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INDUSTRIAL VISIT REPORT TO BHARAT HEAVY ELECTRICALS LTD. ELECTRONIC DEVISION MYSORE ROAD BANGALORE Page 1 of 50

Final Industrial Report

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Page 1: Final Industrial Report

INDUSTRIAL VISIT REPORT

TO

BHARAT HEAVY ELECTRICALS LTD.

ELECTRONIC DEVISION

MYSORE ROAD

BANGALORE

Page 1 of 39

Page 2: Final Industrial Report

DATE OF VISIT : 17th October, 2007

NAME OF INDUSTRY: BHARAT HEAVY ELECTRICALS LTD

ADDRESS : ELECTRONIC DEVISION,

MYSORE ROAD

BANGALORE.

Students of 1st semester B.B.M of our college were taken to the factory premises of

BHARAT HEAVY ELECTRICALS LTD., under the guidance of faculty

members.

We were taken around the various manufacturing shop floors, human resource and

finance departments of B.H.E.L electronics division. Business processes of all the

three departments were explained to us.

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INTRODUCTION:

BHARAT HEAVY ELECTRICALS LTD, a public sector undertaking was

founded about 40 years ago by the government of India. The company is under the

administrative control of the ministry of industries, department of heavy industries.

Central government has classified the nine most profit making PSU’s as

“NAVRATNAS”. They are the pride of India and B.H.E.L is one of them.

B.H.E.L electronics division was set up in 1976 in Bangalore mainly to establish a

strong base in the areas of power and control electronics and supplement the

company’s pioneering efforts in power generation and transmission equipment

manufacturing.

Registered office of B.H.E.L is located at: B.H.E.L House, Siri Fort,

New Delhi-110049.

Bharat Heavy Electricals Ltd, Electronics division has recently implemented SAP

ERP systems. All business processes and functions of B.H.E.L are integrated by

the SAP in the single data base across the company.

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VISION & MISSION

VISION:

A world class engineering enterprise committed to enhance stakeholder value.

MISSION:

To be an Indian multinational engineering enterprise providing total business

solutions through quality products, systems, services in the fields of energy.

Industry, transportation, infrastructure and other potential areas.

DEPARTMENTS IN B.H.E.L

1. Sales & Marketing

2. Manufacturing

3. Commercial

4. Material Management: purchase imports and indigenous

5. Finance, Costing: Bills Payables and Recieveables

6. Internal Audit

7. H.R and Establishment

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PRODUCT RANGE

Major items produced in B.H.E.L, Bangalore are:

1. Automation & Power Electronics Systems

Automation for power plants, steam turbines & generators

Gas turbines control systems

Hydro power plant control systems

DC Drive Systems

Static Starters

Traction Drive systems for Locomotives (Shatabdi Exp. & Rajdhani

Exp.)

Capacitor switch systems

2. Semi Conductor Systems:

Power semiconductor devices

Space voltaic panels

Space grade photo voltaic panels

Space quality batteries

3. Defense Electronics;

Tactical gun simulator for defense training

Infantry weapon effects simulator for tactical gun training

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4. Energy Meters:

Single phase electronic energy meters

Three phase electronics energy meters

Three phase watt hour – VAR(tri-vector) meters

5. Photovoltaic and Solar Cells:

Solar cell is a photo-sensitive electronic device which contains photo-

voltaic cell that converts solar energy into electricity. The electrical

energy is stored in battery and then converted to AC power by inverter.

Following three types of Solar Cells are manufactured.

Mono-crystalline

Polly-crystalline

Amorphous

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FUNCTIONS OF SALES & MARKETING

Sales & marketing departments submit quotations to other industries/ customers

against their tenders for various requirements and wins orders by competition.

Orders are processed as per following cycle.

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Sales department collect orders

Interaction with Engineering, Planning & Prod. Dept.

Comml dept. takes Sales department

Comml Dept. charges profit

Dispatch details to finance for billing and payment collection.

Dispatch CustomerShipment Department

Production Dept. manufacturers

Costing assesses materials cost

Production gives labor cost

Page 8: Final Industrial Report

HIERARCHY

Organization hierarchy of B.H.E.L electronics division, Bangalore is as under:

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Executive Director

Asst, G.M- Finance, Manufacturing, H.R,

Commercial, Planning & Development etc.

Sr. DGM

ManagerManager

DGM

Sr. Manager

Sr. Manager

DGM

Sr. Manager

DGM

Sr. DGMSr. DGM

Manager

Page 9: Final Industrial Report

INDUSTRIAL VISIT REPORT

TO

BHARAT EARTH MOVERS LTD.

(B.E.M.L)

BANGALORE

Page 9 of 39

Page 10: Final Industrial Report

DATE OF VISIT : 26th March, 2008

NAME OF INDUSTRY: BHARAT EARTH MOVERS LTD.

ADDRESS : BANGALORE

Students of 2nd semester B.B.M of our college were taken to the factory premises

of Bharat Earth Movers Ltd. Bangalore under the guidance of faculty members.

We were taken around the various manufacturing shop floors, human resource and

finance departments of B.E.M.L. business process of all the departments were

explained to us.

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INTRODUCTION

Bharat Earth Movers Limited (B.E.M.L) under the ministry of defense is a premier

ISO 9001:2000 company in India and the second largest manufacturer of earth

moving equipment in Asia. A four decade old multi location and multi product

company, B.E.M.L has vital applications in diverse sectors of economy such as

coal, mining, steel, cement, power, irrigation, construction, road building and

railway. It has expanded its product range to cover high quality hydraulics, heavy-

duty diesel engines, welding robots and undertaking of heavy fabrication jobs.

A public sector undertaking, B.E.M.L commands 70% market share in domestic

earthmover industry. Nearly 40% of its equity has been divested to financial

institutions and public. B.E.M.L has its corporate headquarters and central

marketing division in Bangalore.

Registered office of Bharat Earth Movers Ltd. A government of India indertaking

is located at:

B.E.M.L SOUDHA, 23/1, 4TH MAIN, S.R NAGAR

BANGALORE-560027

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VISION & MISSION

VISION:

To be a global IT solution provider over a broad spectrum of engineering.

Discipline to achieve customer delight.

MISSION:

To achieve and retain a dominant position in the manufacture and supply of

earthmoving, mining, construction, railway and defense equipment by establishing

high standards of equality, capability and reliability.

To pursue state of the art and environment friendly technologies as well as develop

cost effective and value-added products.

To be competitive, responsive and continuously improve services so as to ensure

total customer satisfaction

To grow into global company guided by a keen sense of vision and business ethics

as well to maximize forex earnings.

To conserve resources and eliminate waste through optimum utilization of men,

money, materials and machinery.

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DEPARTMENTS IN B.E.M.L

Following are the various departments or functional areas of B.E.M.L are:

1. Sales & Marketing

2. Manufacturing

3. Commercial

4. Material Management: purchase imports and indigenous

5. Finance, Costing: Bills Payables and Recieveables

6. Internal Audit

7. H.R and Establishment

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Page 14: Final Industrial Report

PRODUCT RANGE

B.E.M.L manufactures a wide range of products to meet the needs of:

1 Mining Sector

2 Construction Sector

3 Power Sector

4 Irrigation Sector

5 Fertilizer Sector

6 Cement Sector

7 Steel Sector

8 Rail Sector

The earth moving equipment includes:

1 Bulldozers

2 Dump Trucks

3 Hydraulic Excavators

4 Wheel Loaders, Wheel Dozers

5 Pipe Layers

6 Rope Shovels

7 Walking Draglines

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8 Motor Graders

9 Scrapers

10 Water Sprinklers

11 Aircraft towing tractors & backhoe loaders

Railway Products Include:

1 Integral Rail Coaches

2 Electric Multiple Units

3 Rail Buses

4 Track Laying Equipments

5 Overhead Equipment Inspection Cars

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ORGANISATION CHART

Organization hierarchy of B.E.M.L is as under:

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Chairman & Managing Director

Board of Directors

Senior Executive of Finance, Production,

HR, Marketing, Research & Development

Functional & Line Managers

Page 17: Final Industrial Report

INDUSTRIAL VISIT REPORT

TO

BANGALORE URBAN & RURAL MILK PRODUCTION

‘DISTRICT CO-OPERATIVE SOCIETIES’

UNION LIMITED

(Formerly Known as BANGALORE DAIRY)

Located at Dairy Circle

Dr. M.H Marigowda Road,

Dharmaram College Post

BANGALORE-560029

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Page 18: Final Industrial Report

DATE OF VISIT : 8th September, 2008

NAME OF INDUSTRY: BANGALORE DAIRY

ADDRESS : BANGALORE

Students of 3RD semester B.B.M of our college were taken to the factory premises

of Bangalore Dairy (Bangalore Urban & Rural Milk Producers District Co-

operative societies union limited) under the guidance of faculty members.

We were taken around the various manufacturing shop floors, human resource and

finance departments of Bangalore Dairy business process of all the departments

were explained to us.

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INTRODUCTION

The then Bangalore dairy began processing milk in the year 1965 with an initial

capacity of 50,000 liters per day. This dairy was inaugurated on 23rd of January

1965 by the then honorable Prime Minister of India, Late Lal Bahadur Shashtri.

Later the capacity of the dairy was enhanced to 3.50lakh liters per day.

Earlier it was a government undertaking and subsequently it has been converted to

co-operative form and named as ‘Bangalore Urban & Rural Milk Producers

District Co-operative Society Union Ltd.). All the products of the union are sold

under the brand name of “NANDINI”.

The union is one of the first four milk unions to be covered under the first world

bank project.

In order to meet the increasing demand for quality milk, the organization decided

to set up its newest mega dairy plant, which was commissioned in the year 2000. It

is a modern and fully automated dairy plant with a capacity expansion to 10LPD.

The operations in the dairy are fully computerized and each operation is automated

with controls for standardization, temperature and flow control pasteurization and

clearing in place system. The system also gathers and distributes data for

production, maintenance, breakdown, quality, CIP, along with utility and water

supply system measurements for analysis and monitoring.

The first ever world bank funded dairy development program in the country was

started in Karnataka with the organisation of village level dairy co-operatives in

1974. The AMUL of Anand, Gujarat is model followed by the Bangalore Urban &

Rural Milk Producers District Co-operative Society Union ltd.

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VISION & MISSION

To consolidate the gains of dairying achieved in the state of Karnataka and with a

view to efficiently chill, process and market ever developing and increasing milk

procurement with an utmost emphasis on the quality and in the process conserve

the socio-economic interests of rural milk producers, the Govt. of Karnataka

through the K.M.F has proposed to undertake several projects with the financial

and technical support of National Dairy Development Board (N.D.D.B).

QUALITY CONTROL

The quality control division at the apex federation aims at not only controlling the

quality but also development of quality standards from time to time for milk &

milk products manufactured under the brand name ‘NANDINI’. All these products

pass through quality standards. The standards are not only mandatory or statutory,

but also meet the latest quality parameters. The central quality control division

randomly assesses the quality of milk & milk products manufactured by its

member milk unions and also K.M.F owned units. It ensures the conformity of

required standards and also advise on quality parameters to be achieved.

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PRODUCT RANGE

Major product items produced in Bangalore Dairy are:

1 Toned and Full Cream Milk

2 Curds

3 Butter

4 Ghee

5 Peda

6 Flavored Milk

7 Lassi

8 Butter Milk

9 Set Curds.

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INDUSTRIAL VISIT REPORT

TO

HINDUSTAN COCA COLA PVT. LTD

Located at:

MYSORE ROAD, BIDADI

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Page 23: Final Industrial Report

DATE OF VISIT : 20th February, 2009

NAME OF INDUSTRY: HINDUSTAN COCA COLA PVT. LTD.

ADDRESS : MYSORE ROAD, BIDADI

BANGALORE

Students of 4TH semester B.B.M of our college were taken to the factory premises

of Hindustan COCA COLA Pvt. Ltd. under the guidance of faculty members.

We were taken around the plant and various stages involved in the process of soft

drink bottling were shown to us. We were shown all the stages of manufacturing of

various soft drinks bottled in the plant.

We have seen how cleaning of the bottles is done through automation, how bottles

are filled with beverages and then how crown or cover is put on the bottles without

manual intervention. Finally we have also seen the packaging and storage in the

product warehouse, before dispatch for the distribution.

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INTRODUCTION

Coca Cola is a carbonated soft drink sold in the stores, restaurants and vending

machines in more than 200 countries.

The Coca Cola is the world largest beverage company, manufacturer, distributer

and marketer of non-alcoholic beverage concentrates and syrups in the world, and

one of the largest corporations in the United States. The company is best known for

its flagship product Coca Cola, invented by pharmacist John Stith Pemberton in

1886. The Coca Cola formula and brand was bought in 1889 by Asa Candler who

incorporated the Coca Cola beverage in 1892. Besides its name sake it currently

offers 400 brands in over 200 countries or territories and serve 1.5 billion servings

each day.

The company operates a franchised distribution system dating back to 1889 where

the Coca Cola company only produces syrup concentrate which is then sold to

various bottlers throughout the world who hold an executive territory.

The Coca Cola company’s headquarters is in Atlanta, Georgia.

The current president and C.E.O is Muhtar Kent.

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VISION & MISSION

Our vision, mission outlines who we are, what we seek to achieve, and how we

want to achieve it. They provide a clear direction for our company and help ensure

that we are all working towards the same goal.

VISION:

Being a great place to work where people are inspired to be the best they can

be

Being a responsible global citizen that makes a difference

Bringing to the world a portfolio of beverage brands that anticipate and

satisfy peoples desires and needs

Nurturing a winning network of partners and building mutual loyalty

MISSION:

To refresh the world in body, mind, and spirit

To inspire moments of optimism through our brands and our action

To create value and make a difference everywhere we engage.

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PRODUCT RANGE

Following are the products of this plant:

1 Coca Cola

2 Diet Coke

3 Sprite

4 Fanta

5 Thums Up

6 Limca

7 Maaza

8 Kinley (mineral drinking water)

9 Minute Made Pulpy Orange

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INDUSTRIAL VISIT REPORT

TO

UNITED BREWERIES GROUP.

Located at:

BANGALORE

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Page 28: Final Industrial Report

DATE OF VISIT : 27th August, 2009

NAME OF INDUSTRY: UNITED BREWERIES GROUP

ADDRESS : BANGALORE

Students of 5TH semester B.B.M of our college were taken to the factory premises

of United Breweries Group. Under the guidance of faculty members.

We were taken around the plant and various stages involved in the process of beer

making & bottling were shown to us. We were shown all the stages of

manufacturing of various alcoholic drinks bottled in the plant.

We have seen how cleaning of the bottles is done through automation, how bottles

are filled with alcoholic drinks and then how crown or cover is put on the bottles

without manual intervention. Finally we have also seen the packaging and storage

in the product warehouse, before dispatch for the distribution.

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INTRODUCTION

Based in Bangalore, is a conglomerate of different companies with a major focus

on the brewery (beer) and alcoholic beverages industry. The company markets

most of its beer under the Kingfisher brand and has also launched Kingfisher

Airlines, an airline service in India, with international flights operating recently.

United Breweries is India's largest producer of beer with a market share of around

48% by volume.

The group is headed by Dr.Vijay Mallya who is also a member of the Indian

Parliament. United Breweries now has greater than a 40% share of the Indian

brewing market. Recently UB financed a takeover of the spirits business of the

rival Shaw-Wallace company giving it a majority share of India's spirits business.

The group owns the Mendocino Brewing Company in the United States.

The UB Group was founded by a Scotsman, Thomas Leishman, in 1857. The

Group took its initial lessons in manufacturing beer from South

Indian based British breweries. At the age of 22, Vittal Mallya was elected as the

company's first Indian director in 1947. During the 1950s and 60s, the company

expanded greatly by acquiring other breweries.

The logo

The Pegasus, which is the symbol of the United Breweries, first found its place as

the Group logo in 1940. Then, the Helladic horse – associated

with beer and nectar in Greek mythology – carried a beer cask between the wings,

ostensibly because beer formed the core operations of the Group. Later, the beer

cask was removed to represent the Group's multifaceted operations. Now, it is just

the Pegasus.

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MISSION & QUALITY STATEMENT

MISSION:

We constitute a large, global group based in India. We associate with world leaders in order to adopt technologies and processes that will enable a leadership position in a large spectrum of activities.

We are focused on assuming leadership in all our target markets.

We seek to be the most preferred employer wherever we operate.

We recognize that our organization is built around people who are our most valuable asset.

We will always be the partner of choice for customers, suppliers and other creators of innovative concepts.

QUALITY STATEMENT:

Quality leadership is vital to the long-term success of the UB Group in an increasingly competitive marketplace.

Building quality into our workplace, products and service is essential to a successful future for our customers, employees, supplier’s communities and shareholders.

Management will commit resources and create an environment in which each employee can contribute skills, talents and ideas to a never-ending process of improvement and innovation in all aspects of our business

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PRODUCT RANGE:

BUSINESS Fertilizer

Engineering, Beverage

Alcohol

BEER

Kingfisher Blue, Kingfisher Strong, Kingfisher Premium, Kingfisher Ultra,

Zingaro

Sand Piper, UB Premium Ice, Kalyani Black Label, Premium,Kingfisher

Draught(j)

Spirits

WHISKY

Royal Challenge, Dalmore, Jura, Whyte & Mackay, Black Dog whisky,

Antiquity

Signature, McDowell's No.1

RUM Celebration Rum

VODKA Romanov, White Mischief, Pinky

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WINES Bouvet Ladubay, Four Seasons

MANAGEMENT TEAM

     

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Page 33: Final Industrial Report

INDUSTRIAL VISIT REPORT

TO

KARNATAKA SOAP & DETERGENT CORP.

(MYSORE SANDAL SOAP)

Located at:

BANGALORE

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Page 34: Final Industrial Report

DATE OF VISIT : 11th March, 2010

NAME OF INDUSTRY: KARNATAKA SOAP & DETERGENT CORP.

(MYSORE SANDAL SOAP)

ADDRESS : BANGALORE

Students of 6th semester B.B.M of our college were taken to the factory premises of

Karnataka Soap & Detergent Corp. (Mysore Sandal Soap) Bangalore under the

guidance of faculty members.

We were taken around the various manufacturing shop floors, human resource of

K.S.D.C (Mysore Sandal Soap) business process of all the departments were

explained to us.

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INTRODUCTION

Mysore Sandal Soap is a brand of soap manufactured by the Karnataka Soaps and

Detergents Limited (KSDL), a company owned by the Government of

Karnataka in India. This soap has been manufactured since 1916 when Nalvadi

Krishnaraja Wodeyar, the king of Mysore set up the Government Soap Factory

in Bangalore. The main motivation for setting up the factory was the

excessive sandalwood reserves that the Mysore Kingdom had which could not be

exported to Europe because of the First World War. In 1980, KSDL was

incorporated as a company by merging the Government Soap Factory with the

sandal oil factories at Shimoga and Mysore. Mysore Sandal Soap is the only soap

in the world made from 100% pure sandalwood oil. KSDL owns a

proprietary Geographical indication (GI) tag on the Mysore sandal soap which

gives it intellectual property rights to use the brand name, to ensure quality and

also prevent piracy and unauthorised use by other manufacturers. In

2006, Mahendra Singh Dhoni, the Indian cricketer was selected as the first brand

ambassador of the Mysore Sandal Soap.

In the early 20th century, the Mysore Kingdom in India was one of the largest

producers of sandalwood in the world. In order to make good use of these

reserves, Nalvadi Krishnaraja Wodeyar, the king of Mysore took the advice of

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his diwan, Sir M. Visweshwaraiah and established the Government Soap Factory

in Bangalore. This factory, which was set up in 1916, started manufacturing soaps

under the brand-name Mysore sandal soap using sandalwood oil as the main

ingredient. A factory to distill sandalwood oil from the wood was set up

at Mysore in the same year.

VISION,MISSION AND QUALITY POLICY

VISSION:

Keeping pace with globalization, global trends &the State’s policy for using

Technology in every aspect of governance.

Ensuring global presence of Mysore Sandal products while leveraging its unique

Strengths to take advantage of the current Tech scenario by intelligent &selective

Diversification.

Secure all assistance &prime status from Government India all Tech alliances.

Further, ensure Karnataka’s pre-eminent status as a proponent &provider of Tech

Services to the world, nation, & private sectors.

MISSION:

To serve the National economy.

To attain self-reliance.

To promote purity &quality products

To maintain the Brand loyalty of its customers.

To build upon the reputation of Mysore sandal soap based on pure sandal oil.

OBJECTIVES OF KSDL:

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To serve the National economy.

To attain self-reliance.

To promote purity &quality products

To maintain the Brand loyalty of its customers.

To build upon the reputation of Mysore sandal soap based on pure sandal oil.

PRODUCT RANGE:

TOILET SOAP

Mysore Sandal Classic Soap, Mysore Rose Soap,

Mysore Herbal Care  (6 In 1 Gift Pack, 3 In 1 Gift Pack)

Mysore Sandal Gold Soap, Mysore Sandal Baby Soap, Jasmine Soap,Carbolic Soap, Wave Turmeric Soap,  Lavender Soap

INCENSE STICKS

Incense Sticks

TALCUM POWDER

Mysore Sandal Talc, Mysore Sandal Baby Talc

DETERGENTS

Mysore Detergent Powder, Mysore Detergent Cake

SANDAL Mysore Sandalwood Oil

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WOOD

OIL

LIQUID SOAP

Wave Duo Liquid Body Soap, Wave Herbal Wash

AREA OF OPERATION:

GLOBAL FAVOURITES FOR THEIR NATURAL GOODNESS

KS&DL has a long tradition of maintaining the highest quality standards, right

from the selection of raw materials to processing and packaging of the end

product. The reason why its products are much in demand globally &are

exported regularly to UAE, Bahrain,/Saudi Arabia, Kuwait, Qatar, South East

Asian countries as well as North America &South America. The sandalwood

oil, of course, is much sought after by the leading perfume houses of the

world. All the toilet soaps of KS&DL are made from oils &fats of vegetable

origin & totally free from animal fat.

COMPETITORS INFORMATION AND THEIR MARKET SHARE:

HLL 70%

Godrej 4%

Procter &gamble 10%

KSDL 11%

Others 5%

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