoduleofeverycartridgeisindividuallyintegritytestedusingtheDiffusiveFlowTest,whichcorrelatestotheHIMAandASTMF838-05bacterialchallengetests.Non-destructiveintegritytests,suchasDiffusiveFlow,WaterIntrusion,PressureHoldandBubblePoint,canbeperformedbycustomers.Pleasecontactusforproceduraldetails.
Clean Water Flow Rates (afterSolventPre-wetandWaterFlush)• Typicalcleanwaterflowrate:
A254mm(10”)ChemifilTMsinglecartridgeexhibitstheflow-ΔPcharacteristicsindicatedbelow,forsolutionswithaviscosityof1centipoise.
• Othersolutions: Forsolutionswithaviscosityofgreaterthan 1centipoise,multiplytheindicateddifferentialpressurebytheviscosityincentipoise.
Gas Flow Rates• Typicalcleanairflowrate:
A254mm(10”)ChemifilTMsinglecartridgeexhibitstheflow-ΔPcharacteristicsindicatedbelow.
250
50
050 150 200 250
Diff
ere
ntia
l Pre
ssur
e (
mb
arg
)
Clean Air Flow Rate (Nm3/hr)
0 100
C20
C10
200
100
150
800
200
05 15 20 25
Diff
ere
ntia
l Pre
ssur
e (
mb
arg
)
Clean Water Flow Rate (l/min)
0 10
C20
400
600
C10
250
50
050 150 200 250
Diff
ere
ntia
l Pre
ssur
e (
mb
arg
)
Clean Air Flow Rate (Nm3/hr)
0 100
C20
C10
200
100
150
800
200
05 15 20 25
Diff
ere
ntia
l Pre
ssur
e (
mb
arg
)
Clean Water Flow Rate (l/min)
0 10
C20
400
600
C10
AbsoluteMicrobial EffectiveFiltrationArea Rating (each254mm(10")module)
0.1 and 0.2μm 0.66m2 (7.1ft2)
Chemifil™
Product Code: 1 2 3 4
4: Length (Nominal)
1 10”(254mm)
2 20”(508mm)
3 30”(762mm)
4 40”(1016mm)
5 5”(125mm)
5: End Fitting
A Code 3
B Code 7
C Code 8
F NSOE
G GDOE(short)
H GSOE
J 216(218),fin
K Code 2
L 223,fin(nolugs)
M DOE
S Code28,fin(3lugs)
T 223,flat(nolugs)
U 224,fin
V 226,fin
W F20+Code7(SSCore)
X F20+Code2(SSCore)
Y BS832,flat
Z F20+CodeY(SSCore)
5 6 7
6: Seals
A EthylenePropylene
B Silicone
C Viton®
D Nitrile
E FEPEncap.Viton®
G FEPEncap.Silicone
J DOEPTFE
7: Additional
A N+U
N Non-steamable(no insert)
P PharmaGrade
U Unbranded
1: Membrane
C ChemifilTM
2: Pore rating
10 0.1µm20 0.2µm
3: Version
R Rinsed
S Standard
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
FluorofilTM cartridges are manufactured using a highly hydrophobic ePTFE membrane offering exceptionally high gas flow rates at low pressure differentials.
FluorofilTMcartridgesarerecommendedforsterilegasfiltrationandventingapplications.ThehydrophobiccharacteristicsoftheePTFEmembranemakestheFluorofilTMfiltercartridgeparticularlysuitableforwetgassterilisingapplications,suchasfermenterairfeed.Forsolventandaggressivechemicalfiltrationapplications,thesecartridgesofferawiderangeofchemicalcompatibilitywithhighthermalstability.
Ordering Information
Typical Applications • Sterileprocessgases • Sterilevents • Finechemicalsandsolvents • Photoresistsanddevelopers • Purewatersupplysystems
Fluorofil™ ePTFEMembraneCartridge Filters
85
Fluo
rofil
TM
Disp
osab
leFilterElemen
tsand
Cartridge
s
84
Features and Benefits • Guaranteedmicrobialratings • Bacterial spores and viruses • Steamsterilisation • Cartridge integrity and low TOC levels • Solventsandaggressivechemicals • Fulltraceability • Controlledmanufacturingenvironment
Specifications
Materials of ManufactureFiltermembrane: ePTFEMembranesupport: PolypropyleneIrrigationmesh(support): PolypropyleneDrainage layer: PolypropyleneInnercore: PolypropyleneOuter support: PolypropyleneEndfittings: PolypropyleneSealing: Fusionbonding
Cartridge Dimensions (Nominal)Diameter: 70mm(2.8”)Length: 1module: FluorofilTMJunior
1module: 254mm(10”) 2modules: 508mm(20”) 3modules: 762mm(30”) 4modules: 1016mm(40”)
Effective Filtration Area
Cartridge TreatmentStandard: Cleanedandflushed,withoutfurther
treatmentRinsed: Ultra-clean,pulseflushedtogiveasystem
resistivityof18MΩ.cm
Gaskets and O-RingsEthylenePropylene,FEPencapsulated,Silicone,Viton® orNitrile
Maximum Differential PressureNormalflowdirectionat: 20°C(68°F): 6.0bar(87psi) 80°C(176°F): 4.0bar(58psi) 100°C(212°F): 3.0bar(44psi) 120°C(248°F): 2.0bar(29psi) 125°C(257°F): 1.5bar(22psi)Reverseflowdirectionat: 20°C(68°F): 2.1bar(30psi) 80°C(176°F): 1.0bar(15psi) 100°C(212°F): 0.5bar(7psi)
Operating TemperatureMaximumcontinuous: 80°C(176°F)
SterilisationIn situsteam100x20minutecyclesat135°C(275°F)to150x20minutecyclesat125°C(257°F).
Extractables
Minimumtotalextractables.Pleaserefertothe FluorofilTMValidationGuide.
Integrity TestingEachFluorofilTMmoduleofeverycartridgeisindividuallyintegritytestedusingtheDiffusiveFlowTest,whichcorrelatestotheHIMAandASTMF838-05bacterialchallengetests.Non-destructiveintegritytests,suchasDiffusiveFlow,WaterIntrusion,PressureHoldandBubblePoint,canbeperformedbycustomers.Pleasecontact us for procedural details.
Gas Flow Rates• Typicalcleanairflowrate:
A254mm(10”)FluorofilTM,0.2μmsinglecartridgeexhibitstheflow-ΔPcharacteristicsindicatedbelow.
Clean Water Flow Rates (afterSolventPre-wetandWaterFlush)• Typicalcleanwaterflowrate:
A254mm(10”)FluorofilTMsinglecartridgewith0.2µmmicrobialratingexhibitstheflow-ΔPcharacteristicsindicatedbelow,forsolutionswithaviscosityof1centipoise.
• Othersolutions: Forsolutionswithaviscosityotherthan 1centipoise,multiplytheindicateddifferentialpressurebytheviscosityincentipoise.
180
80
40
050 150 200 300
Diff
ere
ntia
l Pre
ssur
e (
mb
arg
)
Clean Air Flow Rate (Nm3/hr)
0 100
3barg
250
2barg
1barg
0barg
120
160
140
60
20
100
250
50
05 15 20 25
Diff
ere
ntia
l Pre
ssur
e (
mb
arg
)
Clean Water Flow Rate (l/min)
0 10
0.45µm
200
100
150
180
80
40
05 15 20 25
Diff
ere
ntia
l Pre
ssur
e (
mb
arg
)
Clean Water Flow Rate (l/min)
0 10
250mm Cartridge
120
160
140
60
20
100
0.2µm
0.1µm
180
80
40
050 150 200 300
Diff
ere
ntia
l Pre
ssur
e (
mb
arg
)
Clean Air Flow Rate (Nm3/hr)
0 100
3barg
250
2barg
1barg
0barg
120
160
140
60
20
100
250
50
05 15 20 25
Diff
ere
ntia
l Pre
ssur
e (
mb
arg
)
Clean Water Flow Rate (l/min)
0 10
0.45µm
200
100
150
180
80
40
05 15 20 25
Diff
ere
ntia
l Pre
ssur
e (
mb
arg
)
Clean Water Flow Rate (l/min)
0 10
250mm Cartridge
120
160
140
60
20
100
0.2µm
0.1µm
AbsoluteMicrobial EffectiveFiltrationArea Rating(inliquids) (each254mm(10")module)
0.1,0.2 and 0.45μm 0.73m2 (7.8ft2)
Fluorofil™
Product Code: 1 2 3 4
4: Length (Nominal)
1 10”(254mm)
2 20”(508mm)
3 30”(762mm)
4 40”(1016mm)
5 5”(125mm)
5: End Fitting
A Code 3
B Code 7
C Code 8
F NSOE
G GDOE(short)
H GSOE
J 216(218),fin
K Code 2
L 223,fin(nolugs)
M DOE
S Code28,fin(3lugs)
T 223,flat(nolugs)
U 224,fin
V 226,fin
W F20+Code7(SSCore)
X F20+Code2(SSCore)
Y BS832,flat
Z F20+CodeY(SSCore)
5 6 7
6: Seals
A EthylenePropylene
B Silicone
C Viton®
D Nitrile
E FEPEncap.Viton®
G FEPEncap.Silicone
J DOEPTFE
7: Additional
A N+U
N Non-steamable(no insert)
P PharmaGrade
U Unbranded
1: Membrane
F FluorofilTM
2: Pore rating
02 0.02µm10 0.1µm20 0.2µm45 0.45µm100 1.0µm
3: Version
R Rinsed
S Standard
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
Fluorofil™ Plus cartridges are manufactured using a highly hydrophobic ePTFE membrane. The enhanced ePTFE membrane offers exceptionally high gas flow rates at low pressure differentials.
FluorofilTMPluscartridgesarerecommendedforsterilegasfiltrationandventingapplications.ThehydrophobiccharacteristicsoftheePTFEmembranemakestheFluorofilTMPlusfiltercartridgeparticularlysuitableforwetgassterilisingapplications,suchasfermenterairfeed.
Ordering Information
TheconstructionoftheFluorofilTMPluscartridgehasdesignfeaturesthatallowhighermembranesurfacearea,lowerpressuredropsandincorporatesastainlesssteelcoreforgreatermechanicalstrengthwhenoperatedathighertemperatures.
Typical Applications • Sterileprocessgases • Sterilevents • Biotechnology • Powderhandlingandtabletting
Fluorofil™Plus HighFlowSterileGasFilterswithePTFEMembrane
87
Fluo
rofil
TM P
lus
Disp
osab
leFilterElemen
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Cartridge
s
86
Features and Benefits • Guaranteedmicrobialratings • Bacterial spores and viruses • Mechanicalstrength • Steamsterilisation • Cartridge integrity and low TOC levels • Fulltraceability
• Controlledmanufacturingenvironment
Specifications
Materials of ManufactureFiltermembrane: ePTFEMembranesupport: PolypropyleneIrrigationmesh(support): PolypropyleneDrainage layer: PolypropyleneInnercore: 316LstainlesssteelOuter support: PolypropyleneEndfittings: PolypropyleneSealing: Fusionbonding
Cartridge Dimensions (Nominal)Diameter: 70mm(2.8”)Length: 1module: 127mm(5”)
1module: 254mm(10”) 2modules: 508mm(20”) 3modules: 762mm(30”) 4modules: 1016mm(40”)
Effective Filtration Area
Cartridge TreatmentStandard: Cleanedandflushed,withoutfurther
treatment
Gaskets and O-RingsEthylenePropylene,FEPencapsulated,Silicone,Viton® orNitrile
Maximum Differential PressureNormalflowdirectionat: 20°C(68°F): 6.0bar(87psi) 80°C(176°F): 4.0bar(58psi) 100°C(212°F): 3.0bar(44psi) 120°C(248°F): 2.0bar(29psi) 125°C(257°F): 1.5bar(22psi)Reverseflowdirectionat: 20°C(68°F): 2.1bar(30psi) 80°C(176°F): 1.0bar(15psi) 100°C(212°F): 0.5bar(7psi)
Operating Temperature Maximumcontinuous: 80°C(176°F)
SterilisationIn situsteam500x30minutecyclesat135°C(275°F). In situsteamcyclesfor200hoursat142°C(286°F).
ExtractablesMinimumtotalextractables.Pleaserefertothe FluorofilTMPlusValidationGuide.
Integrity TestingEachFluorofilTMPlusmoduleofeverycartridgeisindividuallyintegritytestedusingtheDiffusiveFlowTest,whichcorrelatestotheHIMAandASTMF838-05bacterialchallengetests.Non-destructiveintegritytests,suchasDiffusiveFlow,WaterIntrusion,PressureHoldandBubblePoint,canbeperformedbycustomers.Pleasecontactusforproceduraldetails.
Gas Flow Rates• Typicalcleanairflowrate:
A254mm(10”)FluorofilTM Plus single cartridge exhibitstheflow-ΔPcharacteristicsindicatedbelow.
160
80
40
050 150 200 300
Diff
ere
ntia
l Pre
ssur
e (
mb
arg
)
Clean Airflow Rate (Nm3/hr)
0 100
3barg
250
2barg
1barg
0barg
120
140
60
20
100
AbsoluteMicrobial EffectiveFiltrationArea Rating (each254mm(10")module)
0.2μm 0.8m2 (8.6ft2)
Fluorofil™ Plus
Product Code: 1 2 3 4
4: Length (Nominal)
1 10”(254mm)
2 20”(508mm)
3 30”(762mm)
4 40”(1016mm)
5 5”(125mm)
5: End Fitting
A Code 3
B Code 7
C Code 8
F NSOE
G GDOE(short)
H GSOE
J 216(218),fin
K Code 2
L 223,fin(nolugs)
M DOE
S Code28,fin(3lugs)
T 223,flat(nolugs)
U 224,fin
V 226,fin
W F20+Code7(SSCore)
X F20+Code2(SSCore)
Y BS832,flat
Z F20+CodeY(SSCore)
5 6 7
6: Seals
A EthylenePropylene
B Silicone
C Viton®
D Nitrile
E FEPEncap.Viton®
G FEPEncap.Silicone
J DOEPTFE
7: Additional
A N+U
N Non-steamable(no insert)
P PharmaGrade
U Unbranded
1: Membrane
F FluorofilTM
2: Pore rating
10 0.1µm20 0.2µm
3: Version
R Rinsed
S Standard
W SSCore
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
FluorofilTM F100 cartridges are manufactured using a highly hydrophobic 1 micron PTFE membrane. The enhanced PTFE membrane offers exceptionally high liquid flow rates at low pressure differentials, making FluorofilTM F100 cartridges ideally suited to solvent filtration.
Forsolventandaggressivechemicalfiltrationapplications,FluorofilTM F100 cartridges offer a wide rangeofchemicalcompatibilitywithhighthermalstability.Suitableforthemostdemandingmicrofiltrationapplications,thecartridgescanbeusedforthefiltrationofaggressivechemicalsolutionsincludingacids,alkalis,solventsandetchants.
Ordering Information
Typical Applications • Carbonfinesremoval • Finechemicalandsolvents • Photoresistsanddevelopers
Features and Benefits • Guaranteedparticleretentioninaliquid
challenge • Cartridge integrity and low TOC levels • Solventsandaggressivechemicals • Fulltraceability • Controlledmanufacturingenvironment
Fluorofil™ F100 PTFEMembraneCartridgesforSolventFiltration
89
Fluo
rofil
TM F1
00
Disp
osab
leFilterElemen
tsand
Cartridge
s
88
Specifications
Materials of ManufactureFiltermembrane: PTFEMembranesupport: PolypropyleneIrrigationmesh(support): PolypropyleneDrainage layer: PolypropyleneInnercore: PolypropyleneOuter support: PolypropyleneEndfittings: PolypropyleneSealing: Fusionbonding
Cartridge Dimensions (Nominal)Diameter: 70mm(2.8”)Length: 1module: 254mm(10”)
2modules: 508mm(20”) 3modules: 762mm(30”) 4modules: 1016mm(40”)
Effective Filtration Area
Cartridge TreatmentStandard: Cleanedandflushed,withoutfurther
treatmentRinsed: Ultra-clean,pulseflushedtogiveasystem
resistivityof18MΩ.cm
Gaskets and O-RingsFEPencapsulated,Viton®,EthylenePropylene,NitrileorSilicone
Maximum Differential PressureNormalflowdirectionat: 20°C(68°F): 6.0bar(87psi) 80°C(176°F): 4.0bar(58psi) 100°C(212°F): 3.0bar(44psi)Reverseflowdirectionat: 20°C(68°F): 2.1bar(30psi) 80°C(176°F): 1.0bar(15psi) 100°C(212°F): 0.5bar(7psi)
Operating Temperature (in water)Maximumcontinuous: 80°C(176°F)
ExtractablesMinimumtotalextractables.Pleaserefertothe FluorofilTMF100ValidationGuide.
Integrity TestingEachFluorofilTMF100moduleofeverycartridgeisindividuallyintegritytestedusingtheReverseBubblePointTest,whichcorrelatestotheparticleretentionratingdeterminedbythemodifiedOSUF-2SinglePassChallengeTest.Non-destructiveintegritytesting,usingtheReverseBubblePointTest,canbeperformedbytheenduser.Pleasecontactusforproceduraldetails.
Clean Water Flow Rates (afterSolventPre-wetandWaterFlush)• Typicalcleanwaterflowrate:
A254mm(10”)FluorofilTMF100singlecartridgewith1.0µmparticleretentionratingexhibitstheflow-ΔP characteristicsindicatedbelow,forsolutionswithaviscosity of 1 centipoise.
• Othersolutions: Forsolutionswithaviscosityotherthan 1centipoise,multiplytheindicateddifferentialpressurebytheviscosityincentipoise.
50
20
10
040 120
Diff
ere
ntia
l Pre
ssur
e (
mb
arg
)
Clean Air Flow Rate (Nm3/hr)
0 80
3barg
160
30
40
60
20
05 15 25 30
Diff
ere
ntia
l Pre
ssur
e (
mb
arg
)
Clean Water Flow Rate (l/min)
0 10
50
30
40
10
20
AbsoluteMicron EffectiveFiltrationArea Rating(inwater) (each254mm(10")module)
1.0μm(β5000,99.98%) 0.68m2 (7.3ft2)
Fluorofil™ F100
Product Code: 1 2 3 4
4: Length (Nominal)
1 10”(254mm)
2 20”(508mm)
3 30”(762mm)
4 40”(1016mm)
5 5”(125mm)
5: End Fitting
A Code 3
B Code 7
C Code 8
F NSOE
G GDOE(short)
H GSOE
J 216(218),fin
K Code 2
L 223,fin(nolugs)
M DOE
S Code28,fin(3lugs)
T 223,flat(nolugs)
U 224,fin
V 226,fin
W F20+Code7(SSCore)
X F20+Code2(SSCore)
Y BS832,flat
Z F20+CodeY(SSCore)
5 6 7
6: Seals
A EthylenePropylene
B Silicone
C Viton®
D Nitrile
E FEPEncap.Viton®
G FEPEncap.Silicone
J DOEPTFE
7: Additional
A N+U
N Non-steamable(no insert)
P PharmaGrade
U Unbranded
1: Membrane
F FluorofilTM
2: Pore rating 3: Version
R Rinsed
S Standard
100 1.0µm
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
Microbially rated cartridge filters featuring the latest developments in membrane technology, Hydrofil™ cartridges, are based on a naturally hydrophilic nylon membrane.
HydrofilTMcartridgesexploitthenarrowporesizedistributionandhighvoidvolumeofthemediatoprovideachoiceofcartridgescapableofmeetingtherequirementsofmostapplications.CarefulmediaselectionensuresthatHydrofilTM cartridges are very suitedtocriticalparticlecontroldownto0.01micronratings.Thesecartridgesofferhighfluxratesandlowdifferentialpressures,afeaturecommontonylonmembranes.
Ordering Information
HydrofilTMcartridgesbenefitfromhighproteinbindingcharacteristicsofnylonmembranes.Theyarehighlyresistanttointegrityfailurecausedbysteamsterilisationandhaveexcellentchemicalcompatibilitycharacteristics.HydrofilTM cartridges provide a combinationoffeaturesandbenefitspreviouslyunavailablefromcartridgesbasedonPVDF,mixedestersofcelluloseorpolysulphonemembranes.
Typical Applications • Biopharmaceuticals:sterilefiltration,bioburden
reductionandtheclarification • Electronicsandsemiconductors • Finechemicals • Beverages • Purewatersupply(18MΩ.cm)
Hydrofil™Nylon6.6MembraneCartridge Filters
91
Hydr
ofilTM
Disp
osab
leFilterElemen
tsand
Cartridge
s
90
Features and Benefits • Guaranteedmicrobialratings • Excellentchemicalcompatibility • Cartridge integrity and low TOC levels • Suitableforsteamsterilising • Fulltraceability • Controlledmanufacturingenvironment
Specifications
Materials of ManufactureFiltermembrane: Nylon6,6Membranesupport: PolypropyleneIrrigationmesh(support): PolypropyleneDrainage layer: PolypropyleneInnercore: PolypropyleneOuter support: PolypropyleneEndfittings: PolypropyleneSupportring: Stainlesssteel
Cartridge Dimensions (Nominal)Diameter: 70mm(2.8”)Length: 1module: 254mm(10”)
2modules: 508mm(20”) 3modules: 762mm(30”) 4modules: 1016mm(40”)
Othersizeformats(includingjuniors)areavailableuponrequest.
Effective Filtration Area
Cartridge TreatmentStandard: Cleanedandflushedwithpyrogen-free
waterRinsed: Ultra-clean,pulseflushedtogiveasystem
resistivityof18MΩ.cm
Gaskets and O-RingsFDAapprovedEthylenePropylene,FEPencapsulated,Silicone,Viton®orNitrile
Maximum Differential PressureNormalflowdirectionat: 20°C(68°F): 6.0bar(87psi) 80°C(176°F): 4.0bar(58psi) 100°C(212°F): 3.0bar(44psi) 120°C(248°F): 2.0bar(29psi)Reverseflowdirectionat: 20°C(68°F): 2.1bar(30psi) 80°C(176°F): 1.0bar(15psi) 100°C(212°F): 0.5bar(7psi)
Operating TemperatureMaximumcontinuous: 60°C(140°F)
SterilisationIn situsteam40x25mincyclesat121°C(250°F).
ExtractablesMinimumtotalextractables.Pleaserefertothe HydrofilTMValidationGuide.
Integrity TestingEachHydrofilTMmoduleofeverycartridgeisindividuallyintegritytestedusingtheDiffusiveFlowTest,whichcorrelatestotheHIMAandASTMF838-05bacterialchallengetests.Non-destructiveintegritytests,suchasPressureHold,DiffusiveFlowandBubblePoint,canbeperformedbycustomers.Pleasecontactusforprocedural details.
Clean Water Flow Rates• Typicalcleanwaterflowrate:
A254mm(10”)HydrofilTMsinglecartridgeexhibitstheflow-ΔPcharacteristicsindicatedbelow,forsolutionswithaviscosityof1centipoise.
• Othersolutions: Forsolutionswithaviscosityotherthan 1centipoise,multiplytheindicateddifferentialpressurebytheviscosityincentipoise.
600
400
200
05 15 20 25
Diff
ere
ntia
l Pre
ssur
e (
mb
ar)
Flow Rate (l/min)
0 10
HT45
HT20
AbsoluteMicrobial EffectiveFiltrationArea Rating (each254mm(10")module)
0.1,0.2 and 0.45μm 0.63m2 (6.8ft2)
Hydrofil™
Product Code: 1 2 3 4
4: Length (Nominal)
1 10”(254mm)
2 20”(508mm)
3 30”(762mm)
4 40”(1016mm)
5 5”(125mm)
5: End Fitting
A Code 3
B Code 7
C Code 8
F NSOE
G GDOE(short)
H GSOE
J 216(218),fin
K Code 2
L 223,fin(nolugs)
M DOE
S Code28,fin(3lugs)
T 223,flat(nolugs)
U 224,fin
V 226,fin
W F20+Code7(SSCore)
X F20+Code2(SSCore)
Y BS832,flat
Z F20+CodeY(SSCore)
5 6 7
6: Seals
A EthylenePropylene
B Silicone
C Viton®
D Nitrile
E FEPEncap.Viton®
G FEPEncap.Silicone
J DOEPTFE
7: Additional
A N+U
N Non-steamable(no insert)
P PharmaGrade
U Unbranded
1: Membrane
HT HydrofilTM
2: Pore rating
20 0.2µm45 0.45µm65 0.65µm100 1.0µm120 1.2µm
3: Version
R Rinsed
S Standard
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
Hydrofil™ Plus microbial rated cartridges have been developed and manufactured for the filtration of liquids in the pharmaceutical, biotechnology and other critical applications. Hydrofil™ Plus utilises a naturally hydrophilic Nylon 6.6 membrane with a mirrored asymmetric pore structure. The cartridge’s unique built in pre-filtration membrane layer provides longer life and higher throughput.
Whencombinedwithqualityall-polypropylenecomponentsandhighintegritymanufacturingtechniques,theHydrofilTMPlusfiltercartridgeisideallysuitedtothemostdemandingprocessconditions.
Ordering Information
HydrofilTMPlusmembranecartridgesare100%integritytestedduringmanufacturebytheforwardflowdiffusiontestmethod.
Typical Applications • Biopharmaceuticals • Fermentation • APIs/LVPs • Beverages • Pure water supply
Hydrofil™Plus DualNylon6.6Layer MembraneCartridgeFilters
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Features and Benefits • Guaranteedmicrobialratings • Excellentchemicalcompatibility • Cartridge integrity and low TOC levels • Suitableforsteamsterilising • Fulltraceability • Controlledmanufacturingenvironment
Specifications
Materials of ManufacturePre-filtermembrane: NylonFinalmembrane: NylonFiltermembrane: NylonMembranesupport: PolypropyleneIrrigationmesh(support): PolypropyleneDrainage layer: PolypropyleneInnercore: PolypropyleneOuter support: PolypropyleneEndfittings: PolypropyleneSupportring: Stainlesssteel
Cartridge Dimensions (Nominal)Diameter: 70mm(2.8”)Length: 1module: 254mm(10”)
2modules: 508mm(20”) 3modules: 762mm(30”) 4modules: 1016mm(40”)
Othersizeformats(includingjuniors)areavailableuponrequest.
Effective Filtration Area
Cartridge TreatmentStandard: Cleanedandflushedwithpyrogen-free
waterRinsed: Ultra-clean,pulseflushedtogiveasystem
resistivityof18MΩ.cm
Gaskets and O-RingsFDAapprovedEthylenePropylene,FEPencapsulated,Silicone,Viton®orNitrile
Maximum Differential PressureNormalflowdirectionat: 20°C(68°F): 6.0bar(87psi) 80°C(176°F): 4.0bar(58psi) 100°C(212°F): 3.0bar(44psi) 120°C(248°F): 2.0bar(29psi)Reverseflowdirectionat: 20°C(68°F): 2.1bar(30psi) 80°C(176°F): 1.0bar(15psi) 100°C(212°F): 0.5bar(7psi)
Operating TemperatureMaximumcontinuous: 60°C(140°F)
SterilisationIn situsteam40x25mincyclesat121°C(250°F).
ExtractablesMinimumtotalextractables.Pleaserefertothe HydrofilTMValidationGuide.
Integrity TestingEachHydrofilTMPlusmoduleofeverycartridgeisindividuallyintegritytestedusingtheDiffusiveFlowTest,whichcorrelatestotheHIMAandASTMF838-05bacterialchallengetests.Non-destructiveintegritytests,suchasPressureHold,DiffusiveFlowandBubblePoint,canbeperformedbycustomers.Pleasecontactus for procedural details.
Clean Water Flow Rates• Typicalcleanwaterflowrate:
A254mm(10”)HydrofilTM Plus single cartridge exhibitstheflow-ΔPcharacteristicsindicatedbelow,forsolutionswithaviscosityof1centipoise.
• Othersolutions: Forsolutionswithaviscosityotherthan 1centipoise,multiplytheindicateddifferentialpressurebytheviscosityincentipoise.
2000
400
05 15 20 25
Diff
ere
ntia
l Pre
ssur
e (
mb
ar)
Flow Rate (l/min)
0 10
HTP20
1000
HTP10
800
1600
1400
1800
1200
600
200
AbsoluteMicrobial EffectiveFiltrationArea Rating (each254mm(10")module)
0.1μmand0.2μm 0.63m2 (6.8ft2)
Hydrofil™ Plus
Product Code: 1 2 3 4
4: Length (Nominal)
1 10”(254mm)
2 20”(508mm)
3 30”(762mm)
4 40”(1016mm)
5 5”(125mm)
5: End Fitting
A Code 3
B Code 7
C Code 8
F NSOE
G GDOE(short)
H GSOE
J 216(218),fin
K Code 2
L 223,fin(nolugs)
M DOE
S Code28,fin(3lugs)
T 223,flat(nolugs)
U 224,fin
V 226,fin
W F20+Code7(SSCore)
X F20+Code2(SSCore)
Y BS832,flat
Z F20+CodeY(SSCore)
5 6 7
6: Seals
A EthylenePropylene
B Silicone
C Viton®
D Nitrile
E FEPEncap.Viton®
G FEPEncap.Silicone
J DOEPTFE
7: Additional
A N+U
N Non-steamable(no insert)
P PharmaGrade
U Unbranded
1: Membrane
HTP HydrofilTM
Plus
2: Pore rating
10 0.1µm20 0.2µm
3: Version
R Rinsed
S Standard
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
Teffil™ is a range of superior pleated PTFE membrane filters with PFA supports. These cartridge filters are suitable for use within a number of process and chemical applications.
Thischemicallyinertfilterrangeofferstheremovaloffineparticulatefrom0.05-10microninchallengingoperating conditions.
Ordering Information
Typical Applications • Aggressivechemicals • Highpuritychemicals
Features and Benefits • Excellentflowcharacteristics • Fulltraceability • Controlledmanufacturingenvironment • Fastrinseuptime • Lowbindingandfouling
Teffil™ SuperiorPTFEMembraneFilters
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Specifications Materials of Manufacture Filtrationmedia: HydrophobicPTFE
membraneEndcaps: PFACentrecore: PFAOuterhardware: PFAGaskets/O-rings: PFAencapsulatedFKM
Cartridge Dimensions (Nominal) Diameter:67mm(2.6”)Length: 254mm(10”)
Pore Size Rating 0.05,0.1,0.2,0.45,1,5and10microns.
Differential Pressure Maximumforwarddifferentialpressure: 5bar(72.5psi)@25°C(77°F) Dimension Specifications
Recommended Change Out Differential Pressure 2.4bar(34.8psi)
Maximum Operating Temperature 180°C(356°F)attheaboveconditions.
Metallic Cleanliness <25μgperdevice.Ultra-high-purity.
Flow Rates
Teffil™
00.18 0.35
1
1.5
0.530
2
0.71
0.5
0.88
l/min
scfm
2.5
mbar psid
34
0
69
103
138
172
10 15 20 250
Cle
an p
ress
ure
drop
3207
3.5241
4276
4.5310
5345
5 30
1.06
0.05 µm
0.1 µm0.2 µm
0.45 µm
1.0 µm5.0 µm
10.0 µm
Flow rate
Total metals (13 elements, ICP-MS)
UHP<25ppb/deviceUltraLowMetal<10ppb/device
Particle shedding cleanliness <5particles/1ml≥0.15um@10LPMUPWFlow
TOC recovery (per 10” equivalent)
<5ppboffeedDIwaterafter120L@5LPM
Resistivity recovery (per 10” equivalent)
<0.5MΩoffeedDIwaterafter120L@5LPM
A
B
C
67mm(2.64”)
Length (inch) A B C
4 105mm+/-2 110mm+/-2 128mm+/-2
10 237mm+/-2 242mm+/-2 261mm+/-2
20 463mm+/-3 468mm+/-3 486mm+/-3
Product Code: - - - - -X X X X X
Series
FL TeffilTM
Pore rating (µm)
P5 0.05
10 0.1
20 0.2
Length
04 102mm(4”)
1 250mm(10”)
2 510mm(20”)
Adaptor
A Code 3
Seals
A EPDM
B Silicone
C Viton®
J Kalrez/FKM
K FEPSilicone
X
Version
S Standard*Other options available on request.
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
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Teffil™ HF is a range of fully optimised high flow PTFE membrane filters with PFA supports. These cartridge filters are suitable for use within a number of chemical applications including organic stripper, IPA and other solvent recirculation bath applications.
Thischemicallyinertfilterrangeofferstheremovaloffineparticulatefrom0.05-5microninchallengingoperating conditions.
Ordering Information
Typical Applications • Aggressivechemicals Chemicaldeliverysystemfiltrationofstrongacid
basesolution.• Solvents UHPsolventtreatmentforbumpingstripper. • Highpuritychemicals
Features and Benefits •Excellentflowcharacteristics •Fulltraceability •Controlledmanufacturingenvironment •Fastrinseuptime •Lowbindingandfouling
Teffil™ HF HighFlowPTFE MembraneFilters
Specifications Materials of ManufactureFiltrationmedia: HydrophobicPTFEmembraneEndcaps: PFACentrecore: PFAOuterhardware: PFAGaskets/O-rings: PFAencapsulatedFKM
Cartridge Dimensions (Nominal)Diameter: 67mm(2.6”)Length: 254mm(10”)
Pore Size Rating
0.05,0.1,0.2,0.45,1and5microns.
Dimension Specifications
Differential Pressure
Maximumforwarddifferentialpressure: 5.1bar(75psi)@25°C(77°F) 5.1bar(75psi)@120°C(248°F)
Operating TemperatureMaximumoperatingtemperature: 180°C(356°F)attheaboveconditions.
Metallic Cleanliness<25μgperdevice.Ultra-high-purity.
Flow Rates
Length (inch) A B C
4 105mm+/-2 110mm+/-2 128mm+/-2
10 237mm+/-2 242mm+/-2 261mm+/-2
20 463mm+/-3 468mm+/-3 486mm+/-30
0.18 0.35
1
1.5
0.530
2
0.71
0.5
0.88
l/min
scfm
2.5
mbar psid
34
0
69
103
138
172
10 15 20 250
Cle
an p
ress
ure
drop
3207
5 30
1.06
0.05 µm0.1 µm
0.2 µm
0.45 µm1.0 µm
5.0 µm
Flow rate
Total metals (13 elements, ICP-MS)
UHP<25ppb/deviceUltralowmetal<10ppb/device
Particle shedding cleanliness <5particles/1ml≥0.15um@10LPMUPWflow
TOC recovery (per 10” equivalent)
<5ppboffeedDIwaterafter120L@5LPM
Resistivity recovery (per 10” equivalent)
<0.5MΩoffeedDIwaterafter120L@5LPM
A
B
C
67mm(2.64”)
Product Code: - - - - -X X X X X
Series
FL TeffilTM
Pore rating (µm)
P5 0.05
10 0.1
20 0.2
Length
04 102mm(4”)
1 250mm(10”)
2 510mm(20”)
X
Version
H HighFlow
Adaptor
A Code 3
Seals
A EPDM
B Silicone
C Viton®
K Kalrez/FKM
*Other options available on request.
Teffil™ HFCONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
Vinofil™ membrane cartridges are specifically designed for wine and beer filtration, as a final filter for cold biological stabilisation. Vinofil™ cartridges utilise a double layer of naturally hydrophilic polyethersulphone (PES) membrane with a mirrored asymmetric pore structure, providing graded filtration throughout its depth, resulting in higher throughputs and long service life.
VinofilTMcartridgesexploitthenarrowporesizedistributionandhighvoidvolumeofthemediatoprovideachoiceofcartridgescapableofmeetingtherequirementsofmostapplications.Thesecartridgesofferhighfluxratesandlowdifferentialpressures,afeaturecommontopolyethersulphonemembranes.
Ordering Information
VinofilTMcartridgesbenefitfromthelowbindingcharacteristicsofpolyethersulphonemembranes.TheyarehighlyresistanttointegrityfailurecausedbysteamsterilisationandhaveexcellentcompatibilitywithCIPsterilising agents.
Typical Applications • Wineandsparklingwine • Beer • Mineralwaterandsoftdrinks • Process water supply
Vinofil™ DoubleLayerMembraneFiltersforWineandBeerFiltration
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Features and Benefits • Guaranteedmicrobialratings • Lowbindingandfouling • Willnothydrolyse • Excellentchemicalcompatibility • Cartridge integrity and low TOC levels • Suitableforsteamsterilising • Fulltraceability • Controlledmanufacturingenvironment
Specifications
Materials of ManufactureFiltermembranes: DualPolyethersulphoneMembranesupport: PolypropyleneIrrigationmesh(support): PolypropyleneDrainage layer: PolypropyleneInnercore: PolypropyleneOuter support: PolypropyleneEndfittings: PolypropyleneSupportring: Stainlesssteel
Cartridge Dimensions (Nominal)Diameter: 70mm(2.8”)Length: 1module(short): 125mm(5”)
1module: 254mm(10”) 2modules: 508mm(20”) 3modules: 762mm(30”) 4modules: 1016mm(40”)
Effective Filtration Area
Cartridge TreatmentStandard: Cleanedandflushedwithpyrogen-free
water
Gaskets and O-RingsFDAapprovedEthylenePropylene,FEPencapsulated,Silicone,Viton®orNitrile
Maximum Differential PressureNormalflowdirectionat: 20°C(68°F): 6.0bar(87psi) 80°C(176°F): 4.0bar(58psi) 100°C(212°F): 3.0bar(44psi) 120°C(248°F): 2.0bar(29psi)Reverseflowdirectionat: 20°C(68°F): 2.1bar(30psi) 80°C(176°F): 1.0bar(15psi) 100°C(212°F): 0.5bar(7psi)
Operating TemperatureMaximumcontinuous: 85-90°C(185-194°F)
SterilisationIn situsteam80x20minutecyclesat125°C(257°F) Hotwater100x20minutecyclesat85-90°C(185-194°F)
ExtractablesMinimumtotalextractables.Pleaserefertothe VinofilTMValidationGuide.
Integrity TestingEachVinofilTMmoduleofeverycartridgeisindividuallyintegritytestedusingtheDiffusiveFlowTest,whichcorrelatestotheHIMAandASTMF838-05bacterialchallengetests.Non-destructiveintegritytests,suchasPressureHold,DiffusiveFlowandBubblePoint,canbeperformedbycustomers.Pleasecontactusforprocedural details.
Clean Water Flow Rates• Typicalcleanwaterflowrate:
A254mm(10”)VinofilTMsinglecartridgeexhibitstheflow-ΔPcharacteristicsindicatedbelow,forsolutionswithaviscosityof1centipoise.
• Othersolutions: Forsolutionswithaviscosityotherthan 1centipoise,multiplytheindicateddifferentialpressurebytheviscosityincentipoise.
180
160
120
40
20
05 15 20 25
Diff
ere
ntia
l Pre
ssur
e (
mb
ar)
Flow (l/min)
Clean Water Flow vs Differential Pressure
0 10
140
60
100
80
0.65µm
0.45µm
0.2µm
AbsoluteMicrobial EffectiveFiltrationArea Rating (each254mm(10")module)
0.2,0.45and 0.65μm 0.48m2 (5.2ft2)
Vinofil™
Product Code: 1 2 3 4
4: Length (Nominal)
1 10”(254mm)
2 20”(508mm)
3 30”(762mm)
4 40”(1016mm)
5 5”(125mm)
5: End Fitting
A Code 3
B Code 7
C Code 8
F NSOE
G GDOE(short)
H GSOE
J 216(218),fin
K Code 2
L 223,fin(nolugs)
M DOE
S Code28,fin(3lugs)
T 223,flat(nolugs)
U 224,fin
V 226,fin
W F20+Code7(SSCore)
X F20+Code2(SSCore)
Y BS832,flat
Z F20+CodeY(SSCore)
5 6 7
6: Seals
A EthylenePropylene
B Silicone
C Viton®
D Nitrile
E FEPEncap.Viton®
G FEPEncap.Silicone
J DOEPTFE
7: Additional
A N+U
N Non-steamable(no insert)
P PharmaGrade
U Unbranded
1: Membrane
HTP HydrofilTM
Plus
2: Pore rating
20 0.2µm45 0.45µm65 0.65µm
3: Version
R Rinsed
S Standard
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
Biofil™ Junior cartridges are based on a naturally hydrophilic polyethersulphone membrane with a mirrored asymmetric pore structure. When combined with quality all-polypropylene cartridge components and high integrity manufacturing techniques, the polyethersulphone membrane provides a high strength, long life cartridge of consistently precise microbial retention.
BiofilTMJuniorcartridgesexploitthenarrowporesizedistributionandhighvoidvolumeofthemediatoprovideachoiceofcartridgescapableofmeetingtherequirementsofmostapplications.CarefulmediaselectionensuresthatBiofilTMJuniorcartridgesare suited to critical particle control down to 0.01 micronratings.Thesecartridgesofferhighfluxratesandlowdifferentialpressures,afeaturecommontopolyethersulphonemembranes.
Ordering Information
Typical Applications • Small-scalebiopharmaceuticals • Ophthalmicsolutions • Electronicsandsemiconductors • Small-scalefinechemicals • Pilot-scale studies • Point-of-use water supply • Ultrapurewatersupplysystems(18MΩ.cm).
Features and Benefits • Guaranteedremovalratings • Lowproteinbinding • Willnothydrolyse • Excellentchemicalcompatibility • Cartridge integrity and low TOC levels • Suitableforsteamsterilising • Fulltraceability • Controlledmanufacturingenvironment
Biofil™ Junior PolyethersulphoneMembraneCartridgeFiltersforSmall-ScaleApplications
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Specifications
Materials of ManufactureFiltermembrane: PolyethersulphoneMembranesupport: PolypropyleneIrrigationmesh(support): PolypropyleneDrainage layer: PolypropyleneInnercore: PolypropyleneOuter support: PolypropyleneEndfittings: PolypropyleneSupportring: Stainlesssteel
Cartridge Dimensions (Nominal)Diameter: 56mm(2.2”)Length: 77.5mm(2.5”)
136mm(5”)
Effective Filtration Area
Cartridge TreatmentStandard: Cleanedandflushedwithpyrogen-free
waterRinsed: Ultra-clean,pulseflushedtogiveasystem
resistivityof18MΩ.cm
Gaskets and O-RingsJ-style: Silicone(othermaterialsareavailable
onrequest)S-style: NotsuppliedL-style: Silicone(othermaterialsareavailable
onrequest)
Maximum Differential Pressure
Normalflowdirectionat: 20°C(68°F): 6.0bar(87psi) 80°C(176°F): 4.0bar(58psi) 100°C(212°F): 3.0bar(44psi) 120°C(248°F): 2.0bar(29psi)Reverseflowdirectionat: 20°C(68°F): 2.1bar(30psi) 80°C(176°F): 1.0bar(15psi) 100°C(212°F): 0.5bar(7psi)
Operating TemperatureMaximumcontinuous: 85-90°C(185-194°F)
SterilisationJ-style: In situsteam70x25minutecyclesat125°C
(257°F)S-style: Autoclave100x25minutecyclesat125°C
(257°F)L-style: In situsteam70x25minutecyclesat125°C
(257°F)
ExtractablesMinimumtotalextractables.Pleaserefertothe BiofilTMIIValidationGuide.
Integrity TestingEachBiofilTMJuniormoduleofeverycartridgeisindividuallyintegritytestedusingtheDiffusiveFlowTest,whichcorrelatestotheHIMAandASTMF838-05bacterialchallengetests.Non-destructiveintegritytests,suchasPressureHold,DiffusiveFlowandBubblePoint,canbeperformedbycustomers.Pleasecontactus for procedural details.
Clean Water Flow Rates• Typicalcleanwaterflowrate:
A136mm(5”)BiofilTMJuniorcartridgeexhibitstheflow-ΔPcharacteristicsindicatedbelow,forsolutionswithaviscosityof1centipoise.
• Othersolutions: Forsolutionswithaviscosityotherthan 1centipoise,multiplytheindicateddifferentialpressurebytheviscosityincentipoise.
1000
400
200
05 15 20 30
Diff
ere
ntia
l Pre
ssur
e (
mb
ar)
Flow Rate (l/min)
0 10
0.45 μm
25
0.2 μm
800
600
1.2 μm
AbsoluteMicrobial EffectiveFiltrationArea Rating (foreach5"cartridge)
0.1,0.2,0.45, 0.65and1.2μm 0.19m2 (2.05ft2)
Biofil™ Junior
Product Code: 1 2 3
2: Pore rating1: J-Style
JB BiofilTM
JF FluorofilTM
JM MicrofilTM
JP PolyfilTM
S-Style
SB BiofilTM
SF FluorofilTM
SM MicrofilTM
SP PolyfilTM
L-Style
LB BiofilTM
LF FluorofilTM
LM MicrofilTM
LP PolyfilTM
3: Length
25 77.5mm(2.5”)
50 136mm(5”)
10 0.1µm20 0.2µm45 0.45µm65 0.65µm120 1.2µm
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
FluorofilTM Junior cartridges are manufactured using a highly hydrophobic ePTFE membrane and are designed for retrofitting into existing Junior-style housings. The enhanced ePTFE membrane offers exceptionally high gas flow rates at low pressure differentials.
FluorofilTMJuniorcartridgesarerecommendedforsmall-scalesterilegasfiltrationandventingapplications.ThehydrophobiccharacteristicsoftheePTFEmembranemakestheFluorofilTMJuniorfiltercartridgeparticularlysuitableforwetgassterilisingapplications,suchassmall-scalefermenterairfeed.
Forsmall-scalesolventandaggressivechemicalfiltrationapplications,FluorofilTMJuniorcartridgesofferawiderangeofchemicalcompatibilitywithhighthermalstability.
Ordering Information
Typical Applications • Sterilevents • Small-scalesterileprocessgases • Small-scalefinechemicalsandsolvents • Small-scalephotoresistsanddevelopers • Aggressivechemicalsolutionsincludingacids,
alkalis,solventsandetchants.
Features and Benefits • Zetapotential • Highfiltrationarea • Guaranteedremovalratings • Suitableforsteamandhotwatersanitisation • Fulltraceability • Controlledmanufacturingenvironment
Fluorofil™Junior ePTFEMembraneCartridge Filters for Small-ScaleApplications
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Specifications
Materials of ManufactureFiltermembrane: ePTFEMembranesupport: PolypropyleneIrrigationmesh(support): PolypropyleneDrainage layer: PolypropyleneInnercore: PolypropyleneOuter support: PolypropyleneEndfittings: PolypropyleneSealing: FusionbondingInternaladaptorsupportring: Stainlesssteel
Cartridge Dimensions (Nominal)Diameter: 56mm(2.2”)Lengths: 77.5mm(2.5”)
136mm(5”)
Effective Filtration Area
Cartridge TreatmentStandard: Cleanedandflushed,withoutfurther
treatmentRinsed: Ultra-clean,pulseflushedtogiveasystem
resistivityof18MΩ.cm
Gaskets and O-RingsJ-style: Silicone(othermaterialsareavailable
onrequest)S-style: NotsuppliedL-style: Silicone(othermaterialsareavailable
onrequest)
Maximum Differential PressureNormalflowdirectionat: 20°C(68°F): 6.0bar(87psi) 80°C(176°F): 4.0bar(58psi) 100°C(212°F): 3.0bar(44psi) 120°C(248°F): 2.0bar(29psi) 125°C(257°F): 1.5bar(22psi)
Operating TemperatureMaximumcontinuous: 80°C(176°F)
SterilisationAutoclave70x25minutecyclesat135°C(275°F)
ExtractablesMinimumtotalextractables.Pleaserefertothe FluorofilTMValidationGuide.
Integrity TestingEachFluorofilTMJuniorcartridgeisindividuallyintegritytestedusingtheDiffusiveFlowTest,whichcorrelatestotheHIMAandASTMF838-05bacterialchallengetests.Non-destructiveintegritytests,suchasDiffusiveFlow,WaterIntrusion,PressureHoldandBubblePoint,canbeperformedbycustomers.ProceduraldetailsareavailablefromPorvair.
Gas Flow Rates• Typicalcleanairflowrate:
A136mm(5”)FluorofilTMJuniorcartridgeexhibitstheflow-ΔPcharacteristicsindicatedbelow.
Clean Water Flow Rates (afterSolventPre-wetandWaterFlush)• Typicalcleanwaterflowrate:
A136mm(5”)FluorofilTMJuniorcartridge(J-style)with0.2µmmicrobialratingexhibitstheflow-ΔPcharacteristicsindicatedbelow,forsolutionswithaviscosityof1centipoise.
• Othersolutions: Forsolutionswithaviscosityotherthan1centipoise,multiplytheindicateddifferentialpressurebytheviscosity in centipoise.
AbsoluteMicrobial EffectiveFiltrationArea Rating(inliquids) (for5"cartridge)
0.2μm 0.19m2 (2.05ft2)
180
80
40
020 60 80 100
Diff
ere
ntia
l Pre
ssur
e (
mb
arg
)
Clean Air Flow Rate (Nm3/hr)
0 40
3barg
2barg
1barg
0barg
120
160
140
60
20
100
240
80
40
020 60 80 100
Diff
ere
ntia
l Pre
ssur
e (
mb
arg
)
Clean Air Flow Rate (Nm3/hr)
0 40
3barg
2barg
1barg
0barg
120
160
140
60
20
100
220
200
180
J-Style, L-Style, N-Style S-Style
900
100
05 15 20
Diff
ere
ntia
l Pre
ssur
e (
mb
arg
)
Clean Water Flow Rate (l/min)
0 10
400
200
300
500
600
800
700
180
80
40
020 60 80 100
Diff
ere
ntia
l Pre
ssur
e (
mb
arg
)
Clean Air Flow Rate (Nm3/hr)
0 40
3barg
2barg
1barg
0barg
120
160
140
60
20
100
240
80
40
020 60 80 100
Diff
ere
ntia
l Pre
ssur
e (
mb
arg
)
Clean Air Flow Rate (Nm3/hr)
0 40
3barg
2barg
1barg
0barg
120
160
140
60
20
100
220
200
180
J-Style S-Style
Fluorofil™ Junior
Product Code: 1 2 3
1: J-Style
JB BiofilTM
JF FluorofilTM
JM MicrofilTM
JP PolyfilTM
S-Style
SB BiofilTM
SF FluorofilTM
SM MicrofilTM
SP PolyfilTM
L-Style
LB BiofilTM
LF FluorofilTM
LM MicrofilTM
LP PolyfilTM
3: Length
25 77.5mm(2.5”)
50 136mm(5”)
2: Pore rating
20 0.2µm45 0.45µm65 0.65µm
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
Ventafil™ cartridges are manufactured using a highly hydrophobic ePTFE membrane and are designed for autoclave venting. The enhanced ePTFE membrane offers exceptionally high gas flow rates at low pressure differentials.
VentafilTM cartridgesaredesignedwitheithera¼”or½"BSPmalethreadforautoclaveandsmalltankventingapplications.ThehydrophobiccharacteristicsoftheePTFEmembranemakestheVentafilTMfiltercartridgeparticularlysuitableforrapidvacuumbreakin autoclaves.
Ordering Information
Typical Applications • Autoclavevents • Sterileproductstoragevessels
Features and Benefits • Guaranteedmicrobialratingsinaliquid challenge • Bacterial spores and viruses • Steamsterilisation • Cartridge integrity and low TOC levels • Fulltraceability • Controlledmanufacturingenvironment
Ventafil™ ePTFEMembraneCartridge Filters for AutoclaveVenting
105
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afilTM
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Specifications
Materials of ManufactureFiltermembrane: ePTFEMembranesupport: PolypropyleneIrrigationmesh(support): PolypropyleneDrainage layer: PolypropyleneInnercore: PolypropyleneOuter support: PolypropyleneEndfittings: PolypropyleneSealing: Fusionbonding
Cartridge Dimensions (Nominal)Diameter: 70mm(2.8")Length: 64mm(2.5")
136mm(5")
Effective Filtration Area
Cartridge TreatmentStandard: Cleanedandflushed,withoutfurther
treatmentRinsed: Ultra-clean,pulseflushedtogiveasystem
resistivityof18MΩ.cm
Adaptor and O-RingSilicone(othermaterialsareavailableonrequest) ¼”and½"BSPmalethread.
Maximum Differential PressureNormalflowdirectionat: 20°C(68°F): 6.0bar(87psi) 80°C(176°F): 4.0bar(58psi) 100°C(212°F): 3.0bar(44psi) 120°C(248°F): 2.0bar(29psi) 125°C(257°F): 1.5bar(22psi)
SterilisationIn situsteam70x25minutecyclesat135°C(275°F)
ExtractablesMinimumtotalextractables.Pleaserefertothe FluorofilTMValidationGuide.
Integrity TestingEachVentafilTM cartridge is individually integrity tested usingtheDiffusiveFlowTest,whichcorrelatestotheHIMAandASTMF838-05bacterialchallengetests.Non-destructiveintegritytests,suchasDiffusiveFlow,WaterIntrusion,PressureHoldandBubblePoint,canbeperformedbycustomers.ProceduraldetailsareavailablefromPorvair.
Clean Air Flow Rates• Typicalcleanairflowrate:
A136mm(5")VentafilTMcartridgeexhibitstheflow-ΔPcharacteristicsindicatedbelow.
Filter Selection
• Vacuumbreakapplication: Iftheinitialvacuumisat-980mbarg,thetimerequiredbeforethevacuumbreakconditionsrequiredtosafelyopentheautoclavedoor(at-20mbarg)areachieved,isindicatedbelow.
500
020 60 70 80
Diff
ere
ntia
l Pre
ssur
e (
mb
arg
)
Clean Air Flow Rate (Nm3/hr)
0 40
200
400
300
100
5
2
0100 200 250 300
Cha
mb
er V
olu
me
(m
3 )
Time Required to Reach Vacuum Break(s) (secs)
0 150
3
1
503010
4
50
AbsoluteMicrobial EffectiveFiltrationArea Rating(inliquids) (for5"cartridge)
0.2μm 0.37m2 (4.0ft2)
500
020 60 70 80
Diff
ere
ntia
l Pre
ssur
e (
mb
arg
)
Clean Air Flow Rate (Nm3/hr)
0 40
200
400
300
100
5
2
0100 200 250 300
Cha
mb
er V
olu
me
(m
3 )
Time Required to Reach Vacuum Break(s) (secs)
0 150
3
1
503010
4
50
Ventafil™
Product Code: 1 2 3
1: J-Style
F20VENT VentafilTM
2: Options Threaded
B 1/2”BSP
X 1/4”BSP
2: Length
25 77.5mm(2.5”)
50 136mm(5”)
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
A full range of stainless steel industrial and sanitary housings are available from 10 to 20bar (145-290psi), with both single and multi-element housings to suit every application. The housings have in-line BSP port connections for ease of installation. Tri-clover and weld connections are available.
Ourcurrentrangeoffilterhousingsareavailableinroundsfrom1-30.
Aspecialrangeofhigh-pressure350bar(5,076psi)ratedhousingsareavailableonrequest.
Housingsmanufacturedfromotheralloysandmadetootherdesigncodesareavailableonrequest.Pleasecontactusforfurtherdetails.
Features and Benefits • Resistanttohightemperaturesandcorrosive environments • Suitableforaggressiveairandliquidfiltration applications • Inherentstrengthforlongservicelifeinarduous
applications • Controlledporesize,ensuresoptimumrepeat
performance
Optional Material and Surface Treatments • Stainlesssteel316L • Hastelloy®
• Internalweldsgroundflushandsmooth • Electropolished • Mirrorfinished • Surfacefinish240grit • Variouscoatings
Control SystemsSomeofthecontroloptionsavailableare: • Solenoidoperatedvalve • Controltimer
Coded VesselsVesselscanbesuppliedtoBS5500,ASMEVIIIU’Stamp,ADM-TÜV.Otherstandardsareavailableuponrequest.
Thesystemsaredesignedandbuilttoindividualcustomer’sspecificationsandneeds.Atailoredpulsedjetsupplysystemisvitaltoagoodperformanceofthefilterassembly.
Stainless Steel Filter HousingsIndustrialandSanitaryHousings
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Stainless Steel Filter Housings
Product Code: FIA2110 - - -Table1 Table2 Table3 Table4 Table5 Table6
Bowl SealTable6
V Viton® StandardN NitrileS SiliconeE EpomF PTFEcoatedViton® Standard
Drain TapTable5
N Nonefitted(plugonly)D Tapfitted
Indicator/Vent FittedTable4
N NonefittedG IndicatorfittedV Ventfitted(2way)S Ventfitted(3way)
FIA 2110 Single Round Housing
Bowl LengthTable1
1 310mm(12.2”) Nominal2 565mm(22”) Nominal3 800mm(31.5”) Nominal4 187mm(7.4”) Nominal5 1080mm(42.5”) Nominal
* Add 45mm to the bowl length for 226 style elements.
Note: Other sizes and special housings can also be accommodated on request.
Connection OptionTable2
1 1"BSPfemalepara.in/outstandard
2 3/4"BSPfemalepara.in/outviaadapter
3 2"ASA150lbflangesin/out4 1"RJTfittingsin/out5 1"Tri-cloverin/out6 1/4"BSPPfemalein/outvia
adapter7 11/2"ASA150lbflangesin/out8 1"NPTin/out
Element OptionTable3
For Multiple Round Housings Please See Next Page
Ordering Information
1 2222 DOE3 2264 1”NPT
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
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Our plastic filter housings are ideal for use within a wide range of industries where filtered liquids must remain free of contamination. These housings are particularly effective in the process water, food and beverage and chemical processing industries.
Incriticalapplications,all-naturalhousingsguaranteethecost-effectivefiltrationofavarietyofsolvents,acids,alcoholsandchemicalswithoutleachingorbacterialbuildup.
Our100%polypropylenefilterhousings,withoutcolor,adders,fillers,reinforcementsorlubricants,provideaninexpensivealternativetoTeflonTMorfluoropolymerhousings.
Features and Benefits • Excellent Chemical Compatibility Suitableforusewithavarietyofsolvents,acids,
alcoholsandchemicals.• Flexible Options Plasticfilterhousingsareavailableforusewith
industrystandard2-1/2”and4-1/2”diameterfiltercartridges.Availableinawidevarietyofmaterialsandpipeconnectionstomatchapplicationrequirements:FDAGradePolypropylene,ClearStyreneAcrylonitrile(SAN),HighStrengthGlassReinforcedNylon(forhightemperatureapplications) and Pure Polypropylene.
• Cannot be Over Tightenend Plastichousingsfeatureauniquebowltohead
threaddesignwhichpreventsovertightening,reducingtheriskofwaterleakage.
• Fully Tested FulltestingtoindustrystandardstotheWaterQuality
Associationforburstpressure,watertightnessandfatigue resistance.
ApplicationsOurplasticfilterhousingsaresuitableforawiderangeofprocessliquids.Typicalapplicationsinclude:
• Food and Beverage Processwaters,polishinglinesandclarification
• Process and Potable Water Thefiltrationofprocesswaterinstallationsforremovalofgeneralcontaminationandresinfines
• Semi-conductor High-purityandfinechemicalfiltration
• Reverse Osmosis Pre-filtration Particulateremovalpriortoreverseosmosispolishing
• De-ionised Water Foruseinde-mineralisedandde-ionisedwatersystems,forthesupplyofultra-purewater
• Chemical Processing Fortheclarificationandsterilisationofawiderangeofprocesschemicals
• Coatings Coatinglines,solvents,inksanddyes
• Printing Forbulkinkandchemicalfiltration,aswellastheclarificationoffountainandwashsolutions
• Oils Includinglubricating,hydraulicandcuttingfluids.
Ordering InformationFororderinginformationpleasecontactamemberofthesalesteam.
Plastic Filter Housings
Plastic Filter HousingsForarangeofliquidapplications
Ordering Information: FIA 2600 Multiple Round Housings
Product Code: FIA2600 - - - - - - - - - Table1 Table2 Table3 Table4 Table5
Table1:Type
91 T-style(zeroholdup)
92 Plenumchamber
93 In-line
94 Vent
95 Off-line
96 Squarebody
97 Full sanitary
Table2:No.ofCartridges
1 1 R
2 2 R
3 3 R
4 4 R
5 5 R
6 6 R
7 7 R
8 8 R
9 9 R
A 10 R
B 12 R
C 14 R
D 16 R
E 18 R
F 20 R
G 22 R
H 24 R
J 26 R
K 28 R
L 30 R
Table3:Length
A 1.5”
B 2.5”
C 5”
1 10”
2 20”
3 30”
4 40”
Table4:Adaptor
B Code 7 / 226 / B
C Code 8 / 222
D DOE
E Code 28
I InternalO-Ring
M CodeM
T BSPThread
Table5:Adaptor
A EPDM
B Silicone
C Viton®
D Nitrile
G PTFEencap.silicone
Table6:HousingMaterial
S1 SS304
S2 SS316
S3 SS316L
S4 SSHalarcoating
S5 SSPTFElined
H1 Hastelloy
Table7:Inlet/Outlet
B BSPmalethread
C ASA300#RFflange
D UnionDIN11851
F ASA150#RFflange
H Tri-cloverwithhosebarb
P Plain pipe
S BSPfemalesocket
T Tri-cloverDIN32676
W ASA150#RFWNflange
Table8: Connectionsize(BSP)
1 ¼”
2 ½”
3 ¾”
4 1”
5 1½”
6 2”
7 3”
8 4”
Table9:PressureGuage
0 Notrequired
1 Tri-cloverdiaphragm
2 BSPthreaded
Table10:Jacket
0 Notrequired
1 Steamjacket
2 Electricheattracing
Table11:Drain/Vent*
A Tri-cloverDIN32676
B BSPmalethread
C ASA150#RFflange
D Tri-cloverdiaphragmvalve
E Staubliwithtri-clover
F Hosebarbwithtri-clover
G DINconnection
H Hosetail valve
I BSPvalve
J TCdiaphragmwithstaubli
K TCdiaphragmwithhosetail
L BSPplug
M Tri-cloverballvalve
S Socket
T BSPTplug
D Notrequired
* Chose option for each drain and vent. E.g. socket with BSPT plug = ST.
Table12:Diaphragmvalveseal
1 Viton®
2 EPDM
3 PTFEcoatedEPDM
4 Silicone
0 Nodiaphragmvalue
Table13:Supports
1 Removalpipe
2 Removalrod
3 Angletype
4 Adjustablelegs
5 Weldedlegs
0 Nosupport
Table6 Table7 Table8 Table9 Table10 Table11 Table12 Table13Table11
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
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Plastic Filter Housings
5.5”139mm
1.0”26mm
1.3”33mm
23.1”588mm
7.9”202mm
12.8”325mm
Standardhousingsofferthefollowing:
• Whitetalcreinforcedpolypropyleneheadwithbluetalcreinforcedorclearstyreneacrylonitrile(SAN)bowl
• Standard3/4”NPTor3/4”BSPconnections • SecurelyretainedBuna“N”O-ringtoensure
effective static sealing • Positiveheadtobowl‘stop’topreventbowl
overtightening • Availablefromstockwithorwithoutpressure
reliefventbutton • Customcolorsavailablebyspecialorder • Mountingbossesinheadforavailablebracket • Acceptsindustrystandardcartridgesize:
OD: 2 3/4”(70mm) 2 1/2”(64mm) ID:1”(25mm) Length:Half: 47/8”(124mm) Full: 9 3/4”(248mm) Double:20”(508mm)
• FulltestingtoindustrystandardsoftheWaterQualityAssociationforburstpressure,watertightnessandfatigueresistance
The model 11N, 21N, and 23N filter housings are tested and certified by NSF International under ANSI/NSF Standard 42 for material and structural integrity requirements.
Specifications
Model number*†
Max. operating temperature ºF (ºC)
Max. operating pressure psi (bar)**
Shipping weight lb (kg)***
Cartridgesize
Housing material and style(all have white polypropylene head)
11N 125 (52) 150 (10) 3.3 (1.50) 10”(254mm) Bluepolypropylenebowl
12N 125 (52) 150 (10) 2.6 (1.18) 5”(127mm) Bluepolypropylenebowl
13N 125 (52) 150 (10) 4.5 (2.04) 20”(508mm) Bluepolypropylenebowl
21N 125 (52) 150 (10) 3.3 (1.50) 10”(255mm) Clearstyrenebowl
22N 125 (52) 150 (10) 2.6 (1.18) 5”(127mm) Clearstyrenebowl
23N 125 (52) 150 (10) 4.5 (2.04) 20”(508mm) Clearstyrenebowl
* Housings can be ordered with a differential pressure gauge by adding the letter “G” after the model number. Housings can be ordered without a relief button by adding the letter “X” after the model number. † NPT fittings as standard. Add a B after the model number to order BSP fittings. ** At 70ºF (21ºC) ***Multiply by 12 to obtain weight per case.
Thisrangeoffilterhousingsissuitableforhightemperatureapplications.Featuresinclude:
• Highstrengthglassreinforcednylonheadandbowl
• SecurelyretainedBuna“N”O-ringtoensureeffective static sealing
• Distinctive red color • Standard3/4”NPTor3/4”BSPconnections • FulltestingtoindustrystandardsoftheWater
QualityAssociationforburstpressure,watertightnessandfatigueresistance
• Notavailablewithpressurereliefventbutton.
Ordering InformationFororderinginformationpleasecontactamemberofthesalesteam.
Specifications
Model number*
Max. operating temperature ºF (ºC)
Max. operating pressure psi (bar)*
Shipping weight lb (kg)**
Cartridge size
Housing material and style
31 165 (74) 100 (6.9) 3.2 (1.45) 10”(254mm) Redreinforcednylonheadandbowl
32 165 (74) 100 (6.9) 2.3 (1.04) 5”(127mm) Redreinforcednylonheadandbowl
Standard Plastic Filter HousingsForliquidapplications
High Temperature Nylon HousingsForliquidapplications
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
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Ourpurepolypropylenefilterhousingsareidealforuseinallindustrieswherefilteredliquidsmustremaintotallyfreeofcontamination.Thesehousingsareespeciallyessentialinthesemi-conductor,pharmaceuticalandchemicalprocessingindustries.Theyareconstructedentirelyofvirginpolypropylenewithoutcolor,adders,fillers,reinforcementsorlubricants.
Incriticalapplications,theseall-naturalhousingsensurepure,cost-effectivefiltrationofavarietyofsolvents,acids,alcoholsandchemicalswithoutleachingorbacterialbuildup.Our100%polypropylenehousingsprovideaninexpensivealternativetoTeflonTM or fluoropolymerhousings.
Applicationsinclude: • De-ionised water • Laboratoryinstrumentationandequipment • Pharmaceutical/cosmeticsolvents • Electronicsolutionsandchemicals • PostfilterforreverseosmosisorultrafiltrationFeatures include: • 100%polypropyleneconstruction • Smoothcontactsurfacestopreventbacteria
anddirtbuildup • Includesanon-lubricatedsiliconeO-ringas
standard • Standard3/4”NPTor3/4”BSPconnections
Specifications
Model number*†
Max. operating temperature ºF (ºC)
Max. operating pressure psi (bar)**
Shipping weight kg (lb)***
Cartridge Size
Housing style
51NX 125 (52) 150 (10) 2.4 (1.09) 10”(254mm) w/opressurereliefbutton
51NXD 125 (52) 150 (10) 2.4 (1.09) 10”(254mm) w/ tapped drain
51NX-222 125 (52) 150 (10) 2.4 (1.09) 10”(254mm) w/222O-ringconfiguration
51NXD-222 125 (52) 150 (10) 2.4 (1.09) 10”(254mm) w/222O-ringconfigurationanddrain
52NX 125 (52) 150 (10) 1.2 (0.54) 5”(127mm) w/opressurereliefbutton
53NX 125 (52) 150 (10) 3.4 (1.54) 20”(508mm) w/opressurereliefbutton
53NXD 125 (52) 150 (10) 3.4 (1.54) 20”(508mm) w/ tapped drain
53NX-222 125 (52) 150 (10) 3.4 (1.54) 20”(508mm) w/222O-ringconfiguration
53NXD-222 125 (52) 150 (10) 3.4 (1.54) 20”(508mm) w/222O-ringconfigurationanddrain
* Housings can be ordered with a differential pressure gauge by adding the letter “G” after the model number. † NPT fittings as standard. Add a B after the model number to order BSP fittings. **At 70ºF (21ºC). ***Multiply by 12 to obtain weight per case. ¼” NPT vent and drain.
TheGIANTHOUSING®seriesoffersmaximumfiltrationcapacityinacompactunit.Thesehousingsfeature:
• Talcpolypropylene,clearstyrene,purepolypropylene and glass reinforced nylon construction
• Unique‘stackedthreads’-both1”and1-1/2”NPTorBSPconnectionsinthesamehead
• Baghousingsinallmaterials,(bagsarealsoavailable)
• Optionaldifferentialpressuregaugeavailable
TheGIANTHOUSING®series,witha222fittingintheheadwillonlytake222styleGIANTcartridges.Theseareavailablewithwhitetalcpolypropyleneheadsandwhitetalkpolypropyleneorclearstyrenebowls.
Specifications - for cold liquid applications
Model number*†
Max. operating temperature ºF (ºC)
Max. operating pressure psi (bar)*
Shipping weight lb (kg)**
Cartridge size
Housing material and style
BG10 125 (52) 100 (6.9) 5.10 (2.31) 10”(254mm) Whitepolypropylenehead,bluepolypropylenebowl
BG20 125 (52) 100 (6.9) 7.13 (3.23) 20”(508mm) Whitepolypropylenehead,bluepolypropylenebowl
CG10 125 (52) 100 (6.9) 4.13 (1.87) 10”(254mm) Whitepolypropylenehead,clearstyrenebowl
CG20 125 (52) 100 (6.9) 7.12 (3.23) 20”(508mm) Whitepolypropylenehead,clearstyrenebowl
NPGX10 125 (52) 100 (6.9) 3.13 (1.42) 10”(254mm) Purepolypropylenew/opressurereliefbutton
NPGXD10 125 (52) 100 (6.9) 3.13 (1.42) 10”(254mm) Pure polypropylene w/ tapped drain
NPGX20 125 (52) 100 (6.9) 5.15 (2.34) 20”(508mm) Purepolypropylenew/opressurereliefbutton
NPGXD20 125 (52) 100 (6.9) 5.15 (2.34) 20”(508mm) Pure polypropylene w/ tapped drain
* At 70ºF (21ºC). † NPT fittings as standard. Add a B after the model number to order BSP fittings. **Multiply by 12 to obtain weight per case. ¼” NPT vent and drain.
Specifications - for high temperature applications
Model number*
Max. operating temperature ºF (ºC)
Max. operating pressure psi (bar)*
Shipping weight lb (kg)**
Cartridge size
Housing material and style
HTGX10 180 (82) 100 (6.9) 5.88 (2.67) Full Reinforcednylonheadandbowl
HTGX20 180 (82) 100 (6.9) 8.25 (3.74) Double Reinforcednylonheadandbowl
* NPT fittings as standard. Add a B after the model number to order BSP fittings. ** Multiply by 12 to obtain weight per case.
Pure Polypropylene Housings
Porvair’s GIANT HOUSING® Series
Ordering InformationFororderinginformationpleasecontactamemberofthesalesteam.
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
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Quicklok™ PFA Plastic Filter Housings
A range of PFA filter cartridge housings, offering an excellent space saving solution. The QuicklokTM housing locks into the bowl, allowing the bowl and cartridge to be installed or removed as a single unit, therefore ensuring that contamination and chemical contact is minimised.
Thischemicallyinertfilterrangeofferstheremovaloffineparticulatefrom0.05-10microninchallengingoperating conditions.
CompatiblewithTeffil™andTeffil™ HF products.
Applications• Semiconductor Chemicaldeliverysystemfiltrationofstrongacidand
basesolutionatroomtemperatureforsemiconductormanufacturing.
• Aggressive chemicals Chemicaldeliverysystemfiltrationofstrongacidbase
solution.• Photovoltaic Aggressivechemicalprocessesinthephotovoltaicand
data storage industries. • Microelectronics Optimisedforabroadrangeofmicroelectronics
organicstripper,IPAandothersolventrecirculation.
Features and Benefits• Easy filter installation
TheQuicklokTMcartridgehousingbowlisusedasatoolwheninstallingandremovingthecartridge.Byturningthelockingring,thecartridgeispushedverticallyintothehousinghead,ensuringperfectalignmentanddoubleO-ringengagement.
• Minimal contact required Operatorsdonothavetotouchthecartridgebodyduringcartridgechangeout,minimisingexposuretochemicalsformaximumsafetyandreducingtheriskofcontamination.
• Easy to retrofit Compatiblewithindustrystandard2-222/flatsingle-open-endfiltercartridges.
• Space-saving Savesaminimumof20-40cmofverticalspaceduringchangeout.
• Ultra-clean manufacturing Assembled,cleanedandtestedinclass1000and100cleanroom.
Ordering InformationFororderinginformationpleasecontactamemberofthesalesteam.
Specifications
Materials of ManufactureHead,mouldedfittings,bowl:PFAO-ring: E-FKMLockingring: PVDForPPMountinghardware: PVDForPFACoatedSS
Cartridge Connections Code0(dual2-222O-rings)TeffilTM(70mmdiameter).Cartridge Lengths 125mm(5”),250mm(10”),498mm(20”)and745mm(30”). Fittings PillarS3001”,SuperPillar3/4”,Flare1”and3/4”Inlet/Outletfittingsavailabletomeetsemiconductorapplicationrequirements.
Dimensions
Operating Conditions Maximuminletpressure: 3.4bar(49psi)@100˚C(212˚F) 7.5bar(110psi)@25˚C(77˚F) Maximumoperatingtemperature: 110˚C(212˚F). Qualification NSF/ANSI 42
Hydrostaticpressuretested7.5bar(110psi)atroomtemperature.Cyclicpressuretestedfrom5bar(72psi)for1000,000timesatroomtemperature.100˚C(212˚F)temperatureleaktestat4.3bar(62psi).
Inlet/Outlet Vent/Drain B A (10” housing)
A (20” housing)
A (30” housing)
1”Flaretek 1/2”Flaretek 202mm(8”) 481mm(18.9”) 710mm(28”) 957mm(37.7”)
1”S300* 1/2”300* 182mm(7.2”) 459mm(18”) 688mm(27”) 935mm(36.8”)
3/4”SuperPillar 1/2SuperPillar 180mm(7.1”) 458mm(18”) 687mm(27”) 934mm(36.8”)
3/4”Flaretek 1/2”Flaretek 192.4mm(7.6”) 481mm(18.9”) 710mm(28mm) 957mm(37.7”)
Ø135
36
40
60
182
6040
8-M8
B
A
Quicklok™ PFA
Housings
CONTENTS PRODUCTSINTRODUCTION
117
We manufacture a range of bag filters and complimentary housings to suit a wide range of process applications.
Typical applications include:
• Food and Beverage Processwater,polishinglinesandclarification. • General Industrial and Process Water Prefiltration Particulateremovalpriortoreverseosmosis
polishing. • Fine Chemicals (polypropylene housings) Fortheclarificationandsterilizationofawide
rangeofprocesschemicals. • Coatings Coatinglines,solvents,inksanddyes.
117
Bag Filters and Bag Housings
116
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
119118
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ilter
Bag
s Po
lypr
opyl
ene
and
Pol
yest
er
Our GIANT bag filters have a unique seal ring that ensures the most efficient means of bag filtration. All bags are 100% polypropylene or polyester with plastisol (PVC) seal ring and are available in micron ratings from 1 to 200.
ThesefilterbagfiltersaredesignedtofitPorvair’sexclusivelineof10”and20”plasticfilterhousings.
Polyesterbagsarerecommendedforhotwaterapplicationsapplicationsto180°F(82°C)whenusedinconjunctionwithPorvair’sNylonbaghousings.
Theseareavailableinthecompact10”length–veryadaptabletosidestreamtestingapplications–andthemoreversatile20”doublelength.
Themaximumoperatingtemperaturesofthesepolypropyleneandpolyesterbagsare140°F(60°C)and180°F(82°C),respectively.WhenusingthesepolypropylenebagsinourGIANTtalcpolypropylene,styreneacrylonitrile(SAN)and/ornaturalpolypropylenehousings,themaximumoperatingtemperatureshouldnotexceed125°F(52°C).
Features and Benefits UniquePlastisolsealringdesignedtoeliminate
processbypass. Thesefilterbagsofferhighsolidscollectionwith
lowpressuredropwhichreducesoperatingcosts.
WhenusedwithPorvair’sbaghousings,thesystemsofferacompact,costeffectivelightweightalternativestometalbaghousingsystems.
ApplicationsGIANTbagfiltersaresuitableforthefiltrationofawiderangeofprocessliquids.
Typical applications include:
• Food and Beverage Processwater,polishinglinesandclarification. • GeneralIndustrialandProcessWaterPrefiltration Particulateremovalpriortoreverseosmosis
polishing. • Fine Chemicals (polypropylene housings) Fortheclarificationandsterilizationofawide
rangeofprocesschemicals. • Coatings Coatinglines,solvents,inksanddyes.
For other size bag filters, please contact a member of the sales team.
GIANT Filter Bags Polypropylene and Polyester
GIANT Filter Bags
GIANT Bag Pressure Drop (20”bagsat40gpm) Vs Viscosity
Viscosity 1M 5M 10M 25M 50M 100M 200M
1 0.1 0.1 0.1
5 0.4 0.2 0.1 0.1 0.1
10 0.7 0.3 0.2 0.1 0.1
20 1.3 0.7 0.4 0.3 0.2 0.1
30 2.1 0.9 0.6 0.3 0.3 0.1 0.1
40 2.8 1.1 0.8 0.5 0.3 0.1 0.1
60 3.2 1.7 1.1 0.6 0.5 0.2 0.2
80 3.9 2.1 1.5 0.9 0.6 0.3 0.3
100 5.5 2.8 1.9 1.1 0.9 0.4 0.3
200 10.7 5.5 3.7 2.2 1.7 0.8 0.6
400 19.3 10.0 6.3 3.9 3.5 1.6 1.0
600 24.0 13.3 8.7 4.8 4.5 2.4 1.3
1000 17.3 12.0 7.3 6.7 3.2 1.9
1500 20.7 13.3 8.7 8.0 4.2 2.1
2000 20.0 12.0 11.3 5.9 3.0
4000 16.0 14.7 6.7 4.2
6000 24.0 22.7 13.3 6.1
8000 18.7 9.3
10,000 22.7 12.7
Ordering Guide
Product Number Material Polypropylene Polyester
Micron Rating Max. Flow Rate GPM (LPM)
BAG1-10 052673PP 052673PE 1 40 (152)
BAG5-10 052674PP 052674PE 5 40 (152)
BAG10-10 052675PP 052675PE 10 40 (152)
BAG25-10 052676PP 052676PE 25 40 (152)
BAG50-10 052677PP 052677PE 50 40 (152)
BAG100-10 052678PP 052678PE 100 40 (152)
BAG200-10 052679PP 052679PE 200 40 (152)
20” Bags to fit 20” housings with bag adaptor
BAG1-20 052680PP 052680PE 1 50 (190)
BAG5-20 052681PP 052681PE 5 50 (190)
BAG10-20 052682PP 052682PE 10 50 (190)
BAG25-20 052683PP 052683PE 25 50 (190)
BAG50-20 052684PP 052684PE 50 50 (190)
BAG100-20 052685PP 052685PE 100 50 (190)
BAG200-20 052686PP 052686PE 200 50 (190)
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
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s Ba
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lter H
ousin
gsPl
astic
Filt
er H
ousin
gs
This cost-effective range of lightweight molded plastic bag housings are supplied in a variety of options:
• Clearstyrenebowls,• Corrosionresistantbluepolypropylene,• Naturalpolypropylene(forhighpuritywater)• GlassreinforcedNylonmaterialsforhigh
temperatureapplications.
Idealforlowflowandoperatingpressuresupto100psi(6.9bar),thesehousingsfeatureouruniquedualthreadconnectionsthataccommodateeither1”or1-1/2”pipesizes.
Availableineither10”or20”housings,allunitsaresuppliedwithapressuregaugeandfilterwrench.Polypropylenehousingsincludeatappedbottomdrainwithpluganddrainvalve.
Filterbagsareavailableinbothpolypropyleneandpolyesterandfeatureouruniquepositivesealtominimizeliquidbypass.
Features and Benefits • High-Efficiency Design Headandsumpthreadsincorporateourpositive
stopfeaturetopreventovertightening. O-ring is securely retained in groove at top of
bowlsothatitstaysinplaceevenduringbagreplacement.
• Fully Compliant FulltestingtoindustrystandardsoftheWaterQuality
Associationforburstpressure,watertightnessandfatigue resistance.
PolypropyleneandclearhousingmodelsmanufacturedfromFDAgradematerialsforpotablewater.
• Cost effective Economicalalternativetobulky,heavymetal
housings.
ApplicationsGIANTSeriesbagfilterhousingsaresuitableforthefiltrationofawiderangeofprocessliquids.
Typical applications include:• Food and Beverage Processwater,polishinglinesandclarification.• GeneralIndustrialandProcessWaterPrefiltration Particulateremovalpriortoreverseosmosis
polishing.• FineChemicals(polypropylenehousings) Fortheclarificationofawiderangeofprocess
chemicals.• Coatings Coatinglines,solvents,inksanddyes.
GIANT Series Bag Filter Housings
GIANT Series Bag Filter Housings
GIANT Talc Polypropylene and Clear Styrene Bag HousingsGIANTbaghousingsofferthefollowinguniquefeatures:
• Availablewithexclusive10”and20”clearstyreneacrylonitrile(SAN)bowlorour10”and20”bluetalcreinforcedpolypropylenebowl.
• Both11⁄2”and1”NPTconnectionsareincludedineveryGIANTfilterhead. (AlsoavailablewithBritishpipethreads).
• Mountingbossesinheadforavailablebracket. • Talcunitcomescompletewithpressuregauge,basket
support,polypropylenedrainplugs,wrenchandballvalvetodrainsump.
• Clearunitcomescompletewithpressuregauge,basketsupport,polypropyleneplugsandwrench.Drainisnotprovidedwithclearbowls(CGB10,CGB20).Donottapdraininclearbowl.
General Service ParametersGIANTClearBowlwithTalcReinforcedHead-CGB10andCGB20.Thisuniqueclearvesselisruggedenoughtohandlecoldwaterapplicationsto100psi.Itisaperfectsolutionforpilotplantandstart-upprocesseswheredirectvisualobservationisdesirable.
Pressure Drop Vs Flow Rate10” GIANT
Flow Pressure Drop20” GIANT
Flow Pressure Drop
GPM PSI GPM PSI
5 0.6 5 0.4
10 0.4 10 0.6
15 1.2 15 0.9
20 1.8 20 1.5
25 2.5 25 2.4
30 3.5 30 3.4
35 4.7 35 4.7
40 5.9 40 6.1
45 7.8
Ordering Guide * SAN Styrene Acrylonitrile
Part number Model No. Materials NominalLength
Max Operating Temperature
Max Operating Pressure
052639 CGB10 Whitepolypropylenehead,*ClearSANbowl 10” 125°F(52°C) 100psi(6.9bar)
052640 CGB20 Whitepolypropylenehead,*ClearSANbowl 20” 125°F(52°C) 100psi(6.9bar)
052637 BGBD10 Whitepolypropylenehead, Blue polypropylene Bowl
10” 125°F(52°C) 100psi(6.9bar)
052638 BGBD20 Whitepolypropylenehead, bluepolypropyleneBowl
20” 125°F(52°C) 100psi(6.9bar)
052651 NPGBD10 Naturalpolypropyleneheadandbowl 10” 125°F(52°C) 100psi(6.9bar)
052652 NPGBD20 Naturalpolypropyleneheadandbowl 10” 125°F(52°C) 100psi(6.9bar)
High Temperature Bag Housings
053019 HTGB10 ReinforcedNylonheadandbowl 10” 180°F(82°C) 100psi(6.9bar)
053020 HTGB20 ReinforcedNylonheadandbowl 20” 180°F(82°C) 100psi(6.9bar)
GIANT Pure Polypropylene Bag HousingsOurGIANTpurepolypropylenebaghousingsareidealforuseinallindustrieswherefilteredliquidsmustremainfreeofcontamination.
Thesehousingsareespeciallyessentialinthesemi-conductorandchemicalprocessingindustries.Theyareconstructedofvirginpolypropylenewithoutcolor,adders,fillers,reinforcementsorlubricants.
Incriticalapplications,theseallnaturalhousingsensurepure,costeffectivefiltrationofavarietyofsolvents,acids,alcoholsandchemicalswithoutleachingorbacterialbuildup.Our100%polypropylenehousingsprovideaninexpensivealternativetoTeflon*orfluoropolymerhousings.
Features include:
• 100%polypropyleneconstruction • Smoothcontactsurfacestopreventbacteriaanddirt
buildup • Utilizesanon-lubricatedsiliconeO-ringasstandard • Comescompletewithpressuregauge,drainplugs,
basketsupport,ballvalveandwrench
Variants
1/4” NPT pressure guage
1” & 1-1/2” inlet/outlet in same head
Compression bag sealing surface
Perforates basket support for added flow
1/4” NPT vent port with plug
Head mounting bosses
Inside out flow
Securely retained O-ring seal
Positive seal bags
10” or 20” non-metallicbowl for easymaintenance
1/4” NPT drain port with plug (not avail. on clear unit)
1/4” PVC ball valve (not avail. on clear unit)
1.3”32mm
Ø7.5”192mm
(Blue)11.9”
303mm(Clear)12.1”
306mm(Blue)22.3”
565mm(Clear)22.4”
569mm
CONTENTS PRODUCTSINTRODUCTION
123
We manufacture a range of products for the filtration of compressed air and steam.
This range includes sterile air filtration and covers many industrial processes for the removal of particulates from compressed gas and air streams.
Manufacturedusingthebestamaterialstothehigheststandards,ourCompfilTMrangeofcompressedairfiltersprovidesacomprehensivesolutionforyourcompressedairandculinarysteamfiltrationneeds.
123
Compressed Air Filters
122
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
The Compfil™ DF filter is a wound depth filter or pleated depth filter, with stainless steel end caps, inner and outer guard. Consisting of a three dimensional borosilicate depth media, the DF achieves a void volume of 95%, ensuring a high containment capacity at high flow rates and low differential pressure. During operation, the filter achieves a retention rate of > 99.99998% related to 0.01 µm.
TheCompfil™DFismanufacturedinaccordancewithcGMPrequirementsandtoDINENISO:9001.AllcomponentsmeettheFDArequirementsforcontactwithfoodinaccordancewiththeCFRrequirements(Code of Federal Regulations) title 21.
Ordering Information
Typical Applications • Asepticpacking • Biotechnology • Breweries • ChemicalIndustry • Dairies • Fermentationprocesses • Foodandbeverage • Pharmaceutical • Watertreatmentsystems
Features and Benefits • 100 sterilisation cycles guaranteed • Robustconstruction • Nonfibrereleasingelement • Absoluteretentionrateof99.99998%relatedto
0.01µm • Three-dimensionalborosilicatedepthfiltermedia • Biologicallyandchemicallyinert • Availablein13sizes • Stainlesssteelcoreandend-caps • Meetsindustrystandards
Compfil™DFCompressedAirDepthFilterforSterileProcessAirand Gases
125
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DF
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CompfilTM DF
Specifications
Materials of ManufactureFiltermedia: BorosilicateMembranesupport: PolyesterInnercore: Stainlesssteel1.4301/304. Outercore: Stainlesssteel1.4301/304.Endcaps: Stainlesssteel1.4301/304.Bondingmaterials: SliconeO-rings: Silicone(standard), BunaN,EPDM,Viton®
Filtration Surface
494cm²(5,317ft2)per10”element
Maximum Differential Pressure5bar(73psi),independentofoperationpressureofflowdirection
Dimensions
Operating Temperature-20to200ºC(-4to392ºF)
SterilisationDFfilterelementsareguaranteedfor200sterilisationcycleswithoutlossofintegrity.In-linesterilisationwithslowspeedsaturatedsteam: max.121°C(250°F)for30minutes
max.131°C(268°F)for20minute max.141°C(286°F)for10minutes
Autoclave: 125°C(257°F)for30minutes
Bacterial RetentionLRV>7/cm²(1.09in2)forT1Coliform
Absolute Retention Rate99.99998%relatedto0.01µm
Flow rates
Element size
A mm (in)
B mm (in)
C Ø mm
(in)
D Ø mm
(in)
CFFlange
03/10 76 (3) 12 (0.47) 19 (3/4) 42 (1.65) 0,12
04/10 104 (4.09) 12 (0.47) 19 (3/4) 42 (1.65) 0,17
04/20 104 (4.09) 14 (0.55) 25.1 (1) 52 (2.05) 0.19
05/20 104 (4.09) 14 (0.55) 25.1 (1) 62 (2.44) 0,19
05/25 128 (5.03) 14 (0.55) 25.1 (1) 62 (2.44) 0,32
07/25 180 (7.09) 16 (0.63) 25.1 (1) 86 (3.39) 0,47
05/30 128 (5.03) 16 (0.63) 50.8 (2) 86 (3.39) 0,46
07/30 180 (7.09) 16 (0.63) 50.8 (2) 86 (3.39) 0,68
10/30 254 (10) 16 (0.63) 50.8 (2) 86 (3.39) 1,00
15/30 381 (15) 16 (0.63) 50.8 (2) 86 (3.39) 1,55
20/30 508 (20) 16 (0.63) 50.8 (2) 86 (3.39) 2,10
30/30 762 (30) 16 (0.63) 50.8 (2) 86 (3.39) 3,28
30/50 762 (30) 16 (0.63) 50.8 (2) 140 (5.51) 5,89
0 20 40 60 80 100 1200
50
100
150
200
250mbarpsid
3.6
2.9
2.2
1.5
0.7
0
0 10 20 30 40 50 60 70
Volume flow
Differential pressure
m³/h
cfm
Flow rate of a 10” SRF element at 1bar.
Product Code: 1 2 3 4
Media construction
P Pleated depth
C Cylindrical / wound
Compfil™ type
DF
Element size
0310
0410
0420
0520
0525
0725
0730
1030
0530
2030
3030
3050
Connection
B Code 7
K Code 2
M DOE
S 3-Lug
U Plug Connections
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
Compfil™ AC absolute-rated activated carbon filters are designed for the removal of oil vapour and other hydrocarbons.
Thesefilterelementsconsistofatwo-stagefiltrationprocess.Allparticlesareretainedwithinthenanofibredepthfiltermedia,whiletheactivatedcarbonadsorbsalloilvapoursandgaseoushydrocarbons.Thefiltercanachieveresidualoilcontentof<0.003mg/m3withappropriatepre-filtration.
Ordering Information
Typical Applications • Chemicalandpetrochemical • Pharmaceutical • Breathingair • Prefiltrationofsterilefilters • Fillingmachines • Foodandbeverage • Packingmachines • Industrialprocess
Features and Benefits • Highloadofactivatedcarbon • Flowdistributionattheairinlet • Embeddedactivatedcarbon • Depthfilterstageofbinder-freewoven
nanofibres
Compfil™ACActivatedCarbonFilter
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AC
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126
CompfilTM AC
Specifications
Materials of ManufactureFiltermembranes: BorosilicatenanofibresMembranesupport: PolyamideSupportsleeves: Stainlesssteel1.4301/304Adsorptionstage: Groundactivated
carbonembeddedinPURfoam
Bonding: PolyurethaneO-rings: Perbunan®,siliconefree
andfreefrompartingcompounds
Supportring: Stainlesssteel1.4301/304
Operating Temperature10to40ºC(50to104ºF)
Retention RateResidualoilcontentof<0,003mg/m³,withpre-filtration
Recommended Pre-FiltrationResidualoilcontent<0,01mg/m³, e.g.bysub-nanofilterIA-S
Initial differential pressure at nominal flow:0.07bar(1.02psi)
Outer stainless steel support
1. Adsorption stage
Inner support sleeve
Outer support sleeve
Inner stainless steel support
2. Adsorption stage
Adsorption filter (oil free / odourless)Adsorption efficiency of AC:
Ethane Slight
Toluene Verygood
Aceticacid Verygood
Methanol Good
Acetone Good
Isopropylether Verygood
Methylacetate Good
Sulphuricacid Verygood
Hydrogensulfide Poor
Chlorine Good
Freon Poor
Ammonia Poor
Citrus fruits Verygood
Perfumes Verygood
Product Code: 1 2 3 4
Media construction
P Pleated
C Cylindrical
Compfil™ type
AC
Element size
0310
0410
0420
0520
0525
0725
0730
1030
0530
2030
3030
3050
Connection
B Code 7
K Code 2
M DOE
S 3-Lug
U Plug Connections
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
Compfil™ IA filters are high performance industrial air filters, designed to remove water and oil aerosols as well as particulates from compressed air and gas streams.
Thankstotheuniquecombinationofbinder-free,non-wovennanofibrefilterandpleatingtechnology,thesehighperformancefilterscanachievea70%reductioninenergycosts,aswellasimprovefiltrationperformance.
Thenanofibrematerialisnaturallyoleophobic.Oilandwaterareactivelyrejected,sothedifferentialpressuredropandthereforeoperationalcostsarereducedtoaminimumcomparedwithaconventionalfilterelement.
Ordering Information
Typical Applications• Chemicalandpetrochemicalindustry• Pharmaceuticalindustry• Foodandbeverage • Plastic industry• Processfiltration• Instrumentair
Features and Benefits • Binderfree,thermallyweldednanofiltermedia • Oleophobicfiltermedia • Pleatedmediafilter • Supportsleevesofstainlesssteel(316L) • 70%lessenergycosts
Compfil™IAHighPerformanceIndustrialAirFilters
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CompfilTM IA
Specifications
Materials of ManufactureFiltermedia: Binder-freenanofibresSupportsleevesinner/outer: Stainlesssteel1.4301/304.Pre-andafterfiltermedium: PleatedCerexOuterfoamsock: HT/CRsockupto120ºC
(248ºF) HT/NXsockupto180ºC
(356ºF)Bonding: PolyurethaneEndcaps: StainlesssteelO-rings: Perbunan®,Siliconefree
andfreefrompartingcompounds
Maximum Differential Pressure5barat20ºC(72.5psiat68ºF),independentfromoperation pressure
Operating TemperatureMaximumcontinuous: 85-90°C(185-194°F)
Start-up Differential Pressure
IA-F: 0.04bar(0.58psi) IA-M: 0.08bar(1.16psi)IA-S: 0.09bar(1.31psi)
Retention rate at a particle size of 0,01µm (ISO 8573-1)IA-F: 99,999%IA-M: 99,99998%IA-S:99,99999% Flow Rates
Element Correction factor
02/05 0.04
03/05 0.08
03/10 0.12
04/10 0.17
04/20 0.19
05/20 0.25
05/25 0.32
07/25 0.47
07/30 0.68
10/30 1.0
15/30 1.55
20/30 2.10
30/30 3.28
30/50 5.89
Type Residual oil content at Oil retention rate acc. to ISO 12500-13 mg/m³ 10 mg/m³
IA-F <0.1ppm 0,2ppm 99.6%
IA-M <0.03ppm 0,03ppm 99.7%
IA-S <0.01ppm 0,02ppm 99.8%
psidmbar
50
0
100
200
300
400
150
250
350
0.7
0
1.5
2.9
4.4
5.8
2.2
3.6
5.1
0 20% 40% 60% 80% 100%
IA-S (oil-moistened)
IA-M (oil-moistened)
IA-S (dry)
IA-M (dry)
Volume flow
Diff
eren
tial p
ress
ure
Product Code: 1 2 3 4
Media construction
P Pleated
C Cylindrical
Compfil™ type
IAF
IAM
IAS
Element size
0310
0410
0420
0520
0525
0725
0730
1030
0530
2030
3030
3050
Connection
B Code 7
K Code 2
M DOE
S 3-Lug
U Plug Connections
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
131
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SF
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The CompfilTM SF filter is designed for removal of particles from gases, liquids and steam. The SF consists of a re-generable isostatically pressed filter cylinder made from sintered stainless steel. The retention rate ranges from 1μm to 25μm.
Ordering Information
Typical Applications • Asepticpacking• Electronics •Pharmaceutical •Foodandbeverages •Fermentation• Plastics • Breweries• Dairy• Chemicals
Features and Benefits• Filter media and end caps made of stainless steel
Gooddurabilityagainstmostliquids,gasesandaggressivesteams.Temperaturerangefrom-20°C(-4°F)upto210°C(410°F).
• Retention rate of 1μm, 5μm and 25μm (98% efficiency for steam and 100% efficiency for gases) Exactlydefinedparticleretentionrateatgivenporesize.
• Sintered stainless steel filter medium with a porosity level of more than 50% Highdirtholdingcapacity,goodflowrateatlowdifferential pressure.
• Regenerable with ultrasonic bath Filtrationcostsreducedtoaminimum,inparticluarforhighdirtload.
• Stainless steel sintering technology Nouseofadditivesorotherchemicalbindersneeded.
• Available in 13 sizes.
Compfil™ SFSinteredSteelSterileFilterforGases,LiquidsandSteam
Specifications Materials of ManufactureFiltermedia BorosilicateOutercore SS1.4301Innercore SS1.4301Innerlayer PolyesterEndcaps SS1.4301Bondingmaterial SiliconeSeals EPMasstandard,
FEP(Fluoraz)onrequest.
Bacterial retentionLRV>7/cm²virusesandphages
Temperature range-20°C(-4°F)upto200°C(392°F).
Filtration surface494cm²per10“Element(10/30)(250mm)
Dimensions
SterilisationIn-linesterilisationwithslowspeedsaturatedsteam: max.121°C(250°F)for30minutes max.131°C(277°F)for20minutes max.141°C(286°F)for10minutesAutoclave:125°C(257°F)for30minutesWDfilterelementsareguaranteedfor200sterilisationcycleswithoutlossofintegrity.
Absolute retention rate99.99998%relatedto0.2μm
Max. differential pressure5bar(73psi),independentofoperatingpressureofflowdirection
Flow rate of a 10’’ WD element at 8 bar absolutembarpsid
0
50
100
150
200
2503.6
2.9
2.2
1.5
0.7
0
0 20 40 60 80 100 120
0 10 20 30 40 50 60 70
m³/h
cfmD
ifferential pressure
Volume flow
WD
Element size (inch)
A mm (in)
B mm (in)
C Ø mm (in)
DØ mm (in)
Correction factor
03/10 76mm(3”) 12mm(0.47”) 19mm(0.75”) 42mm(1.6”) 0,12
04/10 104mm(4”) 12mm(0.47”) 19mm(0.75”) 42mm(1.6”) 0,17
04/20 104mm(4”) 14mm(0.55”) 25mm(1”) 52mm(2.0”) 0,19
05/20 104mm(4”) 14mm(0.55”) 25mm(1”) 52mm(2.0”) 0,19
05/25 128mm(5”) 14mm(0.55”) 25mm(1”) 62mm(2.5”) 0,32
05/30 128mm(5”) 16mm(0.62”) 51mm(2”) 86mm(3.4”) 0,46
07/25 180mm(7”) 14mm(0.55”) 25mm(1”) 62mm(2.5”) 0,47
07/30 180mm(7”) 16mm(0.62”) 51mm(2”) 86mm(3.4”) 0,68
10/30 254mm(10”) 16mm(0.62”) 51mm(2”) 86mm(3.4”) 1,00
15/30 381mm(15”) 16mm(0.62”) 51mm(2”) 86mm(3.4”) 1,55
20/30 508mm(20”) 16mm(0.62”) 51mm(2”) 86mm(3.4”) 2,10
30/30 762mm(30”) 16mm(0.62”) 51mm(2”) 86mm(3.4”) 3,28
30/50 762mm(30”) 16mm(0.62”) 51mm(2”) 140mm(5.5”) 5,89
AB
C D
CompfilTM SF
Product Code: 1 2 3 4
Compfil™ type
SF
Element size
0310
0410
0420
0520
0525
0725
0730
1030
0530
2030
3030
3050
Connection
B Code 7
K Code 2
M DOE
S 3-Lug
U Plug Connections
Micron rating
01
05
25
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
133
Com
pfilTM
PC
Com
pressedAirFilters
132
CompfilTM PC is a pleated depth filter with inner and outer guard and end caps made of stainless steel. Consisting of a three-dimensional borosilicate depth media, the PC achieves a void volume of 95%, ensuring a high containment capacity at high flow rates and low differential pressure. A retention rate of >99.99999995% related to 0.2μm > 99.99999995% related to 0.02μm is achieved during operation. The retention for nano-sized particles (0.003μm) is larger than 99.999999991% as verified in a DIN EN 1822 adopted test.
AllcomponentsmeettheFDArequirementsforindirectcontactwithfoodinaccordancewiththeCFRrequirements(codeoffederalregulations)title21andEC/1935/2004forindirectfoodcontactuse.
Ordering Information
Typical Applications • Asepticpacking• Biotechnology• Fermentation• Chemicals• Pharmaceutical• Foodandbeverage(brewery,dairies)
Features and Benefits• Outer guard and endcaps made of stainless steel
Highmechanicalandthermalstability,gooddurabilityagainstchemicalsandnumerousaggressivegases.Temperaturerangefrom-20°C(-4°F)upto200°C(392°F).
• Three-dimensional borosilicate depth filter media Highwastecontainmentcapacity,lowdifferentialpressure,highflowrate.
• Biologically and chemically inert Nobreedinggroundforseparatedmicroorganism.• 200 sterilisation cycles guaranteed
Higheconomicalefficiencyandlowfiltrationcosts.• 100% integrity tested Guaranteedquality• Available in 13 sizes
Optimumfiltersizeforindividualapplication.
Compfil™ PCSterileDepthFilterforProcessAirandGases
Specifications
Materials of ManufactureFiltermedia BorosilicateImpregnation PTFEOutercore SS1.4301Innercore SS1.4301Innerlayer SS1.4301Endcaps SS1.4301Bondingmaterial Silicone
Bacterial retentionLRV>9/cm²forvirusesandphages.
Temperature range-20°C(-4°F)upto200°C(392°F).
Filtration surface8,400cm²per10”element(10/30)(254mm).
Dimensions
Sterilisation In-linesterilisationwithslowspeedsaturatedsteam: max.121°C(250°F)for30minutes max.131°C(277°F)for20minutes max.141°C(286°F)for10minutesAutoclave:125°C(257°F)for30minutesPCfilterelementsareguaranteedfor200sterilisationcycleswithoutlossofintegrity.
Retention rate99.99999995%relatedto0.2μm99.99999995%relatedto0.02μm99.999999991%relatedto0.003μm
Max. differential pressure5bar(73psi),independentofoperatingpressureofflowdirection.
Flow rate of a 10” PC element at 8 bar abs
Element size (inch)
A mm (in)
B mm (in)
C Ø mm (in)
DØ mm (in)
Correction factor
03/10 76mm(3”) 12mm(0.47”) 19mm(0.75”) 42mm(1.6”) 0,12
04/10 104mm(4”) 12mm(0.47”) 19mm(0.75”) 42mm(1.6”) 0,17
04/20 104mm(4”) 14mm(0.55”) 25mm(1”) 52mm(2.0”) 0,19
05/20 104mm(4”) 14mm(0.55”) 25mm(1”) 52mm(2.0”) 0,19
05/25 128mm(5”) 14mm(0.55”) 25mm(1”) 62mm(2.5”) 0,32
05/30 128mm(5”) 16mm(0.62”) 51mm(2”) 86mm(3.4”) 0,46
07/25 180mm(7”) 14mm(0.55”) 25mm(1”) 62mm(2.5”) 0,47
07/30 180mm(7”) 16mm(0.62”) 51mm(2”) 86mm(3.4”) 0,68
10/30 254mm(10”) 16mm(0.62”) 51mm(2”) 86mm(3.4”) 1,00
15/30 381mm(15”) 16mm(0.62”) 51mm(2”) 86mm(3.4”) 1,55
20/30 508mm(20”) 16mm(0.62”) 51mm(2”) 86mm(3.4”) 2,10
30/30 762mm(30”) 16mm(0.62”) 51mm(2”) 86mm(3.4”) 3,28
30/50 762mm(30”) 16mm(0.62”) 51mm(2”) 140mm(5.5”) 5,89
mbarpsid
0
25
30
50
75
1001.45
1.08
0.72
0.43
0.29
0
0 20 40 60 80 100 120
0 10 20 30 40 50 60 70
m³/h
cfmD
ifferential pressure
Volume flow
PC
AB
C D
CompfilTM PC
Product Code: 1 2 3 4
Media construction
P Pleated depth
C Cylindrical / wound
Compfil™ type
PC
Element size
0310
0410
0420
0520
0525
0725
0730
1030
0530
2030
3030
3050
Connection
B Code 7
K Code 2
M DOE
S 3-Lug
U Plug Connection
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
135
Com
pfilTM
PF
Com
pressedAirFilters
134
The CompfilTM PF filter consists of a regenerable, pleated filter tube made of stainless steel. Due to its robust construction, the CompfilTM SF is designed for maximum differential pressures up to 10 bar. It can be used in a temperature range from -20-210°C without any problems. From a temperature of 180°C, however, special O-rings are required.
Theseparationefficiencyrangesfrom1-25μminordertoreliablyretainimpurities.Theimprovedsteamqualitynotonlyextendstheservicelifeofthefilterstobesterilized,butalsoincreasesthecosteffectivenessoftheentireprocess.Allfilterelementshavebeenmanufacturedwithouttheuseofbindersorotherchemicaladditives.
Ordering Information
Applications • Asepticpacking• Plastics• Electronics• Dairy•Pharmaceutical• Breweries•Foodandbeverages• Chemicals•Fermentation
Features and Benefits• Filter media and end caps made of stainless steel
Gooddurabilityagainstmostliquids,gasesandaggressivesteams.Temperaturerangefrom-20°C(-4°F)upto210°C(410°F).
• Retention rate of 1, 5 and 25μm (98% efficiency for steam and 100% efficiency for gases) Exactlydefinedparticleretentionrateatgivenporesize.
• Sintered stainless steel filter medium with a porosity level of more than 50% Highdirtholdingcapacity,goodflowrateatlowdifferential pressure.
• Regenerable with ultrasound and backwashing Filtrationcostsreducedtoaminimum,inparticluarforhighdirtload.
• Stainless steel sintering technology Nouseofadditivesorotherchemicalbindersneeded.
Compfil™ PFPleatedSteelParticleFil-terforGases,LiquidsandSteam
Specifications
Materials of ManufactureFiltermedia SS1.4404/316L Supportcoats SS1.4404/316LEndcaps SS1.4404/316LO-Rings EPMasstandard. Silicone,BunaN,Viton®, FEP(Fluoraz)onrequestFiltration surface0,18m2per10“element(10/30)(250mm)
Temperature range-20°C(-4°F)to210°C(410°F).>180°ConlywithspecialO-rings
Conversion factor for steam temperatureSteamtermperature°C 110,121,140,160Steamtemperature°F 212,250,285,320Conversionfactor 0,5,1,2,3
Dimensions
Absolute separation rates1-25μm
Max. differential pressure10bar(145psi)
Dimensions
CompfilTM PF
Element size (inch)
A mm (in)
B mm (in)
C Ø mm (in)
DØ mm (in)
Correction factor
03/10 76mm(3”) 12mm(0.47”) 19mm(0.75”) 42mm(1.6”) 0,12
04/10 104mm(4”) 12mm(0.47”) 19mm(0.75”) 42mm(1.6”) 0,17
04/20 104mm(4”) 14mm(0.55”) 25mm(1”) 52mm(2.0”) 0,19
05/20 104mm(4”) 14mm(0.55”) 25mm(1”) 52mm(2.0”) 0,19
05/25 128mm(5”) 14mm(0.55”) 25mm(1”) 62mm(2.5”) 0,32
05/30 128mm(5”) 16mm(0.62”) 51mm(2”) 86mm(3.4”) 0,46
07/25 180mm(7”) 14mm(0.55”) 25mm(1”) 62mm(2.5”) 0,47
07/30 180mm(7”) 16mm(0.62”) 51mm(2”) 86mm(3.4”) 0,68
10/30 254mm(10”) 16mm(0.62”) 51mm(2”) 86mm(3.4”) 1,00
15/30 381mm(15”) 16mm(0.62”) 51mm(2”) 86mm(3.4”) 1,55
20/30 508mm(20”) 16mm(0.62”) 51mm(2”) 86mm(3.4”) 2,10
30/30 762mm(30”) 16mm(0.62”) 51mm(2”) 86mm(3.4”) 3,28
10/50 254mm(10”) 16mm(0.62”) 76mm(3”) 86mm(3.4”) 1,45
30/50 762mm(30”) 16mm(0.62”) 76mm(3”) 140mm(5.5”) 5,89
0 20 40 60 80 1000
5
10
15
20
25mbarpsid
0.36
0.29
0.22
0.15
0.07
0
0 10 20 30 40 50 60
Steam flow (Nm3/h)
Differential pressure
m³/h
cfm
•
••
1µm
5µm
25µm
0 20 40 60 80 1000
5
10
15
20
25mbarpsid
0.36
0.29
0.22
0.15
0.07
0
0 10 20 30 40 50 60
Volume flow (Nm3/h)
Differential pressure
m³/h
cfm
•
•
•
1µm
5µm
25µm
Product Code: 1 2 3 4
Compfil™ type
PF
Element size
0310
0410
0420
0520
0525
0530
0725
0730
1030
1530
2030
3030
1050
3050
Connection
B Code 7
K Code 2
M DOE
S 3-Lug
U Plug Connections
Micron rating
01
05
25
Flow rate of a 10” PF Air, 20°C, 1bar
Flow rate of a 10”PF Steam, 121°C, 2bar
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
The Compfil™ SH stainless steel filter housings, which are available in 18 different sizes, are used for the purification of compressed air and other gases.
TheoptimisedconstructionoftheCompfil™SHofferslowdifferentialpressureathighflowrates.
Typical Applications• Chemical• Asepticpacking• Pharmaceutical• Biotechnology• Cosmetics • Breweries • Dairies• Foodandbeverages• Watertreatmentsystems• Fermentationprocesses
Features and Benefits• Various size options available 18differentsizesforoperatingvolumesfrom60
Nm3/h(38SCFM)to23,040Nm3/h(14,554SCFM)relatedto7barg(1015psig).
• Compliant CompliestotherequirementsoftheEuropean
directive2014/68/EUforpressurevessels.• Safe installation Plugconnectionguaranteesthattheelements
remainsafelyfixedatalltimes.• Filter flexibility Differentelementsizescanbeinstalledduetothe
modulardesign.
Ordering InformationFororderinginformationpleasecontactamemberofthesalesteam.
Compfil™ SHforSterileAirandGasFiltration
137136
Com
pfil™
SH
Filte
r Hou
sings
Compfil™ SH
Specifications
Materials of ManufactureFilterhousing: Stainlesssteel1.4301
(304) or 1.4404 (316L)Couplingnut: Stainlesssteel1.4301
(304)Plug: Stainlesssteel1.4301
(304)Housinggasket: EPDM(othergasket
uponrequest
Connection TypesBSPthreadconnection: Standardfor0006-0288
singlehousingDINFlange: Standard,startingat
0432multiplehousing
Weldedends,otherconnectionsandlargerhousingsareavailableonrequest.
Maximum Operating Pressure0006-0192: 16barg(232psig)0288: 12barg(174psig)0432-1920: 10barg(145psig)
Maximum Operating Temperature200°C(392°F)
Surface FinishInner: Etchedandpassivated
Ra1,6:0006-0288/0432-1920
Outer: Etched,passivatedandpolished Ra1,6:0006-0288
Etchedandpassivated(notpolished) 0432 - 1920
B±3
D
C
A
E
C
B±3
Threaded BSP Socket Flanged DN2633
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
139138
Compfil™ SHC
ompf
il™ S
HFi
lter H
ousin
gs
TypeSH
Volume flow Nm3/hr at 7 barg operating pressure (SCFM at 101.5psig)
Connections Filter element
Nom. Max. Threaded DIN2633 Gr. Anz.
0006 60 (38) 90 (57) R1/4” DN10 03/10 1
0009 90 (57) 120 (76) R3/8” DN10 04/10 1
0012 120 (76) 180 (114) R1/2” DN15 04/20 1
0018 180 (114) 270 (171) R3/4” DN20 05/20 1
0027 270 (171) 360 (227) R1” DN25 05/25 1
0036 360 (227) 480 (303) R11/4” DN32 07/25 1
0048 480 (303) 720 (455) R11/2” DN40 07/30 1
0072 720 (455) 1,080(682) R2” DN50 10/30 1
0108 1,080(682) 1,440(910) R2” DN50 15/30 1
0144 1,440(910) 1,920(1,213) R21/2” DN65 20/30 1
0192 1,920(1,213) 2,880(1,819) R3” DN80 30/30 1
0288 2,880(1,819) 4,320(2,729) R3” DN80 30/50 1
0432 4,320(2,729) 5,760(3,639) DN100 20/30 3
0576 5,760(3,639) 7,680(4,851) DN100 30/30 3
0768 7,680(4,851) 11,520(7,277) DN150 30/30 4
1152 11,520(7,277) 15,360(9,703) DN150 30/30 6
1536 15,360(9,703) 19,200(12,029) DN200 30/30 8
1920 19,200(12,129) 23,040(14,554) DN200 30/30 10
Conversion table and noteOperating pressure (bar)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Conversion factor
0.25 0.36 0.50 0.60 0.75 0.90 1.00 1.10 1.20 1.40 1.50 1.60 1.75 1.90 2.00 2.10
Multiplyvolumeshownbytheconversionfactortoobtainthevolumeflow(Nm3/hr)atotheroperatingpressures.
Weight and Dimensions
TypeP-EG
Dimensions in mm (in) Weight in kg (lb)
A B (Threaded) B (DIN2633) C D E
0006 215 (8.46) 105 (4.13) 180 (7.1) 70 (2.76) 55 (2.16) 90 (3.54) 1.7 (3.7)
0009 243 (9.57) 105 (4.13) 180 (7.1) 70 (2.76) 55 (2.16) 120 (4.72) 1.9 (4.2)
0012 243 (9.57) 108 (4.25) 180 (7.1) 70 (2.76) 55 (2.16) 120 (4.72) 1.9 (4.2)
0018 266 (10.5) 125 (4.92) 202 (7.95) 70 (2.76) 55 (2.16) 150 (5.90) 2.0 (4.4)
0027 293 (11.5) 125 (4.92) 212 (8.34) 85 (3.35) 74 (2.91) 150 (5.90) 2.6 (5.7)
0036 344 (13.5) 140 (5.51) 220 (8.66) 85 (3.35) 74 (2.91) 200 (7.87) 3.0 (6.6)
0048 386 (15.2) 170 (6.69) 254 (10) 104 (4.09) 94 (3.70) 200 (7.87) 4.3 (9.5)
0072 460 (18.1) 170 (6.69) 260 (10.24) 104 (4.09) 94 (3.70) 280 (11.0) 4.8 (10.6)
0108 587 (23.1) 170 (6.69) 260 (10.24) 104 (4.09) 94 (3.70) 450 (17.7) 5.3 (11.7)
0144 732 (28.8) 216 (8.50) 290 (11.42) 129 (5.08) 106 (4.17) 580 (22.8) 9 (19.8)
0192 987 (38.9) 216 (8.50) 300 (11.81) 129 (5.08) 106 (4.17) 850 (33.5) 10.8 (23.8)
0288 1,026(40.4) 240 (9.45) 340 (13.39) 154 (6.06) 119 (4.68) 850 (33.5) 16.2 (35.7)
0432 1,090(42.9) 410 (16.1) 410 (16.14) 219 (8.62) 200 (7.87) 580 (22.8) 43 (94.8)
0576 1,350(53.1) 410 (16.1) 410 (16.14) 219 (8.62) 200 (7.87) 850 (33.5) 44 (97)
0768 1,410(55.5) 480 (18.9) 480 (18.9) 273 (10.7) 240 (9.45) 850 (33.5) 70 (154.3)
1152 1,460(57.5) 540 (21.3) 540 (21.26) 324 (12.8) 250 (9.84) 850 (33.5) 80 (176.4)
1536 1,600(63.0) 660 (26.0) 660 (25.98) 406 (16.0) 300 (11.8) 850 (33.5) 135 (297.6)
1920 1,600(63.0) 660 (26.0) 660 (25.98) 406 (16.0) 300 (11.8) 850 (33.5) 135 (297.6)
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
141140
Com
pfil™
AH
PFACartridge
Hou
sing
Compfil™ AHHighPerformanceIndustrialFilterHousing
Compfil™ AH
CompfilTM AH standard filter housings are designed for the purification of compressed air and gases in an industrial operation. This product series offers housings ranging from a volume flow of 20 m³/h to 2880 m³/h (related to 1 bar and 20°C). The housings are designed to offer low differential pressures at high flow rates
Thefilterhousingalsoincludesanenergycostmonitor,whichindicatesthemostefficienttimetoreplacethefiltertoachieveoptimumperformanceandmaximumfilterlife.Optionally,atransmittercanbefittedtoindicatethisremotely.
Features and Benefits• Three-part and optimized filter housing
Pushandturntechnologyensureseasyexchangeofthefilterelements,whilsttheoptimizedhousingguaranteesminimalpressurelossduetoimprovedflowtechnology.
• Modular concept Robustflangeconnectionenablessecureandsimplecombinationoffilterhousingswithonesealingsurface.
• High filtration efficiency and longer life Ultraairhighperformancefiltersprovidebetterefficiency,andthankstoepoxyresincoating,alongerlife.Theenergycostmonitorshowsthebesttimetochangethefilter,whichhasa10yearworkingguarantee.
• Optimised design Easyandsafeconnectionoffilterhousingsandflexiblewallmountingwithrobustwallbrackets.Theconicaldesignandsmoothlowerfilterzoneensuresno condensate is transferred.
• Acoustic alarm signal Providesmaximumsafetyforelementmaintenance.
• Float drain Integralfloathelpspreventblockages,forreducedmaintenance.
Ordering InformationFororderinginformationpleasecontactamemberofthesalesteam.
Materials of ManufactureMaterialhousing: AluminiumSurfacefinish: EpoxyresinSealing: Perbunan®
Screwlockingring: AluminiumEnergycostmonitor: Plastic
Dimensions
Type Volume flow Dimensions mm (in) Filter element
Nom. m³/h (ft3/h)
Max. m³/h (ft3/h)
G/DN a b c Size Qty.
0002 20 (706) 40(1,413) G 1/4 95 (3.74) 289 (11.38) 211 (8.3) 02/05 1
0004 40(1,413) 60(2,119) G 3/8 95 (3.74) 289 (11.38) 211 (8.3) 03/05 1
0006 60(2,119) 90(3,178) G 3/8 95 (3.74) 289 (11.38) 211 (8.3) 03/10 1
0009 90(3,178) 120(4,238) G 1/2 95 (3.74) 317 (12.47 239 (9.4) 04/10 1
0012 120(4,238) 180(6,357) G 1/2 125 (4.92) 369 (14.5) 277 (10.9) 04/20 1
0018 180(6,357) 270(9,535) G 3/4 125 (4.92) 369 (14.5) 277 (10.9) 05/20 1
0027 270(9,535) 360(12,713) G 1 125 (4.92) 369 (14.5) 277 (10.9) 05/25 1
0036 360(12,713) 480(16,951) G 1 1/4 125 (4.92) 427 (16.8) 335 (13.2) 07/25 1
0048 480(16,951) 720(25,427) G 1 1/2 175 (6.89) 509 (20) 401 (15.8) 07/30 1
0072 720(25,427) 1,080(38,140)
G2 175 (6.89) 509 (20) 401 (15.8) 10/30 1
0108 1,080(38,140)
1,440(50,853)
G2 175 (6.89) 650 (25.6) 401 (15.8) 15/30 1
0144 1,440(50,853)
1,920(67,804)
G 2 1/2 210 (8.27) 811 (31.9) 690 (27.2) 20/30 1
0192 1,920(67,804)
2,880(101,706)
G3 210 (8.27) 1,061(41.8) 940 (37) 30/30 1
0288 2,880(101,706)
4,320(152,559)
G3 210 (8.27) 1,068(42) 940 (37) 30/50 1
Maxiumum Operating Pressure6bar(232psi)
Operating Temperature120ºC(48ºF)
a
b c
CONTENTS PRODUCTSINTRODUCTION
143
We manufacture a range of capsule filters in sizes suitable for small to medium industrial and sanitary applications.
These filters exhibit a range of different properties and are used within many industries including pharmaceutical, water and chemical processes.
Ourcapsulesareself-contained,readytouse,disposabledevices.Thefilterbodyisconstructedwithnaturaloropaqueblackhousingandavailablewithawiderangeofconnectorconfigurationstosuitdifferentsystems.
143
Disposable Capsule Filters
142
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
Main system filter, specifically designed for the requirement of graphics printer filtration.
Theinkjetspecific,self-containedunitisdesignedaroundanallpolypropyleneconstructionwithnobindingagents,togivelowextractablesandensure100%compatibilitywithinkjetfluids.AvailableforstandardorUVinks,thisunitalsohasawiderangeofconnectorsandfilterratings.
Typical Applications • Inkjet
Specifications
Filter Code 8089 Materials of Manufacture
Filtermedia: Polypropylene Housingmaterial: Polypropylene Housingcolour: Opaqueblackandnatural Micron Rating 0.5μm,1μm,3μm,5μm,10μm,20μm,40μmand60μm(additionalratingsareavailableonrequest). Dimensions Filterdiameter: 65mm(2.56") Filterheight: 88mm(3.46") (plus connectors) Filter Area 500cm2 (77.5in2) Connectors Barb: ¼”barb NPT: ¼”NPTmale Jaco®: ¼”Jaco® ¼”Jaco®90º 6mmJaco®90º 6mmJaco® QRC: Quick Release Connector Luer: Luer Luer90º
Maximum Operating Pressure6bar(87psi) Operating Temperature From0ºCto50ºC(32ºFto122ºF) Flow Rate
Ordering Information
Microcap™ PR MainSystemCapsule Filters
Mic
roca
p™ P
R an
d M
icro
prin
t™ II
Disp
osab
leCap
suleFilters
144
The Microprint™ II filter capsule has been specifically designed to offer maximum protection of print heads on digital printers. The self-contained unit is designed from a robust fully welded polypropylene construction. Available in both natural and black opaque for UV based inks, the Microprint™ II is made from materials free from binding agents, to give low extractables and protection from fibre release downstream, so ensuring a clean fluid system.
Microprint™IIcapsuleisavailablewithachoiceofourproprietaryPolyfil™andKlearfil™filtermediatosuitsolvent,aqueousandUVbasedinks.Thedifferentoptionoffluidinletandoutletconnectorsallowsthecapsuletofitthemajorityofinkjetprintersystems. Typical Applications • Inkjet
Features • Industrystandardandcustomengineeredfilters • Compatiblewithaqueous,UVandsolvent
basedinks • Clean,zerofiltersheddingandvalidatedfilters
• Multipleconnectorsandmicronratings.
Specifications
Filter Code8202 Materials of Manufacture
Filtermedia: Polypropylene Housingmaterial: Polypropylene Housingcolour: Opaqueblackandnatural Micron Rating 0.5μm,1μm,3μm,5μm,10μm,20μm,40μmand60μm(additionalratingsavailableonrequest)
ConnectorsJaco®: ¼”Jaco® 6mmJaco® QRC: Quick Release Connector ¼”NPT thread Maximum Operating Pressure <6.5bar(94psi) Operating Temperature From0ºCto50ºC(32ºFto122ºF) Dimensions
Ordering Information
Microprint™IICapsule Filters
145
Microcap™ PR and Microprint™ II
24
12
9
0200 600 800 1000
Diff
ere
ntia
l Pre
ssur
e (
mb
arg
)
Flow (ml/min)
0 400
15
21
18
6
3
0.13
0.35
0.30
0.26
0.22
0.17
0.09
0.04
0
Pre
ssur
e (
psi)
10µm
5µm
3µm
1µm
20µm
24
12
9
0200 600 800 1000
Diff
ere
ntia
l Pre
ssur
e (
mb
arg
)
Flow (ml/min)
0 400
15
21
18
6
3
0.13
0.35
0.30
0.26
0.22
0.17
0.09
0.04
0
Pre
ssur
e (
psi)
10µm
5µm
3µm
1µm
20µm
Out In
23mm
36mm
87mm
46.5mm
Product Code: 8089 - - - - Table1 Table2 Table3 Table4
HousingsTable4
N NaturalC Opaqueblack
ConnectorsTable3
AA ¼"barbDD ¼"NPT(male)FF QRCGG1 ¼"Jaco®90°GG2 6mmJaco®90°JJ1 ¼"Jaco®
JJ2 6mmJaco®
PP LuerQQ Luer90°
Micron RatingsTable1
0050 0.5µm0100 1µm0300 3µm0500 5µm1000 10µm2000 20µm4000 40µm6000 60µm
Filter MediaTable2
1 PolyfilTM
5 KlearfilTM
Product Code: 8096 - - - - Table1 Table2 Table3 Table4
Micron RatingsTable1
0050 0.5µm0100 1µm0300 3µm0500 5µm1000 10µm2000 20µm4000 40µm6000 60µm
Filter MediaTable2
1 PolyfilTM
2 KlearfilTM
ConnectorsTable3
FF QRCJJ1 ¼"Jaco®
JJ2 6mmJaco®
HousingsTable4
N NaturalC Opaqueblack
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
147
Mic
roje
t™
Disp
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146
A main system filter is specifically designed for the requirement of the wide and superwide format graphics printer market.
Theinkjetspecificself-containedunitisdesignedaroundanallpolypropyleneconstruction,withnobindingagents,togivelowextractablesandensure100%compatibilitywithinkjetfluids.ThesefiltersaresuitableforsolventorUVinksystems.
Typical Applications • Inkjet
Ordering Information
Specifications
Filter Code8131
Materials of ManufactureFiltermedia: Polypropylene Housingmaterial: Polypropylene Housingcolour: Opaqueblackandnatural
Micron Rating5μm,10μm
DimensionsFilterlength: 100mm(3.94”)(plusconnectors) Filterwidth: 27mm(1.06”)
Filter Area500cm2 (77.5in2)
ConnectorsLuer/hosebarb
Maximum Operating Pressure6bar(87psi)
Operating TemperatureFrom0ºCto50ºC(32ºFto122ºF)
Microjet™ MainSystemFilters
Microjet™
Product Code: 8131 - - 1 - LL - Table1 Table2
Micron RatingsTable1
0500 5µm1000 10µm
HousingsTable2
N NaturalC Opaqueblack
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
149
Mic
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p™ P
ESDisp
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148
MicrocapTM PES capsules are used for sterile filtration in the most critical pharmaceutical applications, such as: sterilising filtration of USP Water for Injection (WFI), diagnostic solutions, vaccines, ophthalmics, SVPs, LVPs and biological products.
Ourhydrophilic,double-layeredpolyethersulfonemembranefiltersexhibitexcellentflowrateswithhighthroughput,therebyensuringoptimumprotection.
Polyethersulfone(PES)isparticularlysuitedforthefiltrationofproductswhichcontainelementsthatcanadsorbtothemedia,suchaspreservativesandproteins.ThelowerbindingcharacteristicsofPESmakeitagoodchoiceforthefiltrationofvaluableproteinsolutionssuchasvaccinesandbiologicalsaswellasophthalmicsolutions.
MicrocapTMPEScapsuleelementsare100%integritytested during production.
Ordering Information
Typical Applications• Diagnostics • Vaccines • LVPsandSVPs • Biologicals • WFIwater
• Ophthalmics
Features and Benefits • Validatedforuseinmultiplepharmaceutical
applications.• Excellentflowrateswithhighthroughput.• Integritytestable. • Designedforminimalleachablesand
extractables. • Low adsorption of proteins and preservatives.• USPClassVIapproved.• UsesFDAcompliantmaterials.
Microcap™ PESPolyethersulfonePleatedMembraneCapsules
Specifications
Materials of ManufactureHousing: PolypropyleneFiltrationmedia: Doublelayered
polyethersulfone (PES)membraneMediasupport: PolypropyleneEndcaps: PolypropyleneCentre core: PolypropyleneOuter support cage: PolypropyleneSealingmethod: Thermalbonding
Sanitisation/SterilisationAutoclave: 120°C(250°F),30min,5+
cycles.Chemicalsanitisation: Industrystandard
concentrations of hydrogenperoxide,peraceticacid,sodiumhypochloriteandotherselectedchemicals.
Note: PEScapsulesarenottobeusedinsteam.
Pre-Sterilised: PEScapsulesareofferedinbothnon-andpre-sterilisedforms.
Filtration Area
Integrity Test Specifications - Diffusion
Maximum Operating ParametersLiquidoperationalpressure: 5.5bar(80psi)at20°C
(68°F)Gasesoperationalpressure: 4.1bar(60psi)at20°C
(68°F)Operatingtemperature: 43°C(110°F)at2.1bar
(30psi) in water Forwarddifferentialpressure: 3.4bar(50psi)at20°C
(68°F)Reversedifferentialpressure: 2.7bar(40psi)at20°C
(68°F)Recommendedchangeout pressure: 2.4bar(35psi)
Flow Rate Thefollowingtablerepresentstypicalwaterflowata69mbar(onepsi)pressuredifferentialacrossasingle2inchcapsulewith1.0ft²(0.09m²)ofmediawith1/2”FNPTports.Thetestfluidiswateratambienttemperature.Higherpressuredropsareacceptable,butasflowsincreasethepressuredropofthehousingbecomesmoreapparent.
Pore size (µm) 0.03 0.10 0.22 0.45 0.65 0.8 1.0 1.2
GPM 0.16 0.26 0.46 0.71 0.86 0.91 0.97 1.0
LPM 0.61 0.98 1.74 2.69 3.26 3.44 3.67 3.78
Media Capsule length
2” 5” 10” 20” 30”
PESMembrane
1.0ft²(0.09m²)
3.0ft²(0.29m²)
6.2ft²(0.58m²)
12.4ft² (1.16m²)
18.6ft²(1.74m²)
Pore size (µm)
Test pressure (psi)
Max Diffusion Rate (cc/min - water wetted membrane)
2” 5” 10” 20” 30”
0.03 60 2.1 6.3 15 30 45
0.10 48 2.1 6.3 15 30 45
0.22 35 2.1 6.3 15 30 45
0.45 20 2.1 6.3 15 30 45
0.65 15 2.1 6.3 15 30 45
0.8 12 2.1 6.3 15 30 45
1.0 8 2.1 6.3 15 30 45
1.2 7 2.1 6.3 15 30 45
Microcap™ PES
Product Code: 7018- - - - - -XXX X XX X X
Micron Rating (µm)
PO3 0.03
P10 0.1
P22 0.22
P45 0.45
P65 0.65
P80 0.8
001 1
120 1.2
Length (in)
02 2
05 5
10 10
20 20
30 30
Inlet
A 1/4”FemaleNPT
B 1/4”MaleNPT
C 3/8”FemaleNPT
D 1/2"FemaleNPT
E 1/2"MaleNPT
F 1”-11/2”Sanitary
G HoseBarb
Outlet
A 1/4”FemaleNPT
B 1/4”MaleNPT
C 3/8”FemaleNPT
D 1/2"FemaleNPT
E 1/2"MaleNPT
F 1”-11/2”Sanitary
G HoseBarb
Pre-sterilised
S Pre-sterile
N Non-sterile * S option is only avaliable for Type 3 and 4.
Type
1 MicrocapTM PPP
2 MicrocapTM
GPP
3 MicrocapTM PFE
4 MicrocapTM
PES
5 MicrocapTM PNY
X
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
151
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PPDisp
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MicrocapTM PPP capsules are used for the pre-filtration of bulk pharmaceutical chemicals, water, buffers, solvents, alcohols and other liquids. They are also designed to protect membrane filters in filling applications for SVPs, LVPs, diagnostics, ophthalmics, biologicals and other products.
Madewithpolypropylenemicrofibremedia,anddesignedwiththeoptimalfiltrationarea,thesefiltersremovelargeamountsofparticulateandothercontaminants.
MicrocapTMPPPcapsulesprotectcriticalmembranefiltersdownstreambyremoving99.9%(βratio=1000)ofcontaminantsattheratedporesize.
Polypropyleneexhibitsbroadchemicalcompatibility,soitisparticularlysuitedforthefiltrationofchemicalsandsolventsusedinthedrugmakingprocesses.
MicrocapTM PPP capsules are integrity tested during manufactureandareflushedtoensurecleanlinessincritical process applications.
Ordering Information
Typical Applications • Bulkpharmaceuticalchemicals • Buffersandothermedia • LVPsandSVPs • Biologicals • Water • Ophthalmics • Diagnostics
Features and Benefits • Protect’scriticalmembranefiltersdownstream. • Widerangeofhighefficiencyretentionratings. • Highcapacityforlonglife. • USPClassVIapproved. • UsesFDAcompliantmaterials.
Microcap™ PPP PharmaceuticalGradePleated Polypropylene Capsules
Media Capsule length
2” 5” 10” 20” 30”
Pleated polypropylene depth
1.0ft² (0.09m²)
2.8ft²(0.26m²)
5.8ft²(0.54m²)
11.6ft² (1.08m²)
17.4ft²(1.62m²)
Pore size (µm) 0.10 0.22 0.45 0.65 1.0 3.0 5.0 10 20 30 40 60 100
GPM 0.20 0.60 1.0 1.2 1.6 2.4 3.2 3.6 4.0 >4.0 >4.0 >4.0 >4.0
LPM 0.76 2.27 3.78 4.54 6.05 9.08 12.11 13.62 15.14 >15.14 >15.14 >15.14 >15.14
For approximate flow rates for 5” through 30” capsules, refer to the appropriate cartridge data sheet.
Microcap™ PPP
Specifications Materials of ManufactureHousing: PolypropyleneFiltrationmedia: Pleatedpolypropylene
depthmediaMediasupport: PolypropyleneEndcaps: PolypropyleneCentre core: PolypropyleneOuter support cage: PolypropyleneSealingmethod: Thermalbonding
Sanitisation/SterilisationAutoclave: 120°C(250°F),30min,5+
cyclesChemicalsanitisation: Industrystandard
concentrations of hydrogenperoxide,peraceticacid,sodiumhypochloriteand
otherselectedchemicals.
Note: MicrocapTMPPP capsules arenottobeusedinsteam.
Flow RateThefollowingtablerepresentstypicalwaterflowataonepsi(69bar)pressuredifferentialacrossasingle2inchcapsulewith1.0ft²(0.093m²)ofmediawith1/2”FNPTports.Theliquidtestfluidiswateratambienttemperature.Higherpressuredropsareacceptable,butasflowsincreasethepressuredropofthehousingbecomesmoreapparent.
Maximum Operating ParametersLiquidoperationalpressure: 5.5bar(80psi)at20°C
(68°F)Gasesoperationalpressure: 60psi(4.1bar)at20°C
(68°F)Operatingtemperature: 43°C(110°F)at2.1bar
(30psi) in waterForwarddifferentialpressure: 3.4bar(50psi)at20°C
(68°F)Reversedifferentialpressure: 2.7bar(40psi)at20°C
(68°F)Outer support cage: PolypropyleneRecommendedchangeout pressure: 2.4bar(35psi) Filtration Area
Integrity Test InformationEachcapsuleassemblyisintegritytestedbeforerelease.Fieldduplicationofthesetestsisnotpracticalbecauseoftheabsenceofcommercialportabletestingequipment.
Average – Filtration area varies with media thickness and porosity.
Product Code: 7018- - - - - -XXX X XX X X
Micron Rating (µm)
PO3 0.03
P10 0.1
P22 0.22
P45 0.45
P65 0.65
P80 0.8
001 1
120 1.2
Length (in)
02 2
05 5
10 10
20 20
30 30
Inlet
A 1/4”FemaleNPT
B 1/4”MaleNPT
C 3/8”FemaleNPT
D 1/2"FemaleNPT
E 1/2"MaleNPT
F 1”-11/2”Sanitary
G HoseBarb
Outlet
A 1/4”FemaleNPT
B 1/4”MaleNPT
C 3/8”FemaleNPT
D 1/2"FemaleNPT
E 1/2"MaleNPT
F 1”-11/2”Sanitary
G HoseBarb
Pre-sterilised
S Pre-sterile
N Non-sterile * S option is only avaliable for Type 3 and 4.
Type
1 MicrocapTM PPP
2 MicrocapTM
GPP
3 MicrocapTM PFE
4 MicrocapTM
PES
5 MicrocapTM PNY
X
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
153
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PPDisp
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MicrocapTM GPP general service grade capsules are used for the removal of particulate contaminants from water, inks, dyes and speciality chemicals.
Madewithpolypropylenemicrofibremediaanddesignedwiththemaximumfiltrationarea,thesefilterscanremovelargeamountsofparticulateandothercontaminantsoveralongfilterlife.MicrocapTMGPP capsulesprotectcriticalmembranefiltersdownstreambyremoving99.9%ofcontaminantsattheratedporesize.
Polypropylenedepthmediafiltersperformthecriticalupstreamclarificationofproducts.Whenusedinfinalfiltrationsystems,thefiltersprotectthehigh-valuemembranefiltersuseddownstream.Polypropylenedepthmediacapsulefiltersarerinsedduringproductiontoremovemanufacturingdebrisfromthecapsules.
Ordering Information
Typical Applications • Chemicals • Acidsandbases • Cosmetics• Process water • Inksanddyes
Features and Benefits • 99.9%efficiencyattheratedporesize.• Protectcriticalmembranefiltersdownstream.• Widerangeofhighefficiencyretentionratings.• Highcapacityforlonglife.
Microcap™
GPPGeneral Pleated Polypropylene Capsule Filters
Specifications Materials of ManufactureHousing: PolypropyleneFiltrationmedia: Pleatedpolypropylene
depth media
Mediasupport: PolypropyleneEndcaps: PolypropyleneCentre core: PolypropyleneOuter support cage: PolypropyleneSealingmethod: Thermalbonding
Sanitisation/SterilisationAutoclave: 120°C(250°F),30min,5+
cyclesChemicalsanitisation: Industrystandard
concentrations of hydrogenperoxide,peraceticacid,sodiumhypochloriteand
otherselectedchemicals.
Note: MicrocapTMGPP capsulesarenottobeusedinsteam.
Flow RateThefollowingtablerepresentstypicalwaterflowataonepsi(69bar)pressuredifferentialacrossasingle2inchcapsulewith1.0ft²(0.093m²)ofmediawith1/2”FNPTports.Theliquidtestfluidiswateratambienttemperature.Higherpressuredropsareacceptable,butasflowsincreasethepressuredropofthehousingbecomesmoreapparent.
Maximum Operating ParametersLiquidoperationalpressure: 5.5bar(80psi)at20°C
(68°F)Gasesoperationalpressure: 60psi(4.1bar)at20°C
(68°F)Operatingtemperature: 43°C(110°F)at2.1bar
(30psi) in water Forwarddifferentialpressure: 3.4bar(50psi)at20°C
(68°F)Reversedifferentialpressure: 2.7bar(40psi)at20°C
(68°F)Outer support cage: PolypropyleneRecommendedchangeout pressure: 2.4bar(35psi) Filtration Area
Integrity Test InformationEachcapsuleassemblyisintegritytestedbeforerelease.Fieldduplicationofthesetestsisnotpracticalbecauseoftheabsenceofcommercialportabletestingequipment.
Media Capsule length
2” 5” 10” 20” 30”
Pleated polypropylene depth
1.0ft² (0.09m²)
2.8ft²(0.26m²)
5.8ft²(0.54m²)
11.6ft² (1.08m²)
17.4ft²(1.62m²)
Average – Filtration area varies with media thickness and porosity.
Pore size (µm) 0.10 0.22 0.45 0.65 1.0 3.0 5.0 10 20 30 40 60 100
GPM 0.20 0.60 1.0 1.2 1.6 2.4 3.2 3.6 4.0 >4.0 >4.0 >4.0 >4.0
LPM 0.76 2.27 3.78 4.54 6.05 9.08 12.11 13.62 15.14 >15.14 >15.14 >15.14 >15.14 For approximate flow rates for 5” through 30” capsules, refer to the appropriate cartridge data sheet
Microcap™ GPP
Product Code: 7018- - - - - -XXX X XX X X
Micron Rating (µm)
PO3 0.03
P10 0.1
P22 0.22
P45 0.45
P65 0.65
P80 0.8
001 1
120 1.2
Length (in)
02 2
05 5
10 10
20 20
30 30
Inlet
A 1/4”FemaleNPT
B 1/4”MaleNPT
C 3/8”FemaleNPT
D 1/2"FemaleNPT
E 1/2"MaleNPT
F 1”-11/2”Sanitary
G HoseBarb
Outlet
A 1/4”FemaleNPT
B 1/4”MaleNPT
C 3/8”FemaleNPT
D 1/2"FemaleNPT
E 1/2"MaleNPT
F 1”-11/2”Sanitary
G HoseBarb
Pre-sterilised
S Pre-sterile
N Non-sterile * S option is only avaliable for Type 3 and 4.
Type
1 MicrocapTM PPP
2 MicrocapTM
GPP
3 MicrocapTM PFE
4 MicrocapTM
PES
5 MicrocapTM PNY
X
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
155
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FEDisp
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Typical Applications • Solventfiltration • Fermentationair • Tankventfilters• Process gas •Compressedairfiltration
Features and Benefits • Optimisedformaximumfilterlife.• Guaranteedmicrobialratings.• Maximizedbio-burdenreduction.• IntegrityatlowTOClevels.
Microcap™ PFEPTFEPleatedMembraneCapsules
MicrocapTM PFE capsules are manufactured for the critical needs of the pharmaceutical industry.
Madewithhighlyhydrophobicpolytetrafluoroethylene(PTFE)membrane,thesecapsulesareusedforthefiltrationofnon-aqueousliquids,aggressivesolvents,compressedgasesandasventfilters.Eachmoduleisindividuallytestedusingthewaterintrusionmethodbeforeitisreleasedfrommanufacture.
Thecapsulemediasurfacearea,filtercoredesign,pleatconfigurationandpleatpackingdensityhavebeenoptimisedtoprovideincreasedliferesultinginlowerfiltrationoperating costs.
Ordering Information
Specifications Materials of ManufactureHousing: PolypropyleneFiltrationmedia: PTFEmembane
(absoluterated)Mediasupport: PolypropyleneEndcaps: PolypropyleneCentre core: PolypropyleneOuter support cage: PolypropyleneSealingmethod: Thermalbonding Sanitisation/SterilisationAutoclave: 120°C(250°F),30min,5+
cycles.Chemicalsanitisation: Industrystandard
concentrations ofhydrogenperoxide,
peraceticacid,sodiumhypochloriteand
otherselectedchemicals.
Note: MicrocapTMPFEcapsulesarenottobeusedinsteam.
Flow Rate
Thefollowingtablesrepresenttypicalwaterflowataonepsi(69bar)pressuredifferentialacrossasingle2inchcapsulewith1.0ft²(0.093m²)ofmediawith1/2”FNPTports.Theliquidtestfluidiswateratambienttemperature.Thegastestfluidiscompressedairatambienttemperature.Higherpressuredropsareacceptable,butasflowsincreasethepressuredropofthehousingbecomesmoreapparent.
Maximum Operating ParametersLiquidoperationalpressure: 5.5bar(80psi)at20°C
(68°F)Gasesoperationalpressure: 4.1bar(60psi)at20°C
(68°F)Operatingtemperature: 43°C(110°F)at2.1bar
(30psi) in waterForwarddifferentialpressure: 3.4bar(50psi)at20°C
(68°F)Reversedifferentialpressure: 2.7bar(40psi)at20°C
(68°F)Recommendedchangeout pressure: 2.4bar(35psi) Filtration Area
Integrity Test Specifications(per1.0ft2(930cm2)60/40IPA/waterwettedmembrane)
Validation OurbiopharmaceuticalgradecapsulesarevalidatedusingtestproceduresbasedonASTMMethodF838-05andHIMAprotocols.
Thechallengelevelis107organismspercm2offiltermedia:0.22μmchallengedwithBrevundimonasdiminuta;
Media Capsule length
2” 5” 10” 20” 30”
PTFEmembrane
1.0ft² (0.09m²)
3.0ft²(0.28m²)
8.2ft²(0.76m²)
16.4ft² (1.53m²)
24.6ft²(2.29m²)
Pore size (µm) Bubble point
0.10 1.52bar(22psi)
0.22 1.2bar(18psi)
0.45 621bar(9psi)
1.0 414bar(6psi)
3.0 138bar(2psi)
5.0 69bar(1psi)Air/Gas flow rates
µm rating 0.10 0.22 0.45 1.0 3.0 5.0
SCFM 3.0 4.9 9 11 >11 >11
Liquid flow rates
µm rating 0.10 0.22 0.45 1.0 3.0 5.0
GPM 0.15 0.24 0.76 1.2 1.4 1.6
LPM 0.57 0.91 2.87 4.54 5.30 6.06
Microcap™ PFE
Product Code: 7018- - - - - -XXX X XX X X
Micron Rating (µm)
PO3 0.03
P10 0.1
P22 0.22
P45 0.45
P65 0.65
P80 0.8
001 1
120 1.2
Length (in)
02 2
05 5
10 10
20 20
30 30
Inlet
A 1/4”FemaleNPT
B 1/4”MaleNPT
C 3/8”FemaleNPT
D 1/2"FemaleNPT
E 1/2"MaleNPT
F 1”-11/2”Sanitary
G HoseBarb
Outlet
A 1/4”FemaleNPT
B 1/4”MaleNPT
C 3/8”FemaleNPT
D 1/2"FemaleNPT
E 1/2"MaleNPT
F 1”-11/2”Sanitary
G HoseBarb
Pre-sterilised
S Pre-sterile
N Non-sterile * S option is only avaliable for Type 3 and 4.
Type
1 MicrocapTM PPP
2 MicrocapTM
GPP
3 MicrocapTM PFE
4 MicrocapTM
PES
5 MicrocapTM PNY
X
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
157
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NY
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MicrocapTM PNY capsules are designed to be used for sterilising grade filtration. The high quality nylon membrane is optimised for retention. PNY capsule filter elements are 100% integrity tested during production.
NyloncapsulesseebroadserviceinsterilefillapplicationsinSVPsandasbioburdenmanagementfiltersinLVPs.Mediaandserviceliquidfiltrationareothercommonapplicationsforthismembrane.
AdditionalapplicationsforMicrocapTMPNYcapsulefiltersincludethefinalfiltrationofbulkpharmaceuticalchemicals,USPPurifiedWater,WaterforInjection(WFI),buffers,solvents,alcoholsandotherexcipients.Nylonisparticularlysuitedforthefiltrationofsolventsbecauseofit’sbroadcompatibilityandlowlevelofextractables.
Ordering Information
Typical Applications • Bulkpharmaceuticalchemicals • SVPsandLVPs• Buffersandothermedia• Solvents• WFIwater• Feedstock
Features and Benefits • Optimisedforretention.• Broadsolventcompatibility.• Guaranteedmicrobialratings.• Excellentchemicalcompatibility.• IntegrityatlowTOClevels.• USPClassVIapproved.• UsesFDAcompliantmaterials.
Microcap™
PNYPleatedNylonMembrane Capsules
Specifications Materials of ManufactureHousing: PolypropyleneFiltrationmedia: Nylon6,6membrane (absoluterated)Mediasupport: PolypropyleneEndcaps: PolypropyleneCentre core: PolypropyleneOuter support cage: PolypropyleneSealingmethod: Thermalbonding
Sanitisation/SterilisationAutoclave: 121°C(250°F),30min,5+cycles.Chemicalsanitisation: Nylondoesnottolerate
aggressivechemicalsanitisation protocols.
Nylonmembranecartridgesarebestsanitisedwith1%hydrogen
peroxideor1%hydrogenperoxideandperaceticacid.Followthe
manufacturersinstructions for use on nylonfilterdevices.
Note: MicrocapTMPNYcapsulesarenottobeusedinsteam.
Pre-Sterilised: PNYcapsulesareofferedinbothnon-andpre-sterilisedforms.
Flow Rate
Thefollowingtablerepresentstypicalwaterflowataonepsi(69bar)pressuredifferentialacrossasingle2inchcapsulewith1.0ft²(0.093m²)ofmediawith1/2”FNPTports.Thetestfluidiswateratambienttemperature.Higherpressuredropsareacceptable,butasflowsincreasethepressuredropofthehousingbecomesmoreapparent.
Maximum Operating ParametersLiquidoperationalpressure: 5.5bar(80psi)at20°C
(68°F)Gasesoperationalpressure: 4.1bar(60psi)at
20°C(68°F)Operatingtemperature: 110°F(43°C)at30psi
(2.1bar)inwater Forward differential pressure:3.4bar(50psi)at20°C(68°F)
Reversedifferentialpressure: 2.7bar(40psi)at20°C(68°F)
Recommendedchangeout pressure: 2.4bar(35psi) Filtration Area
Integrity Test Specifications
Media Capsule length
2” 5” 10” 20” 30”
Nylon,6,6membrane
1.0ft² (0.09m²)
3.0ft²(0.28m²)
7.0ft²(0.65m²)
14.0ft² (1.30m²)
21.0ft²(1.95m²)
Pore size Test pressure (psi)
Max. diffusion rate (cc/min -water wetted membrane)
2” 5” 10” 20” 30”
0.10 48 2.1 6.3 15 30 45
0.22 35 2.1 6.3 15 30 45
0.45 20 2.1 6.3 15 30 45
0.65 15 2.1 6.3 15 30 45
Pore size (µm) 0.10 0.22 0.45 0.65
GPM 0.14 0.25 0.43 0.60
LPM 0.53 0.95 1.63 2.27
For approximate flow rates for 5” through 30” capsules, refer to the appropriate cartridge data sheet
Microcap™ PNY
Product Code: 7018- - - - - -XXX X XX X X
Micron Rating (µm)
PO3 0.03
P10 0.1
P22 0.22
P45 0.45
P65 0.65
P80 0.8
001 1
120 1.2
Length (in)
02 2
05 5
10 10
20 20
30 30
Inlet
A 1/4”FemaleNPT
B 1/4”MaleNPT
C 3/8”FemaleNPT
D 1/2"FemaleNPT
E 1/2"MaleNPT
F 1”-11/2”Sanitary
G HoseBarb
Outlet
A 1/4”FemaleNPT
B 1/4”MaleNPT
C 3/8”FemaleNPT
D 1/2"FemaleNPT
E 1/2"MaleNPT
F 1”-11/2”Sanitary
G HoseBarb
Pre-sterilised
S Pre-sterile
N Non-sterile * S option is only avaliable for Type 3 and 4.
Type
1 MicrocapTM PPP
2 MicrocapTM
GPP
3 MicrocapTM PFE
4 MicrocapTM
PES
5 MicrocapTM PNY
X
CONTENTS PRODUCTSINTRODUCTION
159
Last chance filters perform a complimentary role to main system filters. These are designed to remove and retain contamination such as machining chips, burrs, wear debris and fluid breakdown products induced during operation or built in downstream of the main system filters.
Thisrangeoffilters,alldesignedtospecificperformanceandinstallationrequirements,areavailableinthefollowingmediaconfigurations:
• Sinterflo®Fsinteredmetalfibre • Sinterflo®Psinteredmetalpowder • Sinterflo®Mmetalmesh • Sinterflo®MCsinteredmetalmeshcomposite • Laser drilled • Polymers:polypropylene,acetal,peek,nylon,
PTFE.
Inprinta®istheInkjetsalesdivisionofPorvair Filtration Group. Inprinta®designsandmanufacturesawiderangeofin-lineandlastchancefilterstooffersolutionsforinkjetfiltrationthroughoutthebodyoftheprinter.
Theseself-containedfilterassembliesareprovidedforvariedtypesofinkjetapplicationsincludingCIJcoding,textile,ceramicsandgraphics.
159
In-Line and Last Chance Filters
158
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
A comprehensive range of filters are designed for complete system protection. These include metal mesh filter discs, available in both pleated and flat versions, to suit specific application requirements.
Themetalmeshfilterdiscsaredesignedandmanufacturedtoprovidefiltrationprotectioninliquidandgasflowsystems.
Thesecost-effectivemeshfilterdiscsprovideasignificantincreaseinfiltrationareaforasimilarinstallation.
Theselightweightstainlesssteelfilterdiscsarecapableofoperatingwithavarietyoffluidsattemperaturesfrom-270-450°C(-454-842ºF),andwithdifferentialpressuresupto3bar(43psi).
Metalmeshfiltersareavailableintwodistincttypes,rimmedandunrimmed.
Typicalapplicationsincludespinpackfiltersusedinthemanufactureofman-madepolymerfibrematerialsfortextileproducts.
Typical Applications • Liquidfiltration • Airfiltration • Hydraulics • Spinpackfilters
Features and Benefits • Low pressure drop • Easilycleanable • Highoperatingtemperatures
Ordering InformationFororderinginformationpleasecontactamemberofthesalesteam.
Metal Mesh Filter DiscsFlat and Pleated
161160
Met
al F
ilter
Disc
sIn-Linean
dLastC
hanc
eFilters
A comprehensive range of fibre disc filters for complete system protection in both gaseous and liquid applications. These can be supplied in either flat or pleated versions to suit requirements.
Inexpensiveflatdiscsaresuitedtoapplicationswherespaceisapremium,andwherelimitedcontaminantisexpected.
Forsystemswherealargerfiltrationareaorlowerpressuredropisrequired,butstillwithinalimitedfootprint,weofferapleateddisc.Bothdesignsareavailablewithorwithoutasealingrimandinacomprehensiverangeoffiltrationratingstosuitavariety of operating conditions.
Typicalapplicationsincludespinpackfiltersusedinthemanufactureofmanmadepolymerfibrematerialsfortextileproducts.
Typical Applications • Liquidfiltration • Airfiltration • Hydraulics • Spinpackfilters
Features and Benefits • Low pressure drop • Easilycleanable • Widerangeofoperatingtemperatures • Varietyoffiltrationratingsavailable • Lightweightandrobustconstruction • Suitableforgaseousandliquidapplications
Metal Fibre Filter DiscsFlat and Pleated
Metal Filter Discs
Ordering InformationFororderinginformationpleasecontactamemberofthesalesteam.
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
A wide range of metal powder filter discs are available in diameters from 0.5mm (0.02") to over 203mm (8") with a wide range of thicknesses.
Powdermetallurgytechniquesareusedtoproduceporousdiscswithinterconnectedporosityanddensitiesrangingfrom35%to75%.Theporosityofthediscconsistsofawideporesizedistributioncentredaroundameanporesize.
Poroussinteredmetaldiscsareavailablein15differentstandardmicrongradeswithporesizesrangingfroma0.003to200micrometres.
Discsizesandtolerancesaredependentonthematerial,microngradeandthedensityrequirements.
Typical Applications • Liquidandgasfiltration • Frits • Pressuresnubbers • Aerators • Supportforchromatographycolumns • Basecomponentsorassemblies
Features and Benefits • Low pressure drop • Easilycleanable • Highoperatingtemperatures
Ordering InformationFororderinginformationpleasecontactamemberofthesalesteam.
Metal Powder Filter DiscsFlat Discs
163162
Met
al F
ilter
Disc
s, In
-Lin
e El
emen
ts a
nd S
cree
nsIn-Linean
dLastC
hanc
eFilters
To enhance performance capabilities, we produce a vast range of tubular last chance filters and screens.
Designedtobefullyintegratedintocustomersystems,thesefiltersaremanufacturedusinganumberoftechniquesincludingmicroresistancewelding,fusionwelding,laserdrillingandinjectionmoulding.
Theseelementsaredesignedforlongon-streamlifeandcanbedesignedandconstructedtowithstandfullsystempressure.
Materials of construction • Stainlesssteelornickel-basedalloys • Sinterflo®Fsinteredmetalfibre • Sinterflo®Psinteredmetalpowder • Sinterflo®Mmetalmesh
Typical Applications • Hydraulics • Pneumatics • Oilandlubricationsystems • Fuelsystems • Printing inks
Features and Benefits • Availableinpleatedorcylindricalelement
designs • Varietyoffiltrationratingsavailabletosuitawide
range of applications
In-Line Elements and Screens
Metal Filter Discs, In-Line Elements and Screens
Ordering InformationFororderinginformationpleasecontactamemberofthesalesteam.
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
165
Fina
l Ink
and
In-L
ine
Filte
rsIn-Linean
dLastC
hanc
eFilters
164
A final, or last chance, filter is manufactured from stainless steel and is 100% chemically compatible to volatile inkjet materials.
Thisfullyweldedfiltergivesexcellentstructuralintegrityforthefiltermeshandeffectiveremovalofanyremainingcontaminantsbeforetheyreachtheprinthead.
Ordering Information
Typical Applications • Inkjet
Specifications
Filter Code8069
Materials of ManufactureFiltermedia: Stainlesssteelmesh Housingmaterial: Stainlesssteel
Micron Rating5µm,15µm,25µm,40µm
DimensionsFilterlength: 50mm(1.98") Filterwidth: 12mm(0.47")
Filter Area1.9cm2 (0.29in2)
Maximum Operating Pressure6bar(87psi)
Operating TemperatureFrom0ºCto50ºC(32ºFto122ºF)
Final Ink Filters
A small in-line filter manufactured for digital inkjet printers.
Thestainlesssteelconstructionprovidesafilterwithlowextractablesand100%compatibilitywithallinkjetfluidstoensureanextendedlifespan.
Ordering Information
Typical Applications • Inkjet
Specifications
Filter Code8073
Materials of ManufactureFiltermedia: Stainlesssteelmesh Housingmaterial: Stainlesssteel
Micron Rating10µm
Dimensions Filterlength: 35mm(1.38") Filterwidth: 8mm(0.31")
Filter Area7cm2 (1.08in2)
Connectors2.6mmO/Dbarb
Maximum Operating Pressure6bar(87psi)
Operating TemperatureFrom0ºCto50ºC(32ºFto122ºF)
In-Line FiltersForthePrintingIndustry
Final Ink and In-Line Filters
Product Code: 8069 - Table1
Micron RatingsTable1
0005B 5µm0015B 15µm0025B 25µm0040B 40µm
Product Code: 8073 - 11 - 02 - 0010B
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
167
Plea
ted
Unrim
med
and
Mic
rodi
sc™
3SS
Disc
Filt
ers
In-Linean
dLastC
hanc
eFilters
166
A stainless steel in-line filter is designed to meet all digital inkjet requirements.
Superiorfiltrationintegrityisachievedthroughafullyweldedhousingincorporatingastainlesssteelmeshfilter.Fullchemicalcompatibilitygivesthefilteranextendedlifespan.
Ordering Information
Typical Applications • Inkjet
Specifications
Filter Code8067
Materials of ManufactureFiltermedia: Stainlesssteelmesh Housingmaterial: Stainlesssteel
Micron Rating5µm,10µm,20µm
DimensionsDiscdiameter: 30mm(1.18") Discwidth: 22mm(0.87")
Filter Area5cm2 (0.76in2)
ConnectorsBarb: 2.6mmO/Dbarb
4.9mmO/Dbarb
Maximum Operating Pressure6.5bar(94psi)
Operating TemperatureFrom0ºCto50ºC(32ºFto122ºF)
MicrodiscTM 3SS30mmStainlessSteelDiscFilters
A small unrimmed stainless steel disc filter is designed for use on inkjet printers.
Afullyweldedselfcontainedfilterwithanintegratedmeshmediainarangeofmicronratings.Completechemicalcompatibilitygivesthefilteranextendedlifespan.
Ordering Information
Typical Applications • Inkjet
Specifications
Filter Code8071
Materials of ManufactureFiltermedia: Stainlesssteelmesh Housingmaterial: Stainlesssteel
Micron Rating2µm,5µm,10µm,20µm
DimensionsDiscdiameter: 9.5mm(0.37") Discwidth: 2.2mm(0.08")
Filter Area1.1cm2 (0.17in2)
Maximum Operating Pressure6bar(87psi)
Operating TemperatureFrom0ºCto50ºC(32ºFto122ºF)
Pleated Unrimmed Disc Filters
Pleated Unrimmed and Microdisc™ 3SS Disc Filters
Product Code: 8071 - 01 - Table1
Micron RatingsTable1
0002B 2µm0005B 5µm0010B 10µm0020B 20µm
Product Code: 8067 - - Table1
Micron RatingsTable2
0005B 5µm0010B 10µm0020B 20µm
Table2
ConnectorsTable1
11 2.6mmO/Dbarb22 4.9mmO/Dbarb
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
169
Mic
rodi
sc™
4SS
Disc
and
Grid
Filt
ers
In-Linean
dLastC
hanc
eFilters
168
A small pre-head filter is manufactured from stainless steel mesh.
ThefiltercomescompletewithacompatibleO-ringandisdesignedasalastchancefilter,givingexcellentprotectiontotheprinthead.
Ordering Information
Typical Applications • Inkjet
Specifications
Filter Code8156
Materials of ManufactureFiltermedia: Stainlesssteelmesh
Micron RatingSeeorderingguide
DimensionsDiscdiameter: 23mm(0.9") Discwidth: 2mm(0.08")
Filter Area4.2cm2 (0.65in2)
Maximum Operating Pressure5bar(72.5psi)
Operating TemperatureFrom0ºCto50ºC(32ºFto122ºF)
Grid Filters and O-Rings
Microdisc™ 4SS Disc and Grid Filters
A stainless steel in-line filter; designed for graphics printers and fully welded for complete filtration integrity.
Withexcellentflowrates,thisfilteris100%chemicallycompatiblewithallinkjetfluidsgivinganextendedlifespanandreducedprinterservicerequirements.
Ordering Information
Typical Applications • Inkjet
Specifications
Filter Code8077
Materials of ManufactureFiltermedia: Stainlesssteelmesh Housingmaterial: Stainlesssteel
Micron Rating5µm,10µm,20µm
DimensionsDiscdiameter: 47mm(1.85") Discwidth: 30mm(1.18")
Filter Area13cm2 (2.01in2)
ConnectorsBarb: 2.6mmO/Dbarb
4.9mmO/Dbarb 6.5mmO/Dbarb
Jaco®: 3mmNPT: ¼"NPT
Maximum Operating Pressure6bar(87psi)
Operating TemperatureFrom0ºCto50ºC(32ºFto122ºF)
Microdisc™ 4SS47mmStainlessSteelDiscFilters
Product Code: 8077 - - Table1
Micron RatingsTable2
0005B 5µm0010B 10µm0020B 20µm
Table2
ConnectorsTable1
11 2.6mmO/Dbarb22 4.9mmO/Dbarb33 3mmJaco®
44 6.5mmO/Dbarb66 ¼"NPT
Other connections available upon request.
Product Code: 8156 - - Table1 Table2
Micron Ratings Nominal for MeshTable1
0003 3µm0005 5µm0010 10µm
Filter MediaTable2
B St.Steel316
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
In applications where the filter assembly is to be fitted for life, or when it is not practical to handle the filter after use, we can supply fully welded assemblies for direct installation into various systems. These are available in both metallic and polymeric forms, depending upon the system requirement.
Inmanyapplicationsthefilterdiscsortubularinsertsaresuppliedfullyintegratedintoaminiaturehousing,whichformspartofthecustomer’ssystem,allowingeasyreplacementofthefilter.
Filterscanbeintegratedwithinavarietyofstandardindustryfittings.
Housingscanbemadefromavarietyofmaterialsincludingaluminiumalloy,stainlesssteel,titaniumandengineeringthermoplastics.
Typical Applications • Hydraulics • Pneumatics • Oilandlubricationsystems • Fuelsystems • Printing inks
Features and Benefits • Availableinpleatedorcylindricalelement
designs • Varietyoffiltrationratingsavailabletosuitawide
range of applications • Varietyofendfittingsavailableincluding
threadedandpush-fitbarbedconnectors
Ordering InformationFororderinginformationpleasecontactamemberofthesalesteam.
Union Filters
171170
Unio
n Fi
lters
and
Las
t Cha
nce
Inkj
et F
ilter
sIn-Linean
dLastC
hanc
eFilters
This filter is manufactured in black acetal and designed to be used on inkjet equipment in conjunction with an Inprinta® main (capsule) filter.
Situatedclosetotheprinthead,thisfilterisdesignedtocaptureanyparticlesbeforedamagecanbecausedtotheprinthead.Thisfilteris100%chemicallycompatibletoallinkjetfluidsgivinganextendedlifespan.
Ordering Information
Typical Applications • Inkjet
Specifications
Filter Code8087
Materials of ManufactureFiltermedia: Stainlesssteelmesh Housingmaterial: Acetal
Micron Rating3µm,5µm,50µm
Dimensions Filterlength: 21mm(0.83”) Filterwidth: 8mm(0.31”)
Filter Area 12cm2 (1.86in2)
Connectors2.6mmbarb
Maximum Operating Pressure1bar(14.5psi)
Operating TemperatureFrom0ºCto50ºC(32ºFto122ºF)
Last Chance Filters
Union Filters and Last Chance Inkjet Filters
Product Code: 8087 - - Table1 Table2
ConnectorsTable2
23 2.6mmbarb
Micron RatingsTable1
0003B 3µm0005B 5µm0050B 50µm
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
Air filters with a hydrophobic filter membrane act as a barrier to all contaminants.
Ordering Information
Typical Applications • Inkjet
Specifications
Filter Code8163
Materials of ManufactureFiltermedia: PTFE Housingmaterial: Polypropylene
Micron Rating0.2µm
DimensionsDiscdiameter: 15mm(0.59") Discwidth: 16mm(0.62")
ConnectorsFemaleluer/malesyringe
Maximum Operating Pressure5bar(72.5psi)
Operating TemperatureFrom0ºCto50ºC(32ºFto122ºF)
Microdisc™1PA15mmS-VentDiscFilters
173
Mic
rodi
sc™
1PA
and
2PA
Disc
Filt
ers
In-Linean
dLastC
hanc
eFilters
172
Air filters with a hydrophobic filter membrane act as a barrier to all contaminants.
Ordering Information
Typical Applications • Inkjet
Specifications
Filter Code8164
Materials of ManufactureFiltermedia: PTFE Housingmaterial: Polypropylene
Micron Rating0.2µm
DimensionsDiscdiameter: 25mm(0.98") Discwidth: 19mm(0.74")
ConnectorsFemaleluer/malesyringe
Maximum Operating Pressure5bar(72.5psi)
Operating TemperatureFrom0ºCto50ºC(32ºFto122ºF)
Microdisc™2PA25mmS-VentDiscFilters
Microdisc™ 1PA and 2PA Disc Filters
Product Code: 8163Product Code: 8163
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
A filter of superior quality and design, the 33mm in-line disc filter is manufactured to the highest specifications for the super-wide format graphics market.
Thisinkjetspecificself-containedunitisdesignedaroundanallAcetalorconstructionandisavailableinstandardwhitehousing,orblackhousingforUVapplications.
Ultrasonicallyweldedwithnobindingagentsforlowextractables,thefilterensurescompletecompatibilitywithinkjetsolvents.Theinnermeshensuresprecisefilterspecificationtotherequiredabsolutemicronrating.
Ordering Information
Typical Applications • Inkjet
Specifications
Filter Code8159
Materials of ManufactureFiltermedia: Stainlesssteelmesh Housingmaterial: Acetal Housingcolour: Whiteorblack
Micron Rating5µm,10µm,20µm,50µm
DimensionsDiscdiameter: 33mm(1.3”) Discwidth: 8mm(0.31”) Overallwidth: Connectordependant
Filter Area12.5cm2 (1.94in2)
ConnectorsJaco®: 3mmJaco® Luer: Femaleluer
Maximum Operating Pressure5bar(72.5psi)
Operating TemperatureFrom0ºCto50ºC(32ºFto122ºF)
Microdisc™ 3PS33mmPolymericIn-Line Disc Filters
175
Mic
rodi
sc™
3PS
and
4PS
Disc
Filt
ers
In-Linean
dLastC
hanc
eFilters
174
A filter of superior quality and design, the 45mm in-line disc filter is manufactured to the highest specifications for the super-wide format graphics market.
Ultrasonicallyweldedwithnobindingagentsforlowextractables,thefilterensurescompletecompatibilitywithinkjetsolvents.Theinnermeshensuresprecisefilterspecificationtotherequiredabsolutemicronrating.
Ordering Information
Typical Applications • Inkjet
Specifications
Filter Code8111
Materials of ManufactureFiltermedia: Stainlesssteelmesh Housingmaterial: Acetal Housingcolour: Whiteorblack
Micron Rating5µm,10µm,20µm,50µm
Dimensions Discdiameter: 45mm(1.77") Discwidth: 9mm(0.35") Overallwidth: Connectordependant
Filter Area12.5cm2 (1.94in2)
ConnectorsLuer and CPC
Maximum Operating Pressure5bar(72.5psi)
Operating TemperatureFrom0ºCto50ºC(32ºFto122ºF)
Microdisc™ 4PS45mmPolymericStandardDisc Filters
Microdisc™ 3PS and 4PS Disc Filters
Product Code: 8159 - - - Table1 Table2 Table3
ConnectorsTable1
11 3mmJaco®
22 Femaleluer
HousingsTable3
12 Whiteacetal13 Black acetal
Micron RatingsTable2
0005B 5µm0010B 10µm0020B 20µm0050B 50µm
Product Code: 8111 - - - Table1 Table2 Table3
ConnectorsTable1
33 Luer11 CPC
Micron RatingsTable2
0005B 5µm0010B 10µm0020B 20µm0050B 50µm
HousingsTable3
22 Whiteacetal33 Black acetal
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
Inprinta®’s black acetal pre-pump filter is manufactured specifically for use with Digital Inkjet equipment.
Thehighgradematerialsgivegoodflowratesandcompletechemicalcompatibilityunderallrequiredconditionsforextendedlifespan.
Ordering Information
Typical Applications • Inkjet
Specifications
Filter Code8074
Materials of ManufactureFiltermedia: Stainlesssteelmesh Housingmaterial: Acetal
Micron Rating5µm,10µm,15µm,20µm,50µm
Dimensions Discdiameter: 45mm(1.77") Discwidth: 37mm(1.46")
Filter Area12.5cm2 (1.94in2)
Connectors¼"Jaco®and6mmJaco®
Maximum Operating Pressure5bar(72.5psi)
Operating TemperatureFrom0ºCto50ºC(32ºFto122ºF)
Microdisc™ 4PV45mmPolymericVolume Disc Filters
177
Mic
rodi
sc™
4PV
and
7PS
Disc
Filt
ers
In-Linean
dLastC
hanc
eFilters
176
Inprinta®’s MicrodiscTM 7PS is a large over-moulded polypropylene disc filter that gives excellent flow rates.
TheMicrodiscTM7PSalsoensurescompletechemicalcompatibilityforallUVandsolventinkjetapplications.
Ordering Information
Typical Applications • Inkjet
Specifications
Filter Code8169
Materials of ManufactureFiltermedia: Polypropylene Housingmaterial: Polypropylene Housingcolour: Opaqueblackandnatural
Micron Rating5µm,10µm,20µm,50µm
DimensionsDiscdiameter: 74mm(2.91") Discwidth: 47mm(1.85")
Filter Area19cm2 (2.95in2)
Connectors¼"Jaco®and6mmJaco®
Maximum Operating Pressure6bar(87psi)
Operating TemperatureFrom0ºCto50ºC(32ºFto122ºF)
Microdisc™ 7PS74mmPolymericDiscFilters
Microdisc™ 4PV and 7PS Disc Filters
Product Code: 8074 - - - 23Table1 Table2
ConnectorsTable1
221 ¼"Jaco®
222 6mmJaco®
Micron Ratings*Table2
0005B 5µm0010B 10µm0015B 15µm0020B 20µm0050B 50µm
*Other micron ratings available, up to 250 micron.
Product Code: 8169 - - - Table1 Table2 Table3
ConnectorsTable1
221 ¼”Jaco®
222 6mmJaco®
Micron RatingsTable2
0005B 5µm0010B 10µm0020B 20µm0050B 50µm
HousingsTable3
11 Natural13 Opaqueblack
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
A fully integrated polypropylene filter media precision manufactured into a polypropylene housing.
Thisin-lineporousplasticfilterhasexcellentchemicalcompatibilitytoinkjetfluids.Thehighefficiencyfiltersgivelongservicelifeandarebondedforminimalextractables.
Ordering Information
Typical Applications • Inkjet
Specifications
Filter Code
6612
Materials of ManufactureFiltermedia: Polypropylene Housingmaterial: Polypropylene
Micron Rating5µm,10µm
DimensionsFilterlength: 61mm(2.4") Filterwidth: 11mm(0.43")
ConnectorsSliptaper
Maximum Operating Pressure6bar(87psi)
Operating TemperatureFrom0ºCto50ºC(32ºFto122ºF)
In-Line Porous Plastic Filter
179
In-L
ine
Filte
rsIn-Linean
dLastC
hanc
eFilters
178
In-Line Filters PEEK
Bullet and In-Line Filters
Product Codes: 6122 - - Table1 Table2
Micron Rating (Nominal)Table1
0005 5µm0020 20µm
Tube FittingTable2
1 Sliptaper2 Barbed
Product Code: 8098 - 6 - - Table1
This filter is an inkjet in-line filter manufactured from PEEK material and a stainless steel mesh.
Thesematerialsmakeitasuperiorproductwithextendedlifeinyourinkjetprinter.
Availableinblackandnaturalcolours.
Ordering Information
Typical Applications • Inkjet
Specifications
Filter Code8098
Materials of ManufactureFiltermedia: Stainlesssteelmesh Housingmaterial: PEEK HousingColour: Natural
Micron Rating3µm,5µm
DimensionsFilterlength: 44mm(1.73") Filterwidth: 15mm(0.59")
Filter Area3.5cm2 (0.54in2)
Connectors3mmJaco®
Maximum Operating Pressure6bar(87psi)
Operating TemperatureFrom0ºCto50ºC(32ºFto122ºF)
Micron RatingsTable1
0003B 3µm0005B 5µm
Table2
Natural
Table2 Colour
CONTENTS PRODUCTSINTRODUCTION
181
Porvair manufactures a wide range of high purity porous media and reliable, high efficiency filtration products for both gas and liquid applications.
Gas Handling
TheGasPro™rangeofproductsensureextremecleanlinessincriticalsemiconductorandmicroelectronicsgashandlinganddeliveryapplications,including: • Gassafetymanagement • Exhaustventingsystems • Flow control • Massflowcontrol • Needlevalvereplacement • Laminarflowdiffusing • Pressuresnubbing • Flamearresting
High Purity Chemical Filtration
OurLiquiPro™rangefocusesonthedeliveringimprovedperformancewithinthesemiconductorindustries,byreducingprocessdefectsandtoachieveanincreasedlifespanofthefilter.Theproductsaresuitableforthefollowingapplications:
• CMP • PVDcopperplating • Wetetchclean • Photolitho • Chemicaldeliverysystem • General Filtration • FinalCleaningandDIWaterfiltration • Plating,Etching,Stripperchemicals • Chemicalsofacid,basesandsolvents
(selected applications) • EngineeringorEquipmentcompaniesrequiring
cartridgehousings
181180
High Purity Filters for the Microelectronics Industry
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
Porvair’s GasProTM high purity gas filtration products are optimized for the protection of critical valves, pressure regulators, mass flow controllers and other gas panel components used in microelectronics gas delivery equipment.
GasPro™cleanroom-packagedcompactgasketfiltersaredesignedtohandlehighpressure(upto100psid@68°F(20°C)andhightemperature(850°F(455°C),safeguardingcriticalcomponentsagainstparticledamage.
Theseinstallinto¼”facevacuumseal(VCR®)fittings.
Typical Applications• Microelectronicsgasdeliveryequipment• Protectionofsiliconprecursordeliverypumpsand
componentry• Protectionofgaspanelcomponents,including
valves and regulators
Features and Benefits• Compact, in-line design
Suitableforretrofittingintogaspanelswithoutchangingtheoverallgaspanelfootprint.
• Economical Nofilterhousingisrequired.
• Removal ratings 99.95%efficiencyat0.4μm.
• Robust construction Gasketshavea10Rasurfacefinish.Poroussinteredpowdermetalfiltersareavailablein316Lstainlesssteel.
• Service in severe environments Excellentcompatibilitywithawiderangeofprocessinggases.Superiormechanicalstrengthforhighpressure(100psid@68°F(20°C))andelevatedtemperatureresistance(850°F(455°C))forinertgasapplications.
Ordering InformationFororderinginformationpleasecontactamemberofthesalesteam.
GasPro™Gasket Filters
183182
Gas
Pro™
Gas
ket a
nd M
etal
Pow
der F
ilter
sHigh
PurityFilters
GasPro™ Gasket and Metal Powder Filters
High purity Sinterflo® P sintered powder metal media for OEM filters is used in critical Semiconductor and other Microelectronics gas handling applications.
TheGasPro™porousSinterflo® Psinteredpowdermetalfiltermediaconsistsofarigid,3dimensionalnetworkofextremelyfinepores.Thesehighefficiencyfiltersareofferedin316Lstainlesssteelandnickelmedia.
Thefiltermediawillwithstandapressuredifferentialof68bar(1000psi).Themechanicalstrengthofthe316Lstainlesssteelfilterhousingswillprovidereliableserviceforover100,000cyclesinhighpressureservice(upto206.8bar(3000psig)@20°C(68°F),subjecttoCEmarkingapproval).
GasPro™highpurityfilterweldingisperformedinanultra-highpurityinertatmospheretoensurethebestweldquality.Allfiltersare100%integritytested,100%heliumleakchecked,cleanedanddried,thendoublebaggedinaClass100Cleanroomtoensurethehighestout-of-boxqualityandcleanliness.
Typical Applications• Semiconductorandothermicroelectronicsgas
distributionapplications • Semiconductorpoint-of-useprocessfiltration
Features and Benefits • Superior filter efficiency
Poroussinteredpowdermetalpoint-of-usefiltersareproventoprovidegreaterthan9LRV(99.9999999%)particleretentionefficiencyat0.003μm(3nanometres),andatthemostpenetratingparticlesizeof0.08μmperSEMIF38-0699ingasfiltrationapplications.
• Service in severe environments PorousSinterflo®Psinteredpowdermetalmediaprovidesexcellentmechanicalstrength,enhancedcorrosionresistanceandelevatedtemperatureserviceinchallengingenvironments.
• Temperature resistance Theall316Lstainlesssteelornickelconstructionprovideselevatedtemperatureserviceupto500°C(930°F)inreducingorinertgasapplications.
• Corrosion resistance OurGasPro™point-of-usefilterhardwarefeatures5Ra,electropolishedsurfacestopreventcorrosionandparticleformationforreliableservice.RobustconstructionandexcellentcorrosionresistanceallowforserviceinawiderangeofetchandCVDprocessing gases.
Ordering InformationFororderinginformationpleasecontactamemberofthesalesteam.
GasPro™ HighPuritySinterflo® P MetalPowderFilters
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
High purity Sinterflo® F sintered fibre metal media is used in critical Semiconductor, Photovoltaic and other Microelectronics gas handling applications.
GasPro™highpurityfilterweldingisperformedinanultra-highpurityinertatmospheretoensurethebestweldquality.Allfiltersare100%heliumleakchecked,100%integritytested,cleanedanddried,thenbaggedinacleanroomtoensurethehighestout-of-boxqualityand cleanliness.
Typical Applications• Semiconductor,photovoltaic,andother
microelectronicsgashandlingapplications• Competitivefilterreplacements
Features and Benefits• Superior filter efficiency
Poroussinteredfibremetalin-linefiltersareproventoprovidehighlyefficientparticleretentionefficiencyat0.003μm(3nanometres),testedandverifiedatthemostpenetratingparticlesizeof0.08μm.
• Service in severe environments PorousSinterflo®Fsinteredfibremetalmediaprovidesexcellentmechanicalstrength,enhancedcorrosionresistanceandelevatedtemperatureserviceoperation.
• Corrosion resistance OurGasPro™point-of-usefilterhardwarefeatureselectropolishedsurfacestopreventcorrosionandparticleformationforreliableservice.RobustconstructionandexcellentcorrosionresistanceallowforserviceinawiderangeofetchingandCVDprocessing gases.
Ordering InformationFororderinginformationpleasecontactamemberofthesalesteam.
GasPro™ HighPuritySinterflo®FMetalFibreandPhotovoltaicFilters
185184
Gas
Pro™
Met
al F
ibre
and
PTF
E Fi
lters
High
PurityFilters
GasPro™ Metal Fibre and PTFE Filters
High purity PTFE filters are used in critical Semiconductor and Microelectronics gas handling applications.
GasPro™TEMfilters,withahydrophobicPTFEmembrane,areidealforapplicationsthatrequirethehighestgascompatibility.PFA,FEP,orPTFEmembranesupportsprovidethehighestdegreeofcleanlinessandgascompatibilitywhilepolypropylenesupportedPTFEisavailableforhighpurityinertgasandCDAapplications.
Thesefiltersofferanoutstandingcost-fluxratevaluecomparedtoall-metalfilters,maintaininghigh3nmparticleremovalefficiency.
ManufacturingisdoneinacleanroomusingISO9001CertifiedQualitySystem.ADIwaterflush,followedbyahighpressure,0.003μmfilterednitrogenflushremovesparticlesandpreventsparticleshedding.Filtersarevacuumdriedtoppbout-of-boxmoisturelevels.
Allfiltersare100%heliumleakchecked,100%integritytested,cleanedanddried,thenbaggedinacleanroomtoensurethehighestout-of-boxqualityandcleanliness.
Typical Applications• Semiconductor,flatpaneldisplay,photovoltaic,
andothermicroelectronicsgashandlingapplications
Features and Benefits• Superior filter efficiency
Testedtoprovideparticleretentionefficiencyat0.003μm(3nanometres)ingasfiltrationapplications.
• Service environment Mediaprovidesexcellentpermeabilityandchemicalresistance.Theassemblieshaveanelectropolished316Lstainlesssteelhousingandatemperatureresistanceupto100°C(212°F)inreducing or inert gas applications.
• Corrosion resistance Point-of-usefilterhardwarefeatures10Ra,electropolishedsurfacestoimprovecorrosionresistanceandreduceparticleformationforlongreliableservice.
• Cleanliness Point-of-usefiltersaremanufacturedinacleanroomwithorganicfreehandlingandbaggingtomaximisetheout-of-packagecleanliness.
• Best in class quality 100%integritytestedandheliumleakcheckedto1x10-9atmcc/sec.
Ordering InformationFororderinginformationpleasecontactamemberofthesalesteam.
GasPro™HighPurityPTFEfilters
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
187186
Gas
ProTM
Sin
tere
d M
etal
Flo
w R
estri
ctor
s High
PurityFilters
Sintered metal flow restrictors are manufactured with hundreds of small, micron sized passageways. These are flow limiting devices used to provide highly accurate flow rates and prevent an uncontrolled flow of high purity semiconductor process gases.
Installedintocompressedgassupplysystems,oringasdistributionmanifolds,toprovidehighlycontrolledgasflowrates.Theserestrictorsarehighlyreliable,lowcost,flowcontrolpartsthatwillprovideaquickreturn.
Typical Applications• Improved gas safety management
RFPsarein-linedevicesthatpreciselylimitthegasflowincaseofcatastrophicfailureofavalve,pressureregulator,distributionmanifoldorgassupplyline.Foruseinawiderangeofinert,highlytoxicandpyrophoricgasestoreducethehandlingrisk.
• Cost reduction of exhaust venting systems ToxicgasdeliverysystemswithRFPsinstalledcanbedesignedwithsmaller,lowerflowexhaustsystemsthereforesavingsignificantcapitalinvestment.
• Tamper proof flow control Forprovidingfixedflowwithouttherequirementofadjustments,movingpartsorpower.Withhundredsofsmallflowchannels,theserestrictorswillresistcloggingfromparticlesinthegassupply.
• Replacement of needle valves and mass flow controllers Forfixedpressure,steadyflowgasdeliveryandflowsplitting applications.
• Laminar flow diffusers For low velocity gas pressurisation or venting of vacuumchambers.
• Pressure snubbers Forthepreventionofpressuresurgesandpressureshock.
• Flame arrestors Forcreatingabarriertoflamestravellinginacombustiblegasservice.Canbecertifiedbyindependentlabtesting.
Ordering InformationFororderinginformationpleasecontactamemberofthesalesteam.
GasPro™ SinteredMetalFlowRestrictors
GasProTM Sintered Metal Flow Restrictors
Features and Benefits• Semiconductor industry, building and fire code
compliance RFPscanassistincomplyingwithSEMIS5-0310SafetyGuidelinesforsizingandidentifyingflowlimitingdevicesforgascylindervalves,NFPA318StandardforProtectionofSemiconductorFabricationFacilities,CGAG-13StorageandHandlingofSilaneandothergassafetystandards.
• Porous materials of construction 316Lstainlesssteel,nickel,Hastelloy®C22,Hastelloy® C276andothertemperatureandcorrosionresistantmaterials.
• Fitting connections 10Raorbetter,electropolishedhardwaremadefrom316LstainlesssteelVAR,nickel,Hastelloy® C22,Hastelloy®C276andothertemperatureandcorrosionresistantmaterials.
• Flow range 1to60,000sccmN2@30psigequivalent,calibratedto+/-7.5%flowtolerancetypically,butcanbeofferedaslowas+/-1%onrequest.Standardproductscanbeusedinafullvacuumandinpressuresupto150psig.Customdesignedproductscanbemanufacturedtowithstandpressuresupto3000psigsubjecttoCEmarkingapproval).
• Test gases
Cleandryair,nitrogen,hydrogen,helium,argonand CO2arecommonlyused.OthergasessuchasAsH3,Br2,BF3,CCl4,C2H2,CH4,Cl2,NF3,NH3,PH3,SF6 andSiH4canbecorrelatedtoanequivalentN2flowusing viscosity conversions.
• Class 100 cleanroom processing Particlefree,chemicallyclean,organicfreehandlingandbaggingofRFPsforout-of-packagecleanliness.
• Manufactured in the USA OurrestrictiveflowproductsaremanufacturedintheUSAusinganIS09001certifiedqualitysystem.
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
189188
Liqui
Pro™
BU
High
PurityHyd
roph
ilicPESMem
bran
eFilters
LiquiPro™ BU is a superior advanced duo-retention filtration mechanism for dilute high flow and BOE cleaning applications. Finalassemblyispurgedwithfilterednitrogenforinitialcleanliness.Avarietyofendfittingsareofferedforeasyinstallation.
Features and Benefits•Optimisedhighlyasymmetricpolyethersulfone
(HAPES)highflow,lowpressuredropmembraneprovidessievingandabsorptionparticleretentionmechanismsdownto50nm.
•LiquiPro™BUfilterishydrophilicandcanbeusedwithoutpre-wettingtomaximiseprocessup-time.
•LiquiPro™BUeliminatespre-wettingandmicro-bubblestoreducedowntime.ManufacturedfromHAPESmembranewhichhassuperiorwettingpropertiescomparedwithpolyethylene.Ifspontaneouslywet,itremainsfullywetandeliminatesmicro-bubblegenerationwhichiscritical for advanced node processing.
•Fastrinseuptimeasfiltershasbeenpre-flushedwithUltrapureDIwater(18.2Megaohm-cm,TOClessthan100ppb).
•Certificateofqualityenclosedwitheachproductlotforqualityassurancethatensuresfilter-to-filterandlot-to-lotperformance.Manufacturedincleanroomenvironment.
Typical Applications•BOE(Buffered-OxideEtch)andDiluteHF
recirculationbathapplications.•MegasoniccleaningDHF,NH4OHfiltration.•CDIWatercleaningapplicationinsemiconductor
waferfabs.
Performance Specifications
Pore size rating0.03,0.05,0.1,0.2,0.45and1.0μm
Maximum differential pressure:5.2bar(75.4psi)@25°C(77°F)1.9bar(27.5psi)@80°C(176°F)
Compatibility and purityFiltersdonotuseanybinders,surfactantsandadhesivesforbroadusagecompatibilities.OnlyHAPESmembraneand100%virginpolypropylene.
Materials of constructionFiltermedia:Highlyasymmetricpolyethersulfone
(HAPES)hydrophilicmembraneSupport:Polypropylene(PP)Endcaps,core,cage:Polypropylene(PP)O-rings:EPDM,FKM,E-FKM,F-FKM.
LiquiPro™ BUHighPurityHydrophilicPESMembraneFilters
LiquiPro™ BU
Flow Rates: LiquiPro™ BU
* Flow rate is for a 25.4 cm (10in) cartridge. For liquids other
than water, multiply differential pressure by fluid viscosity (cP).
Flow Rates: LiquiPro™ BUH
Diameter Code-A Code-M
10in(Dia:80mm) CodeA=240mm+/-2
10in(Dia:69mm) CodeA=266mm+/-2 CodeM=254mm+/-2default.Customertospecifylength
20in(Dia:69mm) CodeA=506mm+/-4 CodeM=508mm+/-2default.Customertospecifylength
30in(Dia:69mm) CodeA=750mm+/-4
4in(Dia:69mm) CodeA=123mm+/-2
Ordering InformationToformapartnumber,pleasechoseoneoptionfromeachcolumnbelow.
Product Name Micron Rating
Adaptor Code
Seals Cleanliness Length Key Option
BU:LiquiPro™BU(70mmDia)
003:0.03µm A : 222/flat
T:E-FKM E:E-Grade 04: 4in K:EZKeycompatibletousewithalternativecartridgehousing
BUH:LiquiPro™BUHPX(80mmDia)
005:0.05µm K:F-FKM UH:UltraHighPurity (< 40 ppb)
10: 10in
010:0.1µm E:EPDM 20: 20in
020:0.2µm 30: 30in
045:0.45µm
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
191190
Liqui
Pro™
CO
High
PurityHyd
roph
ilicPTFEMem
bran
eFilters
LiquiPro™ CO is a highly hydrophilic, high flow PTFE membrane with excellent particle removal and low extractables for electro-copper plating applications.
Finalassemblyispurgedwithfilterednitrogenforinitialcleanliness.Avarietyofendfittingsareofferedforeasyinstallation.
LiquiPro™COisspeciallydesignedforLAMSABRESCDTools.
Features and Benefits•LiquiPro™COishighlyeffectiveandeconomical
inelectro-copperplatingapplications.TheproprietaryPTFEmembraneisnon-interactivewithplatingchemistry.TheE-gradeextractiontreatmentensuresanextremelylowleveloforganicsandmetalliccontaminationcontroltopreventpittingorpooradhesion.AhighpurityperformanceandreliableCuplatingprocessesis assured.
•TheoptimisedPTFEhigh-flow,lowpressuredropmembraneprovidessievingparticleretentionmechanisms.
•Thehighlyhydrophilicsurfacecanbeusedwithoutprewettingtomaximiseprocessuptime,whilstreduceingthepotentialformicro-bubblegeneration,inordertopreventstreaksandotherrelated defects.
•Certificateofqualityenclosedwitheachproductlotforqualityassurancethatensuresfilter-to-filterandlot-to-lotperformance.
•Fastrinse-uptimeasfiltershasbeenpre-flushedwithUltrapureDIwater(18.2Megaohm-cm,TOClessthan50ppb).
Typical Applications•Electro-copperplatingfiltration.
Performance SpecificationsPore size rating0.1,0.05μm
Maximum differential pressure:4.9bar(71.1psi)@25°C(77°F) 2.2bar(31.9psi)@80°C(176°F)
Compatibility and purityFiltersdonotuseanybinders,surfactantsandadhesivesforbroadusagecompatibilities.Only100%highpurityvirginpolypropyleneisused.
Materials of constructionFiltermedia:PTFEhydrophilicmembraneSupport:Polypropylene(PP)Endcaps,core,cage:Polypropylene(PP)O-rings:EPDM,FKM,E-FKM
LiquiPro™ COHighPurityHydrophilicPTFEMembraneFilters
LiquiPro™ CO
Flow Rates: LiquiPro™ CO
* Flow rate is for a 25.4 cm (10 in) cartridge. For liquids other than water, multiply differential pressure by fluid viscosity (cP).
Flow Rates: LiquiPro™ CO
Ordering InformationToformapartnumber,pleasechoseoneoptionfromeachcolumnbelow.
Product Name Micron Rating
Adaptor Code
Seals Cleanliness Length Key Option
CO:LiquiPro™CO
005:0.05µm A :222/flat T:E-FKM E:E-Grade 10: 10in K:EZKeycompatibletousewithalternativecartridgehousing
COH:LiquiPro™COHPU
010:0.1µm UH:UltraHighPurity (<40ppb)
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
193192
Liqui
Pro™
F2
ALLPTFEFilters
LiquiPro™ F2 are superior pleated PTFE membrane filters with PFA support for chemical inertness across a broad range of microelectronics process chemical applications. Finalassemblyispurgedwithfilterednitrogenforinitialcleanliness.Avarietyofendfittingsareofferedforeasyinstallation.
Superioradvancedduo-retentionfiltraationmechanismsfordiluteHFandBOEcleaningapplications.
Features and Benefits•Optimised80-95%porosity,uniformporesize
distributionandfiltrationareawithlowpressuredrop,highflowrateandlongservicelife.
•Manufacturedwithouttheuseofadditives,surfacemodificationagentsorpost-treatments,toensurepurityperformanceisnotcompromised.
•Certificateofqualityenclosedwitheachproductlotforqualityassurancethatensuresfilter-to-filterandlot-to-lotperformance.
•Highpurityapplicationfiltersmanufacturedinacleanroomenvironment.
•Fastrinse-uptimeasfiltershasbeenpre-flushedwithUltrapureDIwater(18.2Megaohm-cm,TOClessthan50ppb).
Typical Applications•Chemicaldeliverysystemfiltrationofstrong
acidandbasesolutionatroomtemperatureforsemiconductormanufacturing.
•Solventfiltration.•Aggressivechemicalprocessesinthe
photovoltaicanddatastorageindustries.
Performance Specifications
Pore size rating0.05,0.1,0.2,0.45,1,5,10μm
Maximum differential pressure:5.0bard(72.5psid)@25°C(68°F) 2.0bar(29psid)@120°C(248°F)
Compatibility and purityFiltersdonotuseanybinders,surfactantsandadhesivesforbroadusagecompatibilities.Only100%highpurityvirginpolypropyleneisused.
Materials of constructionFiltermedia:PTFEhydrophilicmembraneSupport:PFAEndcaps, core,cage:PFAO-rings:EPDM,FKM,E-FKM
AT Cartridge Dimension67mm(2.6”)diameterand10”nominallength.
Metallic Cleanliness<25μgperdevice.Ultra-High-Purity.
Maximum operating temperature180°C(356°F)attheaboveconditions.
LiquiPro™ F2ALLPTFEFilters
LiquiPro™ F2
Flow Rates: LiquiPro™ F2 AT series Flow dP
* Flow rate is for a 25.4 cm (10 in) cartridge. For liquids other than water,
multiply differential pressure by fluid viscosity (cP).
Dimensions
A/V/M/KDiameter Code-A Code-V Code-M Code-K
4inch A:102.0mm+/-2B:115.5mm+/-2C:125.5mm+/-2
A:102.0mm+/-2B:115.5mm+/-2C:134.0mm+/-2
10inch A:239.5mm+/-2B:249.0mm+/-2C:263.0mm+/-2
A:236.5mm+/-2C:373.5mm+/-4
A:236.0mm+/-2C:243.5mm+/-2
A:239.5mm+/-2B:249.0mm+/-2C:271.6mm+/-2
20inch A:466.0mm+/-3B:475.5mm+/-3C:489.5mm+/-3
A:309.5mm+/-2C:546.5mm+/-4
A:473.0mm+/-3C:481.0mm+/-3
A:466.0mm+/-3B:475.5mm+/-3C:498.1mm+/-3
30inch A:714.0mm+/-4.5B:723.5mm+/-4.5C:737.5mm+/-4.5
A:711.0mm+/-4C:718.0mm+/-4
A:714.5mm+/-4.5B:723.5mm+/-4.5C:746.1mm+/-4.5
Ordering InformationToformapartnumber,pleasechoseoneoptionfromeachcolumnbelow.
Product Name Micron Rating
Adaptor Code
Seals Cleanliness Length Key Option Packing Option
FL:LiquiPro™F2 005:0.05µm A :222/flat T:E-FKM B:Bump/stripTOC<50ppb
04: 4in -:N/A -:StandardDry
010:0.1µm K:226/flat† K:F-FKM U:Ultrahighpurity<25ppb
10: 10in W: Pre-wetted
020:0.2µm V:226/fin† M:Ultralowmetal<10ppb
20: 20in
045:0.45µm M:DOE† 30: 30in
100:1µm
500:5µm
1000:10µm
†: Non-standard request. Reqest technical service. May have longer lead time.
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
195194
Liqui
Pro™
F3
Hydroph
obicPTFEMem
bran
eFilters
LiquiPro™ F3 is recommended for a wide range of chemical filtration. LiquiPro™ F3 series filters have enhanced cleanliness and are made of Hydrophobic PTFE membrane for high chemical inertness. Suitable for strong acidic and base solutions.
Features and Benefits•Enhancedcleanlinessfromcleanroom
manufacturing,cleaningtechnologieswithon-lineprocessQCmonitoringandclass100cleanroompackagingtoachieveacleanlinesslevelpreviouslyonlyachievablewithall-Teflonfilters.
•Optimisedhigh-porosity,uniformpore-sizedistribution,largefiltrationarea,lowpressure-drop,highflow0rateandlongservicelife.
•LiquiPro™F3aremadewiththermalbondingofPTFEmembranewithvirgingradepolypropylenesupportandhardwarewithoutadhesivesorbinders.
•Certificateofqualityenclosedwitheachproductlotforqualityassurancethatensuresfilter-to-filter,lot-to-lotperformance.
•FastrinseuptimeofUHPandE-Gradefilters,whichhasbeenpre-flushedwithUPDIwater(18.2Megaohm-cm,TOC<100ppb).
Flow Rates: LiquiPro™ F3 Flow dP chart
Typical Applications•Advancedwaferbumping,ultra-high-purity
chemicalmanufacturingandOEMusingultrahigh-puritystrongacidicsolutionandbasesolutions filtration.
•Solvent,photochemicalandDIwaterfiltration.•HotDIWater<=80°Cforfacilityorcleaningbath
insemiconductorwaferfabs.•EtchchemicalapplicationsinTFT-LCDanddata
storagemanufacturing.•Stripperfiltrationapplication.•Electrolesscopperplatingsolutions.
Performance Specifications
Pore size rating0.05,0.1,0.2,0.45,1,3,5,10and20.0µm
Maximum differential pressure:1.37bard(19.91psid)@90°C(194°F)5.49bard(79.65psid)@20°C(68°F)
Materials of constructionFiltermedia:Polytetrafluoroethylene(PTFE
HydrophobicmembraneSupport:VirgingradepolypropyleneEndcaps,core,cage:PolypropyleneO-rings:EPDM,FKM,E-FKM
*Flow rate is for a 25.4 cm (10 in) cartridge. For liquids other than water, multiply differential pressure by fluid viscosity (cP).
LiquiPro™ F3HydrophobicPTFEMembraneFilters
LiquiPro™ F3
Diameter Code A Code M
4in CodeA=123mm+/-2
10in CodeA=266mm+/-2 CodeM=254mm+/-2default.Customertospecifylength
20in CodeA=506mm+/-4 CodeM=508mm+/-2default.Customertospecifylength
30in CodeA=750mm+/-4
10in CodeAorCodeK=240mm+/-2
Ordering InformationToformapartnumber,pleasechoseoneoptionfromeachcolumnbelow.
Product Name Micron Rating
Adaptor Code
Seals / O Rings
Cleanliness Length Packing Option
FC:LiquiPro™F3 005:0.05µm A :222/flat E:EPDM S:Class100Cleanroom 04: 4in -:StandardDry
FCX:LiquiPro™F3(80mmdia)
010:0.1µm K:226/flat T:E-FKM E:E-GradeTOC<100ppb
10: 10in W: Pre-wetted
020:0.2µm M:DOE V:FKM U:UltrahighpurityMetal<40ppb
20: 20in
045:0.45µm 30: 30in
100:1µm
300:3µm
500:5µm
1000:10µm
2000:20µm
Outer diameter options available 69mm and 80mm.80mm may require longer lead time.
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
197196
Liqui
Pro™
SH
Supe
riorp
leated
PTFEmem
bran
efilters
LiquiPro™ SH are superior pleated PTFE (Polytetrafluoroethylene) membrane filters with PFA support for chemical inertness across a broad range of microelectronics process and chemical applications.
Features and Benefits•UltraCleanPPBGrade.LiquiPro™SHallPTFEfilters
aremanufacturedfromthehighestpuritygradePFAforsupporthardware,inordertoachievesuperiortotalmetalextractables<30PPBperdevice.
•LiquiPro™EZkeyoptionavailableanduniversallycompatiblewithindustrystandard2-222filterhousings.
•Ultracleanmanufacturing.Assembled,cleaned,testedinclass1000and100manufacturingcentre.
•PFOA-FreePFOAisnotusedinthePFAresinsorinthemanufacturingprocess.
•100%SuccessfulCartridgeInstallation.Thecartridgelockingfeaturepreventsthecartridgefromfallingoutorbeingpushedoutbybackpressure.VerticalinstallationensuresthatO-ringswill not roll.
Typical Applications•Chemicaldeliverysystemforthefiltration
ofstrongacidandbasesolutionsatroomtemperatureforsemiconductormanufacturing.
•Solventfiltration.•Aggressivechemicalprocessesinthe
photovoltaicanddatastorageindustries.
Performance Specifications
Pore size rating0.05,0.1,0.2,0.5,1.0,5.0,10.0μm
Maximum differential pressure:5.1bar(74psid)@25°C(77°F)2.0bar(29psid)@120°C(248°F)
Compatibility and purityFiltersdonotuseanybinders,surfactantsandadhesivesforbroadusagecompatibilities.Only100%highpurityvirginpolypropyleneisused.
Materials of constructionFiltermedia:HydrophobicPTFEmembraneSupport:DupontPFA440HP-JEndcaps,core,cage:PFAO-rings:E-FKM
ATT Cartridge Dimension83mm(3.25”)diameterand10”nominallength.
Metallic Cleanliness<30μgperdevice.Ultra-High-Purity.Cleanerandlowerthansemiindustrybenchmarkfilters.
Maximum operating temperature180°C(356°F)attheaboveconditions
LiquiPro™ SHSuperiorpleatedPTFEmembranefilters
LiquiPro™ SH
Flow Rates: LiquiPro™ SH-ATT (0.8m2) series
Flow Rates: LiquiPro™ SH-ATX (1.3m2) series
Flow Rates: LiquiPro™ SH-ATM (1.8 m2) series
*Flow rate is at 20°C, and for a 24 cm (10 in) cartridge. For liquids other than water, multiply differential pressure by fluid viscosity (cP).
Type Filter Area (m2) Nominal Length (in)
Diameter (mm)
Length (mm)
ATT 0.35 4 83.0 +/- 0.5 125.0 +/- 2
ATT 0.80 10 83.0 +/- 0.5 248.0 +/- 2
ATX 1.30 10 83.0 +/- 0.5 248.0 +/- 2
ATM 1.80 10 83.0 +/- 0.5 248.0 +/- 2
ATE 2.20 10 83.0 +/- 0.5 248.0 +/- 2
Ordering InformationToformapartnumber,pleasechoseoneoptionfromeachcolumnbelow.
Product Name Micron Rating
Adaptor Code
Seals Cleanliness Length Key Option Packing Option
SH : LiquiPro™SH
005:0.05µm A :222/flat T:E-FKM B:Bump/strip<50ppb
04: 4in -:N/A -:StandardDry
SH-ATT : LiquiPro™SH83mm(0.8)O/D
010:0.1µm K:F-FKM U:Ultrahighpurity<30ppb
10: 10in K:EZKeycompatibletousewithalternativecartridgehousings
W: Pre-wetted
SH-ATX : LiquiPro™SH83mm(1.3)O/D
020:0.2µm M:Ultralowmetal<10ppb
20: 20in†
SH-ATM : LiquiPro™SH83mm(1.8)O/D
045:0.45µm 30: 30in†
SH-ATE : LiquiPro™SH83mm(2.2)O/D
100:1µm
500:5µm
1000:10µm
†: Available upon request. Request technical support.
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
199198
Liqui
Pro™
FG
G
as C
artri
dge
Filt
ers
LiquiPro™ FG is designed to remove particles from process and bulk gas filtration for flow rates up to 7000slpm (247scfm) per 10-inch cartridge filter. Made of high quality PTFE media with low pressure drop, high flow rate and long service life.
Features and Benefits•ProprietaryexpandedPTFEmediausedwithinthe
LiquiPro™FGfilterensuresahigh-puritygasfilterwithalargesurfaceareatoensurehighflowrateandhighdirt-holdingcapacity.
•Certificateofqualityenclosedwitheachproductlotforqualityassurancethatensuresfilter-to-filterandlot-to-lotperformance.
•Reuse,Reduce,Recycle.CustomermayreturnLiquiPro™FGforsterilizationbyautoclaveat121°Candre-usedupto20times.Forfiltersterilizationrequestacertificateofdecontaminationmustbecompletedandsignedoffbythecustomer.
•OnlyforCDA,bulkandinertgasfilters •MOQ25-100pcspreferred •Additionalflow-DPcheckservicemaybe
requested•Manufacturedinafacilitywithclass1000and100
cleanroomwithISO9000certificationtoensurehigh-purityperformance.
Typical Applications
•FlatpanelmanufacturingCDA,bulkandprocessgas applications.
•Ultra-high-puritytankventing(toensuresterilityorcontaminationcontrol).
•Advancedwaferlevelpackaging.•Photovoltaicwater,chemicalandgas
applications.• Data storage industries.
Performance Specifications
Pore size rating0.01,0.02,0.1,0.2,0.5,1.0,5.0and10.0μm
Maximum differential pressure:4.1bard(69.69psid)@20°C(68°F)2.75bard(39.83psid)@60°C(140°F)
Compatibility and purityFiltersdonotuseanybinders,surfactantsandadhesivesforbroadusagecompatibilities.Only100%highpurityvirginpolypropyleneisused.
Materials of constructionFiltermedia:PTFEmembraneSupport:PolypropyleneEndcaps,core,cage:PolypropyleneO-rings:EPDM,FKMandE-FKM
Recommended change-out differential pressure1bard(14.5psid)
Maximum operating temperature70°C(158°F)
LiquiPro™ FGGas Cartridge Filters
LiquiPro™ FG
Flow Rates: LiquiPro™ FG
Ordering Information: LiquiProTM FGToformapartnumber,pleasechoseoneoptionfromeachcolumnbelow.
Product Name Micron Rating Adaptors Seals Cleanliness Length Key Option
FG:LiquiPro™FG 001:0.01µm A :222/flat E:EPDM -:N/A 10: 10in -:N/A
002:0.02µm K:226/flat T:E-FKM 20: 20in
010:0.1µm M:DOE† V:FKM
020:0.2µm
Diameter Code-A Code-M
10in CodeA=264mm+/-2 CodeM254mm+/-2default.250mmavail.customertospecifylength.
20in CodeA=512mm+/-4 CodeM=508mm+/-4default.500mm,504mmavail. Customertospecifylength
10in CodeK=240mm+/-2
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
201200
Liqui
Pro™
DI
PESMem
bran
eCartridge
Filters
Superior filters made of high quality PES (Polyethersulfone) membrane with low pressure drop, high flow rate and long service life for direct DI water, TMAH developer, weak acids and base solutions.
Features and Benefits•OptimisedmirroredasymmetricPESmembrane
structureandsupportmaterialsthatensurelowpressuredrop,highflowrateandlongservicelife.
•Permanenthydrophilicmembranewithouttheuseofadditives,surfacemodificationagentsorpost-treatmentstoensurepurityperformanceisnotcompromised.
•Certificateofqualityenclosedwitheachlotofproductforqualityassurancethatensuresfilter-to-filter,lot-to-lotperformance.
•Highpurityapplicationfilterswithdouble-bagpackagingandmanufacturedincleanroomenvironment.
•100%virginpolypropylenesupportmaterialconstructionwithouttheuseofbinders,adhesiveorsurfactantstoensurepurityperformanceisnotcompromised.
•Fastrinseuptimeasfiltershasbeenpre-flushedwithUltrapureDIwater(18.2Megaohm-cm,TOClessthan40ppb).
Typical Applications•GeneraldirectDIandrecirculationDIwaterbath
applications.•DirectDIWaterapplicationforfatpaneldisplay
manufacturing.•DirectDIwaterapplicationforsolarandwafer
bumping.•RecommendedforTMAH2.38%.
Performance Specifications
Pore size rating0.05,0.1,0.2,0.45,1.2μm
Maximum differential pressure:5.39bard(78psid)@20°C(68°F)1.7bard(24psid)@80°C(176°F)
Recommended change-out differential pressure2.0bard(30psid)
Compatibility and purityFiltersdonotuseanybinders,surfactantsandadhesivesforbroadusagecompatibilities.
Materials of constructionFiltermedia:Polyesthersulfone(PES)Support:PolypropyleneEndcaps,core,cage:PolypropyleneO-rings:EPDM,FKMandE-FKM
LiquiPro™ DIPESMembraneCartridgeFilters
LiquiPro™ DI
Flow Rates: LiquiPro™ DI (DG) 222 series
Flow Rates: LiquiPro™ DI (DGXW) 226 series
Flow Rates: LiquiPro™ DI (DGX) 222 series
*Flow rate is for water at 20°C through a 10 in cartridge. For liquids other than water, multiply differential pressure by fluid viscosity (cP).
Diameter Code
222 (10in) Dia70mm=266+/-2
222 (20in) Dia70mm=506+/-4
222 (30in) Dia70mm=750+/-4
226(10”) Dia70mm=226+/-2
226(10”) Dia80mm=245+/-2
213(20”) Dia70mm=494+/-4 Customer to specify length if different from the above.
Ordering InformationToformapartnumber,pleasechoseoneoptionfromeachcolumnbelow.
Product Name Micron Rating
Adaptor Code Seals Diameter Length Key Option
DG:LiquiPro™DI(Standard) 005:0.05µm A :222/flat E:EPDM A: 70mm 05: 5in -:N/A
DGW:LiquiPro™DI(226mmdia) 010:0.1µm K:226/flat T:E-FKM B:80mm 10: 10in
DGX:LiquiPro™DI(Xtralife) 020:0.2µm M:DOE V:FKM C:130mm 20: 20in
DGXW:LiquiPro™DI(Xtralife226mmdia)
045:0.45µm R:334/flat S:Silicone 30: 30in
DGU:LiquiPro™DI(ultralife) 120:1.2µm J: 213 internal 40: 40in
DGUW:LiquiPro™DI(ultralife226mmdia)
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
203202
Liqui
Pro™
PH
UHPHy
droph
ilicPVDFMem
bran
eFilter
LiquiPro™ PH is a proprietary high-performance hydrophilic PVDF membrane with high efficiency and high capacity to remove particles and microorganisms.
Features and Benefits•Optimisedhigh-flowhydrophilicPVDFmembrane
structureandsupportmaterialsthatensurehighparticleretentionefficiencyalongwithlowpressuredrop,highflowrateandlongservicelife.
•Permanenthydrophilicmembranewithouttheuseofadditives,surfacemodificationagentsorpost-treatmentstoensurepurityisnotcompromised.
•Certificateofqualityenclosedwitheachlotofproductforqualityassurancethatensuresfilter-to-filter,lot-to-lotperformance.
•Highpurityapplicationfiltersmanufacturedincleanroomenvironment.
•FastrinseuptimeasfiltershasbeenpreflushedwithUltrapureDIwater(18.2Megaohm-cm,TOClessthan15ppb).
Typical Applications•UltrapureDIwaterfacilities.•DiluteacidsandDIwatercleaningbathin
semiconductorwaferfabs.•Detergent,DIwatercleaningbathinharddisk,
mediaandsubstratemanufacturing.•Cleaningandrinsingprocessesinthephoto-
electric and flat panel display.•Pointofusefoodandbeveragefiltration.
Performance Specifications
Pore size rating0.1,0.2,0.45μm
Maximum differential pressure:5.39bard(78psid)@20°C(68°F)1.7bard(24psid)@80°C(176°F)
Recommended change-out differential pressure2.0bard(30psid)
Compatibility and purityFiltersdonotuseanybinders,surfactantsandadhesivesforbroadusagecompatibilities.Only100%virgin polypropylene is used.
Food, Drug and Water Contact UseMeetstherequirementoftheFDATitle21oftheCodeofFederalRegulations.ComplywithEUDirective2002/72/ECforplasticinfoodcontact.
Materials of constructionFiltermedia:HydrophilicPDVFmembranewithPET
supportSupport:PolypropyleneEndcaps,core,cage:PolypropyleneO-rings:EPDM,Vtion®,Silicone,Buna-N,PTFE
encap.Viton®,Polyethylene
LiquiPro™ PHUHPHydrophilicPVDFMembraneFilter
LiquiPro™ PH
Flow Rates: LiquiPro™ PH series
* Flow rate is for a 25.4 cm (10 in) cartridge. For liquids other than water, multiply differential pressure by fluid viscosity (cP).
Ordering InformationToformapartnumber,pleasechoseoneoptionfromeachcolumnbelow.
Product Name Micron Rating
Adaptor Code
Seals Cleanliness Length Key Option
PV:LiquiPro™PH 010:0.1µm A :222/flat T:E-FKM S:Class100Cleanroom 05:5in* -:N/A
020:0.2µm C: 222/fin E:EPDM E:EGradeTOC<50ppb 10: 10in
045:0.45µm K: 226/flat V:FKM U:UltraHighPurity<40ppb 20: 20in
B: 226/fin S: Silicone
M:DOE
Diameter Code 0 Code M
10 =10in(Dia:80mm) Code0=266mm±2 CodeM=254mm±2default.Customermustspecifylength
20 =10in(Dia:80mm) Code0=506mm±4 CodeM=508mm±2default.Customermustspecifylength
05 =5in(Dia:70mm) Code0=130mm±2
* Non standard request.
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
205204
Liqui
Pro™
PA
Poly
prop
ylen
e Pl
eate
d C
artri
dge
Filt
ers
Superior high retention performance filters made of high quality Polypropylene (PP) media with low pressure drop, high flow rate and long service life.
Features and Benefits•Optimisedgradeddensitywithfineporesizes
ininnerlayersandlargerporesizesintheouterlayersforhighremovalefficiencyforimprovedprotectionofdownstreamfinalfiltersorforimprovedeffluentqualitywithexcellentlongservice life.
•LiquiPro™PAtechnology-Patented,proprietaryand continuous co-located precision pore formationtechnologythatensuresfilter-to-filter,lot-to-lotperformance.
•Certificateofqualityenclosed.•100%virginpolypropyleneconstructionwithout
theuseofbinders,adhesiveorsurfactantstoensurepurityperformanceisnotcompromised.
Typical Applications•Electro-Copperplatingfiltration.•SilicaandCeriaslurriesfiltrationatfacilities,point
of tool.•DIwatercleaning,developing,wetetchingand
stripping process for flat panel.•AdvancedPCBmanufacturing.•Photovoltaicwater,chemicalandgas
applications.•Chemicalmanufacturing. • Data storage industries.
Performance Specifications
Pore size rating0.1,0.2,0.45,1,2,3,5,10,20,30,40μm
Maximum forward differential pressure:4.81bard(69.69psid)@20°C(68°F)2.75bard(39.83psid)@60°C(140°F)1.37bard(19.91psid)@90°C(194°F)
Recommended change-out differential pressure2.45bard(35.56psid)
Compatibility and purityFiltersdonotuseanybinders,surfactantsandadhesivesforbroadusagecompatibilities.Only100%virgin polypropylene is used.
Materials of constructionFiltermedia:LiquiPro™PAPolypropylene(PP)Support:PolypropyleneEndcaps,core,cage:PolypropyleneO-rings:EPDM,FKMandE-FKM
Maximum operating temperature90°C(194°F)
LiquiPro™ PA Polypropylene Pleated Cartridge Filters
LiquiPro™ PA
Flow Rates: LiquiPro™ PA (diameter: 70mm)
* Flow rate is for a 25.4 cm (10 in) cartridge. For liquids other than
water, multiply differential pressure by fluid viscosity (cP).
Flow Rates: LiquiPro™ PA (diameter: 80mm)
Diameter Code-A Code-M
10in(Dia:70mm) CodeA=266mm+/-2 CodeM=254mm+/-2default.Customertospecifylength
20in(Dia:70mm) CodeA=506mm+/-4 CodeM=508mm+/-4default.Customertospecifylength
30in(Dia:70mm) CodeA=750mm+/-4
10in(Dia:80mm) CodeA=240mm+/-2
10in(Dia:130mm) CodeR=270mm+/-2 Ask for technical support. Non-standard requests may require longer lead time.
Ordering InformationToformapartnumber,pleasechoseoneoptionfromeachcolumnbelow.
Product Name Micron Rating
Adaptor Code
Seals Cleanliness Length Key Option
PA:LiquiPro™PA(70mmdia)
010:0.1µm A :222/flat E:EPDM -:N/A 10: 10in -:N/A
PAL:LiquiPro™PA(80mmdia)
020:0.2µm K:226/flat T:E-FKM 20: 20in
PAX:LiquiPro™PA(130mmdia)
045:0.45µm M:DOE V:FKM 30: 30in
100:1µm R:334/flat
200:2µm
300:3µm
500:5µm
10:10µm
20:20µm
30:30µm
40:40µm
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
207206
Liqui
Pro™
SL
Che
micalMec
hanica
lPolishing(CMP)Filters
LiquiPro™ SL filters are the next generation of pre-cleaned slurry filters designed for advanced chemical mechanical polishing (CMP).
Features and Benefits LiquiPro™ SL•Theseriesfilterremoveparticles,aggregates,
agglomeratesandmicrogelsthataredisruptivetotheCMPprocess.Theparticlesizedistributionofthedesiredslurryparticlesdoesnotchangeafter filtration.
Patented SL DT Series•Acontinuousmeltblownmediaastheouter
layersandNanofibrewrappedmediaastheinner layers.
Patented Pleated SL PDT Series•Apleated3D-meltblowntypeofmediaasthe
upstreamouterlayersandnanofibremediaastheinnerlayers.
•Bothseriesprovideexcellentcapacityandasharpfiltrationcutoffcurve.Nano-fibremediaforreliableandhighperformancewithcolloidal,ceriaandaluminaslurries.
Patented IPWET™ Technology•Forporesizebelow0.5um,patentedIPWET
packedLiquiPro™filtersprovidequickstart-up,slurrysavingandimprovedfiltrationperformance.Autoclaveanddisinfectingpackagingenablesbacteriafreeandbestuse<12months.
•ApplicableforSTI,Copper,OxideorTungstenslurryCMPprocessforpointofuse(POU)orbulkslurries.
SpecificationsPore size rating for SL Series: (um)0.05,0.07,0.1,0.2,0.3,0.5,0.7,1.0,1.5,3,5,7,9,10,11µm
Maximum differential pressure:2.4bard(35psid)@21°C(70°F)4.0bard(58psid)@80°C(176°F)
Maximum operating temperature80°C(176°F)
Materials of construction:
Materials:PolypropyleneconstructionFilterMedia:PPFilterCore/Cage/Endcap:PPCartridgeO-rings:EPDM EndcapFitting:222/FlatConnectionFittingDisposable: 5”:⅜”I/OwithnoV/DFlaretek5”:⅜”I/Owith¼”V/DFlaretek2.5”:⅜”I/Owith¼”V/DFlaretek
2.5”:¼”I/Owith⅛”V/DNPT
LiquiPro™ SLChemicalMechanicalPolishing(CMP)Filters
LiquiPro™ SL
Flow Charts LiquiPro™ SL - PDT (5” F1 Disposable)
LiquiPro™ SL - DTA (10” Cartridge)
LiquiPro™ SL - PDT (10” Cartridge)
LiquiPro™ SL - PDT (5” F2 Disposable)
LiquiPro™ SL DimensionsCM Cartridge Length (Overall)
5in 130mm+/-1mm
10in 264mm+/-1mm
20in 512mm+/-1mm
Cartridge Ordering Information Product Name Pore Rating Connections O-Ring Cleanliness Length Packing Option
SL:LiquiPro™SLPDT 005:0.05µm A:222/flat E:EPDM S: Class100Cleanroom 10: 10in -:StandardDry
SLA:LiquiPro™SLDTA 007:0.07µm 20: 20in W: Pre-wetted
010:0.1µm
020:0.2µm
030:0.3µm
050:0.5µm
070:0.7µm
100:1.0µm
150:1.5µm
*300:3.0µm
*500:3.0µm
*900:5.0µm
*1000:10µm
*1100:11µm
* Available with LiquiPro™ SL DTA only.
* Available with LiquiPro™ SLDS PSB only.
Disposable Capsule Ordering InformationProduct Name Length Pore Rating Connections Packing
Option
SLD:LiquiPro™SLPDTDisposable
025: 2.5in
005:0.05µm F1:3/8”FlaretekI/OAvail.onlywith5”option
-:NA
SLDS:LiquiPro™SLPSBDisposable
05: 5in 007:0.07µm F2:3/8”FlartekI/O,1/4V/D Avail.with2.5”and5”option
W: Pre-wetted
010:0.1µm N:1/4”NPTI/O,1/8”V/DAvail.onlywith2.5”option
020:0.2µm
030:0.3µm
050:0.5µm
070:0.7µm
100:1.0µm
*150:1.5µm
*300:3.0µm
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
209208
Liqui
Pro™
MI
Disp
osab
leFilters
LiquiPro™ MI are high purity disposable filters offered with 3 different types of high-performance membranes: hydrophobic PTFE membrane; Nylon membrane and PES membrane with UHP virgin grade PP support materials for critical high purity photochemical point-of-use filtration applications.
Features and Benefits•Ultra-cleanfilterdesign.Filterdesign,materials
selectionandUHPdecontaminationprocedureareoptimisedtoeliminatesheddingandextractablestoensurereliabledownstreamcleanliness.
•LiquiPro™MIprovideexcellentchemicalcompatibilitytomakethesefiltersidealforpoint-of-usephotochemicalfiltrationapplications,includingabroadrangeofphotoresistsandsolvent.
•Designedfortheremovalofmicrogel,softgelandparticlespresentinmostadvancedphotoresistsystems.Eliminatespre-wettingandreducesdowntime.
•Advancedphotoresistsystemconsistsoftypicallyofsolvent,photoacidgenerator(PAG),acidquenchers,additivesandsurfactants.Pre-wettingisnotrequired.
•LiquiPro™MIDPNserieshelpstoeliminatemicro-bridgingdefectsinphotoresistandconedefectsintheanti-reflectivecoatings.
•ThisdisposableseriesusesthehighestqualityPESmembranewhichishydrophilictopositivedeveloperssuchasTMAHandDItoeliminatetheformationofbubblesandmicro-bubblesduringthespinrinseprocess.
Typical Applications•Ultra-high-purityversionforadvancedEUV,
157nm;and18.2MΩDIWpre-flushedversionforDUV-ArF-193nmandDUV-KrF-248nmphotoresistfiltration.
•Class10000cleanroomversionforgeneralphotochemicalandsolventfiltration.
•Point-of-usesolvent,IPA,acetoneandothers.•Point-of-useDeveloperandDIwater.
Performance Specifications
Pore size rating0.05,0.1,0.2,0.5,1.0,5.0,10.0μm
Maximum operating pressure:6.0bard(87psid)@25°C(77°F)
Membrane area:ShortSeries:PTFE/Nylon:1000-1150cm2 (155-178 in2) LongSeries:PTFE/Nylon:2000-2300cm2(310-356 in2)
Maximum operating temperature60°C(140°F)
LiquiPro™ MIDisposableCapsuleFilters
LiquiPro™ MI
Ordering InformationVariant Length Pore Rating Connections Cleanliness
MIDF:LiquiPro™MIDisposableCapsule/PTFEwPPSupport
S:Short(114-132mm) 005:0.05µm S2:1/2”CompressionI/O 1/4”CompressionV/D
U:UltraHighPurity
MIDH:LiquiPro™MIDisposableCapsule/NylonwPPSupport
L:Long(173-209mm) 010:0.1µm S4:1/4”CompressionI/O 1/4”CompressionV/D
P:UPWPre-FlushedTOC
MIDB:LiquiPro™MIDisposableCapsule/PESwPPSupport
020:0.2µm N2:1/2”NPTMaleI/O 1/8”NPTMaleV/D
N4:1/4”NPTMaleI/O 1/8”NPTMaleV/D
P2:1/2”SuperPillarI/O 1/4”SuperPillarV/D
P4:1/4”SuperPillarI/O 1/8”SuperPillarV/D
P8:3/8”SuperPillarI/O 1/4”SuperPillarV/D
M6:6mmSuperPillarI/O 4mmSuperPillarV/D
M8:8mmSuperPillarI/O 4mmSuperPillarV/D
F6:3/8”FlaretekI/O 1/4”FlaretekV/D
Capsule DimensionsLength Code Fitting Dia (Shell) mm/inch
+/- 1mmDia (Max) mm/inch +/- 1mm
Length mm/inch +/-1mm
Short S44 67.5 / 2.66 71.0/2,79 114.0/4,49
Short N42 67.5 / 2.66 71.0/2,79 116.0/4,57
Short N62 67.5 / 2.66 71.0/2,79 124.0 / 4.88
Short N84 67.5 / 2.66 71.0/2,79 127.0 / 5.00
Short P44 67.5 / 2.66 71.0/2,79 121.7 / 4.79
Short PM64 67.5 / 2.66 71.0/2,79 121.7 / 4.79
Long S84 67.5 / 2.66 71.0/2,79 179.0 / 7.05
Long P64 67.5 / 2.66 71.0/2,79 193.2 / 7.61
Long P84 67.5 / 2.66 71.0/2,79 193.2 / 7.61
Long PM84 67.5 / 2.66 71.0/2,79 193.2 / 7.61
Long F64 67.5 / 2.66 71.0/2,79 209.8 / 8.26
Long N82 67.5 / 2.66 71.0/2,79 186.0 / 7.32
Other pore ratings available upon request.
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
211210
Liqui
Pro™
EZ
PFACartridge
Hou
sing
Ultra-High-Purity and Patented LiquiPro™ EZ PFA Cartridge Housing offers an excellent space-saving solution. This housing locks the cartridge into the bowl, allowing the bowl and cartridge to be installed or removed as a single unit. Thus ensuring that contamination and chemical contact is minimised.
Features and Benefits•LiquiPro™EZPFAHousingutilisesthehighestpurity
gradePFAresin,highprecisionmoldedwithsuperiortotalmetalextractables<250PPT.
•TheLiquiPro™bowlandcartridgefiltercanbeinstalledintoaLiquiPro™EZheadquicklyandeasily.AndensuresperfectalignmentanddoubleO-ringengagementeverytime.
•Operatorsdonothavetotouchthecartridgebodyduringcartridgechangeout,whichminimisesexposuretochemicalsformaximumsafetyandeliminatepossibilityofprocesscontamination.
•Compatiblewithindustrystandard2-222/Flatsingle-open-endfiltercartridgesfromallmajorfiltermakers.Inaddition,LiquiPro™EZPFAhousingfitsbothChemlock®andLiquiPro™EZkeyfilterelements.
•Tremendoustoolspacesavingsovertraditionalhousings;savesaminimumof20cmto45cmofverticalspaceforcartridgechangeout.
•Hydrostaticpressuretested0.75MPa(110psi)atroomtemperature;Cyclicpressuretestedfrom0-0.5MPa(72psi)for100,000timesatroomtemperature;100°Chightemperatureleaktestat0.43MPa(62psi).
•100%successfulcartridgeinstallation,thecartridgelockingfeaturepreventsthecartridgefromfallingoutorbeingpushedoutbybackpressure.VerticalinstallationensuresthatO-ringswill not roll.
Compatible Filters•70mmor83mmdiameterwith2/222adaptor
filters.•LiquiPro™EZPFAhousingfitsbothChemlock®
andLiquiPro™EZkeyfilterelements.•LiquiPro™COandLiquiPro™SH.
Performance Specifications
Materials of constructionMountinghardware:PVDForPFACoatedStainless
SteelLockingring:PVDForPP*Head: Molded-onfittings,bowl:Dupont
PFA440HPJ
O-rings:E-FKM
Fluid connections: SeeorderingInformation
Cartridge connections:Dual 2-222 O-rings AT:70mmdia, ATX:83mmdia
Maximum inlet pressure: 3.0bar(43psi)@100°C 7.5bar(110psi)@25°C
Maximum operating temperature 100°C(212°F)
AccessoriesPart Number Descriptions
YYEZL-OR-344-T-1 Spareo-ring,2-344,E-FKM,1/PK
YYEZL-OR-344-K-1 Spareo-ring,2-344,FFKM,1/PK
YYEZL-OR-344-B-1 Spareo-ring,2-344,ETP,1/PK
YYEZL-OR-344-V-1* Spareo-ring,2-344,FKM,Viton®equiv,1/PK
YYEZL-OR-344-E-5* Spareo-ring,2-344EP,5/PK
YYEZL-WR-H-1 Wrenchhead,1/PK
YYEZL-UCLM-V UClampMounting,PVDF,2/PK
YYEZL-SC-HS-20 Screw,Hex,L20mm,PVDF,4/PK
YYEZL-SC-HS-35 Screw,HexSocket,L35mm,PVDF,4/PK
LiquiPro™ EZPFACartridgeHousing
LiquiPro™ EZ
Dimensions
CompatibilitiesPart Number O-Ring Torque (N•m)
< Temp (°C)Solvents Acid Base Oxidizers Notes
EZ-OR-344-T-1 E-FKM(TEV) 45 <100 C A C Teflon® encapsulation providesbetterexcellentcleanlinessandcompatibility;however,duetodiffusion,avoidpolarsolvents,aminesandanhydrousammonia
EZ-OR-344-K4-1 Kalrez® 4079 28.5 <100 A A A B Excellent;avoidamines,steamandethylene
EZ-OR-344-K6-1 Kalrez® 6375 28.5 <100 A A A A Excellentcompatibility
EZ-OR-344-V-1 Viton® 28.5 <100 A A A B Avoidpolarsolvents,aminesandanhyrousammonia
EZ-OR-344-E-1 EPDM 28.5 <100 A A A B Goodresistancetomildacids,detergents,fairtopoorresistance to solvents
Inlet/Outlet Vent/Drain B A (10”Housing) A (20”Housing) A (30”Housing)
1”Flaretek 1/2”Flaretek 202mm(8.0”) 481mm(18.9”) 710mm(28.0”) 957mm(37.7”)
1”S300*** 1/2”S300*** 182mm(7.2”) 459mm(18.0”) 688mm(27.0”) 935mm(36.8”)
3/4”SuperPillar 1/2”SuperPillar 180mm(7.1”) 458mm(18.0”) 687mm(27.0”) 934mm(36.8”)
3/4”Flaretek 1/2”Flaretek 192.4mm(7.6”) 481.2mm(18.9”) 710mm(28.0”) 957mm(37.7”)
Ordering InformationToformapartnumber,pleasechoseoneoptionfromeachcolumnbelow.
Product Name Length Fitting Inlet/Outlet
Vent Drain O-Ring Locking Ring
Union Nuts(optional)
EZ:LiquiPro™EZPFACartridge Housing UltraHighPurity
1: 10in FL: Flare
S300:PillarSuper300
16: 1in 8: 1/2in
4*: 1/4inRightangle vent
8: 1/2in4*: 1/4in
T:E-FKM V:PVDF N:AssembledwithI/OandV/Dunion nuts
2: 20in FL: Flare 12: 3/4in 8: 1/2in K:F-FKM P*: PP
3: 30in PL:SuperPillar 4*: 1/4inStraightvent
B:ETP
A: 5in
E: 9.5in
*Non-standard option. May have longer lead time.
Other options available upon request. Ask technical specialist.
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
213212
Liqui
Pro™
YS
High
Qua
lityStainlessSteelFilterHou
sing
LiquiPro™ YS stainless steel housing is a high quality and cost effective for demanding chemical filtration applications, and for semiconductor “conductive” solvent filtration applications.
Features and Benefits•DesignedtousewithLiquiPro™F2,LiquiPro™
PA,LiquiPro™DI,LiquiPro™SLaswellasmostcompatible70mmdiameterand83mmdiametercartridgefiltersavailableinthemarket.
•Highgradesstainlesssteel:316L,316or304.•AvailableinPMgrade:interiorandexterior
offilterhousingbowlmechanicalpolishedtoreflectivemirrorfinish(#400mesh)suitableformostchemicalandsolventfiltrationapplications.AlsoavailableinEPgradeoption:Interiorandexterioroffilterhousingbowlareelectro-polishedtoachievemattednon-directionalfinishwithlowRaforthemostdemandingadvancedsemiconductorsolventandchemicalfiltrationapplications.
•AvailableoptionstousewithSOE(singleopenend)with2-222O-ringadaptorfilter;andDOE(doubleopenend)filters.
•Easytooperateclampdesign.Notoolisrequiredtochangefilter.
Typical Applications•Semiconductorandwaferbumpingindustry
solvent,stripper,etching,platingfluids.•Pre-filtrationforReverseOsmosisforF&B,
pharmaceuticalandhighpurityindustries.•Waterfiltration.•Filtrationoflowanduptomediumviscosityfluids
(up to 200 centipoises).
Performance Specifications
Maximum operating pressure:10.50bard(10kg/cm2d,152psid)@25°C(77°F)21.72bard(22kg/cm2d,315psid)@25°C(77°F)
Maximum operating temperature:75°C(140°F)
Materials of construction:Materials:Clamp(1):304,Head(2),Rod(3),Nut(4),
Bowl(6):316L,316or304O-ring:EPDM,FKM(Viton®)orPFAEncapsulated
FKM(Viton).Diameter99.6x5.7mmFinish:EPGrade:Interiorandexteriorelectro-
polish,PMgrade:Interiorandexteriormechanical-polish.
Inlet/Outlet:3/4”or1”NPTF3/4”or1”TCFitting
LiquiPro™ YSHighQualityStainlessSteelFilter Housing
LiquiPro™ YS
?Ordering InformationToformapartnumber,pleasechoseoneoptionfromeachcolumnbelow.
Product Name Filter Code Length Steel Surface Finish Inlet/Outlet O-Ring
YS:YSSeriessingleroundhousing
A: 222/Flat 1: 10in 316 PM:Inside/outside400meshpolish
NP16:NPTF1in E:EPDM
LPYSH:HighPressurestainlesshousingwithlockingring
M:DOE 2: 20in 316L EP:Inside/outside*Electo-polish
NP12:NPTF3/4in V:FKM/Viton®
B: Bowl 3: 30in 304 AM:Insideacidoutsidepolish
TC16: TC 1in T:EFKM
TC12: TC 3/4in TS:TeflonandSilicone
PF16: PTF 1in
PF8: PTF 1/2inFlow Specifications
Model Housing Length Diameter Filter Length Typical Flow Rate
YS-_-1 392mm 106mm 10in 1.1m3/hr 5GPM
YS-_-2 642mm 106mm 20in 2.3m3/hr 10GPM
YS-_-3 892mm 106mm 30in 3.4m3/hr 15GPM
Model Housing Length Diameter Filter Length Typical Flow Rate
YPSYH-_-1 391mm 89mm 10in 3.4m3/hr 15GPM
YPSYH-_-2 641mm 89mm 20in 4.5m3/hr 20GPM
YPSYH-_-3 891mm 89mm 30in 5.7m3/hr 25GPM
Package SpecificationsModel Dimension (cm) Weight (kg)
YS-_-1YPSYH-_-1
18(L)x18(W)x45(H)cm 4.05.5
YS-_-2YPSYH-_-2
18(L)x18(W)x70(H)cm 5.56.5
YS-_-3YPSYH-_-3
18(L)x18(W)x94(H)cm 7.07.5
AccessoriesPart Number Descriptions
EZ-OR-344-T-1 SpareO-ring,2-344,E-FKM,1/PK
EZ-OR-344-V-1 SpareO-ring,2-344,FKM,Viton®equiv,1/PK
EZ-OR-344-E-5 SpareO-ring,2-344EP,5/PK
* Non-Standard Request, longer lead time may be required. Ask Technical Specialist.
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
215214
Liqui
Pro™
YP
Polyprop
ylen
ean
dUPV
CFilterHou
sing
YP and YPHF pure virgin grade polypropylene or UPVC filter housing is high quality and cost effective for demanding chemical filtration applications, and for DIW and moderate aggressive chemical filtration applications.
Features and Benefits
Series PP Housing•PureVirginPolypropylene-NoTalc,Fillers,
Colorants,PlasticizersorLubricants–SuitedforHighPurityWaterApplications.
•Suitablefor10”or20”Cartridges.•222O-ringsFilterCartridge-Excellentfor
demandingmicroelectronicsapplications.•AllMaterialsareFDAListedandsafeforFood
and Beverage.•EconomicalAlternativetoFluoropolymerFilter
Housings.
Top-Flow Series Filter Housing•Designedfor222or226O-ringsFilterCartridge,
100%PureVirginPolypropylene-NoTalc,Fillers,Colorants,PlasticizersandLubricants.
•JIS25Aand40AInlet/OutletConnectionAssureHighFlowRates–AdditionalInlet/OutletConnectionTypesAvailableonRequest.
•SuitableforGeneration6and7TFT-LCDGlassCleaningandHighEndProcessFiltrationApplications.
•ApplicableforUltra-PureWater,CleaningProcessandChemicalFiltration.
•CanAccommodateCompetitiveFilterCartridgesofSimilarDimensions.
•AllMaterialsareFDAListedforFoodandBeverage.
•EconomicalAlternativetoFluoropolymerFilterHousings.
334 Type UPVC Housing•UPVCmaterialisrigid,durableandcompatible
withacidandalkalinechemical.•TheInlet/Outletoffers50AUniontoassurehigh
flow needs.
LiquiPro™ YPPolypropyleneandUPVCFilter Housing
LiquiPro™ YP
YPSeriesPPHousing
Specifications
Materials of constructionHead/Bowl:Purevirginpolypropylene–no
talc,fillers,plasticizers,lubricantsMountingBracket:Stainlesssteel O-rings:Viton®,EPDM,Buna-N
Dimensions
Inlet/Outlet:10P:3/4”FNPT 20P:3/4”,1”FNPT Vent/Gauge:1/4”FemaleNPT Drain:1/4”FemaleNPT
Maximum Operation Pressure125psi(8.6bar)@77°F(25°C)inliquidservice
FDA Listed MaterialsManufacturedfrommaterialswhichareFDAlistedforfoodcontactapplicationsinTitle21oftheU.S.Code of Federal Regulations.
DimensionsModel Max Flow Rate GPM (LPM) A B N1 N2 N3 N4 N5
Weight lbs(kg)
YP-10 10(37.9LPM) 13.9”(355mm) 6.6”(168mm) 3/4” 3/4” 1/4” 1/4” 1/4” 2.1lbs(0.97kg)
YP-10 10(37.9LPM) 13.9”(355mm) 6.6”(168mm) 1” 1” 1/4” 1/4” 1/4” 2.1lbs(0.97kg)
YP-20 20(75.7LPM) 23.7”(604mm) 6.6”(168mm) 3/4” 3/4” 1/4” 1/4” 1/4” 3.2lbs(1.47kg)
YP-20 20(75.7LPM) 23.7”(604mm) 6.6”(168mm) 1” 1” 1/4” 1/4” 1/4” 3.2lbs(1.47kg)
Dimensions inch (mm)
Ordering InformationToformapartnumber,pleasechoseoneoptionfromeachcolumnbelow.
Product Name Length Materials Inlet/Outlet Fitting Cart Adaptor O-Ring
YP:LiquiPro™YPPP Cartridge Housing
10: 10in P: PP 3/4in TN:NPTThread A: 222/Flat V:FKM/Viton® (Visdefault)
20: 20in 1in TP:PTThread E:EPDM
B:Buna-N
* Non-Standard Request, longer lead time may be required. Ask Technical Specialist.
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
217216
Liqui
Pro™
YP
Polyprop
ylen
ean
dUPV
CFilterHou
sing
LiquiPro™ YP
Specifications
Materials of constructionHead/Shell:UnplasticizedPolyvinylchloride(UPVC) O-rings:Viton®,EPDM
Dimensions
Inlet/Outlet:JIS50AUnion Vent/Gauge:3/8”femalePT Drain:3/8”femalePT
Maximum Operation Pressure72psi(5bar)@122°F(50°C)inliquidservice
FDA Listed MaterialsManufacturedfrommaterialswhichareFDAlisted for food contact applications in Title 21 oftheU.S.CodeofFederalRegulations.
Top-FlowSeriesFilterHousing
DimensionsModel Max Flow Rate GPM (LPM)
A BWeight lbs (kg)
YPHF-10-25A-0/3 20(75.5LPM) 15”(380mm) 6.6”(168mm) 2.3lbs(1.1kg)
YPHF-10-40A-6 30(113.6LPM) 15.5”(394.5mm) 6.6”(168mm) 3.4lbs(1.5kg)
Dimensions inch (mm)
Ordering InformationToformapartnumber,pleasechoseoneoptionfromeachcolumnbelow.
Product Name Length Inlet/Outlet Cart Adaptor O-Ring
YPHF:LiquiPro™YPTFTHighFlowSeriesPPCartridgeHousing
10: 10in 25A:1”Union A: 222/Flat V:FKM/Viton® (Visdefault)
40A:11/2”Union K: 226/Flat E:EPDM
T:TeflonencapsulatedViton®
* Non-Standard Request, longer lead time may be required. Ask Technical Specialist.
Specifications
Materials of constructionHead/Bowl:PureVirginPolypropylene–NoTalc,
Fillers,Plasticizers,LubricantsMountingBracket:StainlessSteel O-rings:Viton®,EPDM,Buna-N
Dimensions
Inlet/Outlet:YPHFU10P:3/4”FNPT YPHFU20P:3/4”,1”FNPT Vent/Gauge:1/4”FemaleNPT Drain:1/4”FemaleNPT
Maximum Operation Pressure125psi(8.6bar)@77°F(25°C)inliquidservice
FDA Listed MaterialsManufacturedfrommaterialswhichareFDAlistedforfoodcontactapplicationsinTitle21oftheU.S.CodeofFederalRegulations.Contactformoredetails.
334TypeUPVCHousing
DimensionsModel Max Flow Rate GPM (LPM)
A BWeight lbs (kg)
YPHFU-10-50A-R 66(300LPM) 17”(438.7mm) 13.6”(347mm) 16.75lbs(7.6kg)
Dimensions inch (mm)
Ordering InformationToformapartnumber,pleasechoseoneoptionfromeachcolumnbelow.
Product Name Length Materials Cart Adaptor O-Ring
YPHFU:LiquiPro™YPHighFlowSeriesUPVCHousing
10: 10in 50A:Union R: 334/Flat E:EPDM
V:FKM/Viton® (Visdefault)
* Non-Standard Request, longer lead time may be required. Ask Technical Specialist.
CONTENTS PRODUCTSINTRODUCTION
219
We manufacture a range of media and materials for fluidisation and powder handling units.
Thethreetypesofmaterialsthatareidealfortheseapplications are :
• Sinterflo®Psinteredmetalpowder,
• Sinterflo®Mporoussinteredmeshand
• Vyon® sintered porous plastic.
Thesematerialsareextremelystrongandfreestandingandcanbefabricatedintoshapesascomplexasfluidisingconesforuseinsilos,forexample.
219
Fluidisation and Powder Handling Units
218
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
For applications requiring localised fluidisation and aeration or for retrofitting into existing silos or hoppers, the Sinterflo® P aeration units can offer a simple ready-made solution to powder handling problems.
Fluidisationistheintroductionofacompressedgas,viaporousmedia,intoabulkpowder,toenablethepowdertobehavelikealiquidforeaseofmovement.
Ingeneral,thesmallerthepowderparticlesize,themorecohesiveitbecomesandthemoredifficultitistomove.Withourextensiverangeoffluidisingmedia,wecantailoroptimalsolutionstosolvemostfluidisationchallenges.
Availableinvarioussizes,Sinterflo® units introduce low pressurefluidisingairintothematerialatorbeforeitspointofexitormovement.
Typical ApplicationsSinterflo®Psinteredmetalpowderaerationpadscanbeusedwheretoleranceofhighoperatingtemperaturesofupto600ºC(1,112ºF)andhighcorrosionresistanceisrequired.
• Localisedfluidisation • Siloconstruction • Gypsumandflyashaerationordrying
Features and Benefits • High operating temperatures Upto600ºC(1,112ºF). • High corrosion resistance • Easy installation
AerationpadscompletewithcompressedairsupplyadapterwithBSPthread.
• Multiple sizes available Idealforretrofittingintoexistinghoppersorsilosthathavefailedtoperformeffectively.
Sinterflo® P Metal Powder Aeration Units For Powder Handling
221220
Sinterflo® P Stainless Steel Aeration UnitStainlesssteelSinterflo®unitshavebeenspecificallydesignedforuseinthefoodandpharmaceuticalindustriesandwhereresistancetochemicalattackorhightemperature(upto600ºC(1,112ºF))isrequired.
Sinterflo® P Bronze Aeration UnitAvailableassheetsupto600mm(23.62”)longand350mm(13.78”)wideorasafinishedunitasillustratedbelow,theSinterflo®Bronzesheetandaerationunitexhibitsexcellentstrengthandrigidity,andcanbeusedinhighertemperatureapplications(upto300ºC(572ºF))suchasconveyorsandairslidesforhotflyashandgypsumpowders.
Sint
erflo
® P
Met
al P
owde
r Aer
atio
n Un
itsFluidisa
tionan
dPow
derHan
dlingUn
its
Sinterflo® P Metal Powder Aeration Units
Ordering InformationFororderinginformationpleasecontactamemberofthesalesteam.
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
Multi-layered, diffusion-bonded stainless steel mesh is available in 316L and other alloys. This precision fluidising media is available in both Lo Flow and Hi Flow rates to suit your application requirements.
Usuallyavailableinstock,forimmediatedelivery,themediaissuppliedasflat-panels,uptoaseamlesssizeof100cmx150cm(40”x60”)andinanunlimitedsizeinbutt-weldedsheets.
Weprovidecompletefabricationservicesforthismaterial,includingcustomsizes,shapes,mountingholesandweldingtoendfittingsorrings.Wecanalsofabricateintotubesorfluidisationconesforhopperbottoms.
Forfluidisingapplicationswhereatightlycontrolledefficiencyratingisrequired,aprecisionfinefiltermesh(downto2micronsnominal)sinteredtothefluidisingmediaisavailable;effectiveinreducingparticulatebypass,cloggingandwhenfluidisinggasisnotflowingconstantly.
Sinterflo®MCfluidisingmediaisparticularlysuitedtodemandingapplicationswherehighoperatingtemperaturesofupto540ºC(1,000ºF),increasedchemicalorhighabrasionresistanceisessential,suchassilodischargecones,fluidisedreactorsandfluidiseddryers.
Thismaterialiseasilycustomengineeredtomeetrequiredspecificationsofmaterials,strength,flowrequirements,thickness,micronratingandenvironment.
Typical Applications • Fluidisingbeds • Fluidised gravity conveyors • Fluidisedhoppers • Gas spargers
Features and Benefits • High operating temperatures • Robust and self supporting Fabricatedshapesdonotrequire complexandexpensivesupportstructuresor joiningstrips. • Application and material versatility • Enhanced chemical resistance Canbeconstructedfromawiderangeof materialsincluding304and316Lstainlesssteel, Hastelloy®,Inconel®andMonel®. • Cleanability Awiderangeofcleaningmethodscanbeused meaningthemediacanbesterilisedforuse inthefoodandpharmaceuticalindustries. • Abrasion resistance Non-sheddingmedia,highlyresistantto mechanicalabrasion. • Design and engineering versatility Easilycustomengineeredtomeet requiredspecificationsofmaterials,strength, flowrequirements,thickness,micronratingand environment.
Sinterflo® MC Fluidising Media For Powder Handling
223222
Typical Applications
Fluidised BedsAirispumpedthroughahorizontalorinclinedsectionofSinterflo® MCmedia,levitatingawiderangeofmaterialssuchasflour,cement,orpaintparticles.Theairinthisapplicationcanalsobeusedfordryingtheproduct,andinsomecasesimpartingadditives.
Fluidised Gravity ConveyorsAsecondflowofairisintroducedata90degreeangletothefluidisingmediatomovetheproduct forward for secondary processing (ie roasting) or transportation.
Fluidised HoppersFormedintoconicalshapes,Sinterflo®MCmediawillprevent‘bridging’ofparticles/powders and increasethespeedofdischarge.Thisisespecially critical in theunloadingof railcars.
Gas Spargers Submergedinaliquidenvironment,theairpassedthroughSinterflo®MCmediacreatesafinebubblefieldthatincreasesoxygenationefficiency.Thisprocessisusedintheelectro-plating,fermentationandwatertreatmentindustries.
Specifications
Sint
erflo
® M
C F
luid
ising
Med
iaFluidisa
tionan
dPow
derHan
dlingUn
its
2
1
Diff
ere
ntia
l Pre
ssur
e (
inc
he
s o
f H20
)
SCFM/ft2
3
45
10
20
30
4050
100
50000 10050105 500 1000
360206-400
360206-200
360102-50
360102-25
360206-999
360206-600
360102-10
360102-4
Hi FlowLo Flow
FSLA-10
FSLA-4
FSLA-50
FSLA-25
FSHA-400
FSHA-200
FSHA-999
FSHA-600
Sinterflo® MC Fluidising Media
Grade Airflow Nominal Thickness (SCFM/ft2@2 in of H20) mm(in)
Grade Airflow Nominal Thickness (SCFM/ft2@6 in of H20) mm(in)
FSLA Standard Lo Flow Fluidising Media Grades
FSHA Standard Hi Flow Fluidising Media Grades
FSLA-0005 5 1.37mm(0.054")FSLA-0010 10 1.47mm(0.058")FSLA-0025 25 1.57mm(0.062")FSLA-0050 50 1.65mm(0.065")
FSHA-0200 200 1.02mm(0.040")FSHA-0400 400 1.19mm(0.047")FSHA-0600 600 1.32mm(0.052")FSHA-1000 1000 1.63mm(0.064")
Ordering InformationFororderinginformationpleasecontactamemberofthesalesteam.
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
Manufactured from USP Class VI approved HDPE or PP materials, this is particularly suitable for both food and pharmaceutical applications. It has a uniform pore structure giving an even total area fluidisation. It is self-supporting due to its semi-rigid nature, reducing the need for the external support structures that are required with canvas and felt media.
Thismaterialcanbesuppliedasareadyfabricatedfluidisingconelinerorinflatsheetform,1000mmx750mm(40”x30”),foruseasatanklinerorinanendusersecondaryfabrication.
Vyon®porouspolymersarethemosteconomicalchoicewheretemperaturesareintherangeof-70°Cto80°C(-94°Fto176°F).
Vyon®isfullycleanableformultiplere-uses,however,itsaffordabilitycomparedtostainlesssteelwillaidmorefrequentreplacementwhereadisposalfabricationispreferred to cleaning.
Features and Benefits • Lightweightandselfsupporting • Evenairflow • Nonfibreshedding • Lowextractables • Naturallyhydrophobic • Chemicallyinert • Materialversatility • Easytoclean
Typical Applications
Food and pharmaceutical • Sugar • Flour • Milkpowder • Paracetamol • Vitamins
Industrial and construction • Cement • Gypsum • Soda/flyash • Coal dust
Chemical and plastics • Titaniumdioxide • Carbonblack • Calciumcarbonate • Polyethylenepowder • Epoxyandpolyesterpaintpowders
Vyon® Porous Polymer Fluidising Media For Powder Handling
225224
Vyon
® P
orou
s Po
lym
er F
luid
ising
Med
iaFluidisa
tionan
dPow
derHan
dlingUn
its
Specifications
Mean Pore Size12-16µm
Air Flow at 10mbar2-3m3/min/m2 (71ft3/min/ft2)
Removal Efficiency (Air)6µm
Elongation at Break10%
Tensile Strength70kgf/cm2(12.8lbf-ft)
Temperature Range*-70°Cto110°C*(-92°Fto230°F)
* Depending on material type.
Vyon® Porous Polymer Fluidising Media
Solidsdischarge
Fluidisedarea
Solidsdischarge
Fluidised powdercompartment
Air compartment
Plenumarea
Air
Air
Air
Plenumchamber
Fluidbed
Air
Plenumchamber
Typical Applications
Gravity discharge
Solidsdischarge
Fluidisedarea
Solidsdischarge
Fluidised powdercompartment
Air compartment
Plenumarea
Air
Air
Air
Plenumchamber
Fluidbed
Air
Plenumchamber
Solidsdischarge
Fluidisedarea
Solidsdischarge
Fluidised powdercompartment
Air compartment
Plenumarea
Air
Air
Air
Plenumchamber
Fluidbed
Air
Plenumchamber
Anti-bridging and aeration pads
Air assisted gravity conveying
Solidsdischarge
Fluidisedarea
Solidsdischarge
Fluidised powdercompartment
Air compartment
Plenumarea
Air
Air
Air
Plenumchamber
Fluidbed
Air
Plenumchamber
Dip coatingOrdering InformationFororderinginformationpleasecontactamemberofthesalesteam.
CONTENTS PRODUCTSINTRODUCTION
227
We manufacture a range of flow and sound control units for the process industries. Using both metallic and polymeric materials, our flow and sound control units are suitable for air, gas, liquid and silencing applications.
Manyspecialisedapplicationshavebeendevelopedtotakeadvantageoftheuniquecharacteristicsofporousmaterials.Applicationssuchasfiltration,flowcontrol,flamearrestorsandself-lubricatingbearingsaresomeofthelargestcommercialapplications.
Theporoustechnologyoffersacost-effectivesolutiontodiverseengineeringchallengesintheindustrialmarketplace.
Ourrangeofflowcontrolunitspresenttheapplicationwithmultiplebenefits,including:highcorrosionresistance,applicationandmaterialversatility,abrasionresistanceanddesignandengineeringflexibility.
227
Flow and Sound Control
226
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
Multi-layered, diffusion-bonded, stainless steel mesh is available in 316L and other alloys. This precision filter mesh, also known as a porous plate, is available in a range of different pore sizes ranging from 2 to 100 micron in diameter.
FabricatedSinterflo®MCsinteredmeshisavailableinastandardflatplateformat,uptoaseamlesssizeof1,000mmx1,500mm(40”x60”)andanunlimitedsizeinbutt-weldedsheets.
Thismaterialiseasilycustomengineeredfornon-standardapplicationsandcanbeformedintotubesandsmalldiscsorlargescalecircularplates.
Particularlywellsuitedtodemandingapplicationswherehighoperatingtemperaturesupto540ºC(1,000ºF),increasedchemicalresistanceand/orhighabrasionresistanceisessential.Theseapplicationsincludeflamearrestors,nutschefilterplatesandpolymermeltfilters.
Typical Applications • Wellwaterfiltrationforcropirrigation • Sandfiltrationinoffshoreoilandgasrecovery • Seawaterfiltrationindesalinationplants • Marinelifefiltrationfromballastwater
Features and Benefits • Highoperatingtemperatures • Robustandselfsupporting • Applicationandmaterialversatility • Enhancedchemicalresistance • Cleanability • Abrasionresistance • Design and engineering versatility
Sinterflo® MC Filter PlatesMetalCompositeFilterPlates
229
Sint
erflo
® M
C M
etal
Com
posit
e Fi
lter P
late
s Flow
and
Sou
ndCon
trol
228
Sinterflo® MC Metal Composite Filter Plates
Specifications
Sinterflo® MC Filter Plate Configuration
Protective Guard LayerFiltration LayerDistributionLayerSupportLayerSupportLayer
12345
2 3 4 51
Grade Nominal Partical Control Nominal Rating Mesh Thickness (microns) (wires per inch) (inch(mm))
PSA-0005 5 325x2300 0.066"(1.68mm)PSA-0010 10 200x1400 0.066"(1.68mm)PSA-0015 15 165x1400 0.066"(1.68mm)PSA-0020 20 165x800 0.069"(1.75mm)PSA-0040 40 325x325 0.073"(1.85mm)PSA-0075 75 250x250 0.074"(1.88mm)PSA-0100 100 150x150 0.074"(1.88mm)
Standard Filter Plate Grades
0
Diff
ere
ntia
l Pre
ssur
e (
pa
sca
ls)
Flow Rate (cfm)
250
500
750
1000
1250
1500
1750
2000
5000 20015010050 250 450
360206-400
360206-200
360102-50
360102-25
360206-999
360206-600
360102-10
360102-4
PSA-010
PSA-005
PSA-020
PSA-015
PSA-075
PSA-040 PSA-100
400350300
Flow Versus Pressure Drop
Ordering InformationFororderinginformationpleasecontactamemberofthesalesteam.
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
231230
Rest
rictiv
e Fl
ow P
rodu
cts
Flow
and
Sou
ndCon
trol
Our restrictive flow products (RFPs) are a cost effective alternative for gas flow control and limiting in dynamic and static gas flow applications. Our RFPs, manufactured using our Sinterflo® P sintered metal powder media, can replace costly single orifice flow restrictors, capillary tubes, flow limiters, micro-metering valves and mass flow controllers (MFC) with an effective high performance solution in demanding conditions.
Sinterflo®Pmetalmediacanwithstandheavilyparticulate-ladengasstreamswithoutanylossinperformanceortheneedforre-calibrationorcleaning.
Typical Applications• Medical gas Flowcontrolanaesthesia,limitinggasflow.• Food and beverage
Nitrogenblanketingforpreservationduringpackagingextendingshelflife.
• Micro CO2 injection Forprecisecontrolofcarbonation.
• Safety Limitingmaximumgasflowfromadamagedvalve,regulatororbrokengasline.
• Gas venting Precisecontrolledgasventingofdiaphragmand
linebleedregulators.• Gas panels
ProcesscontroleliminatingMPFCnoelectricalormechanicalmovingparts.
• Analytical equipment GC&LCandmassspectrometerequipmentforgasandliquidflowcontrol.
Features and Benefits• Consistent Reliability • SpecificSinterflo®Psinteredmetalpowder
mediadevelopedforrestrictiveflowproducts. • Individuallycalibratedforgastype,pressure
andflowrate. • Flowdatatraceabilityprovidedforeach
individualpartorlotsize. • Sinterflo®Pmediacanbeusedinbi-
directionalgasflowapplications.• Robust Construction
Sinterflo®Psinterbondedconstructionensuresthereisnoparticlesheddingwithintheapparatus.
• Zero Maintenance Nobuilt-inmovingparts;thepartscanwithstandheavilyparticulate-ladengasstreamswithoutanylossinperformanceortheneedforre-calibrationorcleaning.
• Corrosion Resistant Asstandard,flowrestrictiveproductsandtheirhardwarearemanufacturedfrom316and316Lstainlesssteel.Othermaterialsareavailableonrequest.
• Porous Media Multiplepathwaysaremoreresistanttoparticulatefowling and erosion.
• Flexible Options Customfittingsandassembliesavailable,aswellastheoptiontousecustomersuppliedhardwareassemblies.
Restrictive Flow Products ForOEMandCustom Applications
Restrictive Flow Products
Specifications
Materials of ManufactureStandardrestrictiveflowproductsaremanufacturedfrom:Media: 316LstainlesssteelHardware: 316 stainless steelOtheravailablematerials:• Hastelloy®-C276 • Hastelloy®-C22• Inconel®-600• Titanium
Standard Gas Flow RatesStandardgasflowratesfrom0.2sccm.Othergasflowratesavailable.
Standard Test Gas Pressure2,068mbar(30.0psig)toatmosphere.Maximumtestgaspressure68,950mbar(1,000psig).Specificgaspressurerequired.
Standard Test Gas Type NitrogenAvailabletestgases: • Air • Argon • CarbonDioxide • Helium • Hydrogen • Oxygen • GasMixtures • Exotics
Standard flow rates SCCM nitrogen 30 psig to atmosphere
Standard HardwareTwostandardRFPsleevesizes:1/8”x1/8”1/4”x1/4”
Two Standard RFP T ube Union Types TubeUnion:Tube1/8”x1/8”Tube1/4”x1/4”
Three Standard RFP Male Connector Types Tube1/8”xNPT1/8”Tube1/4”xNPT1/8”Tube1/4”xNPT1/4”
Two Standard Hex Nipple Types NPT1/8”xNPT1/8”NPT1/4”xNPT1/4”
RFP: Restrictive Flow Product Configurator Build your RFP
OutsideDiameter (DD)
Length (L)
1/8”-Porous 0.2,0.5,2.0,5.0,10.0,25.0,50.0,100.0,200.0,400.0,600.0
1/4”-Porous 0.5,2.0,5.0,10.0,25.0,50.0,100.0,200.0,400.0,600.0,800.0,1200.0,1500.0,2000.0,5000.0,10000.0,1scfm
Hardware types Hardware sizes Hardware material Porous material Material codes: Porous material & hardware
RFPSL-Sleeve 0.125’x0.125”,0.250”x0.250”
Standard Material 316LSS
Special OrderHastelloy-C22Hastelloy-C276Monel-400Inconel-600
Standard Material 316LSS
Special OrderHastelloy-C22Hastelloy-C276Monel-400Inconel-600
SA: 316LStainlessSteelHA: Hastelloy-C22HC: Hatelloy-C276HX: Hastelloy-XIA: Inconel-600ML: Monel-400
RFPTU-TubeUnion 1/8”x1/8”,1/4”x1/4”,3/8”x3/8”
RFPMC-MaleConnector
1/8”Tubex1/8”MNPT,1/8”Tubex1/4”MNPT,1/4”Tubex1/8”MNPT,1/4”Tubex1/4”MNPT
RFPHN-HexNipple 1/8”x1/8”,1/4”x1/4”,3/8”x3/8”
RFPVU-VCRUnion 1/4”x1/4”
RFP SL 1/4 25 SCCM 7.5% 30.0 ATM SA SA
Product code RFP flow restrictor
Hardware type SL sleeve
Hardware size 1/4”
Flow rate
Flow rate unit of measure
Flow tolerance + / - percentStandard tolerance 7.5%
Inlet / upstream pressure30.0psig standard test pressure
Oulet / downstream pressureAtmosphere standard test pressure
Porous material
Hardware material
Ordering InformationFororderinginformationpleasecontactamemberofthesalesteam.
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
Flame ArrestorsForProcessandAnalyticalInstrumentApplications
233232
Batte
ry V
ents
and
Sin
terfl
o® P
Por
ous
Pow
der C
ylin
ders
Flow
and
Sou
ndCon
trol
For size required, specify: outside diameter x inside diameter x length.
* Other grades of stainless steel powders and lengths and diameters are available.
Please note, this product is custom made to meet specific project requirements and cannot be ordered through this catalogue’s ordering guides. For further information, please contact a member of the Sales Team.
StainlessSteel Gas,Air,Steam Liquid OD ID Length WallThicknessGrade (µm) (µm) (mm) (mm) (mm)
10 1 6 34 28 75 320 5 15 34 28 75 340 25 30 34 28 75 310 1 6 34 28 100 330 5 25 34 28 100 340 25 30 34 28 100 310 1 6 44 38 500 330 5 15 44 38 500 340 25 30 44 38 500 310 1 6 54 48 530 330 5 15 54 48 530 340 25 30 54 48 530 310 1 6 76 70 760 330 5 15 76 70 760 340 25 30 130 124 760 310 1 6 130 124 760 330 5 15 130 124 760 340 25 30 130 124 760 3
Battery Vents and Sinterflo® P Porous Powder Cylinders
A wide range of flame arrestors are manufactured from sintered metal powder and porous plastics.
Usedinmanyprocessandanalyticalinstrumentapplicationsassafetydevicesforhandlingcombustiblegasesforgasanalysers.
Thehighthermalconductivityoftheseflamearrestorcoolstheflamefrontorcombustionwavebyabsorbinganddissipatingtheheatoftheflame.
Sintered Metal Flame ArrestorsComplywiththeATEXDirectiveandtheassociatedInternationalStandardsOrganisation(ISO)testingguidelines:
• ISO4003ÆDeterminationofBubblePointPore SizeinPorousSinteredMetal • ISO4022ÆDeterminationofPermeability • ISO2738ÆDeterminationofDensityinPorous Materials
Typical Applications • Flamearresting • Ignitionpreventioninfluegasstacks • Explosionproofenclosureventing • Flashbackpreventionforweldingtorches • Battery vents • Sensorprotection
Features and Benefits • Excellentflame-arrestingpropertiesdueto
tortuouspathwithinthesinteredporousmaterials • Forsoundsystemssuchasloudspeakers,the stainlesssteelmeshhasexcellentflame-arresting properties,butwithreducedsoundattenuation • Robustandeasytoassemble • OurproductsundergoSPCinspectionand conformtoalltheleadingtestauthoritiessuchas EECS,UL,FM,CASandBASEEFA
Sinterflo® P Porous Powder CylindersForGas,SteamandLiquid
We manufacture wide range of Sinterflo® P porous sintered stainless steel powder cylinders.
Thesecylindersareusedforfabricationintofiltersforapplicationsinaggressiveenvironments.Madebyisostaticpressing,thesecylindershavenoseamweld,leadingtouniformfiltrationandlesscorrosion.OthermaterialssuchasMonel®,Hastelloy®andInconel® are alsoavailable.
Features and Benefits • Withstandamaximumdifferentialpressureofup
to4.9bar(71psi)andanoperatingtemperatureof-51ºCto204ºC(-60ºFto399ºF)
• Highdirtholdingcapacity • Easilyre-cleanable,allowingforlongfilterlifeand
reduced operating costs
Standard Sizes for Sinterflo® P Stainless Steel Cylinders
Typical Applications
Gas Filtration • Highlyaggressivegasses
Steam Filtration • Breweries • Chemicals • Dairies • Foodandbeverage • Pharmaceuticals
Liquid Filtration • Chemicals • Foodandbeverage • Pharmaceuticalsandcosmetics • Solvents
Ordering InformationFororderinginformationpleasecontactamemberofthesalesteam.
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
Vyon® is a porous permeable plastic material made from high density polyethylene by a modern powder sintering process.
TheVyon®silencerisasinteredpolyethylenebodymouldedtoahighdensitypolyethyleneadapter.
Thesilencerscrewsdirectlyintotheexhaustportofacontrolvalve.Theexhaustingairescapestotheatmospherebyexpandingthroughtheporousbody.
Thenoisefromasingleun-silencedexhaustportisreducedfromabout90decibelstobetween60and70decibelswhenfittedwithaVyon®silencer.90decibelscorrespondstothenoiseproducedbyaheavytruckor underground train passing at a distance of a few feetandrepresentstheacknowledgeddangerleveltowhichpeopleshouldnotbeexposedforanylengthoftime.Bycomparison,60decibelscorrespondstonormalconversationatadistanceof1metre(3feet).
Thisisavailabledirectlytopneumaticequipmentmanufacturersinourexclusivegreybody/blackadaptorcolourcombination.
Typical Applications • Silencing • Filtrationforpneumaticequipment • Soundattenuation
Features and Benefits • Significant noise reduction Upto30decibels,thedifferencebetweenan
undergroundtrainandnormalconversation. • Easy installation AvailablewithBSPthreadconnections,they screwdirectlyinto,andmustalwaysmatchthe sizeoftheexhaustport. • Operating conditions Forapplicationonsystemswithworkingpressures
upto10bar(150psi). • Minimal flow loss Effectivelyzeroinavastnumberofapplications. • Minimal maintenance costs Elementscanbecleanedandreused,reducing
replacementandmaintenancecosts. • Maintenance free Unaffectedbywateroroil.Donotbeallowto
becomeblockedorblindedwithdebris.
Vyon® SilencersPneumaticEquipmentSilencing
235234
Specifications
Materials of ManufactureBody: Vyon®SinteredporousHDPE Adaptor: InjectionmouldedsolidHDPE
FittingBSP(BritishStandardPipe)
Fitting Guide
Maximum Working Pressure10bar(150psi)
Noise ReductionUpto30dB
Operating Temperature Range-70°Cto+80°C(-94°Fto176°F)
Vyon® SilencersVy
on® S
ilenc
ers
Flow
and
Sou
ndCon
trol
Full
He
igh
t
Bod
y H
eig
ht
Width
Fittingsize FullHeight BodyHeight Width (Inches) (mm) (mm) (mm)
⅛" 35.5(1.36") 27.8(1.09") 12.9(0.51")¼" 42.6(1.68") 35.7(1.04") 16.6(0.65")⅜" 67.5(2.66") 57.4(2.26") 24.4(0.96")½" 78.5(3.09") 68(2.68") 24.8(0.98")¾" 139.8(5.5") 124.8(4.91") 37.6(1.14")1" 154(6.06") 135.5(5.33") 47.8(1.22")1" 115(4.53") 95.6(3.76") 47.8(1.88")
Ordering InformationFororderinginformationpleasecontactamemberofthesalesteam.
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
237236
Porous Cups and BushingsPo
rous
Cup
s an
d Bu
shin
gsFlow
and
Sou
ndCon
trol
A wide range of cups and bushings are manufactured for the process and industrial markets.
Theyprovideadditionalporoussurfaceareaforlongerfilterservicelifeorforincreasedpermeabilitywhencomparedtoporoussinteredmetaldiscsofthesamediameter.
Forthebestporesizeuniformityandquality,poroussinteredcupsandbushingsarerecommendedwhenthelengthtodiameterratioislessthan3:1.
Whenthelengthtodiameterratioofapartismorethan3:1,aporoussinteredmetaltubeisthepreferredoptionforthebestporesizeuniformity.
Typical Applications • Filters • Aerators
Features and Benefits • Large surface area • Increasedpermeability • Highoperatingtemperatures
Porous Cups and Bushings
Ordering InformationFororderinginformationpleasecontactamemberofthesalesteam.
CONTENTS PRODUCTSINTRODUCTION
239
A range of diffused aeration products for the treatment of both industrial and municipal effluent.
Ourstrongresearchanddevelopmentteams,technicalexpertiseandcapabilityensuresweareattheforefrontofcleanwaterfiltertechnology,enablingdeliveryofcosteffective,reliablecleanwatersolutionstailoredtocustomers’requirements.
Aerationisaneffectivemethodforbreakingdowntheorganiccomponentsofeffluents.Sewageaerationsystemshavetwofunctions: • provideoxygentofeedtheoxygenbreathing
aerobicbacteriathatdecomposesorganicmatter
• stirtheeffluenttoensurethatitishomogeneousforefficientoxygenation
Ourdiffusedaerationproductshavebeendesignedtooptimisethesefunctionsandprovide: • Easyfittingintonewinstallations • Easyretrofittingintoexistinginstallations • Highoxygentransferefficiency • Low operating costs • Lowmaintenancecosts
IncludedintherangearebothVyon® sintered porous polyethyleneandEPDMmembraneproducts: • Vyon® disc diffusers • Vyon®tubulardiffusers
239
Diffused Aeration and Degassing
238
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
Disc diffusers are used in the breaking down of pollutants in sewage and industrial waste water, by the highly efficient transfer of oxygenated air.
Porouspolyethylenediscdiffusersareavailableinarangeofporesizesandpermeabilities,ensuringacorrectmatchtoexactingprocessrequirements.
ThisdiffuserisadirectreplacementfortheDegrémontTM230mm(9.05”)CeramicDisc.
Diffuserscanbesuppliedasdisconly,withorwithoutseal,orasacompletediffuserassembly,andareeasilyretrofittedintoexistinginstallations.
Typical Applications • Watertreatment
Features and Benefits • Highoxygentransferefficiency • Low operating costs • Lowbackpressure • Resistanttochemicalattack • Easilyretrofittedtoexistinginstallations • Lightweightandresistanttodamage
Specifications
Materials of ManufactureDisc: HighDensity
PolyethyleneGasket: Wastewaterapproved
EPDMFixings: Stainlesssteelringand
Rilsan® Coated Clips
Technical InformationDiameter: 230mm(9.05”)WallThickness: 6mm(0.24”)Weight: 0.38kg(2.2lb)nomBubbleSize: 2-4mm(0.08”-0.16”)RecommendedAirFlow: 1-5m2 (10.8 - 53.8ft2)/hr/
diffuser
Vyon® Disc Diffusers HighDensityPolyethyleneDisc Diffusers
241240
Vyon® Disc and Tubular DiffusersVy
on® D
isc a
nd Tu
bula
r Diff
user
sDiffused
Aeration
A range of thigh density polyethylene tubular diffusers are made with regulatory approved materials for potable water applications.
CanbeusedoveralargepHrangeandforavarietyoforganicchemicals,acidsandalkalis,thesearehighlychemicalresistant.
Theycanbecustommadeinavarietyofdiametersandlengths.Highlyrobustandproduceuniformbubblesizeandpatterntoensureeffectiveoxygenationandlong service life.
Thetubulardiffusersareproducedoveralargerangeofefficienciesforeffectiveparticleremoval.
Specifications
Materials of ManufactureTube: HighDensity
Polyethylene(HDPE)Adapter: HighDensity
Polyethylene(HDPE)Gasket: EDPM
Technical InformationApproximateWeight: 0.3kg(0.7lb)per500mm
(19.67”)diffuserDryPermeability: 94m3(24,832gal)/
hr/500mmdiffuser@15mbar(218psi)∆p
Diffusersurfacearea: 0.1175m2 (1.26ft2) for 500mm(19.67”)diffuser
Designpressure: 10-90kPa(0.1-0.9bar)Designtemperature: 1oC to 50oC (34oF to
122oF)
Typical Applications • Watertreatment • Potablewaterfiltration • Ponds • Rivers • Fishfarms
Features and Benefits • Robustandrigid
TypicalSOTE%/mdepth: 6.8%
Vyon® Tubular DiffusersHighDensityPolyethyleneTubularDiffusers
Ordering InformationFororderinginformationpleasecontactamemberofthesalesteam.
Ordering InformationFororderinginformationpleasecontactamemberofthesalesteam.
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
A complete range of porous materials for gas/liquid contact applications across a variety of industries.Thekeytoefficientgastransferistogenerateveryhighvolumesoffinebubbles.A1mm(0.04”)bubblehas6timesthegas/liquidcontactthanthatofa6mm(0.24”)bubble.Bubblesizeisessentialtooptimisemasstransferandreducegasconsumptionandenergycosts.
ElementsareavailableinSinterflo® sintered porous stainlesssteelorVyon®sinteredporouspolyethyleneorPolypropylene.
Stainlesssteelspargersaresuppliedinstainless316LandhigheralloyssuchasInconel® and Hastelloy® for veryaggressiveapplications.Beingmanufacturedfromsuchresistantmaterials,thesespargersarecleanableandifnecessarycanbeheatorsteamsterilised.
Theelementsaredesignedandmanufacturedfromuniform,fine,controlledporesizemediatoachieveexcellentperformanceinthedistributionofalargenumberofsmallgasbubblesforahigherinterfacialarea.
Typical ApplicationsIntrusiveandnon-intrusivetangentialpipelinespargers: • Treatmentofwastewater • Volatilestripping • Steaminjection
Tank spargers: • Fermentation • Agitation • Bioremediation • Oxygenstripping • De-watering • Dissolvedairflotationprocessesusedbymajoroil
companies
Features and Benefits • Rugged,fixedporemedia • Bubblesizecanbecontrolledbyawiderange
ofavailablemediaporesizes • Temperatureandcorrosionresistantmaterialsof
construction • Highquality,all-welded,robustconstruction • Higherdiffusionratesfromsmallersparging
elements • Cleanable • Spargerdiameterandconnectordesignedto
meetapplicationrequirements
Ordering InformationFororderinginformationpleasecontactamemberofthesalesteam.
SpargersForLiquidandGasContactApplications
243242
SpargersSp
arge
rsD
egas
sing
CONTENTS PRODUCTSINTRODUCTION
245
We continue to research new materials for filtration and separation. Examples are the development of metallic membranes and the use of specialist surface modification, to provide chemical or physical properties that are beneficial to the separation activity or the longevity of the filtration equipment.
Althoughweoperatesacrossmanyfiltrationandseparationmarketsthereissignificantinteractionbetweeneachdivisionintermsofproductresearchanddevelopment.
Thenewproductdevelopmentteamisdrawnfromscientistsandengineersfromacrossalldivisionstomeetupformonthlypeerandmanagementreviewsinanenvironmentthatencouragesnewideasandnewsolutions.
Thesuccessofthisapproachhasbeenintheinteractionofchemistsandengineersworkingtogethertofindpracticalsolutionstosomeextremelycomplexscientificchallengesidentifiedinthechosenmarketareas.
245
Speciality Products
244
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
Bonfil™ Resin Bonded Grooved Filters
247
Boni
filTM
Spec
ialityProd
ucts
246
BonifilTM
Bonfil™ is a resin bonded filter that is constructed using an advanced manufacturing process producing a rigid graded density filter. The rigid phenolic resin structure ensures that our Bonfil™ filters can withstand high viscosities and temperatures without deformation or collapse of the pores.
Thestructurepreventstheoff-loadingofparticlescaptured,asthedifferentialpressurerisesacrossthefilter.
Havingacastellatedoutersurfaceincreasestheeffectivesurfacearea,therebyloweringthedifferentialpressureandincreasingthedirtholdingcapacityofthefilter.
Overall,Bonfil™isaneffectivefilterforremovalofgels,deformableagglomerates,andotherprocessby-productsinconditionswherehighviscosity,hightemperaturesandaggressiveliquidsarepresent.
Typical Applications• Organicchemicals
• Process water • Inksandpaints(notforelectrophoreticpaints) • Emulsions • Adhesives • Lacquersandvarnishes • Epoxyresinsandwaxes • Plasticisers • Coolants,machineoilsandmanufacturingfluids • Fertilisers and pesticides Features and Benefits
• Graded pore density Consistentfiltrationwithlowerdifferentialpressuredropacrossthecartridgeensureslongerfilterlife.
• Castellated Increasedsurfaceareaforgreaterdirtholdingcapacity.
• Resin bonded rigid structure Preventsoff-loadingofcontaminantduringpressuresurgesandhighdifferentialpressure.
• Broad chemical compatibility Suitableforaggressivechemicalapplications.
• Low disposable costs Corelessfilter,doesnotcontainplasticsormetalsandeasilycrushedorshredded.
• Broad range of micron sizes (1µm to 150µm) Suitableforclarificationandremovalofgelsanddeformableagglomerates.
Specifications
Operating CharacteristicsMaximumchangeoutdifferentialpressure: 50psid(3.45bar). Recommendedchangeoutdifferentialpressure: 35psid(2.41bar). Maximumoperatingtemperature: 121°C(250°F).
Materials of Manufacture
Formulation code Fibre Resin Removal rating (µm)
EP Polyester Phenolicresin 1to150micron
AP Acrylic Phenolicresin 1to150micron
Part Number/Ordering Guide for Resin Bonded Filters
Product Code: D -E.g:D10AP09=10µmAcrylic9.75”longXX XX XX
Micron Rating (µm)
01 1
02 2
03 3
05 5
10 10
25 25
50 50
75 75
100 100
125 125
Length (in)
09 9.75
10 10
19 19.5
20 20
29 29.25
30 30
39 39
40 40
Method of Construction
EP Polyester fibres Phenolicresin
AP AcrylicfibresPhenolicresin
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
We are a leading manufacturer of porous polymeric materials and filter cartridges. StabifilTM has been developed as a unique technology that is at the interface of Porvair’s filtration and porous material technology. The unique manufacturing process allows contact between the adsorbent and the beverage to be at its optimal.
ThisprocesssuffersnolossofPVPPinprocessandthereforeprotectsthequalityofthebeverageandintegrityoftheprocess
Themoduledesignmaximisesperformanceandpackingdensity.Theseserviceablemodulesaresuppliedinpurposedesignedmodularhousings,sizedaroundcommonindustrystandards.Thelengthandnumberoftheseunitscanbeconfiguredtomeetflowrateandbatchsizerequirements.
StabifilTMishighlyflexibleduetotherobustnessofthecompositematerial,whichenablesittobetobeeasilyincorporatedintoanyprocesswherebeveragestabilisationisrequired.
Typical Applications• Beer Stabilisation
Removalofhaze-activepolyphenolstoallowbeertobestoredandminimisereductioninclarity.Reducechillhazeinbeersthatareservedextra-cold.
• Wine Stabilisation Fortheeliminationofhaze,toenhanceclarity
• Spirits Reductionofhazecausedbytraceamountsofpolyphenolsprevalentinrawmaterialse.g.brandy
• Vinegar Toensureaclearandstableproductbyremovingtraceamountsofhaze-activepolyphenols
• Fruit Juice Toenableaclearproducttobemanufacturedandstored;applejuice,coconutjuiceandgrapefruitjuicearetypicalapplications
• Ice Tea Toremoveastringencyandimprovetheproduct’stastein‘real’icedteas.
Ordering InformationFororderinginformationpleasecontactamemberofthesalesteam.
Stabifil™ Convenient,RobustandEconomicStabilisationofBeverages
249
Stab
ifilTM
Spec
ialityProd
ucts
248
Features and Benefits• Easy regeneration
Hotcausticregenerationcanbeperformedin-situandwithmaterialfullyenclosed,makingintegrationand operation safer and easier.
• Robust characteristics Higherpressuredropsarefeasiblewithnohysteresisanddamageascomparedtopowderbeds.
• Clean and safe process Norequirementtohandleloosepowderwithassociatedriskstooperators,equipmentdamageandlossofadsorbent.
• Flexible and dynamic stabilisation Degreeofstabilisationrequiredcaneasilybealteredbychangingtheflowratetoincreaseordecreasethecontacttimebetweentheadsorbentandthebeverageatanystageduringtheprocess.
• Capacity is easily increased at minimal cost Moreprocessingcapacityorhigherstabilisationareachievedbyincreasingthenumberofmodules.
• Accurate and reproducible Polymermatrixandadsorbentarepreciselymanufacturedtoensurethedosageisaccuratetominimisebatch-to-batchvariation.
• Minimal loss of beverage in adsorbent media Thebeverageiseasilyexpelledfromthematrix,whichhaslowliquidretentionproperties.
• Low capital cost and investment Lowcostfilterhousingsavailabletofacilitateeachmodule.Aminimalamountoftechnicaltrainingisrequiredpriortooperation.
Specifications
Materials of ManufactureFiltermedia: Vyon®porouspolyethylenecosintered
withPolyvinylpolypyrrolidone(PVPP)Endfittings: PolypropyleneHardware: StainlessSteel316or316L
Cartridge Dimensions (Nominal)
Diameter: 180mm(7.09”)Length: 1000mm(39.37”)
Gaskets and O-RingsFDAapprovedEthylenePropylene,Silicone,Viton® or Nitrile
Operating TemperatureMaximumcontinuous: 80°C(176°F)
Cartridge ConstructionStabifilTMcartridgesareconstructedfromFDACFRTitle21testedmaterialsthatareproventobefood-safeandmeetEC10/2011.StabifilTM cartridges do notcontain‘solubleadditives’andhencemeettherequirementsofGerman‘BeerPurityLaws’.
StabifilTMcartridgesarebuiltusingtechnologythatisuniquetoourfiltercartridgesandporouspolymers.Nogluesorresinsareusedtobondtheadsorbent,polymerorcartridgehardware.
Product EvaluationThechartbelowshowspolyphenolremovalfromvarioustypesofbeerbythesameStabifilTMunit,atanequivalentdosingrateof26g/hL. Polyphenol removal- various beers
Foreverybeertype,effectiveandconsistentremovalwasachieved.ThesecondchartshowshowpolyphenolremovalforaparticularbeertypechangedthroughoutthelifeoftheStabifilTM unit.Polyphenol removal- Beer 2 after ‘x’ cycles
ThetestsusedaStabifilTMintheformofourJ-typemodule.Theselectedflowrategaveanadsorbent/beercontacttimeof25seconds.Aftereveryprocessingcycle,thesystemunderwentin-situ regenerationwithcausticandreverse-osmosiswater.Anitricacidwashwasaddedevery3rdregenerationcycletonegateanyeffectsofbeerstoneformation.
Nolossinperformancewasseenafter50processingandregenerationcycles.Circulationofhotcausticwasusedtosimulateafurther150regenerationswithnoadverseeffects.Furthermore,nopowderwaspresentinanyprocessedbeeroreffluentstream.
StabifilTM
UntreatedBeer
Guard Filter (Optional)
Cake Filter
Centrifuge
Crossflow
Primary Filtration StabifilTM
Removal of yeast and other solids from untreated beer
May be required to
remove cells and/or
powders, depending on
quality and type of primary filtration used.
Pre-filter(Optional) Sterile Filter
PVPP adsorber to reduce
polyphenols (tannoids) in
product.
Further reduce bioburden and
clarify beer.
Bacterial removal to give sterile product.
Sterile Stabilised
Beer
Stabifil™ within the Treatment System
5
10
15
20
25
30
35
0
% P
olyp
heno
l Rem
oval
Beer 1 Beer 2 Beer 3
5
10
15
20
25
30
35
0
% P
oly
phe
nol R
em
ova
l
Cycle 6 Cycle 29 Cycle 38 Cycle 45
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
A range of sub-micronic filter cartridges for the removal of contaminants from mainstream water supply, including viruses, bacteria, cysts and endotoxis.
NanoKeyTMcartridgefiltersaremanufacturedfromnanoaluminafibresonglassfibre,withapolypropylenecoresupport,meaningthatevery1m2offiltermediahasagreatersurfaceareathan42,000m2.
TheNanoKeyTMisalsoavailableasacarbonoption,whichhastheabilitytoremovehumicandtotalorganiccompounds(TOCs).
Features and Benefits • EfficiencygreaterthanorequaltopolymericUF/MF
membraneswithhigherflowandpressuredrop• >50millivoltstreamingzetapotential• Removes“small”materialsnotcapturedby
conventionalfilters• Capturesorganic/microbialmacromolecules• Meanporesize1.25microns• Cartridgepressuredrop<0.1bar• StandardorcarbonversionsofNanomediaare
available
Typical ApplicationsNanoKeyTMcartridgefiltersaresuitableforthesub-micronicfiltrationofawiderangeofprocessliquids.
• Reverse Osmosis Prefiltration Reducesbiofoulingbyreducingvirus,bacteria,cysts,endotoxin,colloidalsilicaandiron
• Beverage Bottling Improvesthetaste,odor,clarityandsafetyofpotablewater
• Agriculture Purerwaterproduceshealthieranimalswithlessmedicationandreducesbacteriaforwashingfruitsandvegetables
• Industrial Water Protectscoolingtowers,boilersandchillers
• Semi-Conductor MetalsrecoveryandtransientPACremovalfromcarbonbed
• Pharmaceutical Membraneprefilteringandendotoxinreductioninwater
• Wastewater Metalsremoval,pathogenandthereductionofTOCs
NanoKey™ HighEfficiency Electro-Adsorptive Cartridge Filters
251
Nan
oKey
TM
Spec
ialityProd
ucts
250
Specifications
Materials of Manufacture Filtermedia:Nano-AluminacoatedMicroglass
fibres PowderedactivatedcarbonMembranesupport:Polypropylene
Micron Ratings 1.25µm
Effective Filtration Area
1m2offiltermedia=42,000m2 of surface area
Operating Characteristics MaximumΔP:2.1bar(30psi)
MaximumOperatingTemperature:80ºC(176ºF)
Cartridge Dimensions (Nominal) Diameter: 180mm(7.09”) Length: 1000mm(39.37”)
The retention/adsorption of the NanoKey™ products may be determined/optimised through changes in filtration conditions.
NanoKeyTM
Selection Guide
Model # Micron Rating Cartridge Length Cartridge Width Max. Flow Rate gpm (lpm)
Applications
CNKS10D NanoRange 9 3/4”(248mm) 2¾”(70mm) 5 (22.7) SingleFaucet(Kitchen)
CNKS20D NanoRange 20”(508mm) 2¾”(70mm) 10 (45.5) SingleFaucet(HighCapacity)
GCNKS10D NanoRange 9 3/4”(248mm) 4½”(108mm) 11 (50) House
GCNKS20D NanoRange 20”(508mm) 4½”(108mm) 22 (100) House(HighCapacity)
Ordering InformationFororderinginformationpleasecontactamemberofthesalesteam.
CONTENTS PRODUCTSINTRODUCTION
253
Our range of auxiliary products are manufactured to provide supplementary system support.
Differentialpressureindicators(DPIs)provideindicationofincreasingdifferentialpressure,filterblockageorby-passbybothvisualandelectricalsignal.
ADPIcanbesettoprovideasignalofdecreasingdifferentialpressureinthesystemand,insomeinstances,signalthatthesystemhasbeenoperated.
Thesearelightweight,robustandreliableforuseinhydraulic,fuelandlubeoilsystems.
253
Differential Pressure Indicators
252
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
A wide range of differential pressure indicators (DPIs), which help protect critical aircraft systems, providing an indication of impending or actual blockage when the filter element has become blocked and requires maintenance or replacement.
Thesecomponentsmonitorthepressuredifferentialbetweentheupstreamanddownstreamofafilterelement,providingconditionmonitoringandanalerttopotentiallydangeroussystemconditions,suchasdrasticflowrestrictions,filterelementdamage,lineblockageorupstreamreleaseofcontaminants.
Designedandmanufacturedusingprovenrobusttechniquestoensureresistanceagainstthemostseverepressureandvibrationenvironments.
Indicationcanbebyavisualorelectricaloutput,oracombinationofboth.Visualindicationisprovidedbyaredcolouredpop-upbuttonthatremainsintheactuatedpositionuntilmanuallyreset.Electricaloutputscanbeprovidedbyflyingleadorawidevarietyofstandardandbespokeelectricalconnectors.
Inadditiontostandarddifferentialpressureindicatorsanddependentonspecificationrequirements,wecanincorporateadditionaldesignfeaturessuchas:
• Thermal lockout Preventingfalseactuationsduringexpectedhighviscositypressureconditionssuchascoldsystemstart-up
• Non-reset mechanisms RequiringremovaloftheDPIandaspecificorientationinordertoreset,preventingafail-safe against
• Surge damping Providing resistance against false actuations duringinadvertentsystempressurespikes.
Typical Applications • Fuel • Lubricant • Hydraulic • Coolant • Pneumatic
Features and Benefits • Lightweight • Robuststructure
Options • Visual • Electrical
Differential Pressure IndicatorsFortheAerospaceIndustry
255254
Differential Pressure IndicatorsDi
ffere
ntia
l Pre
ssur
e In
dica
tors
Forthe
Aerospa
ceIndustry
Ordering InformationFororderinginformationpleasecontactamemberofthesalesteam.
CONTENTS PRODUCTSINTRODUCTION
257
An extensive range of porous metal and polymeric materials are manufactured to provide optimum solutions for a wide variety of applications.
ThesematerialscanbepurchasedforOEMproductsorbeintegratedandpackageintofinishedproducts.
Corematerialsare:
• Sinterflo® sintered porous metal materials Mainlysinteredporousstainlesssteelandbronze materials,sinteredmetalfibreandmulti-layer stainlesssteelmeshes
• Vyon® sintered porous plastic materials Mainlysinteredporouspolyethyleneand polypropylenematerials
Theapplicationsforthesematerialsinclude:
• Filtration,manyanddiverseapplicationsincludingair,water,steamandaggressivechemicals
• Batteryventsandflamearrestorplugs • Flamearrestorsforgassensorprotection • Powderfluidisationandsolidshandling • Silencing • Vacuumtables • Sensorprotection • Sparging • Fragranceemanationandchemicalcontrolled
release
257
Media and Materials
256
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
Manufactured from randomly laid metal fibres, sinter-bonded to form a uniform high porosity filter medium, Sinterflo® F demonstrates a significantly low pressure drop, high permeability and excellent dirt holding capacity.
Withthefeasibilitytoformulatemetalfibrestomeetspecificapplicationrequirements,combinedwithinherentdurability,sinteredmetalfibrefilterscanbecleanedin-situwithoutinterruptingprocessflow,thisprovidestheultimateinprocesseconomicsbyminimisingdowntime.
Typical Applications • Catalyst recovery and retention • Gasification • Chemicalproduction • Ventfilters • Agrochemicalapplications • Liquidandgaseousammonia • Pharmaceuticalpowderrecovery • Steamfiltration • Culinarysteam • Processsteam
Features and Benefits • Resistant to high temperatures and corrosive
environments Suitableforaggressiveairandliquidfiltrationapplications
• Can be cleaned in-situ Reducesdowntimetoaminimum,providingexcellentprocesseconomics
• Pleatable structure Highersurfaceareawithexcellentdirtholdingcapacityforlongeron-streamlife
• High void volume Highpermeabilitycombinedwithlowpressuredrop
Sinterflo® FSinteredMetalFibre
259258
Sint
erflo
® S
inte
red
Poro
us M
etal
sMed
iaand
Materials
A robust material is manufactured from sinter-bonded metal powders. Primarily produced in 316L grade for use in temperatures up to 540ºC (1,004ºF) depending on process conditions and offering resistance to most chemicals. Sinterflo® P media can also be produced in other grades of stainless steel and alloys such as Inconel®, Hastelloy® and Monel®.
Sinterflo®Ppowdermediacanbemanufacturedinbothdiscformatorincylinderformat.Forcylinders,ourisostaticpressingensuresgreatermediauniformitywithnowelds,leadingtoincreasedcorrosionresistance.
Typical Applications • Catalyst recovery • Polymermelt • Gasification • Chemicalproduction • Slurryoils • Steamfiltration • Culinarysteam • Processsteam
Features and Benefits • Resistant to high temperatures and corrosive
environments Suitableforaggressiveairandliquidfiltration
applications • Strength and Robustness Ensuresreliabilityandlongeron-streamservice
life • Excellent media uniformity
Allowsconsistentfiltrationandeffectiveloading • Seamless structure
Weldfree,givingincreasedcorrosionresistance
Sinterflo® PSinteredMetalPowder
Sinterflo® Sintered Porous Metals
Ordering InformationFororderinginformationpleasecontactamemberofthesalesteam.
Ordering InformationFororderinginformationpleasecontactamemberofthesalesteam.
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
Multi-layer precision filters, produced using a novel sintering process resulting in superior mechanically strong structures.
Primarilymadefrom316Lstainlesssteel,alsoavailableinInconel®,Hastelloy®andMonel®materialsforuseinthemostaggressiveenvironments.
Dependingonatmosphericconditions,ourstainlesssteeloptioncanbeusedintemperaturesupto540ºC(1,004ºF),withintermittentoperatingpeaksupto650ºC(1,202ºF),andareresistanttomostchemicals.
Formatsavailableincludeflatsheet,customshapes,weldedconesandweldedcylinders,andthematerialscanbemanufacturedinavarietyoflayercombinationsdependingonyourspecificapplication.
Standardmaterialcombinationscanincludeperforated plates for additional support.
Sinterflo®MCisavailableinarangeoffiltrationgradesfrom2micron.
Typical Applications • Powderfluidisation • Liquidapplications • Slurryoils • Steamfiltration • Culinarysteam • Processsteam
Features and Benefits • Fabricated shapes without expensive support
structures or joining strips Offersrobustandself-supportingstructures
• Can be cleaned repeatedly Suitableforreuse;providinganeconomicalchoice
• Non-shedding media Providesresistancetomechanicalabrasion
• Easily custom-engineered Tomeetrequiredspecificationsofmaterials,strength,flowrequirements,thickness,micronratingandenvironment
Sinterflo® MCSinteredMetalMeshComposite
261260
Sint
erflo
® S
inte
red
Poro
us M
etal
s
Med
iaand
Materials
Precision woven meshes in various types of weaves, from plain square mesh to Dutch (Hollander) Twill Weave, to give the most defined absolute rating.
Plainsquareweaveforsimplesievingdutiesthroughvariousweavepatterns(ReversePlainDutch,BroadMeshTwillandSinglePlainWeave)toDutchTwillWeavetoprovideforthemostcomprehensiveselectionofsurfacefiltrationduties.
Typical Applications • Catalyst recovery and retention • Gasification • Chemicalproduction • Ventfilters • Agrochemicalapplications • Liquidandgaseousammonia • Steamfiltration • Culinarysteam • Processsteam
Features and Benefits • Goodpermeability • Hightensilestrength • Availablefromsinglewrapdesignsthroughto
complexmulti-layeredstructuresinpleatedconstructionstooptimisetheareaavailable
• Somemeshesavailableinadiffusionbondedversionstoincreasedperformancesecurityofporeshapeandsize
• Availableinthebroadestrangeofporesizesofanyfiltermediatype
• Availablein316Lstainlesssteelasstandardwithotheralloyssuchas304Lstainlesssteel,904Lstainlesssteel,Inconel®,Hastelloy®,Monel® and Fecralloy®onrequest
Sinterflo® MMetalMesh
Sinterflo® Sintered Porous Metals
Ordering InformationFororderinginformationpleasecontactamemberofthesalesteam.
Ordering InformationFororderinginformationpleasecontactamemberofthesalesteam.
CONTENTS PRODUCTSINTRODUCTION
Contact Information: UK, New Milton Division US, Ashland Division India, Mumbai Division Tel: +44 (0)1425 612010 Tel: +1 804 550 1600 Tel: +91 22 25 976464 /65 [email protected]@porvairfiltration.com [email protected]
Excellent chemical compatibility, exceptional strength and resistant to most acids, bases, many organic chemicals and temperatures up to 110ºC (230ºF).
Producedinbothsinteredporouspolyethyleneandpolypropylene,materialsareavailablein: • Roll • Sheet • Cutshapes • Cones • Mouldedformats
Typical Applications • Domesticwaterfilters • Activatedcarbonfilters • Chemicalfilters • Airanddustfilters • Fluidisationandaerationofbulksolids • Battery vents • Pneumaticsilencers • Waterandeffluentaeration • Fragranceeminators • Vacuumplatensandcones • Vacuumholddowntablecovers
Features and Benefits • Strong lightweight and self supporting Versatilematerialthatcanbemanufacturedin avarietyofshapesandsizes • Narrow controlled pore size distribution Veryefficientandeffectivefiltrationmaterial • High and even porosity Lowpressuredropandevenflow • Chemically inert Resistanttomanychemicalsmakingitsuitable formanyapplications.
Ordering InformationFororderinginformationpleasecontactamemberofthesalesteam.
Vyon®
SinteredPorousPlastics
263262
Vyon
® S
inte
red
Poro
us P
last
ics
Med
iaand
Materials
Vyon® Sintered Porous Plastics
All Vyon® grades are available in polyethylene. Only Vyon® D, F and HP grades are available in Polypropylene.
Name FiltrationGrades Liquids(µm)* Gases(µm)
Vyon® T 10 2Vyon®M 6 1Vyon® D 15 6Vyon® F 35 10Vyon® HP 70 30
Vyon® Material RangeThrougharangeofproprietrytechniques,ouradvancedVyon®materialsdeliverenhancedperformancetechniques.Belowarethemediagradesandthestandardandspecialisttreatedmaterialsavailable:
Vyon® Media Grades
Vyon® HydrophobicOurhydrophobicVyon®ispermanentlytreatedtopreventthematerialfromwetting-outinmanyorganicsolvents.
CONTENTS PRODUCTSINTRODUCTION
Porvair Filtration Group Ltd.1 Concorde Close Segensworth,Fareham Hampshire,PO155RT,UKTel: +44 (0)1489 864330 Email:[email protected]
Porvair Filtration Group Inc.301 Business Lane Ashland,Virginia23005,USATel: +1 804 550 1600 Email:[email protected]
Porvair Filtration India PVT. Ltd.401,4thfloor,PlotNoC-3,CentrumITPark,WagleEstate,NearMulundChecknaka,S.G.BarveRoad,ThaneWest,Maharashtra,400604Tel: +91 22 25 976464 /65 Email:[email protected]
www.porvairfiltration.com
PFG008/Dec2014/Rev8:Jan2021
Porvair,Inprinta,Sinterflo,GIANTHOUSINGandVyonareregisteredtrademarksofPorvairplc.
GIANTHOUSINGisaregisteredtrademarkofPorvairFiltrationGroup,Inc.
Aquafil,Biofil,Carbofil,Chemifil,Cryptofil,Fluorofil,GasPro,Hydrofil,Klearfil,LiquiPro,Microcap,Microdisc,Microfil,Microjet,Microprint,Polyfil,Rempak,Stabifil,Tekfil,Trapfil,VentafilandVinofilaretrademarksofPorvairplc.
AutoCADisaregisteredtrademarkofAutodeskInc.
ChemrazisaregisteredtrademarkofGreene,TweedTechnologies,Inc.
DegrémontisatrademarkofDegrémont.
FecralloyisaregisteredtrademarkofSandvikIntellectualPropertyAB.
HastelloyisaregisteredtrademarkofHaynesInternationalInc.
InconelandMonelareregisteredtrademarksofSpecialMetalsCorporation.
JacoisaregisteredtrademarkofJacoManufacturingCompany.
RilsanisaregisteredtrademarkofARKEMA.
TeflonisatrademarkofTheChemoursCompanyFC,L.L.C.
VitonisaregisteredtrademarkofDuPontPerformanceElastomersL.L.C.
©Copyright2021.PorvairFiltrationGroupLtd.Allrightsreserved.
Whilsteveryefforthasbeenmadetoensuretheaccuracyofthisdocument,duetocontinuousproductdevelopment,thedatacontainedissubjecttoconstantrevisionandPorvairFiltrationGroupLtd.reservestherighttochange,alterormodifyitscontents.