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MWA Training Virtual Instructor-Led Training
3
Guide to prepare for the Virtual In-structor Led Training session
Pre
-Cou
rse
Ass
essm
ent
Pre
-Cou
rse
Ass
essm
ent
Miller Welding Automation
MWA TRAINING
MWA Training Virtual Instructor-Led Training
5
TABLE OF CONTENTS
PAGE 2 Miller Welding Automation
7 OVERVIEW
8 SYSTEM SETUP
8 CLASS PREP
9 HARDWARE & SOFTWARE
10 PRE-CLASS ASSESSMENT
12 WEBSITE ACCESS
PAGE
PAGE
PAGE
PAGE
PAGE
PAGE
MWA Training Pre-Course Guide
6Miller Welding Automation
Learning & Training Curriculum
If a picture is worth a thousand words, a video
is certainly worth millions of them! Studies
indicates that students retain 50 percent of the
content they hear and see in the form of a video
as compared to only 10 percent of what they
read. The enormous success of various video
training programs indicates that most learners
prefer video over text.
In vILT, a training is conducted by a trainer
using an online tool, which allows two-way
communication between the trainer and
the learner. If you choose an effective tool
for conducting the session, you can share
information through video, documents, and
written notes with the learners in real-time.
What isVILT
MWA Training Virtual Instructor-Led Training
7
Miller Welding Automation is offering
select companies to choose to train
their employees utilizing virtual
instruction technology. The option
refl ects the changing business
environment as it relates to travel and
social distancing practices.
The company and operator must
meet certain prerequisites These
prerequisite are necessary to
ensure the learning environment
is conducive to virtual training and
operators possess the necessary
technical skills to effectively
complete the student self-directed
learning exercises.
Getting Started
OVERVIEW
Students will complete
labs and online knowledge
checks to ensure learning
objectives are met.
Assessment
Get setup for success
by downloading the the
necessary apps and access
the online tools.
Students
Preparing the robot for
training and returning
to production with no
additional interruption.
Systems
USER GUIDE
MWA Training Pre-Course Guide
8Miller Welding Automation
Learning & Training Curriculum
SYSTEM SETUP
It is important that the system opera-tors will use for the training is avail-able.
It is equally impor-tant to ensure the robot can return to production with no additional down-time.
Class Prep• The system should be removed from the normal production schedule the
week of the class.
• Remove any parts from the system and perform a full backup before the training takes place.
• All settings used during production should remain.
• Provide a two identical sample part that will afford the operator to program linear and fi llet welds.
• Provide t-joint coupons for welding practice.
MWA Training Virtual Instructor-Led Training
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Students will receive a username and password to the MWA
learning website. Ensure access to the learning material is
available before class starts.
Laptop
Students should have at least one
laptop with internet access.
Smartphone
Each student should have their own
smartphone device.
HARDWARE & SOFTWARE
Hardware Software Version
Applications
Create an account for Zoom and WhatsApp. The training utilizes both applications. Zoom is the pri-mary application used with the laptop and WhatsApp will be used when assisting students with
MWA Training Pre-Course Guide
10Miller Welding Automation
Learning & Training Curriculum
PRE-CLASS ASSESSMENTComplete the following task before class begins.
1. Identify the standard tool on the robot.
2. Document the Origin Position of the Robot.
Pulse RevolutionRT
UA
FA
RW
BW
TW
Set > Standard Settings > Tool > Tool
Set > Management Settings > Origin > MDI
3. Add the following icons to the User Function Key:Set > Advance Settings > Key Customization > User Function Keys
• Quantitative Move
• XYZ Display
• AGL Display
• Torch Display
MWA Training Virtual Instructor-Led Training
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4. Populate an empty weld condition table with the following parameters:Set > Advance Settings > Key Customization > User Function Keys
ARCSETAmps/WFS: 210Volts: 18.5Travel Speed: .6
CRATERAmps/WFS: 160Volts: 16.5Time: .10
More > Teach Settings > ARCSET No. & CRATER No.
Set the newly populated weld condition as the default
5. Populate an empty weld condition table with the following parameters:More > Teach Settings
Aircut SpeedsHigh: 120Middle: 10Low: 2
6. Change the increments of the Jog Dial ButtonSet > Standard Settings > Jog Dial
LinearHigh: 2Middle: .5Low: .2
RotationalHigh: 1Middle: .5Low: .2
Perform backup on robot. You can download the detailed procedure on the website:
Set > Set Backup
7.
MWA Training Pre-Course Guide
12Miller Welding Automation
Learning & Training Curriculum
Go to www.millerweldingautomation.com and login with the username and password provided. There are two modules and a short online quiz. You will also use the link provided to upload your backup.
Once the quiz and backup are submitted, MWA will confi rm a date for the training to take place.
WEBSITE ACCESS
MWA Training Virtual Instructor-Led Training
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Training Schedule
Day 1• (9am – 9:45am) VILT: Morning virtual instructor led training (VILT) to ensure communication is
working properly. Overview of robot safety and term. • (10am - 10:45am) VILT: Teach pendant overview and creating new programs. MOVEP, MOVEL• (11:00am - 1:30pm) Student Activity: Move robot & program linear lines in Lab 1. • (1:30pm – 2:15pm) VILT: How to program MOVEC and saving a manual backup• (2:30pm - EOB) Student Activity: program circles in Lab 1. Backup System. • Online Knowledge Check #1
Day 2• (9am – 9:45am) VILT: How to program weave MOVELW• (10:00am – 1:00pm) Student activity. Labs 2 & 3 • (1:00pm - 2:00pm) VILT: Editing program. • (2:00pm – EOB) Student activity: Lab 4,5 & 6• Online Knowledge Check #2
Day 3• (9:00am – 9:45) VILT: Overview PerformArc System• (10:00am – 10:45am) VILT: Welder settings and defaults• (11:00am – 1:00pm) Student activity: Lab 12: weld initials• (1:00pm - 2:00pm) Review, Q&A• (2:00pm - EOB) Student activity, fi nal weld lab, run auto mode, perform system backup.
MWA Training Pre-Course Guide
2Miller Welding Automation
Learning & Training Curriculum
Miller Welding Automation
PRE-COURSE ASSESSMENT GUIDEBOOK
281 E Lies Road
Carol Stream, IL 60188
millerweldingautomation.com
630-315-9082
888-843-7693
PHONE WEB ADDRESS