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Nick Campbell Medical Operations Spring 2016 Manager: Scott Denman / Eric Harshbarger Mentor: Brad Beyke Co-op Final Presentation

Final Presentation-Nick Campbell-Spring 2016

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Page 1: Final Presentation-Nick Campbell-Spring 2016

Nick CampbellMedical Operations

Spring 2016

Manager:Scott Denman / Eric Harshbarger

Mentor: Brad Beyke

Co-op Final Presentation

Page 2: Final Presentation-Nick Campbell-Spring 2016

Background

Education Graduate of Versailles High School Pursuing Bachelors Degree in Mechanical Engineering at Wright State

University (Currently at Lake Campus) Graduation Date: May 2018

Previous Work Experience Emerson Climate Technologies Crown Lift Equipment

Page 3: Final Presentation-Nick Campbell-Spring 2016

Agenda

Co-Op Expectations

Projects

Midmark Experience

Future Goals

What I Gained

Conclusion

Questions

Page 4: Final Presentation-Nick Campbell-Spring 2016

Co-op Expectations

Work in a friendly yet focused environment

Learn the day to day functions of an engineer at Midmark and further my knowledge in the field

Be committed to my work and contribute in an impactful way

Have the opportunity to work from different angles on projects

Learn as much as possible

Page 5: Final Presentation-Nick Campbell-Spring 2016

Projects

Generating Future UPT Line Format and Sequence

Near Miss Resolution

630 Foot and Back Assembly Cart Project

Kaizen Event

Other Small Projects

Page 6: Final Presentation-Nick Campbell-Spring 2016

Power Line > Hi-Low & UPT Lines

Current Power Line

Future Power LinesUPT/SCP Line & Hi-Low Line

Page 7: Final Presentation-Nick Campbell-Spring 2016

Generating Future UPT Line Format and Sequence

Collected cycle times on current seven station across all UPT and SCP models

Developed cycle times per station based on the current build mix to compress UPT tables from a seven station build to a three station build

Balanced and combined work sequence to meet identified target times

Finalized new work instruction in Winsequence

Change request #C3813

Page 8: Final Presentation-Nick Campbell-Spring 2016

Resolved Near Miss Incident

Modified a current part basket design to replace unfit wood part basket

This project was completed after a wood basket broke while being handled

Purchasing > Processing > Weld > Finished Product

Page 9: Final Presentation-Nick Campbell-Spring 2016

630 Assembly Cart Project Eliminated the use of the large assembly cart used to attach the foot and

back sections to a 630 unit Able to eliminate cart by developing a hoisting method and new work

sequence New sequence will create much needed space on the new UPT Line and

will allow for a faster assembly time

Page 10: Final Presentation-Nick Campbell-Spring 2016

630 Assembly Cart Project

Run base downReceive components

Assemble back and foot to seat

Link actuator using brace Hoist entire assembly Secure assembly to scissor top

Future Sequence:

Page 11: Final Presentation-Nick Campbell-Spring 2016

Spring Kaizen Event

Kaizen Event on April 20th and 21st Casework Line, Station 2 Theme: Save 600 seconds of fluctuation through three stations on the

Casework line Outcome: Saved just over 200 seconds of fluctuation Implemented 4 Kaizens

• Tool accessibility • Tool interference/disruptance• Reducing Red Zone Work

Page 12: Final Presentation-Nick Campbell-Spring 2016

Other Small Projects

Nutsert Testing

Construction of New Line Components

Battery Exchange Cart Waterspider Battery Charging Station

Battery Tray/Holder

New Station Development

Page 13: Final Presentation-Nick Campbell-Spring 2016

Midmark Experience

Positives Work environment Co-op trust and reliance Interaction between

manager and mentor Introduction to the

company and the department functions

Hands on experiences

Improvements Increase work experience

to include Creo More involvement with

work groups outside current department

Page 14: Final Presentation-Nick Campbell-Spring 2016

Future Goals

Continue to attend school at Wright State

Co-op as much as possible based on school schedule

Continue to further my engineering skills and knowledge in the classroom as well as gaining real work experience through co-op opportunities

Graduate from Wright State in May of 2018

Obtain a position in Mechanical Engineering at a place where I can further my learning as well as make a contribution within a company that impacts society

Page 15: Final Presentation-Nick Campbell-Spring 2016

What I Gained

Furthered communication skills• Conversed with team leaders and line teammates daily• Created connections among teammates at all plants to assist in completing

projects

Knowledge of manufacturing methods• Emphasis on efficiency and ergonomics • Documentation protocols and requirements

Learning by doing is best• Making mistakes leads to more impactful learning

Don’t underestimate the power of asking questions• Understand purposes of projects fully• Become as well-rounded as possible in all business efforts• Be adaptable

Page 16: Final Presentation-Nick Campbell-Spring 2016

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Conclusion

Special thanks to:

Brad Beyke

Scott Denman and Eric Harshbarger

Entire Medical Ops team

Brent Pepple and Andy Knapke

Page 17: Final Presentation-Nick Campbell-Spring 2016

Questions???