Final Draft Technical Report-To Correct

  • Upload
    andrew

  • View
    222

  • Download
    0

Embed Size (px)

Citation preview

  • 8/13/2019 Final Draft Technical Report-To Correct

    1/45

    1

    INTRODUCTION

    Background

    LFG was produced at landfill sites containing decomposable organic wastes. The major

    constituents of LFG were methane and carbon dioxide, which were by-products of the biological

    decomposition of organic material. Trace concentrations of a variety of other compounds may

    also be present in LFG, including hydrogen sulphide, mercaptans, and volatile organic

    compounds, which could create nuisance odors, degrade air quality, and result in adverse health

    effects. Generally, the amount and character of the organic waste in a landfill directly affects the

    quality and quantity of LFG that will be generated; other environmental factors further play a

    part in dictating LFG generation.

    The methane component of LFG was a potential energy resource, but was also a potential

    explosion hazard, and was accepted as a GHG contributing to global warming; the carbon

    dioxide component of LFG was generally regarded as being biogenic in origin and was thus not

    considered an additional GHG emission. To emphasize the importance of methane emissions

    from landfills, methane was considered to be approximately 25 times more heat absorptive than

    carbon dioxide on a mass basis with a time horizon of 100 years (IPCC, 2007).

    LFG was one of the major anthropogenic sources of methane emissions to the atmosphere in

    Canada, accounting for about 20 percent of the nation's total methane emissions in 2007.

    Methane emissions produced by the decomposition of biomass in MSW were responsible for 82

    percent of the emissions from the waste sector, which also included wastewater handling and

    waste incineration. Emissions from MSW landfills increased by 16 percent from 1990 to 2007,

    despite an increase in LFG capture and combustion of 71 percent over the same period. The

    quantity of methane captured at MSW landfills for flaring or combustion for energy recovery

  • 8/13/2019 Final Draft Technical Report-To Correct

    2/45

    2

    purposes in 2007 amounted to 28 percent of the total generated emissions from this source, as

    compared to 21 percent in 1990 (Environment Canada, 2009).

    In British Columbia for example, Green House Gas (GHG) emissions from waste accounted for

    approximately 5 percent of the provinces GHG emissions in 2006. GHG emissions from

    landfills accounted for approximately 95 percent of the emissions from British Columbias waste

    sector, which also includes wastewater handling and waste incineration (LiveSmart BC, 2008).

    Approximately 330 kilotons (kt) of CH4 (or 6,930 kt carbon dioxide equivalent [CO2e]) were

    captured by the 65 LFG collection systems operating in Canada in 2007. Of the total amount of

    methane collected in 2007, 50 percent (165 kt) was utilized for various energy purposes and the

    remainder of the methane gas was flared.

    The primary direct benefits of managing LFG were the control of potential adverse impacts and

    the reduction of liability for the site owner (i.e. the state). Numerous LFG control projects

    indicate that nuisance odors, explosion concerns, and toxic hazards could be effectively

    mitigated by implementing LFG management systems.

    Furthermore, LFG has numerous additional beneficial uses that stem primarily from the energy

    content of its methane component. Many of the technologies for utilization of LFG were well

    established and have proven to be economically feasible given suitable site conditions and access

    to markets. Electricity generation from LFG was the most prevalent utilization option, but

    refining of LFG to pipeline-quality natural gas is becoming more common, as is the formulation

    of fuel for vehicles. However, as earlier noted, beneficial use of LFG is highly dependent on

    the quality and efficiency of the LFG collection system from an economics standpoint, and thus

    it is important to ensure that gas collection systems were correctly designed and installed to

    provide a consistent and steady supply of LFG to the utilization facility. Operations were also a

  • 8/13/2019 Final Draft Technical Report-To Correct

    3/45

    3

    key component of this equation, as operation of even a well-designed and constructed LFG

    management system can at times result in poor gas supply if operations were not performed in a

    manner consistent with the objective of fuelling the plant.

    Objectives

    This project was intended to propose a renewable energy source (biomass) for electricity

    generation due to the re-designing of the Beetham landfill. It entailed details of both the merits

    and limitations of re-engineering the landfill for electricity generation (some of which were

    noted above). These merits includes, the restriction of subsurface migration of Landfill Gas

    (LFG) within designated areas of the landfill site, controlled air emissions and odor emitted from

    waste by the collection of LFG. The budgetary range for this project was approximately

    $1,000,000 - $1,200,000 USD, this cost included the equipment and other auxiliary overheads

    necessary to carry out operations.

    Scope

    The project was implemented into the following stages:

    1. Investigation2. Assessment of site3. Consultation4. Procurement5. Implementation6. Evaluation

  • 8/13/2019 Final Draft Technical Report-To Correct

    4/45

    4

    Limitations

    Some major problems that arose was the availability of trained local technicians and

    engineers as well as a number of trained professionals who embarked on this project to redesign

    and maintain the landfill.

  • 8/13/2019 Final Draft Technical Report-To Correct

    5/45

    5

    Figure 1 Showing methane emission by source

  • 8/13/2019 Final Draft Technical Report-To Correct

    6/45

    6

    Figure 1.1 Showing British Columbias waste greenhouse gas emissions (2006)

  • 8/13/2019 Final Draft Technical Report-To Correct

    7/45

    7

    INVESTIGATION

    A seminar was held on by our company, Eco-Drive Engineering Limited, in order to

    educate company heads about the proposed redesigning of the Beetham landfill. As a follow up

    to the seminar a series of questionnaires was distributed to the various stakeholders within the

    estate. This includes the residents of Beetham Gardens, senior management of SWMCOL,

    Ministry Of Housing And Environment, Ministry of Local Government, Ministry of Works and

    Infrastructure, Ministry of Energy and Energy Affairs, Environment Management Authority and

    The Trinidad and Tobago Solid Waste Management Company Ltd (SWMCOL) and the

    President of Downtown Merchants Association. The feedback from the respective stakeholders

    was affirmative due to the elucidation of the socio-economic and environmental advantages of

    the re-engineered landfill. The results of the survey were charted for further referencing (see

    figure 2 below).

    Figure 2 Showing results from survey

    80%

    15%

    5%

    Survey Statistics

    Agree Disagree No Concern

  • 8/13/2019 Final Draft Technical Report-To Correct

    8/45

    8

    Assessment of site

    Environmental audits: this entailed a systematic, documented, periodic, and objective review by

    a regulated entity of facility operations and practices related to meeting environmental

    requirements. Types of environmental audit conducted were: management audit, compliance

    audit, waste contractor audit, risk definition audit and waste minimization audits. The above

    audits were implemented in the following stages: Audit programme planning, pre-audit

    preparation (including pre-visit data collection), onsite activities and evaluation of audit data and

    reported findings.

    Management audit: This determined whether an adequate compliance management system was

    established, implemented, and used correctly to integrate environmental compliance into

    everyday operating procedures.

    Compliance audits: This procedure ensured that all environmental laws as stated by the

    regulating body (Environmental Management Authority) was adhered to. This procedure also

    determined what specific regulatory requirements were imposed on day to day operations and

    ensuring that all operations were in compliance; as well as pointing out possible violations in

    time to take proactive measures. Thus, the compliance audit gave a snapshot of plant

    operations and procedures, identifying instances of either compliance or violations of them.

    Waste contractor audit: This comprised of both a compliance audit and a liability definition audit

    to analyze commercial facilities used to store, treat, and dispose hazardous waste.

  • 8/13/2019 Final Draft Technical Report-To Correct

    9/45

    9

    Risk definition audit: Analyzed the operations of facilities that handles hazardous materials and

    substances. These audit served to assist in obtaining insurance coverage and were required by

    some governmental agencies as part of a catastrophe prevention planning.

    Waste minimization audits: this examined waste generated by the facility with the objective of

    identifying viable actions to reuse, recycle or otherwise reduce the quantity and toxicity of waste

    generated. The above mentioned were the types of audit conducted for the re-designing of the

    landfill. This was necessary to determine the feasibility of the Beetham landfill project.

    Potential Environmental Impacts

    Pressure was generally accumulated within a landfill as a direct effect of LFG generation.

    Pressure-induced advection/convection of gas, in addition to diffusion of gas through permeable

    materials, leads to LFG movement from the waste through either the landfill cover or adjacent

    soil, with eventual release to the atmosphere. Impacts of LFG were largely dependent upon the

    pathway by which the gas was exposed to humans or introduced into the environment (see

    Figure 2.1).

    The generation and presence of LFG could possibly (if not managed properly) result in a variety

    of adverse impacts, including:

    Nuisance odors Emission of GHGs Health issues and toxic effects related to subsurface migration. Explosions and vegetation stressEach of these impacts has prompted the implementation of LFG management systems.

  • 8/13/2019 Final Draft Technical Report-To Correct

    10/45

    10

    Figure 2.1 Showing potential environmental impacts of the re-designed landfill

  • 8/13/2019 Final Draft Technical Report-To Correct

    11/45

    11

    Nuisance odors

    Release of LFG into the air may contribute to odors in the vicinity of the landfill. The

    general compounds of concern in LFG as it relates to odor include (SEPA, 2004):

    Hydrogen sulphide

    Mercaptans

    Carboxylic acids

    Aldehydes

    Carbon disulphide

    LFG odors are caused primarily by the hydrogen sulfide and mercaptans that are present in

    trace quantities in the gas. These compounds may be detected by sense of smell at very low

    concentrations (0.005 and 0.001 parts per million, respectively), and yet may remain far

    below health thresholds; the detection of these compounds around landfill sites may thus

    primarily be a nuisance issue, although the health and safety limits related to constituents of

    LFG must always be understood.

    Emission of GHGs

    Worldwide methane generated from the landfilling of municipal solid waste represented over

    12 percent of total global methane emissions in 2000. Global methane emissions from

    landfills are expected to grow by 9 percent between 2005 and 2020. Most developed

    countries have regulations that will constrain and potentially reduce future growth in methane

    emissions from landfills. However, areas of the world such as Eastern Europe and China are

    projected to experience steady growth in landfill methane collection because of improved

    waste management practices diverting more MSW into managed landfills (US EPA, 2006).

  • 8/13/2019 Final Draft Technical Report-To Correct

    12/45

    12

    Health issues and toxic effects related to subsurface migration

    Most of the health and toxic effects related to LFG are centralized around the landfill site and are

    primarily of relevance to workers on the site. In the right conditions, LFG may be combustible,

    suffocating, and toxic, as is hydrogen sulphide. On-site works in areas such as manholes related

    to leachate or condensate management provide a potential area for accumulation of toxic gases.

    Additionally, accumulation of LFG in enclosed or low-lying areas on or near landfills may cause

    displacement of air, thereby creating an oxygen-deficient atmosphere. This oxygen deficiency

    may be severe enough to pose a suffocation hazard to persons in the area. While some of the

    trace compounds in LFG are toxic at sufficient exposure concentrations, other compounds are

    considered carcinogenic over long-term exposure. However, most of the short and long-term

    health effects due to LFG are restricted to the landfill site and can be addressed utilizing properly

    developed health and safety procedures and systems.

    Explosions

    Risk of explosion occurs when the concentration of methane in the air exceeds its lower

    explosive limit (LEL). The LEL of methane is approximately 5 percent by volume in air, hence

    only a small proportion of LFG, which contains 50 percent by volume methane, is required to

    create an explosive condition. The risk of explosion is also associated with confined spaces that

    have limited ventilation. In the past, LFG explosions have occurred in structures on or near

    landfill sites. These occurrences are generally attributed to LFG migrating through the soil and

    accumulating within nearby structures. Note that the potential exists for an explosion when

    methane is present in areas with a concentration above the higher explosive limit of 15 percent

    by volume in air. LFG explosions occur at an interface where the concentration of methane in

    the air is between 5 and 15 percent.

  • 8/13/2019 Final Draft Technical Report-To Correct

    13/45

    13

    An explosion can occur when explosive concentrations of LFG exist in the presence of a source

    of ignition. This can occur in a confined space and is always a concern when working on LFG

    pipes or any areas where LFG can be released from the LFG management system. It is very

    important to note that LFG can be lighter or heavier than air depending upon the proportions of

    the gases that may be present. It is also important to note that an older site may still pose a

    significant LFG migration hazard. The quantity of gas produced begins to decline shortly after

    cessation of waste disposal; however, the general gas composition remains essentially the same

    except for a reduction in volatile organic compounds (VOCs). As migration is strongly

    influenced by the physical setting of the site, hazards may still be present well into the declining

    phases of gas generation Explosion hazards resulting from LFG migrating through subsurfacesoils are one of the most important health-related effects attributed to LFG, and thus control

    systems was designed with this concern in mind.

    Vegetation Stress

    Vegetation stress is a sign of LFG migration through the subsurface or through the final landfill

    cover and occurs because plant roots are deprived of oxygen; it is also possible that LFG carries

    components that are directly toxic to plants (SEPA, 2004). Deterioration of vegetation on and

    near landfills may be both an aesthetic and a practical problem. In areas where vegetative cover

    is diminished, erosion of the cover may occur. This may lead to a "cascade" effect resulting in

    increased LFG emissions.

    Vegetation stress alone is generally not a sufficient cause to implement LFG controls. It is,

    however, an indication of significant LFG migration in the subsurface, which may lead to other

    more serious issues. Vegetation stress on the final landfill cover is also an indication of an area

    that may require additional cover material in order to increase the efficiency of a LFG

  • 8/13/2019 Final Draft Technical Report-To Correct

    14/45

    14

    management system. Potential LFG impact to vegetation is also a concern when selecting cover

    vegetation and final landscaping of the closed landfill. Vegetative stress may also indicate the

    need for additional LFG control by the installation of vertical extraction wells in the area.

  • 8/13/2019 Final Draft Technical Report-To Correct

    15/45

    15

    CONSULTATION

    Acquired technical advice from the Environment and Management Authority, Ministry of

    local government, in-conjunction with the Ministry of Environment from British Columbia

    Canada on the following:

    Site conditions and design considerations Landfill gas management facilities design Condensate management Landfill gas extraction plant Metering Equipment LFG combustion/utilization systems Flaring LFG utilization equipment System installation, operations, and maintenance System optimization

    Also consultation was held with the Mayor of Port Of Spain, and city council executives, who

    had been influential in initiating and promoting LFG energy project in the Beetham Estate and

    ensured that project receive sufficient funding.

  • 8/13/2019 Final Draft Technical Report-To Correct

    16/45

    16

    PROCUREMENT

    Tendering Process

    The tendering process was one of the challenging aspects of this project; it was very lengthy

    process, lasting for a total of thirty (30) days. Tenders were sent out to various companies, both

    locally and internationally. During this process, companies which didnt meet the specific criteria

    were eliminated and the remaining underwent an evaluation. The evaluation consisted of product

    quality, on time delivery, development costs, etc. These criteria were assessed by the team along

    with an external consultant; the companies with the highest attainable ranks were selected.

    Materials and Equipment

    With the responses obtained, contractors for the various jobs were selected. The company chosen

    for the construction and implementation of the methane gas plant was (TEAM ENGINEERING

    SOLUTIONS). Since this company doesnt specialize in all the required aspects needed to

    complete the plant another company had to be chosen for the construction of piping and storage

    tanks for the gas, and also the installation of the electrical system. The companies chosen for

    these aspects of the construction was (Harrys piping engineering limited), and (Spark plus

    industries) with the companies all selected, final negotiations and contracts were made; this took

    thirty (30) days.

  • 8/13/2019 Final Draft Technical Report-To Correct

    17/45

    17

    IMPLEMENTATION

    This stage of the project involved designing, construction, and operation of the landfill

    gas collection and control system (GCCS). The purpose of a GCCS was to extract LFG

    from the waste mass and convey it to a combustion device for flaring or energy use. A

    typical GCCS includes the following primary components: extraction wells; a system of

    lateral and header (manifold) piping to convey the collected LFG; a condensate

    management system; a blower and flare system; monitoring devices; and system controls.

    Designing

    The overall design was based on expected LFG collection, the type and depth of the

    waste, site conditions and operating status (opened or closed), and the overall goals of the

    LFG project. Components of the overall design of the landfill project are illustrated in the

    figures below:

    Figure 2.2a Showing overall design of operations

  • 8/13/2019 Final Draft Technical Report-To Correct

    18/45

    18

    Figure 2.2b Showing components of overall construction design of landfill

    During the construction phase, the use of proper techniques and quality assurance

    procedures was needed to ensure proper system operation and reliability.

    Extraction Wells

    Gas collection begins in the extraction well, where LFG was extracted from the waste

    mass and enters the GCCS. Extraction wells were typically composed of slotted plastic

    pipe, surrounded by stone or other aggregate material, that were installed in borings in the

    waste mass below the surface of the site. Above the surface of the waste mass, the

    extraction well typically has a wellhead to allow for vacuum adjustment and sampling of

  • 8/13/2019 Final Draft Technical Report-To Correct

    19/45

    19

    the LFG. The orientation of these wells could either be vertical or horizontal and the

    decision to use vertical and or horizontal well will depend on the site-specific factors and

    goals of the LFG project. For this project vertical well was chosen as seen below in figure

    3.

    Figure 3 Showing vertical well

    The components of a vertical well included the well piping with perforations or slots at

    the bottom portion of the pipe, clean gravel backfill, soil backfill, a bentonite plug and a

    wellhead. Polyvinyl chloride (PVC) piping for vertical well construction was sometimes

    used, because PVC resists collapsing caused by heat and pressure in deep waste better

    than high density polyethylene (HDPE) pipes. However, PVC pipe can become brittle

    over time and crack and collapse. For this reason, HDPE pipe may be preferred and also

    has been used successfully in vertical wells. A bentonite plug was used to prevent

  • 8/13/2019 Final Draft Technical Report-To Correct

    20/45

    20

    infiltration of air from the surface through the well annulus into the well. Bentonite was a

    family of clay compounds that expands when wet to serve as an effective seal. The use

    of a plastic seal around the well at the waste mass interface with the cover soil can also be

    used to inhibit air infiltration. The amount of vacuum that can be applied to a well (and

    the overall performance of the GCCS) can be limited by the effectiveness of the seal

    between the perforated portion of the pipe and the surface of the waste mass and cover

    soil. The depth of the well depends on the depth of waste and will typically terminate at 3

    to 5 meters above the base of the waste mass.

    Vertical well boreholes range from 20 to 90 cm in diameter and include 5- to 15-cm-

    diameter pipe. A minimum borehole diameter of 30 cm and pipe diameter of 10 cm were

    recommended. Larger-diameter boreholes and pipe typically increased LFG collection as

    a result of the increased surface area. The placement and spacing of vertical wells in a site

    depend on various site-specific parameters, including:

    Depth of the waste

    Depth of the well

    Leachate levels

    Compaction of the waste

    Type of daily cover (if used)

    Wellhead Components

    Wellheads were placed on above the surface to allow for vacuum adjustment and

    sampling of the LFG (see figure 4 below). There were several components of a LFG

    wellhead: a vacuum control valve; monitoring ports; and an option for flow

  • 8/13/2019 Final Draft Technical Report-To Correct

    21/45

    21

    measurement. The vacuum control valve allows an LFG technician to adjust the

    vacuum applied at each individual wellhead. The wellhead was often designed with

    one or two monitoring ports so an LFG technician could measure the temperature,

    pressure, and composition of the LFG. These ports allow an LFG technician to record

    the impacts of well adjustments and to identify potential problems and troubleshoot

    errors that may occur in the GCCS. Frequent wellhead monitoring promotes optimal

    system operation and allows for effective system maintenance. In addition, wellheads

    could include a flow measurement device (for example, an orifice plate or pitot tube)

    to measure the differential pressure of the LFG and use those figures to calculate the

    LFG flow. The top of the wellhead included a removable cap to access the well for

    internal inspection and measure and remove liquids as necessary. High levels of

    liquid (leachate) in a well can reduce LFG collection, especially if the liquid level is

    above the perforated pipe section of the well, preventing the gas from moving into the

    well.

    Figure 4 Showing example of a well head

    Lateral and Header Piping

    Lateral and header piping were installed to transport LFG from the individual wells to the

    blower and flare system. LFG piping was designed to accommodate the necessary

  • 8/13/2019 Final Draft Technical Report-To Correct

    22/45

    22

    volume of LFG, minimize vacuum loss and provide consistent vacuum to the individual

    wells. Lateral pipes connect each well to larger header pipes. Header pipes aggregate the

    LFG collected and transported in the lateral pipes. The lateral and header piping system

    was designed to accommodate the maximum expected LFG flow rates to minimize future

    upgrades if LFG collection continued to increase. Pipe sizing was also considered due to

    vacuum loss caused by friction and the avoidance of pipe blockage by allowing LFG flow

    to continue despite moderate condensate build up that resulted from sagging and in areas

    where waste could settle. LFG piping may be installed above the surface or below the

    surface. Table 1 identifies some general advantages and disadvantages for each

    approach.

    Above Surface Below Surface

    Advantages Disadvantages Advantages Disadvantages

    Reduced system costs

    in areas where

    freezing does not

    occur, interim or final

    cover has been

    installed, and

    scavengers do not

    have access

    Increased ability to

    inspect, repair and

    upgrade the piping

    system

    Pipes must be protected

    against weather effects andmovement from thermal

    expansion or contraction,

    which may result in more

    frequent cracks and weld

    separations

    More difficult maintenance

    of the waste mass surface or

    cover (such as grass

    mowing)

    Can result in lower

    operating costs

    May be more visually

    appealing than

    abovesurface piping

    More expensive

    install

    Table 1. Showing advantages and disadvantages of installing LFG Piping above or

    below ground surface

  • 8/13/2019 Final Draft Technical Report-To Correct

    23/45

    23

    Condensate Management

    Condensate refers to the moisture or liquid that was formed when extracted LFG cools.

    There were many factors that affected the quantity of condensate generated in a GCCS,

    including the LFG temperature and volume. In addition, the climate conditions at the site

    also can influence the amount of moisture formed in the LFG. As LFG was collected

    from the waste mass, it cools and has a reduced ability to hold moisture in a vapor form.

    The condensation that formed could restrict or completely block the flow of LFG in the

    piping system. The GCCS was carefully designed to consider condensate management

    issues to prevent negative impacts on LFG collection.

    The lateral and header systems was designed to facilitate condensate drainage to low

    points, where it could be removed from the system by vacuum-sealed sump pumps or

    allowed to drain back into the waste mass. Typically, a minimum slope of 3 to 5 percent

    will facilitate condensate drainage even if pipe settlement occurs. If drained back into the

    waste mass, the condensate low point must include a vacuum trap to prevent air from

    being drawn into the header. The trap must provide a sufficient vacuum break to match

    the maximum expected applied vacuum on the system (plus a safety factor).

    Once the LFG was collected from the waste mass, it was necessary to treat it to remove

    moisture and particulates. The removal of moisture and particulates was necessary to

    reduce the abrasive and corrosive nature of the raw LFG to protect the blower and ensure

    the LFG would burn effectively in a flare or other combustion device. Particulates were

    removed through the use of filtration. The most common device for moisture control used

    was a moisture separator (sometimes referred to as a knock-out pot), which was a large

  • 8/13/2019 Final Draft Technical Report-To Correct

    24/45

    24

    cylindrical vessel that reduced the velocity of the LFG to allow entrained moisture to fall

    out of the LFG. A mist eliminator was often used to further remove moisture and other

    particulates in the LFG. A mist eliminator could be a wire-mesh or plastic-mesh screen

    through which the LFG passes and collects droplets of water that were too small to be

    collected by the moisture separator. The wire-mesh screen was subject to potential

    corrosion. This system also screens out other particulates that the LFG may contain.

    Condensate management system was implemented to pump liquids collected by sumps to

    one or more storage tanks to house the condensate until it could be treated, reused or

    disposed of. Collected condensate was combined with leachate for treatment or disposal

    Blower and Flare Skid

    The blower and flare skid was a critical part of the GCCS. The blower provided the

    vacuum used to collect LFG from the waste mass. It also provided the necessary pressure

    to push the LFG to the flare or to an energy use device. A flare system was used to

    combust the LFG and in many cases was required to control odors or mitigate other

    environmental or health concerns. The blower and flare system was centrally located near

    the LFG collection system. The flare systems was installed away from trees, power lines,

    or other objects that could be ignited by the flame or damaged by heat.

    Once the LFG has been treated, it then flows to the blower where the vacuum at the inlet

    was adjusted to meet the requirements of the GCCS and the outlet pressure of the gas was

    adjusted to conform to the requirements of the flare or energy use device. The LFG

    typically passes through a metering system to measure the flow rate of LFG being

    collected by the GCCS. Basic metering systems included a volumetric flow meter.

  • 8/13/2019 Final Draft Technical Report-To Correct

    25/45

    25

    However, a continuous methane monitoring system was implemented to measure the

    mass flow rate of methane in the LFG. This continuous monitor was pertinent, if the

    SWD site was required to collect LFG.

    Flares

    There are generally two types of flares: (1) open flares (candle-stick flares), and (2)

    enclosed flares (ground flares), as shown in Figure 3-4. Open flares consist of a long

    vertical pipe, a burner tip and a flame shroud. Open flares that are properly engineered

    and operated may achieve up to 98 percent destruction efficiency and are usually much

    smaller than enclosed flares. Open flares can be less costly and easier to install and

    operate than enclosed flares.

    Figure 4.1 Showing two types of flares

    Enclosed flares that are properly engineered and operated may achieve destruction

    efficiencies of 99 percent or greater. One significant drawback to this type of flare system

    is that it is more expensive to install and operate than an open flare.

  • 8/13/2019 Final Draft Technical Report-To Correct

    26/45

    26

    Construction

    Once the GCCS was designed (and permitted, if necessary), construction of the system

    began. Construction employed proven techniques which ensured a well-built system, and

    a quality assurance program was implemented to make sure that the system was built in

    accordance with the required design considerations (such as pipe slopes and well depths).

    Field engineering decisions was needed to account for unforeseen conditions at the time

    of construction. Construction oversight was important to identify potential changes in the

    system design needed to accommodate site conditions and to document the as-built

    condition of the system.

    Construction Techniques

    A separate qualified company was identified and hired to provide construction quality

    assurance (CQA) to monitor and document the techniques used. The first step in

    construction of a GCCS was drilling the vertical wells. It was imperative not to

    compromise the containment system when vertical wells were drilled. As the driller gets

    set to drill each well, the designated CQA agent monitored and verified the elevation and

    depth of the well and confirmed that it matches the construction drawings to avoid

    drilling through the base (or liner, in some cases) of the SWD site.

    Vertical LFG wells had a diameter of 20 to 90 cm to easily lift waste materials out and

    achieve good LFG extraction. A bucket-type auger drill rig was the most desirable type

    for drilling in solid waste. This type of drill rig used a large hinged cylindrical bucket

    with cutting blades at the base to cut through materials. However, this type of drill rig

    was not commonly available in many countries, and a standard auger was also used. In

  • 8/13/2019 Final Draft Technical Report-To Correct

    27/45

    27

    addition, some drillers have limited or no experience with solid waste and may not want

    to use the more expensive bucket-type auger rig in such applications for fear the rigs will

    be damaged. Figure 5 shows a vertical extraction well being drilled with a bucket type

    auger.

    Figure 5. Showing vertical extraction well digging with bucket auger

    Vertical well installation requires planned construction techniques that prioritize the

    health and safety of workers. Materials excavated from a borehole was placed upslope so

    that any liquids draining from the materials flow back into the borehole to minimize

    exposure to liquids and exposed waste. The borehole was covered when drilling was not

    active to minimize the potential of workers falling into the borehole.

  • 8/13/2019 Final Draft Technical Report-To Correct

    28/45

    28

    Construction Quality Assurance Procedures

    CQA was important for proper installation of a GCCS and for documenting the as-built

    condition of the system. The design engineer obtained and review available as-built

    drawings for the bottom liner system or depth of the waste. As a pre-cautionary measure,

    if as-built drawings are not available, the design engineer would review system

    construction or permit drawings for the bottom liner. Based on available drawings and the

    desired location of each well, the depth of waste was calculated for each well along with

    a corresponding calculation for the appropriate well depth. These construction drawings

    should be reviewed by a second qualified engineer to double-check the well locations,

    waste depths, elevations, and calculations.

    Before construction began, a professional surveyor stake out each well and collection

    piping routes. The surveyed elevations and well identification numbers was be recorded

    (and assigned) and written on stakes positioned at each well location. The recorded

    survey data included the horizontal and vertical data for each well stake and collection

    piping grade stake. In the event one or more of the well location stakes was removed or

    destroyed, the well locations would be resurveyed before the well location stakes were re-

    established. The surveyor was not allowed to guess the location and re-establish the well

    location stake, based on inaccurate survey data which could cause improper or

    insufficient pipe slopes or a penetration of the bottom liner.

    Survey data was provided to the design engineer for comparison to the existing

    construction drawings and revised and updated as needed. The revised construction

    drawings submitted to the driller. It was good practice to have the design engineer

    approve the final construction drawings. The CQA monitor reviewed the construction

  • 8/13/2019 Final Draft Technical Report-To Correct

    29/45

    29

    drawings with the driller, landfill owner, general contractor, and any other appropriate

    parties to make sure all agree to the drilling plan. It was also good practice for the CQA

    monitor and contractor to walk the entire SWD site with the driller to identify all well

    locations and confirm that the drill rig and support equipment are capable of accessing

    the well locations. As the wells and collection piping were being installed, it is important

    that either the design engineer or the CQA monitor keep accurate records of the pipe

    depth, pipe location, and the location of special fittings such as tees that mark where a

    lateral pipe was joined to the header. Other important structures such as condensate traps

    or condensate sumps were documented on the as-built drawings to include any deviations

    from the design plan. As-built drawings were developed to document the locations of

    wells, piping, and important structures.

    General Operating Considerations

    Generally, a GCCS operates on a continuous basis. However, site conditions

    continuously change and the rate of LFG collection will vary temporally and across

    locations within the waste mass. Changes to site conditions occur for various reasons,

    such as:

    Air intrusion through cover soil Rate of waste disposal and age of the waste Changes in atmospheric pressure Precipitation and moisture in the waste mass Variations in waste characterization.

  • 8/13/2019 Final Draft Technical Report-To Correct

    30/45

    30

    Compaction levelThese changes require periodic monitoring and adjustment of the vacuum applied to each

    well to maintain or increase collection efficiency, prevent excessive vacuum application,

    minimize problems associated with LFG emissions or potential migration, and to

    optimize energy use project operations. Monitoring can also help detect undesirable

    subsurface combustion that can result if excessive vacuum is applied to the wellfield

    (introducing oxygen into the waste mass). Monitoring was conducted adequately to

    promote optimal system operation and to allow for effective system maintenance.

    Generally, system monitoring involves examining LFG conditions at the wellheads and

    the waste mass surface. Typical wellhead monitoring parameters include:

    Volumetric flow rate Methane concentration Oxygen concentration Carbon dioxide concentration Balance gas concentration (typically Nitrogen (N2))

  • 8/13/2019 Final Draft Technical Report-To Correct

    31/45

    31

    EVALUATION

    Landfill gas quantity

    LFG was generated as a result of physical, chemical, and microbial processes occurring

    within the waste. Due to the organic nature of most waste, the microbial processes

    governs the gas generation process (Christensen, 1989). These processes were sensitive

    to their environment; therefore, a number of natural and artificial conditions affected the

    microbial population and thus the LFG generation rate. Short-term studies carried out on

    full-size landfills using data from LFG extraction tests indicated a range of LFG

    generation between 0.05 and 0.40 cubic metres (m

    3

    )

    of LFG per kilogram (kg) of waste

    placed into a landfill (Ham, 1989). The mass of waste accounts for both solid materials

    (75 to 80 percent by mass) and moisture (20 to 25 percent by mass). This range was a

    function of the organic content of the waste that was placed into the landfill.

    It was important to note that LFG generation occurred in an anaerobic (no oxygen)

    condition, and thus any natural or artificial conditions that move the process to an aerobic

    condition will affect generation of LFG. It was also important to note that LFG

    generation was not instantaneous; any amount of waste that was brought to a landfill

  • 8/13/2019 Final Draft Technical Report-To Correct

    32/45

    32

    would undergo a set of processes that have been well-characterized by Farquhar and

    Rovers (1973), as shown on Figure 6.

    As indicated on Figure 6, the first phase, aerobic decomposition, occurs immediately

    after the waste has been placed, while oxygen was present within the waste. Aerobic

    decomposition produces carbon dioxide, water, and heat until such time as the oxygen

    present in the waste is consumed. The next stage was the anoxic, non-methanogenic

    phase where acidic compounds and hydrogen gas were formed and while there was

    continued carbon dioxide generation; generally, this was a hydrolysis and acetogenic

    process. Substances produced during this stage as larger molecules were broken down to

    smaller chains include ammonia, carbon dioxide, hydrogen, water, and heat, all of which

    work to displace any residual oxygen and nitrogen that may reside in the waste (SEPA,

    2004). The third phase was the unsteady methanogenic phase; during this phase, the

    carbon dioxide generation began to decline because waste decomposition moved from

    aerobic decomposition to anaerobic decomposition. Anaerobic decomposition produces

    heat and water, but unlike aerobic decomposition, it also produced methane.

    Methanogenic bacteria were active during this stage, utilizing the byproducts of the

    previous stage to produce methane.

    During the fourth phase, methane was generated at a concentration between 40 and 70

    percent of total volume (McBean, 1995); in this stage, the processes responsible for the

    generation of methane was generally stable. Typically, the waste in most landfill sites

    would reach the stable methanogenic phase within less than 2 years after the waste has

    been placed, although it should be noted that environmental conditions were also an

  • 8/13/2019 Final Draft Technical Report-To Correct

    33/45

    33

    important factor in this equation. Environments with high moisture and temperature, and

    where moisture was able to infiltrate readily into the waste, will show a generally shorter

    timeframe for reaching the stable methanogenic phase. In extreme conditions, the

    timeframe for reaching this stage can be on the order of months. LFG may be produced

    at a site for a number of decades dependent on landfill conditions and type and age of

    waste, with emissions continuing at declining levels from the date of placement. This

    could be seen in Figure 6, which shows a typical profile for LFG generation at a site.

  • 8/13/2019 Final Draft Technical Report-To Correct

    34/45

    34

    Figure 6 Showing landfill gas generation pattern

  • 8/13/2019 Final Draft Technical Report-To Correct

    35/45

    35

    Waste Composition

    Waste composition was the most important factor in assessing the LFG generation potential and

    total yield at a site. The maximum potential volume of LFG was dependent on the quantity and

    type of organic content within the waste mass (Environment Canada, 1996), since the

    decomposing organic wastes were the major source for all LFG produced. The link between

    waste composition and LFG generation was very clear. Inorganic and inert wastes will produce

    little or no LFG; more organic wastes will produce greater amounts of LFG on a per unit mass

    basis, but it was important to keep in mind that it was the actual organic fraction of the waste that

    produces LFG. Highly-organic wastes such as food wastes were able to produce LFG, but also

    comprise largely water, which inherently does not produce LFG but will aid the rate of LFG

    evolution. The same consideration was true of the rate of generation. The same waste mix and

    mass placed in an arid environment versus a humid environment contains the same overall

    potential for generating LFG; however, the relative rate of this generation will occur at a more

    ready pace in the more humid environment if moisture is allowed to infiltrate into the landfill.

    Excess amounts of moisture, however, will not continue to support this effect.

    The shape gas generation curve may be most significantly-altered, rather than the total potential

    gas generation. This point was of particular concern when designing LFG management systems,

    and in particular, when assessing the viability of LFG utilization.

    Moisture contentThe amount of moisture within a landfill was considered to be one of the most important

    parameters controlling gas generation rates; to some extent, the amount of moisture may affect

  • 8/13/2019 Final Draft Technical Report-To Correct

    36/45

    36

    the ultimate methane generation potential of the waste, but the primary effect was related to the

    rate of generation. See Figure 7 for typical gas profiles for both a "dry" and a "wet" landfill with

    the same waste composition and deposition rate; in the latter case, the gas generation profile was

    more peaked and drops off to lower levels at a faster rate. Understanding the relevant moisture

    conditions and water balance of a landfill was important in predicting the amount of LFG

    generation and thus was a part of the design basis for LFG collection systems. It was also noted,

    that waste has its own inherent moisture when it reaches a landfill, so the moisture content

    consideration was not solely related to environmental conditions. Generally, for municipal solid

    wastes that include food wastes, etc., sufficient moisture was available in the waste to initiate the

    methanogenic cycle.

    Moisture provides the aqueous environment necessary for gas generation and also serves as a

    medium for transporting nutrients and bacteria. The moisture content in the landfill was strongly

    influenced by climatic conditions (temperature, rainfall, etc.), initial moisture content of the

    waste, and specific landfill design such as type of base liner, type of leachate collection system,

    type of cover, and programs such as bioreactor/rapid stabilization with or without leachate

    recycling. Landfills are typically constructed and filled in a sequential layered pattern. This

    factor was important in understanding how moisture moves into and through the waste. The

    layering effect tends to result in substantially different flow characteristics for the movement of

    leachate and infiltration of water into the landfill, and may have an effect on LFG movement

    within the waste. It was possible to somewhat control the rate of LFG generation through

    engineered waste management systems.

  • 8/13/2019 Final Draft Technical Report-To Correct

    37/45

    37

    Figure 7 Showing LFG generation based on moisture content

  • 8/13/2019 Final Draft Technical Report-To Correct

    38/45

    38

    CONCLUSION

    LFG was produced at the Beetham landfill site containing decomposable organic wastes. The

    major constituents of LFG were methane and carbon dioxide, which were by-products of the

    biological decomposition of organic material. The main objective of this project was to find an

    alternative solution to manage the increasing levels of garbage disposal at the Beetham Landfill

    and preventing it from reaching full capacity, resulting in closing down the entire landfill

    indefinitely. The redesigning of the Beetham Landfill received a unanimous approval from all

    stakeholders involved and this prompted further investigation into the feasibility of the project.

    After all research and environmental audits were conducted, approval from various municipal

    and State agencies were sought after and the necessary permits to commence the project were

    granted. This project was implemented in stages over a period of 12-15 months at a cost of 1.2

    million USD. Some of the benefits of the project were: provide employment to Beetham

    residents and the population nationwide, provide a source of renewable energy for generation of

    electricity as well as contribute to the nations GDP.

  • 8/13/2019 Final Draft Technical Report-To Correct

    39/45

    39

    RECOMMENDATIONS

    Based on the foregoing, the following recommendations are offered:

    To have continuous internal system audits in order to ensure compliance to all currentoperating regulations are met.

    To have periodic training and development for employees Look into alternative commercial uses of LFG for example, biofuel for cars. Burn all LFG that is produced. For instance, combusting LFG in an engine, a turbine, or

    simply in a flare has tremendous benefits in terms of reduced toxicity and reduced

    greenhouse gases. Sixty one percent of LFG is generated at landfills with no collection

    system and at least 25 percent of LFG at landfills with collection systems simply

    escapes. Collecting all of this gas and burning it -- preferably for energy, but at least in a

    flare -- should be a priority nearly equal to avoiding the construction of new landfills. As

    a result, this would contribute to land conservation.

    Use LFG for energy production. While there are instances where the use of LFG forenergy can increase the amount of certain pollutants, the balance of benefits is in favor

    of using LFG for energy. Generally turbines are cleaner than engines, though less

    efficient. However the benefits of LFG are greatest if we also increase air pollution

    regulations and energy efficiency so that we displace coal plants instead of gas plants.

  • 8/13/2019 Final Draft Technical Report-To Correct

    40/45

    40

    REFERENCES

    (n.d.). Availble at :LiveSmart BC. 2008. Available at: http://www.livesmartbc.ca.

    Barlaz, R. K. (1989). Measurement and Prediction of Landfill Gas Quality and Quantity in Sanitary

    landfilling. Process Technology and Enviromental Impacted, 155-158.

    British Columbia Ministry of Environment. (2008). Landfill Gas Management Regulation. Richmond:

    Conestoga-Rover and Associates.

    E.A.Mc Bean, F. R. (1995). Solid Waste Landfill Engineering and Design.New Jersey: Prentice Hall.

    Environment Canada. (2009). National Inventory Report Green House Gas Sources and Sinks in Canada.

    Richmond: Conestoga-Rover and Associates.

    Intergovernmental Panel on Climate Change (IPCC). (2007). Fourth Assessment Report: Climate change .Available at :http://www.ipcc.ch/publications_and_data/ar4/wg1/en/contents.html. .

    Scottish Environment Protection Agency. (2004). Guidance on the management of Landfill gas.SEPA.

    Solid Waste Association of North America (SWANA). (1997). Landfill Gas Operation and Maintenance

    Manual of Practice.

    Thomas, C. H. (1989). Basic Biomedical Processes in Landfills in Sanitary Landfilling: Process Technology

    and environmental impacted.New York: Academic Press.

    US Environmental Protection Agency. (2006). Global Migration of non Carbon dioxide Greenhouse gases.

    USEPA.

    http://www.nrel.gov/docs/legosti/fy97/23070.pdf.

    http://www.nrel.gov/docs/legosti/fy97/23070.pdfhttp://www.nrel.gov/docs/legosti/fy97/23070.pdfhttp://www.nrel.gov/docs/legosti/fy97/23070.pdfhttp://www.nrel.gov/docs/legosti/fy97/23070.pdfhttp://www.nrel.gov/docs/legosti/fy97/23070.pdf
  • 8/13/2019 Final Draft Technical Report-To Correct

    41/45

    41

    APPENDICIES

    Appendix A: Showing Completed Gantt chart

    Task name First quarter Second quarter Third quarter Fourth quarter

    Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

    Investigation

    Consultation

    Acquiringpermits

    Procurement

    Implementation

    Evaluation

    Appendix B: Showing request for approval to hire

  • 8/13/2019 Final Draft Technical Report-To Correct

    42/45

    42

    ECO - DRIVE ENGINEERING LIMITED

    Request for Approval to Hire

    Applicant Information

    Requisition

    Number: 1234587 Date:

    Applicant Name:

    Last First .I.

    Job

    Title:

    Part Time Full Time Permanent Temporary

    Replacement

    New Position

    Hourly

    Exempt

    Proposed Starting

    Salary: Start Date:

    Supervisor:

    Department

    :

    Description of Duties:

    Additional Comments:

    Supervisor Signature Date

    Approval to Hire

    ApprovedSalary:

    ApprovedClassification:

    Department Manager Signature Date

    Confirmation of Offer

    Offer Extended

  • 8/13/2019 Final Draft Technical Report-To Correct

    43/45

    43

    By:

    Status of Offer: Accepted Declined

  • 8/13/2019 Final Draft Technical Report-To Correct

    44/45

    44

    Appendix C: Showing Tendering form

    To : [Institution]

    [address]

    [Date]

    Dear [insert Sir/Madam or name]

    Tender Ref: [insert internal reference number]

    Tender for [insert short description of requirement and, if appropriate, relevant time period]

    1. I/We have read the information provided in your Invitation to Tender and subject to and upon

    the terms and conditions contained in [Document reference] - Contract Documents, I/We offer to

    supply the [requirement] described in the contract documents in such manner as may be required.

    2. Terms and Conditions. I/We agree that this tender and any contract which may result, shall be

    based upon the documents listed below, and that the Buyer is the [give the legal entity of your

    institution (eg the University Senate/Court of the institution)].

    2.1 The contract documents as shown in the Invitation to Tender.

    2.2 The prices to be inserted in the Contract shall be those shown in [document name] of our

    tender; or, if the Institution selects an alternative proposal from [document name], then the prices

    shown in [document name] pertaining to that proposal.

    2.3 In other sections of the Contract information provided in [document name] - AdditionalInformation Required by the Institution, will be included.

    2.4 Any qualifications set out by us in [document name] - Qualifications, shall also apply,

    although we understand that making a qualification may result in your disregarding our tender in

    total.

    3. In [document name] - Alternative Proposals, I/We include alternative proposals, together with

    costings, which we feel might provide better value for money for the Institution than the required

    proposal. I/We do not wish to submit alternative proposals in Appendix C - Alternative

    Proposals *

    * Delete as appropriate

    4. The prices quoted in this Tender are valid until [state date given in section 2.3 of Conditions of

    tender submission] and I/We confirm that the terms of the Tender will remain binding upon

    me/us and may be accepted by you at any time before that date.

  • 8/13/2019 Final Draft Technical Report-To Correct

    45/45