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Page 1: Final Slides for xLPR Technical Seminar 2 - Setting Up the ... · Final Slides for xLPR Technical Seminar 2 - Setting Up the Inputs. Created Date: 7/23/2020 12:05:08 PM
Page 2: Final Slides for xLPR Technical Seminar 2 - Setting Up the ... · Final Slides for xLPR Technical Seminar 2 - Setting Up the Inputs. Created Date: 7/23/2020 12:05:08 PM

Availability

2

• Extremely Low Probability of Rupture (xLPR), Version 2.1 is now publicly available

• No fees, but prospective users must satisfy certain citizenship requirements and sign an End User License Agreement (EULA)

• Prospective users may initiate the request process from https://www.epri.com. Search for and navigate to Product ID 3002019356.

• A copy of the code and supporting materials will be made available for download after a request is approved

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EVENTS

1. Models OverviewJune 3rd | 10-12 EDT

2. Setting Up the InputsJuly 15th | 10-12 EDT

3. Running the Simulation and Retrieving Results

July 29th | 10-12 EDT

4. Advanced MethodsAugust 5th | 10-12

EDT

3

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Seminar 2: Setting Up the InputsAgenda

4

Introduction and Opening RemarksResources for Inputs

Review of the Input SetInput Uncertainties

Inputs Group Report OverviewSim Editor

DemonstrationsBreak

Questions and AnswersClosing Remarks

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Introduction and Opening Remarks

5

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6

WEBEX Q+A

Webex Desktop ClientWebex Internet Browser

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Initial Set-Up Tips

7

• Keep a copy of your original product download zip file

• Maintain the original folder structure

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Maintenance Requests

8

• Code is supported by an active maintenance program

• Users may submit problem reports and requests for new features or enhancements

• Submissions should be sent to [email protected] and [email protected]

• See Section 5.2 of the user manual for submission format and further details

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Resources for Inputs

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Key References

10

• Provided in release package– xLPR-UM-2.1, “User Manual for xLPR Version 2.1”– xLPR Sim Editor 1.0 User’s Guide– xLPR-TRN-Introduction, “Training Manual – xLPR Code Hands-On

Introduction”

• Release pending– xLPR-GR-FW, “Computational Framework Development, Testing, and

Analysis”– xLPR-GR-IG, “Inputs Group Report”– xLPR-MSGR-WRS, “Welding Residual Stress Modeling Development”

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Input Databases (1 of 2)

11

• Provided in release package

• Weld Types - Use on Properties sheet– Westinghouse Reactor Pressure

Vessel (RPV) Outlet Nozzle– Babcock and Wilcox (B&W) Reactor

Coolant Pump (RCP) Inlet Nozzle– Westinghouse Steam Generator

(S/G) Inlet Nozzle

• Materials– Use for Left Pipe or Right Pipe

sheets• 3 Carbon and Low Alloy Steels• 3 Stainless Steels

– Use for Weld or Mitigation sheets• Alloy 82/182• Alloy 52/152

GN1

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Slide 11

GN1 Glunt, Nathan, 7/14/2020

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Input Databases (2 of 2)

12

• Weld Residual Stresses (WRS)– Use on Axial WRS and Hoop WRS

sheets– Profiles for each combination of weld

type, mitigation, and repair depth

Mitigation Repair DepthUnmitigated 0%

15%

50%

Overlay 0%

15%

50%

Mechanical Stress Improvement

Process (MSIP)

0%

15%

50%

Inlay 0%

15%

50%

GN1

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Slide 12

GN1 Glunt, Nathan, 7/14/2020

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Review of the Input Set

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Inputs Set Overview

14

• xLPR-2.1 Input Set.xlsx

• Developed and tested under xLPR quality assurance program standards

• Scope– 10 worksheets accept user inputs

• User Options sheet• Properties sheet• 4 sheets covering material properties• 2 sheets covering fatigue• 2 sheets covering WRS

– 3 support worksheets– 13,597 possible input cells

• Walkthrough

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Input Uncertainties

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Aspects of Uncertainty

16

• Input Variable Uncertainty– User-defined distributions that

characterize the range in expected input values

– Accounted for via Framework sampling

• Model Parameter Uncertainty– Distributions for parameters used to

calibrate models to specific sets of environmental conditions based on statistical analysis

– Accounted for via Framework sampling

• Model Uncertainty– Mathematical forms that could be

used to represent the behavior of interest

Direct Model 2

Model Uncertainty

Inputs to xLPR

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Uncertainty Distributions

17

• Supported distribution types and their input parameters are listed on the Drop-List Options sheet

Negative BinomialNormalParetoPearson Type IIIPoissonSampled ResultsStudent’s tTriangularUniformWeibull

Generalized BetaBetaBetaPERTBinomial CumulativeDiscreteExponentialExtreme ProbabilityExtreme ValueGammaLog-Normal

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Input Uncertainty Characterization

18

• Aleatory– Uncertainty due to natural,

unpredictable variation– Irreducible

• Epistemic– Uncertainty due to lack of

knowledge– Can, in principle, be

eliminated with sufficient study

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Uncertainty Tips

19

• Although inputs may be a mix of aleatory and epistemic, using a single type supports a classical Monte Carlo approach

• Sampling options should be recorded in the Input Set, but are actually made in GoldSim

• Sampled input values don’t change until next operating period or next realization

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Inputs Group Report Overview

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xLPR Inputs Group Scope

21

• Cases1. Westinghouse RPV Outlet Nozzle2. B&W Reactor Coolant Pump Inlet Nozzle3. Westinghouse S/G Inlet Nozzle

• Scenarios1. Risk analysis due to fatigue2. PWSCC with no mitigation, circumferential

flaws only3. PWSCC with no mitigation, axial flaws only4. PWSCC with stress mitigation at 20 years5. PWSCC with stress mitigation at 40 years6. PWSCC with zinc mitigation7. PWSCC with hydrogen mitigation8. PWSCC with zinc and hydrogen mitigation9. PWSCC with inlay mitigation10. PWSCC and fatigue with stress and

chemical mitigation11. Fatigue initiation

• Materials

Cases correspond with Weld Type database

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xLPR Inputs Group Results

22

• Key information sources– Software quality assurance and other xLPR Version 2 project documents– Vendor information– American Society of Mechanical Engineers Boiler and Pressure Vessel Code– U.S. Nuclear Regulatory Commission (NRC) licensing correspondence– NRC NUREG-series reports– Electric Power Research Institute technical reports– Other literature

• Main contents of report– Appendix A: Non-material Property Inputs– Appendix B: Material Property Inputs

• Important caveat– It was not the intent of the Inputs Group to develop or recommend a

comprehensive set of inputs for analyzing plants on either a generic or plant-specific basis

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Inputs Group Tips

23

• Document source of inputs

• Recommended to provide both deterministic and probabilistic inputs– For deterministic inputs, define a

distribution (e.g., discrete distribution)

– For probabilistic inputs, define a deterministic representative value (e.g., distribution mean or median)

• Truncation is preferred

• Be careful of GoldSim minimum required inputs– Deterministic Value– Distribution Type– Required distribution parameters

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Demonstration on Researching an Input

24

• Consider the plant operating pressure

• Determine the xLPR global identification number

• Determine the recommended value

• Research basis for recommended value

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• Purpose: User-friendly Graphical User Interface (GUI) to help – Create xLPR Input Sets– Use and maintain input databases

• Modes: – Simulation mode

• For creating and modifying simulation Input Sets– Database mode

• For creating and modifying data sets– Material properties, WRS profiles, weld type properties– Pre-defined and user-defined

26

OVERVIEW

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27

WORKFLOW

• Sim Editor reads and writes to Excel files

• More user friendly than Excel files– Hides input parameters

that are not relevant to the simulation options chosen

– Organizes inputs in a more user-friendly manner

– Includes error-checking for input value ranges

– Smart database imports and database management

DatabasesInput

Databases

xLPR Input Set

Inputs

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• Sim Editor User Guide – Included in zip file

• Extract the files from the zip file• Run the xLPR Sim Editor installer

– For additional information on installation, see the User Guide

28

SET UP

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• “GET STARTED” tab

29

HOME SCREEN

Simulation Mode:To create or edit a

simulation Input SetDatabase Mode:

To create or edit databases

To install databases or define the path of databases

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• Database Configuration– Default path shown in figure below (may be changed)– Installing database files

30

DATABASE SET UP

To define path of database files or define new path

(Path shown is default path)

To install database files that come with the Sim Editor

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xLPR Sim EditorSimulation Mode

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32

SIM EDITOR WITHIN xLPR V2.1 MODEL

Crack Opening Displacement

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• “SIMULATION” tab– Input Set interface

33

GENERAL SETTINGS

Distribution parameters appear if this is changed to aleatory or epistemic

Global and model settings

Material properties

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34

GENERAL SETTINGS

Distribution parameters appear when data source is changed to

aleatory or epistemic

Changed to a distribution

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• Weld options

35

WELD OPTIONS

To import datasets from Weld Type and Materials databases

To import datasets

from WRS databases

Post-mitigation WRS does not show if no physical mitigation

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• Import any weld options and materials FIRST• Importing from a database

will overwrite any input you may have already changed

• Always save progress before switching model settings tabs

36

Tips, Tricks, and Suggestions

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• WRS– Axial/hoop– Pre-mitigation/Post-

mitigation– Sampling loop– Correlation coeff.– Importance sampling

• WRS at inside diameter– Plot button

• Constant– Mean stress only

• Epistemic/aleatory– Mean stress– Mean stress + 2 std.

deviations– Mean stress - 2 std.

deviations

37

Weld Residual Stress

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GEOMETRY

• Geometry– Units

• Fixed for these inputs

– Validation ranges• Example: changes

to wall thickness will change validation range for outer diameter

• Error message issued if entry is outside of valid range

38

Note changes to outside diameter validation range when pipe wall

thickness is changed. Note error flags, if any. Go to weld thickness to resolve.

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• If a value is entered that is out of range, the Sim Editor will prompt the user to correct on the spot

39

Tips, Tricks, and Suggestions

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• Operating Conditions– General Operating

Conditions• Flow rate, H2 level, Zn level

– Operating Periods• Options for load or stress input

– Loads/Stresses– TIFFANY (Fatigue)

Parameters– Transient Types– Transient Properties– Thermal Transients

• Plot button40

OPERATING CONDITIONS

Yellow caution

signs indicate

that these panels are not used based on

the options selected for

the simulation.

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• Mitigation options– Type: none, stress only, chemistry only, stress and

chemistry– Mitigation material (if overlay or inlay)

41

MITIGATION OPTIONS

To import mitigation material from Materials database

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42

CRACKS

• Crack Initiation Type– Initial flaw density, stress-corrosion cracking (SCC), fatigue,

SCC and fatigue• Crack Initiation

– Inputs• Crack Growth

– Options• Coalescence• Stability

– Options and tolerances

• Leak Rate– All leak rate module inputs

in one place Note: Crack properties associated with a particular material are under the Material buttons.

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• Options– Flags, leak thresholds, schedule

options– Ligament flags affect units of

conditional inputs

• Timing• General Properties• Conditional Inputs

– Pre-Mitigation– During and Post-Mitigation– Post-Overlay– Post-MSIP– Post-Inlay

43

INSPECTION ANDLEAK DETECTION

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• Material properties– Left pipe– Right pipe– Weld– Mitigation material

• Inspection and leak detection properties

44

CORRELATIONS

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• Material Properties– All inputs in the Left Pipe,

Right Pipe, Weld, andMitigation worksheets of xLPR-2.1 Input Set.xlsx

– Type of material is shown at top of window and in the buttons

• Weld and Mitigation– Mitigation panels accessible

only when there is a mitigation material

• Left and Right Pipe– Excludes crack initiation

panels

45

MATERIALS

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46

TOOLS

• “TOOLS” tab

Importance Sampling List button identifies all parameters in a simulation that have been

selected for importance sampling.

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47

HELP

• “HELP” tab

Do not submit feedback through the Sim Editor. Feedback should be submitted to

[email protected] or [email protected]

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xLPR Sim EditorDatabase Mode

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• Available databases shown in tabs– Weld Type, Material, Axial WRS, and Hoop WRS

• Data set selector• Action buttons• “Pre-Defined” vs. “User-Defined” databases

– Password protection of Pre-Defined data sets• No filtering of input fields

– All input fields show at all times (including constants and distributions)49

DATABASE MODE

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Demonstrations

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Break

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Questions and Answers

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53

WEBEX Q+A

Webex Desktop ClientWebex Internet Browser

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Closing Remarks

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Looking Forward

55

• Running the Simulation and Retrieving Results – July 29th | 10-12 EDT– Suggest review of user manual topics beforehand

• Section 3.3.2 to set up the sample sizes and random seeds• Section 3.4 to run the code• Section 3.5.2 to inspect for errors• Section 3.5.3 to view results

• Advanced Methods– August 5th | 10-12 EDT