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FINETROL® Rotary Control Valve Installation, Maintenance and Operating Instructions 5 FT 70 en • 12/2008

FINETROL® Rotary Control Valvevalveproducts.metso.com/documents/neles/Old_IMOs/en/5FT...The Finetrol rotary control valve is flanged (ASME 150-600, PN 10-100) or wafer (ASME 150-600)

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Page 1: FINETROL® Rotary Control Valvevalveproducts.metso.com/documents/neles/Old_IMOs/en/5FT...The Finetrol rotary control valve is flanged (ASME 150-600, PN 10-100) or wafer (ASME 150-600)

FINETROL®Rotary Control Valve

Installation, Maintenance andOperating Instructions

5 FT 70 en • 12/2008

Page 2: FINETROL® Rotary Control Valvevalveproducts.metso.com/documents/neles/Old_IMOs/en/5FT...The Finetrol rotary control valve is flanged (ASME 150-600, PN 10-100) or wafer (ASME 150-600)

2 5 FT 70 en

READ THESE INSTRUCTIONS FIRST!These instructions provide information about safe handling and operation of the valve.If you require additional assistance, please contact the manufacturer or manufacturer's representative.Addresses and phone numbers are printed on the back cover.SAVE THESE INSTRUCTIONS!

Subject to change without notice.All trademarks are property of their respective owners.

Table of Contents1 GENERAL........................................................ 3

1.1 Scope of the manual .............................. 31.2 Valve construction.................................. 31.3 Valve markings....................................... 31.4 Technical specifications ......................... 41.5 Valve approvals...................................... 41.6 CE marking ............................................ 41.7 Recycling and disposal .......................... 41.8 Safety precautions ................................. 5

2 TRANSPORTATION, RECEPTION ANDSTORAGE........................................................ 5

3 INSTALLATION AND COMMISSIONING ....... 53.1 General .................................................. 53.2 Installing in the pipeline.......................... 53.3 Actuator.................................................. 63.4 Commissioning....................................... 6

4 SERVICING...................................................... 74.1 General .................................................. 74.2 Repair of a jammed or stuck valve......... 74.3 Changing the packing ............................ 74.4 Detaching the actuator ........................... 84.5 Removing the valve from the pipeline .... 84.6 Changing the seat .................................. 84.7 Dismantling the valve ........................... 104.8 Cleaning and inspection of

removed parts ...................................... 104.9 Assembly.............................................. 114.10 FC, FG low capacity valve ................... 11

5 TESTING THE VALVE136 INSTALLING AND DETACHING THE

ACTUATOR ................................................... 146.1 General ................................................ 146.2 Installing the Quadra-Powr actuators... 146.3 Installing the B1C series actuators....... 156.4 Installing the B1J series actuator ......... 166.5 Detaching B series actuators ............... 166.6 Installing EC and EJ actuators ............. 166.7 Detaching EC and EJ actuators ........... 186.8 FC, FG low Cv valves........................... 186.9 Installing other makes of actuators ...... 19

7 MALFUNCTIONS........................................... 198 TOOLS........................................................... 19

9 ORDERING SPARE PARTS.......................... 1910 EXPLODED VIEW AND PARTS LIST........... 20

10.1 Series FC and FG ................................ 2010.2 Series FL.............................................. 21

11 DIMENSIONS................................................. 2211.1 Valve and actuator Quadra-Powr......... 2211.2 Valve and actuator B1C/B1J ................ 2311.3 Valve and actuator EC ......................... 2411.4 Valve and actuator EJ .......................... 25

12 TYPE CODE................................................... 26

Page 3: FINETROL® Rotary Control Valvevalveproducts.metso.com/documents/neles/Old_IMOs/en/5FT...The Finetrol rotary control valve is flanged (ASME 150-600, PN 10-100) or wafer (ASME 150-600)

5 FT 70 en 3

1 GENERAL

1.1 Scope of the manualThis manual provides essential information for users ofFinetrol® rotary control valves. If you need further infor-mation on actuators and other accessories, pleaserefer to the individual manuals on their installation,operation and maintenance.

1.2 Valve constructionThe Finetrol rotary control valve is flanged (ASME 150-600, PN 10-100) or wafer (ASME 150-600). The valvehas one-piece body. The plug’s seat is attached to theport using a flat-thread fitting which has some play; thisis also used to adjust the seat. The valve is tight in bothflow directions. The tightness derives from surfacepressure between the plug and seat; pressure ariseswhen the offset plug rotates against the seat. The valveis metal seated. Stem blow-out is prevented by a shoul-der machined on the stem and resting on the bonnet.The low capacity version has it’s own, a different con-struction.

The valve is designed for control applications requiringhigh precision.

1.3 Valve markingsThe valve has an identification plate.

A manufacturing number specific to each valve hasbeen stamped on the side of the actuator plane.

The identification plate is normally located in the spher-ical area (outer diameter) of the pipe flange on the stemside, opposite to the seat. When using a small identifi-cation plate with a small size valve, the plate is installedto the valve body neck.

Identification plate markings:

1. Body material2. Stem material3. Plug material4. Seat material5. Maximum and minimum operating temperatures6. Maximum differential shut-off pressure/temperature7. Pressure class8. Type designation9. Valve manufacturing parts list no.10. Model11. Maximum Cv of the control valve

NOTE:Selection and use of the valve in a specific applicationrequires close consideration of many differentaspects. Due to the nature of the product, this manualcannot cover all the individual situations that mayoccur when the valve is used. If you are uncertainabout use of the valve or its suitability for yourintended purpose, please contact Metso’s Automationbusiness for more information.

Fig. 1 Finetrol FC, FG assembly

Identification platein small valve sizes

Identification plate

Fig. 2 Finetrol FL assembly

Fig. 3 Identification plate

BODY

TRIM

SHAFT

SEAT

T max

T min

MAX. OPER. ps

at

RATING TYPE

No. MOD

ATTENTION : READ INSTRUCTIONS BEFORE INSTALLATION OR SERVICING. CONTACT METSO AUTOMATION FOR COPY. Made by Metso Automation

xxxx

(1) (2) (5) (7) (8)

(3) (4) (6) (9) (10)(11)

Page 4: FINETROL® Rotary Control Valvevalveproducts.metso.com/documents/neles/Old_IMOs/en/5FT...The Finetrol rotary control valve is flanged (ASME 150-600, PN 10-100) or wafer (ASME 150-600)

4 5 FT 70 en

1.4 Technical specificationsFace-to-face length: ASME/ISA S75.04

ASME/ISA S75.03,IEC/DIN 534-3-2 orDIN 3202-F1/ISO 5752 basic ser. 1

Body rating: flanged up to ASME 600, PN 100flangeless up to ASME 600, PN 100

Max. pressure differential: according to ASME/DINbody/flange rating or50 bar / 720 psi, whichever is lower

Temperature range: graphite (PTFE lubricated) packingis recommended for temperaturesexceeding 250 °C / 480 °FWCC/WCB body-29 to +425 °C

-20 to +800 °FCF8M body -80 to +425 °C

-110 to +800 °F1.0619 body -29 to +425 °C

-20 to +800 °F1.4408 body -80 to +425 °C

-110 to +800 °FFlow direction: Indicated by the arrow

FTO = flow to open. Flow throughseat ring and past the plug.Standard flow directionFTC = flow to close. Flow pastthe plug and through the seat ring.Recommended for erosiveand flashing services.

Tightness: IEC 60534-4 class IV/FCI 70.2 Cl IV

Mediums: Restrictions determined bymaterial properties

Dimensions: see Section 11

1.5 Valve approvalsValve design is based on requirements by EN andASME standards.

Fire safety characteristics are defined according to API607 and BS 6775.

A patent has been issued for the structure of the valve.

ATEX-classification: ATEX II 2G c.

1.6 CE markingThe valve meets the requirements of the EuropeanDirective 97/23/EC relating to pressure equipment, andhas been marked according to the Directive.

1.7 Recycling and disposalMost valve parts can be recycled if sorted according tomaterial. Most parts have material marking. A materiallist is supplied with the valve. In addition, separaterecycling and disposal instructions are available fromthe manufacturer. A valve can also be returned to themanufacturer for recycling and disposal against a fee.

Fig. 4 Maximum allowable pressure drop, A 216 Gr. WCC

Fig. 5 Maximum allowable pressure drop, A 351 Gr. CF8M

400

2000

0

20

100

120

100

80

60

40

Pre

ssur

e (b

ar)

100 200 300

400300Temperature (°C)

500

400

200

Temperature (°F)

500 600 700 800 900

1600

1400

1200

1000

800

600

Pre

ssur

e (p

si)

ASME 600

ASME 300

ASME 150

300

Pre

ssur

e (b

ar)

60

40

20

00

100

80

120300

100

100 200

200

400 500

Temperature (°C)

ASME 150

400

700600 800

500

900

1000

Pre

ssur

e (p

si)

600

800

200

400

1200

1400

1600

ASME 600

ASME 300

Temperature (°F)

Fig. 6 Maximum allowable pressure drop, 1.0619

Fig. 7 Maximum allowable pressure drop, 1.4408

0

20

40

60

80

100

120

0 100 200 300 400

Temperature (°C)

Pre

ssur

e (b

ar)

PN25

PN40

PN100

Temperature (°F)

Pre

ssur

e (p

si)

100 200 300 400 500 600 700 800

400

200

600

800

1000

1200

1600

14004” - 6” FC, FLsizes 025, 040, 050 wafer type

0

20

40

60

80

100

120

0 100 200 300 400

Pre

ssur

e (b

ar)

PN25

PN40

Temperature (°C)

Temperature (°F)

Pre

ssur

e (p

si)

sizes 025, 040, 050 wafer-type only

PN100 (DN25 ... DN50)

100 200 300 400 500 600 700 800

400

200

600

800

1000

1200

1600

1400

Page 5: FINETROL® Rotary Control Valvevalveproducts.metso.com/documents/neles/Old_IMOs/en/5FT...The Finetrol rotary control valve is flanged (ASME 150-600, PN 10-100) or wafer (ASME 150-600)

5 FT 70 en 5

1.8 Safety precautions

2 TRANSPORTATION, RECEPTION AND STORAGE

Check the valve and the accompanying devices for anydamage that may have occurred during transport.Store the valve carefully before installation, preferablyindoors in a dry place. Do not take the valve to theintended location and do not remove the flow port pro-tectors until the valve is installed. The valve is deliveredin the open position, with the exception of valve pack-ages in which the actuator spring closes the valve.

3 INSTALLATION AND COMMISSIONING

3.1 GeneralRemove the flow port protectors and check that thevalve is undamaged and clean inside.

3.2 Installing in the pipelineFlush or blow the pipeline carefully before installing thevalve. Foreign particles, such as sand or pieces ofwelding electrode, will damage the plug sealing sur-face and seats.

The flow direction and mounting position do not placeany restrictions on operation of the valve. You should,however, avoid installing the valve so that the stempoints downwards because impurities travelling in thepipeline may then enter the space between the stemand the body and damage the packing.

Choose flange gaskets to suit the operating conditions.

Do not attempt to correct pipeline misalignment bymeans of flange bolting.

Stress caused in the valve by pipeline vibration can bereduced by supporting the pipeline properly. Reducedvibration also helps ensure correct functioning of thepositioner.

The flangeless model (DN 25-DN 50, 01"-02") can beinstalled between the following pipe flanges:

❑ DIN/ISO PN 100, PN 64, PN 40, PN 25, PN 16, PN 10❑ ASME 600, ASME 300, ASME 150

CAUTION:Do not exceed the valve performance limitations!Exceeding the limitations marked on the valve maycause damage and lead to uncontrolled pressurerelease. Damage or personal injury may result.

CAUTION:Do not dismantle the valve or remove it from thepipeline while the valve is pressurized!Dismantling or removing a pressurized valve will result inuncontrolled pressure release. Always isolate the relevantpart of the pipeline, release the pressure from the valve andremove the medium before dismantling the valve.Be aware of the type of medium involved. Protect your-self and the environment from any harmful or poisonoussubstances. Make sure that no medium can enter thepipeline during valve maintenance.Failure to do this may result in damage or personal injury.

CAUTION:Beware of the plug movement!Keep hands, other parts of the body, tools and otherobjects out of the open flow port. Leave no foreignobjects inside the pipeline. When the valve is actuated,the plug functions as a cutting device. The plug positionmay also change when the valve is moved. Close anddetach the actuator pressure supply pipeline for valvemaintenance. Failure to do this may result in damage orpersonal injury.

CAUTION:Protect yourself from noise!The valve may produce noise in the pipeline. Thenoise level depends on the application. It can bemeasured or calculated using the Metso Nelprof soft-ware. Observe the relevant work environment regula-tions on noise emission.

CAUTION:Beware of a very cold or hot valve!The valve body may be very cold or very hot duringuse. Protect yourself against cold injuries or burns.

CAUTION:When handling the valve or the valve package,take its weight into account!Never lift the valve or valve package by the actuator,positioner, limit switch or their piping.Place the lifting ropes securely around the valve body(see Fig. 8). Damage or personal injury may resultfrom falling parts.

NOTE:A pipeline equipped with a Finetrol valve may notbe cleaned with a pig!This causes damage to the valve and the pig.

CAUTION:When handling the valve or the valve package,bear in mind its weight!

Fig. 8 Lifting of the valve

Correct

Wrong

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6 5 FT 70 en

The flange type of a flanged model is given on the iden-tification plate.

Servicing is facilitated if the valve needs no support. Ifnecessary, you can support the valve by the body, usingregular pipe clamps and supports. Do not fasten sup-ports to the flange bolting or the actuator (see Fig. 9).

3.2.1 Valve insulationIf necessary, the valve may be insulated. Insulationmust not continue above the upper level of the valvebody (see Fig. 10, 11, 12).

3.3 Actuator

The plug position is indicated as follows:

❑ by a marking on the positioner and❑ by a groove at the end of the valve stem and

markings on side of the stem.These are aligned with the plug. If there is any uncer-tainty about the marking on the positioner, check theplug position by the groove at the end of the stem or bymarkings on side of the stem.

If possible, install the valve so that the actuator can be dis-connected without removing the valve from the piping.

The actuator must not touch the pipeline, becausepipeline vibration may damage it or interfere with itsoperation.

In some cases, for instance when the actuator is excep-tionally large or when there is lot of piping vibration, itmay be advisable to support the actuator. ContactMetso’s Automation business for more instructions.

3.4 CommissioningEnsure that no dirt or foreign objects are left inside thevalve or pipeline. Flush the pipeline carefully. Keep thevalve entirely open during flushing.

Check all joints, pipings and cables.

Check that the actuator, positioner and limit switchesare correctly adjusted. To adjust the devices, refer totheir installation, operation and service manuals.

Fig. 9 Supporting the valve

Fig. 10 Insulation of the high temperature valves

Fig. 11 Insulation of the low temperature valves with-out bonnet extension

Insulation limit

Insulation limit

Fig. 12 Insulation of the cryogenic valves withextended bonnet

NOTE:When installing the actuator, make sure that the valve-actuator combination functions properly. Detailedinformation on actuator installation is given in Section6 or in separate actuator instructions.

Insulation limit

Page 7: FINETROL® Rotary Control Valvevalveproducts.metso.com/documents/neles/Old_IMOs/en/5FT...The Finetrol rotary control valve is flanged (ASME 150-600, PN 10-100) or wafer (ASME 150-600)

5 FT 70 en 7

4 SERVICING

4.1 GeneralThe Metso rotary control valve requires no regularmaintenance. However, check the packing regularly fortightness. If the valve should require maintenance forsome reason, a few simple service measures are nor-mally sufficient. This section outlines the service opera-tions that can be carried out by the user.

The numbers in parentheses refer to the parts list andthe exploded view of the valve in Section 10, unlessotherwise specified.

4.2 Repair of a jammed or stuck valve Jamming may be due to accumulated flow mediumbetween the plug and seats or in the bearing spaces.The plug and seats can be cleaned without removingthe valve from the pipeline by turning the plug to thepartly open position and flushing the pipeline. If thisdoes not help, follow the instructions below.

4.3 Changing the packing

4.3.1 FC, FG seriesThe packings (69) can be replaced without removingthe valve from the pipeline.

The packings must be changed if leakage occurs evenafter the nuts of the gland follower have been tightened.The V-rings must be tightened with care. Excessiveforce will damage the packings.

Proceed as follows:

❑ Detach the actuator, see Section 4.4. Take carenot to hit the end of the stem.

❑ Unfasten the screws (30) and detach the bracket(29).

❑ Unfasten the nuts (18), remove the disc springs(150) and lift the gland follower (9) from the stem.The studs (14) need not be detached.

❑ Remove the packing rings (69) from around thestem using a pointed instrument or a detaching

tool. Do not damage the surfaces of the stemand the packing ring counterbore.

❑ Place the new packing rings (69) over the stem.Do not damage the sealing lips of the V-rings inthe stem splines. Use the gland follower (9) as atool for pushing the packing rings all the way in.

❑ Deform the packing rings first by tightening thegland nuts (18) without disc springs to the torqueTt, see the value from Table 2.

❑ Remove the gland nuts and place the disc springsets (150) on the gland studs. Tighten the nuts(18) so that the disc springs are compressed tothe height Hc, see Table 2. Lock the nuts withlocking compound e.g. Loctite 221. See Fig. 13

❑ Put the bracket (29) back, lubricate the screws(30) and tighten them. See Table 1.

❑ Insert the key (10) in the drive shaft (5) keyway.❑ Re-install the actuator.❑ Check leakage when the valve is pressurized.

CAUTION:Observe the safety precautions listed in Section1.8 before starting work!

CAUTION:When handling the valve or the valve package,bear in mind its weight!

NOTE:If you send the valve to the manufacturer for repair, donot dismantle it. Clean the valve carefully, includingthe inside. For safety reasons, inform the manufacturerof the type of medium used in the valve.

NOTE:Always use original spare parts to make sure that thevalve functions as intended.

CAUTION:Do not dismantle the valve or remove it from thepipeline while the valve is pressurized!

Table 1 Screw torques (for lubricated screws)

Screw M6 M8 UNC 5/16

M10 UNC 3/8

M12 UNC 1/2

M16 UNC 5/8

TorqueNmft lb

85.9

1813.3

3525.8

65/90*47.9/66

155/210*114/155

Fig. 13 Spring-loaded packing

Table 2 Tightening of the gland packing

Valve size A (mm) Hc (mm) Tt (Nm)

DN 25 / 01 20 20.5 5

DN 40 / 1H 20 20.5 5

DN 50 / 02 20 20.5 5

DN 80 / 03 20 20.0 7

DN 100 / 04 20 20.0 7

DN 150 / 06 25 29.0 12

DN 200 / 08 25 29.0 14

DN 250 / 10 25 28.0 16

9

69

29

18

14

150

30

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8 5 FT 70 en

4.3.2 FL seriesIn gland packings, tightness is ensured by the contactbetween the gland follower and the packing rings. SeeFig. 14.

The gland packing (20) must be replaced if leakageoccurs even after the hexagon nuts (25) have beentightened.

❑ Make sure that the valve is not pressurized.❑ Detach the actuator and bracket according to

the instructions in Section 4.4.❑ Remove the key (13).❑ Remove the hexagon nuts (25), disc spring sets

(32), one stud (24), retaining plates (30) andgland follower (9).

❑ Remove the packing rings (20) from around theshaft using a knife or some other pointed instru-ment without scratching the surfaces.

❑ Clean the packing ring counterbore.❑ Place the new packing rings (20) over the shaft

(11). The gland follower may be used for pushingthe rings into the counterbore. Do not damagepacking rings in the shaft keyway. See Fig. 14.

❑ Screw down the removed stud.❑ Deform the packing rings first by tightening the

gland nuts (25) without disc springs to the torqueTt, see the value from Table 3.

❑ Remove the gland nuts and one stud. Mount theretaining plates (30) with the text UPSIDE on top,see Fig. 15, and the removed stud and place thedisc spring sets (32) on the gland studs. Tightenthe nuts (25) so that the disc springs are com-pressed to the height Hc, see Table 3. Lock thenuts with locking compound e.g. Loctite 221.

❑ Insert the key (13) in the drive shaft (11) keyway.❑ Re-install the actuator.❑ Check leakage when the valve is pressurized.

4.4 Detaching the actuator

It is generally most convenient to detach the actuatorand its auxiliary devices before removing the valve fromthe pipeline. If the valve package is small or if it is diffi-cult to access, it may be more practical to remove theentire package at the same time.

See Section 6 for details of detaching actuators.

4.5 Removing the valve from the pipeline

After you have detached the actuator as described above,unscrew the pipe flange bolts. If necessary, support thevalve to prevent it from falling, for instance, with hoistingropes. Turn the valve so that no medium is left inside.

4.6 Changing the seat

4.6.1 FC, FG seriesThe seat can be replaced without dismantling the valve.

A ’spring-to-close’ actuator need not be detached inorder to change the seat. Double-acting (e.g. B1C) and’spring-to-open’ actuators should be detached.

Fig. 14 Gland packing, FL

CAUTION:For safety reasons the retainer plates MUSTalways be installed according to the above instruc-tions.

A

Hc

24

3032

920

25 Fig. 15 Installing the retainer plates

Table 3 Tightening of the gland packing

A (mm) Hc (mm) Tt (Nm)

20 20.4 5

CAUTION:When handling the valve or the valve package,bear in mind its weight!

NOTE:Before dismantling, carefully observe the position ofthe valve with respect to the actuator and positioner/limit switch so as to make sure that the package canbe properly re-assembled.

CAUTION:Do not dismantle the valve or remove it from thepipeline while the valve is pressurized!

Page 9: FINETROL® Rotary Control Valvevalveproducts.metso.com/documents/neles/Old_IMOs/en/5FT...The Finetrol rotary control valve is flanged (ASME 150-600, PN 10-100) or wafer (ASME 150-600)

5 FT 70 en 9

4.6.1.1 With the actuator installed

❑ Remove the valve from the pipeline as describedabove.

❑ Before starting to dismantle the valve operatefirst valve to fully closed position. If the actuatorinstallation is ’spring-to-open’, operate the valveto fully closed position using air pressure speci-fied in Table 5, 6 and 8.

❑ Remove the locking shoulders of the insert (2) andunscrew the insert using a special tool, seeexploded view and parts list in Section 10. The spe-cial tool is available from the valve manufacturer.

❑ Remove the back seal (63) and unscrew the seat(7) from the valve body.

❑ Replace the insert (2), seat (7) and back seal(63) with new parts.

❑ Lubricate the seat (7) threads with Molykote D321R or a similar substance. Screw the seat intoplace by hand and centre the plug (3) in theclosed position with respect to the seat.

❑ Install the back seal (63) into the insert (2).❑ Screw the insert (2) onto the threads of the seat (7).❑ Tighten the insert with a special wrench. The tor-

ques are given in Table 4.❑ Operate the valve first to fully open position and

loosen the stop screw for closed position, see Fig. 20for QP actuators, Fig. 22 for series B and Fig. 27 for Eseries actuators.Now operate the valve to fully closed positionusing air pressure specified in Table 5, 6 and 8.Screw in the stop screw to light contact with the pistoninside the actuator and lock the screw with a locking nut.Keep your fingers out of the flow bore!

❑ Lock the insert by hitting it with a nail punch tomake juts over two of the four available notcheson the body.

4.6.1.2 With the actuator detached❑ Remove the valve from the pipeline and the actu-

ator from the valve as described above.❑ Before starting to dismantle the valve operate the

valve to fully closed position with proper han-dlever using torque value specified in Table 11.

❑ Remove the locking shoulders of the insert (2) andunscrew the insert using a special tool, see explodedview and parts list in Section 10. The special tool isavailable from the valve manufacturer.

❑ Remove the back seal (63) and unscrew the seat(7) from the valve body.

❑ Replace the insert (2), seat (7) and back seal(63) with new parts.

❑ Centre the plug (3) in the closed position relative tothe flow port by turning the stem (5) with a hand lever.

❑ Lubricate the seat threads with Molykote D 321R ora similar substance. Screw the seat (7) into placeby hand and centre the plug in the closed positionwith respect to the seat, by turning the stem withthe hand lever using torque specified on Table 11.

❑ Install the back seal (63) into the insert.❑ Screw the insert (2) onto the threads of the seat (7).❑ Keep the seat (7) in place with the help of the

plug (3) by turning the stem with the hand leverusing torque specified on Table 11. At the sametime tighten the insert (2) with a spanner wrenchusing torque specified on Table 4.

❑ Lock the insert by hitting it with a nail punch tomake juts over two of the four available notcheson the body.

❑ Install the actuator and adjust the limits (see Sec-tion 6).

4.6.2 FL series

❑ Turn the valve into closed position and place itvertically the seat side pipe flange toward a pla-nar surface. Make sure that the surface is softenough to prevent the pipe flange surface dam-ages.

❑ There are two alternatives to remove the pins:a) carefully drill a 2 mm hole that is 10…12 mmdeep to both pins (14) and remove the pins (14),shaft (12) and drive shaft (11),b) in the new versions where the pin drilling ismade through the ball remove the pin lockingmade with centre punch carefully by drilling, turnthe ball 180 degrees and push the pins via thehole. See Fig. 16.

❑ Remove the key (13) from the shaft (11). Unfas-ten the blind flange bolts (26) and remove theblind flange (10) and seal (19). Unfasten the nuts(25) and remove the disc spring sets (32),retainer plates (30) and gland (9). Remove thebearings (16, 17).

❑ Remove the ball (3) by turning it so that the shaftholes in the ball (3) are parallel to the valve body(1) flow bore.

❑ Remove the seat (7), back seal (6), support ring(8) and the spring (5). Note that part (4) is lockedwith a special tool to the valve body and is notrecommended to be removed.

CAUTION:Beware of the plug cutting movement!

NOTE:The seat cannot be replaced without dismantling thevalve.

Fig. 16 Drilling the pin

Cylindrical pinpart no. 14

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10 5 FT 70 en

❑ Assemble a new back seal (6) into a new seat(6). Push the support ring (8) on the seat (6) fol-lowing with the spring (5). Push these parts as apackage in the body cavity. Note that part (4) isfactory locked to the body and should not havebeen removed.

❑ Put the lower bearing (17) on the shaft (12) andthe upper bearing (17) in the body cavity. Checkthat the pin holes in the ball (3) have not beendamaged during dismantling.

❑ Assemble the ball (3) in the body and the shafts(11,12) through the shaft holes so that the pinholes are parellel with each other. Press the pinsinto the ball/shaft holes and lock them with a cen-tre punch.

❑ Assemble the seal (19), blind flange (10) andthe hexagon screws (26) and tighten.

❑ Assemble and tighten the studs (24), insert pack-ing rings (20), gland (9), retainer plates (30), discspring sets (32) and the nuts (25) and tighten.

❑ Insert the key (13) in the drive shaft (11) keyway.

4.7 Dismantling the valve

4.7.1 FC, FG series❑ Remove the valve from the pipeline and disman-

tle the packing (69) as described above (seeSection 4.3).

❑ Remove the locking shoulders of the insert (2) andunscrew the insert using a special tool, seeexploded view and parts list in Section 10. The spe-cial tool is available from the valve manufacturer.

❑ Remove the back seal (63) and unscrew the seat(7) from the valve body.

❑ Unfasten the nuts (17) of the bonnet. Pull the bon-net out and remove the bonnet seal (66) from underthe bonnet.

❑ Pull the stem (5) out from the body (1).❑ Remove the plug (3) from the body through the

flow opening.❑ Detach the upper bearing (15) from the body by

tapping it through the stem bore, using a suitablebar. Do not use the stem!

❑ Detach the lower bearing using a special tooland drive shaft. Set up the tool as illustrated inFig. 17. Use a soft hammer to carefully hit shaftend. This will detach the bearing.

4.7.2 FL series❑ Turn the valve into closed position and place it verti-

cally the seat side pipe flange toward a planar sur-face. Make sure that the surface is soft enough toprevent the pipe flange surface damages.

❑ There are two alternatives to remove the pins:a) Carefully drill a 2 mm hole that is 10…12 mmdeep to both pins (14) and remove the pins (14),shaft (12) and drive shaft (11),b) If the pin drilling is made through the ball,remove the pin locking made with centre punchcarefully by drilling. Turn the ball 180 degreesand push the pins via the hole. See Fig. 18.

❑ Remove the key (13) from the shaft (11). Unfas-ten the blind flange bolts (26) and remove theblind flange (10) and seal (19). Unfasten the nuts(25) and remove the disc spring sets (32),retainer plates (30) and gland (9). Remove thebearings (16, 17).

❑ Remove the ball (3) by turning it so that the shaftholes in the ball (3) are parallel to the valve body(1) flow bore.

❑ Remove the seat (7), back seal (6), support ring(8) and the spring (5). Note that part (4) is lockedwith a special tool to the valve body and is notrecommended to be removed.

4.8 Cleaning and inspection of removed parts

We recommend that soft material parts be replacedwhenever the valve is dismantled for servicing. Clean theother parts removed. If you use a detergent, rinse theparts carefully after washing. Handle detergents with suf-ficient care and follow the instructions for their use. Checkthe parts for wear and replace worn parts. The insert (2)must be changed when the seat (7) is changed.

Fig. 17 Removal of the lower bearing

Fig. 18 Drilling the pin, FL

Phase 1

Phase 2

Water orgrease

Remove the lockring Drill a holeon the pin

Push the pin out

Pin size: ø3x16

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4.9 Assembly

4.9.1 FC, FG series❑ Lubricate the seat threads with Molykote 321R or

a similar substance.❑ Screw the seat loosely to the end of the body threads.❑ Place the valve so that the flange rests on a soft

base and the threaded flow port is pointingdownwards.

❑ Push the lower bearing (16) into place using thestem as help. Avoid forcing it.

❑ Valves manufactured before January 1, 1995:Slip the upper bearing (15) on the stem.Valves manufactured after January 1, 1995:(Mark "A" in the ID plate field MOD):Slip the upper bearing (15) through the flow portinto body counterbore.

❑ Place the plug (3) into the body on the seat, in theclosed position. Make sure that the plug is in thecorrect position: the splines must face the lowerbearing (sizes DN 25 and 50 have splines facingboth the upper and lower bearings) and the posi-tion of the contour of the plug with respect to thebody must be as shown in the exploded view.

❑ Slip the stem through the plug. One tooth hasbeen removed from the stem, so there is only oneway of fitting the stem into the plug. Keep theplug in place by pressing it against the seat; theseat should not be screwed in too deep. Do notforce the stem through the plug. After you haveassembled the valve, you will see the plug posi-tion from the marking at the end of the stem orfrom markings on the side of the stem.

❑ Slip the thrust bearings (70) on the stem.❑ Place a new bonnet seal (66) into the bonnet (8)

and assemble the bonnet. Fasten the lubricatedhexagon nuts (17) onto the studs (13) andtighten them alternately. See Table 1.

❑ Push the packings/V-ring set (69) onto the stemand on into the packing recess. Take care not todamage the V-rings in the stem splines. Use thegland follower (9) to push the packings all theway down.

❑ Install the gland follower (9). Tighten the hexagonnuts (18) onto the studs (14) by hand.

❑ Install the bracket (29), lubricate the screws (30)and tighten them. See Table 1.

❑ Turn the valve so that it rests on the other flange(the threaded flow port pointing upwards).

❑ Centre the plug (3) relative to the seat (7) by turn-ing the stem with the hand lever.

❑ Screw the seat (7) against the plug by hand.❑ Install the back seal (63) into the insert (2).❑ Screw the insert (2) onto the threads of the seat (7).❑ Keep the seat (7) in place with the help of the

plug (3) by turning the stem with the hand leverusing torque specified on Table 11. At the sametime tighten the insert (2) with a spanner wrenchusing torque specified on Table 4.

❑ A light can be shined behind the plug to deter-mine the best possible alignment. The best

alignment is when the least amount of light canbe seen between the plug and seat.

❑ Lock the insert by hitting it with a nail punch tomake juts over two of the four available notcheson the body.

❑ Tighten the gland nuts (18) 1.5 to 2 turns using awrench. The packings are damaged if they aretightened too much.

4.9.2 FL series❑ Assemble the back seal (6) into the seat (7).

Push the support ring (8) on the seat (6) follow-ing with the spring (5). Push these parts as apackage in the body cavity. Note that part (4) isfactory locked to the body and should not havebeen removed.

❑ Put the lower bearing (17) on the shaft (12) andthe upper bearing (17) in the body cavity . Checkthat the pin holes in the ball (3) have not beendamaged during dismantling.

❑ Assemble the ball (3) in the body and the shafts(11,12) through the shaft holes so that the pinholes are parellel with each other. Press the pinsinto the ball/shaft holes and lock them with a cen-tre punch. See Fig. 19.

❑ Assemble the seal (19), blind flange (10) andthe hexagon screws (26) and tighten.

❑ Assemble and tighten the studs (24), insertpacking rings (20), gland (9), retainer plates (30),disc spring sets (32) and the nuts (25) andtighten.

❑ Insert the key (13) in the drive shaft (11) keyway.

4.10 FC, FG low capacity valve

4.10.1 Constructional differencesA version for low capacity control use is available. Thisvalve differs from the rest of Finetrol line as follows: Theplug has been replaced with a ball and the seat with anelement consisting of a seat, a bushing and graphiteseals. The eccentricity of the construction has beencorrected by means of the seat design. The tighness isbased on precompression of the graphite seals,boosted by the pressure of the medium. The valve isbidirection-ally tight but the recommended mountingposition is flow to close (FTC).

A normal version can be converted to a low capacityversion by using part nos. (3), (7), (35) and (64).

Table 4 Insert torques, graphite back seal

DN (In) TorqueNm ft lb

25 (01) 30 2240 (01.5) 70 5250 (02) 120 8980 (03) 330 244100 (04) 500 370150 (06) 900 666200 (08) 2400 1776250 (10) 3200 2368

NOTE:Do not rotate the plug in the valve body!Damage to the seat may result.

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4.10.2 Changing the seat❑ Remove the valve from the pipeline and detach

the actuator as described in Section 4.4 and Sec-tion 4.5.

❑ Turn the ball (3) into a position where it does notmove during the operation, e.g. 90 degreesclockwise from the closed position.

❑ Remove the locking shoulders of the insert (2)and unscrew the insert using a seat retainer tool.

❑ Hold the seat with an Allen key (11 mm) andunscrew the bushing (35) with a wrench (17 mm).

❑ Push the seat out of the bushing (35). Removethe graphite seals (64). Do not damage the seal-ing surfaces.

❑ Turn the ball into a such position where the unbro-ken side of the ball points to the threaded flow port.

❑ Mount the graphite seals (64) on the seat (7).Push the sealing package into the bushing (35).

❑ Mark direction of offset (eccentricity) with e.g. felttip marker pen at the hexagonal edge of the seat.Note the offset between the ball and flow port cen-tre lines from Fig. 19. Lubricate the seat threadswith Molykote 321R or a similar substance.

❑ Screw the bushing (35) with the seat and sealscarefully into the body. When the seat meets theball surface, turn the bushing back so that theeccentric seat can be turned into the right posi-tion. Observe the position using the mark madeealier. Hold the seat with an Allen key and screwthe bushing with a wrench. Move the Allen keycarefully back and forth to find the positionwhere the seat is most loosen. When you find theright position hold the seat in that position andtighten the bushing until its threads are at thesame level as the threads in the body.

❑ Turn the stem to ensure that the ball and the seat arecorrectly aligned. The movement should be smooth.

❑ Install the back seal (63) into the insert (2).❑ Screw the insert (2) onto the threads of the bush-

ing (35). Tighten the insert with a seat retainertool. The torques are given in Table 4.

❑ Lock the insert by hitting it with a nail punch to makejuts over two notches (of four available) on the body.

4.10.3 Dismantling the valve❑ Remove the valve from the pipeline and detach the

actuator as described in Section 4.4 and Section4.5.

❑ Turn the ball (3) into a position where it does notmove during the operation, e.g. 90 degreesclockwise from the closed position.

❑ Remove the locking shoulders of the insert (2)and unscrew the insert using a seat retainer tool.

❑ Hold the seat with an Allen key (11 mm) andunscrew the bushing (35) with a wrench (17 mm).

❑ Push the seat out of the bushing (35). Removethe graphite seals (64). Do not damage the seal-ing surfaces.

❑ Unfasten the nuts (17) of the bonnet. Pull thebonnet out and remove the bonnet seal (66) fromunder the bonnet.

❑ Pull the stem (5) out from the body (1).❑ If the stem is too tight to be pulled by hand, pro-

ceed as follows: turn the nuts (18) about 2 cm onthe studs (14) while they remain in place. Put thegland follower (9) on the stem so that it rests onthe nuts. Pull the stem out by holding a suitablewrench in the groove under the stem teeth and byturning the gland follower higher by means of thenuts. Use a suitable sleeve between the wrenchand the gland.

❑ Remove the ball (3) from the body through theflow opening.

❑ Detach the upper bearing (15) from the body bytapping it through the stem bore, using a suita-ble bar. Do not use the stem!

❑ Turn a screw into the threaded hole on the bottomof the lower bearing to remove the bearing (16).

Threads of the lower bearing hole:DN 25: M8

4.10.4 Assembly ❑ Place the valve so that the flange rests on a soft

base and the threaded flow port is pointingdownwards.

Fig. 19 Low capacity valve

Stem (5)CL

Seat (7)CL

offset

5

64

23

7 3563

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❑ Push the lower bearing (16) into place using thestem as help. Avoid forcing it.

❑ Slip the upper bearing (15) through the flow portinto the stem bore.

❑ Place the valve so that the actuator mounting platepoints upwards. Keep the upper bearing (15) inplace with fingers through threaded flow port. Pushthe ball (3) through the other flow port on the lowerbearing (16). Note the size of the milled planes ofthe ball; the bigger one should be on top.

❑ Slip the stem through the ball. One tooth hasbeen removed from the stem, so there is only oneway of fitting the stem into the ball. Do not forcethe stem through the ball. After you have assem-bled the valve, you will see the plug position fromthe marking at the end of the stem or from mark-ings on the side of the stem.

❑ Slip the thrust bearings (70) on the stem.❑ Place a new bonnet seal (66) into the bonnet (8)

and assemble the bonnet. Fasten the lubricatedhexagon nuts (17) onto the studs (13) andtighten them alternately. See Table 1.

❑ Turn the ball in into a such position where theunbroken side of the ball points to the threadedflow port.

❑ Mount the graphite seals (64) on the seat (7).Push the sealing package into the bushing (35).

❑ Mark direction of offset (eccentricity) with e.g. felttip marker pen at the hexagonal edge of the seat.Note the offset between the ball and flow port cen-tre lines from Fig. 19. Lubricate the seat threadswith Molykote 321R or a similar substance.

❑ Screw the bushing (35) with the seat and sealscarefully into the body. When the seat meets theball surface, turn the bushing back so that theeccentric seat can be turned into the right posi-tion. Observe the position using the mark madeealier. Hold the seat with an Allen key and screwthe bushing with a wrench. Move the Allen keycarefully back and forth to find the positionwhere the seat is most loosen. When you find theright position hold the seat in that position andtighten the bushing until its threads are at thesame level as the threads in the body.

❑ Turn the stem to ensure that the ball and the seat arecorrectly aligned. The movement should be smooth.

❑ Install the back seal (63) into the insert (2).❑ Screw the insert (2) onto the threads of the bush-

ing (35). tighten the insert with a seat retainertool. The torques are given in Table 4.

❑ Lock the insert by hitting it with a nail punch to makejuts over two notches (of four available) on the body.

❑ Push the packings/V-ring set (69) onto the stem andon into the packing recess. Take care not to damagethe V-rings in the stem splines. Use the gland fol-lower (9) to push the packings all the way down.

❑ Install the gland follower (9). Tighten the hexagonnuts (18) onto the studs (14) by hand.

❑ Install the bracket (29), lubricate the screws (30)and tighten them. See Table 1.

❑ Tighten the gland nuts (18) 1.5 to 2 turns using awrench. The packings are damaged if they aretightened too much.

5 TESTING THE VALVE

We recommend that the valve body be pressure testedafter the valve has been assembled.

The pressure test should be carried out in accordancewith an applicable standard, using the pressure ratingrequired by the pressure class or flange bore of thevalve. The valve must be in an open position during thetest. Water is used as the medium.

If you also want to test the tightness of the closuremember, contact the manufacturer.

CAUTION:Pressure testing should be carried out using equip-ment conforming to the correct pressure class!

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6 INSTALLING AND DETACHING THE ACTUATOR

6.1 GeneralDifferent Metso actuators can be mounted using suita-ble brackets and couplings. The valve can be operated,for example, by actuators of the Quadra-Powr, B1 or Eseries.

6.2 Installing the Quadra-Powr actuators

6.2.1 General

❑ The Quadra-Powr actuator can be used for’spring-to-close’ or ’spring-to-open’ operations,depending on its installation position. Fig. 20shows the installation positions for both options.

6.2.2 Spring to close

❑ The actuator must be free from pressure and theair supply connection must be open.

❑ Turn the plug closed position. The line at the endof the stem shows the position.

❑ Clean the stem bore and lubricate it.❑ Push the actuator carefully onto the valve stem.

Make sure that the installation position is correct.Avoid forcing it, since this may damage the plugand seat.

❑ Connect the supply pressure to the actuator.Increase the pressure slowly until the actuator isperpendicular or parallell (depending on themounting position) to the flow opening.

❑ Lubricate the actuator mounting screws and fas-ten them. Tighten the screws on actuator sidefirst, then the other ones. See Table 1.

❑ Adjust the valve open and closed limits bymeans of the screws on the side of the actuator.Remember to tighten the locking nuts. See Fig.20. Keep your fingers out of the flow bore!

❑ Adjust the closed limit of the actuator to the con-tact point using the supply pressures given inTable 5 (applies not to low Cv valves). Select thepressure according to the flow direction and theoperation mode of the actuator. The pressurerelieves the opening in the ’spring-to-close’ actu-ators.

6.2.3 Spring to open

❑ Clean the stem bore and lubricate it.❑ Connect the supply pressure to the actuator.

Operate the actuator until it reaches closed position.❑ Turn the plug closed position. The line at the end

of the stem shows the position.❑ Push the actuator carefully onto the valve stem.

Make sure that the installation position is correct.Avoid forcing it, since this may damage the plugand seat.

❑ Increase the supply pressure slowly until theactuator is perpendicular or parallell (dependingon the mounting position) to the flow opening.

❑ Lubricate the actuator mounting screws and fas-ten them. Tighten the screws on actuator sidefirst, then the other ones. See Table 1.

❑ Adjust the valve open and closed limits bymeans of the screws on the side of the actuator.Remember to tighten the locking nuts. See Fig.20. Keep your fingers out of the flow bore!

❑ Adjust the closed limit of the actuator to the contactpoint using the supply pressures given in Table 5(applies not to low Cv valves). Select the pressureaccording to the flow direction and the operationmode of the actuator. The pressure relieves theopening in the ’spring-to-close’ actuators.

CAUTION:Beware of the plug cutting movement!

NOTE:Adjust the positioner always after installating the actu-ator!

Fig. 20 Installation of the Quadra-Powr actuator andadjustment of the open and closed limits

CAUTION:Beware of spring forces when using compressed air todrive the actuator to the correct installation position!

CLOSED limitOPEN limit

OPEN limitCLOSED limit

cover

body

SPRING-TO-CLOSE

SPRING-TO-OPEN

Valve behind the actuator

CAUTION:Beware of spring forces when using compressed air todrive the actuator to the correct installation position!

NOTE:If the supply pressure is higher than the values given inTable 5, the stem of a valve equipped with a ’spring-to-open’ actuator may be damaged when the valve is closed.

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6.3 Installing the B1C series actuators

❑ Turn the valve to the closed position and driveactuator piston to the extreme outward position.

❑ Clean the stem bore.

❑ Place a coupling over the stem, when applicable.Note the correct position. The line at the end ofthe stem indicates the direction of the flow bore.

❑ Lubricate the stem and stem bore. Fasten thebracket loosely to the valve.

❑ Slip the actuator carefully onto the stem. Avoidforcing it since this may damage the plug andseats. We recommend mounting the actuator sothat the cylinder is pointing upwards.

❑ Position the actuator parallel or vertical to the pipe-line as accurately as possible. Lubricate the actua-tor mounting screws and then fasten all screws.

❑ Adjust the plug open and closed positions bymeans of the actuator stop screws located atboth ends, Fig. 22. An accurate open positioncan be seen in the body flow bore. Check thatthe yellow arrow on the actuator indicates theplug flow opening position. Keep fingers out ofthe flow bore!

❑ Adjust the closed limit of the actuator to the contactpoint using the supply pressures given in Table 6(applies not to low Cv valves).

❑ Check the stop screw thread tightness. Thethreads must be sealed using an appropriatenon-hardening sealant, e.g Loctite 225.

❑ Check that the actuator is functioning correctly.Drive the actuator piston to both cylinder ends andcheck the plug position and its movement withrespect to the actuator (close: clockwise; open:counterclockwise). The valve should be closedwhen the piston is in the extreme outward position.

❑ If necessary, change the position of the actuatorpointing cover to correctly indicate the valveopen/closed position.

Table 5 Supply pressures for adjusting the closedlimit, Quadra-Powr actuators

Valve size Actuator Spring Supply pressure, barSpring-to-close

Spring-to-open

DN25 QP 1 C 0.8 3.42 B 0.8 2.32 C 1.3 3.2

DN40 1 C 0.7 3.42 B 0.7 2.32 C 1.2 3.2

DN50 2 B 0.5 2.62 C 1.0 3.52 D 1.4 4.03 B 0.8 2.33 C 1.3 3.13 D 1.7 3.9

DN80 3 C 1.0 3.53 D 1.4 4.24 B 0.8 2.24 C 1.3 3.14 D 1.9 3.7

DN100 4 C 0.8 3.54 D 1.3 4.25 B 0.7 2.35 C 1.2 3.15 D 1.8 3.8

DN150 5 B 0.6 2.45 C 1.1 3.25 D 1.7 3.9

Note: This table is not applicable to low Cv valves

CAUTION:Beware of plug cutting movement!

Fig. 21 Bracket mounted on valve.

stem

bracket withISO 5211mounting face

Fig. 22 Adjusting the open and closed position

stop screw forCLOSED position

stop screw forOPEN position

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6.4 Installing the B1J series actuatorSpring-return actuators are used in applications wherevalve opening or closing movement is needed in casethe air supply is interrupted. The B1J type is used forspring-to-close operation; the spring pushes the pistontowards the cylinder end, the extreme outward position.In turn, the B1JA type is used for spring-to-open opera-tion; the spring pushes the piston towards the housing.

Spring-return actuators are installed in a manner similar toB1C-series actuators, taking into account the following.

6.4.1 B1J type❑ Install the actuator so that the piston is in the

extreme outward position. The cylinder must not bepressurized and air supply connections must beopen. The valve must be in the closed position.

6.4.2 B1JA type❑ Install the actuator so that the piston is in the cyl-

inder end position at housing side. The cylindermust not be pressurized and air supply connec-tions must be open. The valve must be in theopen position.

The rest of the installation procedure is the same as inSection 6.3.

6.5 Detaching B series actuators❑ Disconnect the actuator from its power source;

detach the air supply pipe and control signalcables or pipes from their connectors.

❑ Unscrew the bracket screws.❑ Detach the actuator using a suitable extractor,

see Fig. 23. The tool can be ordered from themanufacturer.

❑ Remove the bracket and coupling, if any.

6.6 Installing EC and EJ actuators

The actuator is attached to a valve via an ISO 5211standard mounting interface. The actuator shaft isadapted to the valve shaft with a separate bushing. Thebushing (II + II) is a two-piece cone-shaped bushing,which is tightened firmly with a tightening screw (I)around the valve shaft.

❑ The bushing and the tightening screw areinserted to actuator drive shaft according to Fig.24. Cylindrical pins (III) are inserted in the bush-ing slots, and these must be directed into the cor-responding slots in the actuator during tightening.Before the installation of the bushing and the tight-ening screw, impurities such as old threadlockingmaterial have to be removed from the threads ofthe tightening screw, and Loctite 225 or similarthreadlock have to be carefully applied to thethreads, as shown in Fig. 24. The tightening screwcan be turned from inside the actuator shaft usinga suitable hex key, Fig. 25.

❑ Prior to installation, the correct keyway position ofthe valve has to be checked. The bushing has four

Table 6 Supply pressures for adjusting the closedlimit, B1C and B1J actuators

Valve size Actuator Supply pressure,bar

DN25 B1C 6 0.8DN40 6 0.9DN50 6 1.6

9 0.8DN80 9 1.6

11 0.9DN100 11 2.2

13 1.0DN150 13 1.3

17 0.7DN200 17 1.3

20 1.1DN250 20 1.3

25 0.7

DN25 B1J 8 1.2DN40 8 1.1DN50 8 1.0DN80 10 0.9

12 1.2DN100 12 0.8

16 1.1DN150 16 1.0

20 1.2DN200 20 1.0DN250 25 1.1

DN25 B1JA 8 2.7DN40 8 2.8DN50 8 2.9DN80 10 2.9

12 2.8DN100 12 3.1DN150 16 2.9

20 2.7DN200 20 2.8DN250 25 2.7Note: This table is not applicable to low Cv valves

Fig. 23 Detaching an B series actuator

CAUTION:Beware of the segment movement!

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keyways, two of which are intended for valves withDIN key and two for valve shafts with ANSI key.The DIN keyway is located in the split between thebushing halves , and the ANSI keyway is locatedin the middle of the half bushing. Fig. 26 showsthe keyway position when the actuator is in aclosed position.

❑ The open or closed positions of the actuator canbe identified either by using compressed air, seeFig. 27, or by checking the position of the pointerat the end of the drive shaft. The actuator isclosed if the direction of the slot in the couplingplate is transverse to the direction of the actua-tor's main line.

❑ The actuator is either mounted directly on thevalve, or is attached to the valve bracket with fourscrews. The tightening screw of the bushingshould be loosened before mounting, to allowthe shaft to fit easily into the actuator.

❑ The actuator construction allows axial movementof the drive shaft to compensate the valve shaftmovement due to e.g. thermal expansion. Check,before the screw is tightened, that the drive shaftis in the upper position of its axial movement,which is its normal position (the mounting posi-tion shown in Fig. 25). Checking is important, asthe actuator shaft drops down slightly when thescrew is tightened. The drive shaft axial move-ment can be observed and measured beforeattachment to a valve. The actuator drive shaft isin the upper position when its upper surface con-forms to Table 7 (see Fig. 25).

❑ The drive shaft will automatically find its correctposition if the installation tool H061904 (see Fig.25) is used. The installation tool is attachedinstead of the coupling plate using M4 screwswith the drive shaft in lower position (before thevalve is installed). Tighten the nut of the tool insuch a way that the tool pulls the drive shaft tothe uppermost position. The position may bechecked from the side of the tool.

❑ Install the actuator on the valve and attach thevalve mounting screws loosely by hand. Thentighten the tightening screw (I) according toTable 7. The required torque is also marked on aplate close to the drive shaft on the actuatorhousing. The installation tool is removed, and thecoupling plate is reattached. Finally, tighten thevalve mounting screws.

Fig. 24 Cone bushing installation

Fig. 25 Tightening of the cone bushing

Fig. 26 Keyway positions on the actuator

Loctite 243or similar

Key

X

Installation toolH061904

ANSI keyways in themiddle of bushing

DIN keyways atbushing split

ACTUATOR INCLOSED POSITION

Fig. 27 Actuator connections

Table 7 Mounting faces, tightening screws and driveshaft clearances

Size Mount. Thread Key Nm ~Xupper pos.(mm)

~Xlower pos.(mm)

EC/EJ05EC/EJ07EC/EJ10EC/EJ12EC/EJ14

F05F07F10F12F14

M12M16M20M24M36

68101419

2550100200700

4,01,52,53,54,5

1-2-2-2-2

Adjustment screwfor closed position Closing pressure

Openingpressure

Adjustment screwfor open position

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❑ Check the axial position of the drive shaft. Theshaft position may not be at the upper or lowerposition X given in Table 7, or close to those val-ues. Remount the actuator if the position is notcorrect.The valve may malfunction if the tightening ofthe connection has been carried out improperly.

❑ Finally, the extreme rotation positions of the valveare adjusted with the adjustment screws at theends of the actuator. The location of the screwsfor adjusting the close and open positions of thevalve are marked on the actuator housing (seeFig. 27).Adjust the closed limit of the actuator to the contactpoint using the supply pressures given in Table 8(applies not to low Cv valves).

6.7 Detaching EC and EJ actuatorsThe actuator is detached in the same way that it isattached, but the order is reversed.

The actuator must always be depressurized and the airsupply pipes removed before detaching the actuator.

❑ First detach the positioner, or any other accessory,from the actuator, and detach the coupling plate fromthe drive shaft. Next, the bushing is loosened by turn-ing the tightening screw counter-clockwise. The tight-ening screw also acts as an extractor. It is highlyrecommended to use a suitable bushing from thetool set H061544 between the tightening screw(I) and drive shaft. The bushing dimensions aregiven in Table 9.

❑ Detach the actuator finally from the valve afterthe screws that attach the actuator to the valvehave been removed.

❑ Observe the respective positions between theactuator and valve and also between the key andkeyway before removal. Attaching the actuatorback is then easier.

6.8 FC, FG low Cv valves❑ Adjust the open and closed limits by means of

the actuator stop screws only. See Table 10 fordead angle.Table 6, 8 and 11 are not applicable.

Table 8 Supply pressures for adjusting the closedlimit, EC and EJ actuators

Valve size Actuator Supply pressurebar

DN25 EC 5 2.97 1.2

DN40 5 3.37 1.3

DN50 7 2.310 0.9

DN80 10 2.012 0.8

DN100 12 2.114 0.8

DN150 14 1.0

DN25 EJ 5 0.47 1.2

DN40 5 0.27 1.1

DN50 7 0.710 1.3

DN80 10 0.812 1.4

DN100 12 0.814 1.4

DN150 14 1.3

DN25 EJA 5 4.17 3.1

DN40 5 4.27 3.2

DN50 7 3.710 3.0

DN80 10 3.512 3.0

DN100 12 3.614 2.8

DN150 14 2.9Note: This table is not applicable to low Cv valves

Fig. 28 Detaching an actuator by loosening the tight-ening screw

Table 9 Bushing dimensions

ActuatorOuter dim. (mm)

Inner dim. (mm)

Height(mm)

EC/EJ05 24,5 12,5 15EC/EJ07 24,5 16,5 32,75EC/EJ10 24,5 20,5 45

Table 10 Dead angle (in degrees)

Valve type Dead angleF_01 _ _ _ +H1 9.9°F_01 _ _ _ +H2 9.9°F_01 _ _ _ +H3 8.8°

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6.9 Installing other makes of actuators

❑ Other actuators can be installed only if they havean ISO 5211 actuator connection.

❑ If the actuator has a torque switch, like the Aumaactuators, closing torques must meet the valuesgiven in Table 11.

❑ If the torque is not within the adjusting range, amechanical or inductive switch must be used.

7 MALFUNCTIONSThe following Table 12 lists malfunctions that might ocurafter prolonged use.

8 TOOLSNo special tools are needed for servicing the valve.However, certain specially designed tools are availableto facilitate some phases of the work. The tools can beordered from the manufacturer.

❑ To remove the packing- detaching tool

❑ To remove the insert and seat- seat retainer tool

❑ To turn a splined stem- hand lever

❑ To lock the bushing- locking tool

9 ORDERING SPARE PARTSWhen ordering spare parts, always include the follow-ing information:

❑ type code, sales order number, serial number(stamped on a valve body)

❑ number of the parts list, part number, name ofthe part and quantity required

This information can be found from the identificationplate or documents.

NOTE:Metso accepts no responsibility for compatibility of actu-ators not installed by Metso.

Table 11 Closing torques

DN Torque, Nm25 1540 1750 2980 62100 155150 188200 372250 430Note: This table is not applicable to low Cv valves

Table 12 Malfunctions

Symptom Possible fault Recomended actionsLeakge through the valve The valve is not in closed position. Check the postion by means of actuator

indicator arrow or shaft marking.The actuator is not mounted to the correct splines.

Check the mounting position and remount if required.

The open and closed limits incorrectly adjusted.

Check the adjustment.

The positioner incorrectly adjusted. Adjust the positioner.Internal parts, plug (3) and seat (7) damaged.

Replace the damaged parts.

Leakage out of the valve Gland packing (69) is leaking. Tighten the packing. Do not use excessive force. Replace the gland packing if required.

Leakage between body (1) and bonnet (8).

Replace the bonnet seal (66).

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10 EXPLODED VIEW AND PARTS LIST

10.1 Series FC and FG

Spare part category 1: Spare part set. Recommended soft parts, always needed for the repair.Spare part category 2: Seat set. Parts for replacing of the seat. Available only as a set.Spare part category 3: Parts for replacing of the closing element.Spares for the full overhaul: All parts from the categories 1, 2 and 3.

Item Qty. Description Spare part category1 1 Body2 1 Insert 23 1 Plug 35 1 Stem 37 1 Seat 28 1 Bonnet9 1 Gland10 1 Key13 4 Stud14 2 Stud15 1 Upper bearing 316 1 Lower bearing 317 4 Hexagon nut18 2 Hexagon nut19 1 Identification plate63 1 Back seal 266 1 Bonnet seal 169 1 Gland packing 170 2 Thrust bearing 386 1 Flow direction arrow150 2 Disc spring set

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10.2 Series FL

Spare part category 1: Spare part set. Recommended soft parts, always needed for the repair.Spare part category 2: Seat set. Parts for replacing of the seat. Available only as a set.Spare part category 3: Parts for replacing of the closing element.Spares for the full overhaul: All parts from the categories 1, 2 and 3.

25

32

14

4

5

6

7

38

12

2610

19

17

1

24

35

3014

16

11

20

9

13

Item Qty. Description Spare part category1 1 Body3 1 Ball 34 1 Bushing 25 1 Spring 26 1 Back seal 27 1 Seat 28 1 Support ring 29 Gland10 Blind flange11 1 Drive shaft 312 1 Shaft 313 1 Key 314 2 Cylindrical pin 316 1 Upper bearing 317 1 Lower bearing 319 1 Gasket 120 1 Gland packing 124 2 Stud25 2 Hexagon nut26 4 Hexagon screw30 2 Retainer plate32 2 Disc spring set35 1 Identification plate

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11 DIMENSIONS

11.1 Valve and actuator Quadra-Powr

DN Actuator size A1, mm (in) J, mm (in) Jcryo, mm (in) I, mm (in) F, mm (in) G, mm (in) ø X, mm (in) NPT25 (1) FL QP1 51 (2.01) 225 (8.85) – 160 (6.3) 330 (12.3) 382 (15.4) 213 (8.39) 3/825 (1) QP1 51 (2.01) 235 (9.25) 464 (18.27) 205 (8.07) 280 (11.02) 332 (13.07) 213 (8.39) 3/825 (1) QP2 51 (2.01) 244 (9.61) 473 (18.62) 215 (8.46) 339 (13.35) 430 (16.93) 228 (8.98) 3/840 (1 1/2) QP1 57 (2.24) 250 (9.84) 479 (18.86) 205 (8.07) 280 (11.02) 332 (13.07) 213 (8.39) 3/840 (1 1/2) QP2 57 (2.24) 259 (10.20) 488 (19.21) 215 (8.46) 339 (13.35) 430 (16.93) 228 (8.98) 3/850 (2) QP2 62 (2.44) 269 (10.59) 482 (18.98) 215 (8.46) 339 (13.35) 430 (16.93) 228 (8.98) 3/850 (2) QP3 62 (2.44) 273 (10.75) 486 (19.13) 220 (8.66) 396 (15.59) 515 (20.28) 274 (10.79) 3/880 (3) QP3 82.5 (3.25) 309 (12.17) 628 (24.72) 220 (8.66) 396 (15.59) 515 (20.28) 274 (10.79) 3/880 (3) QP4 82.5 (3.25) 315 (12.40) 634 (24.96) 225 (8.86) 445 (17.52) 585 (23.03) 320 (12.60) 3/8100 (4) QP4 97 (3.82) 387 (15.24) 676 (26.61) 225 (8.86) 445 (17.52) 585 (23.03) 320 (12.60) 3/8100 (4) QP5 97 (3.82) 402 (15.83) 691 (27.20) 240 (9.45) 558 (21.97) 718 (28.27) 382 (15.04) 3/8150 (6) QP5 114.5 (4.51) 442 (17.40) 731 (28.78) 240 (9.45) 558 (21.97) 718 (28.27) 382 (15.04) 3/8

Valve and actuator size FlangedNormal face-to-face Globe face-to-faceASME/ISA S75.04 ASME/ISA S75.03

DN QP A, mm (in) ø B, mm (in) H, mm (in) kg / lb A, mm (in) ø B, mm (in) H, mm (in) kg / lbASME 150

25 (1) FL 1 102 (4.00) 108 (4.25) 388 (15.27) 19 / 4225 (1) 1 102 (4.00) 124 (4.88) 405 (15.94) 18.5 / 41 184 (7.25) 108 (4.25) 395 (15.55) 19.5 / 4325 (1) 2 102 (4.00) 124 (4.88) 420 (16.54) 26.5 / 59 184 (7.25) 108 (4.25) 410 (16.14) 27.5 / 6140 (1 1/2) 1 114 (4.50) 156 (6.14) 435 (17.13) 21 / 47 222 (8.75) 127 (5.00) 420 (16.54) 22 / 4940 (1 1/2) 2 114 (4.50) 156 (6.14) 455 (17.91) 29 / 64 222 (8.75) 127(5.00) 440 (17.32) 30 / 6650 (2) 2 124 (4.88) 165 (6.50) 470 (18.50) 35 / 77 254 (10.00) 153 (6.02) 460 (18.11) 39 / 8650 (2) 3 124 (4.88) 165 (6.50) 495 (19.49) 51 / 113 254 (10.00) 153 (6.02) 485 (19.09) 53 / 11780 (3) 3 165 (6.50) 210 (8.27) 555 (21.85) 55 / 121 298 (11.75) 191 (7.52) 545 (21.46) 60 / 13280 (3) 4 165 (6.50) 210 (8.27) 580 (22.83) 77 / 170 298 (11.75) 191 (7.52) 570 (22.44) 81 / 179100 (4) 4 194 (7.62) 254 (10.00) 675 (26.57) 89 / 196 352 (13.88) 229 (9.02) 665 (26.18) 96 / 212100 (4) 5 194 (7.62) 254 (10.00) 720 (28.35) 138 / 304 352 (13.88) 229 (9.02) 710 (27.95) 146 / 322150 (6) 5 229 (9.00) 318 (12.52) 795 (31.30) 154 / 339 451 (17.75) 280 (11.02) 775 (30.51) 170 / 374

ASME 30025 (1) FL 1 102 (4.00) 124 (4.88) 388 (15.27) 20.5 / 45.225 (1) 1 102 (4.00) 124 (4.88) 405 (15.94) 19 / 42 197 (7.75) 124 (4.88) 405 (15.94) 20 / 4425 (1) 2 102 (4.00) 124 (4.88) 420 (16.54) 27 / 60 197 (7.75) 124 (4.88) 420 (16.54) 28 / 6240 (1 1/2) 1 114 (4.50) 156 (6.14) 435 (17.13) 22 / 49 235 (9.25) 156 (6.14) 435 (17.13) 23 / 5140 (1 1/2) 2 114 (4.50) 156 (6.14) 455 (17.91) 30 / 66 235 (9.25) 156 (6.14) 455 (17.91) 31 / 6950 (2) 2 124 (4.88) 165 (6.50) 470 (18.50) 37 / 82 267 (10.50) 165 (6.50) 470 (18.50) 40 / 8850 (2) 3 124 (4.88) 165 (6.50) 495 (19.49) 52 / 115 267 (10.50) 165 (6.50) 495 (19.49) 54 / 11980 (3) 3 165 (6.50) 210 (8.27) 555 (21.85) 57 / 126 318 (12.50) 210 (8.27) 555 (21.85) 62 / 13780 (3) 4 165 (6.50) 210 (8.27) 580 (22.83) 79 / 174 318 (12.50) 210 (8.27) 580 (22.83) 83 / 137100 (4) 4 194 (7.62) 254 (10.00) 675 (26.57) 94 / 207 368 (14.50) 254 (10.00) 675 (26.57) 101 / 223100 (4) 5 194 (7.62) 254 (10.00) 720 (28.35) 143 / 315 368 (14.50) 254 (10.00) 720 (28.35) 151 / 333150 (6) 5 229 (9.00) 318 (12.52) 795 (31.30) 165 / 363 473 (18.62) 318 (12.52) 795 (31.30) 181 / 399

ASME 60025 (1) 1 102 (4.00) 124 (4.88) 405 (15.94) 19.5 / 41 210 (8.25) 124 (4.88) 405 (15.94) 20.5 / 4625 (1) 2 102 (4.00) 124 (4.88) 420 (16.54) 27.5 / 61 210 (8.25) 124 (4.88) 420 (16.54) 28.5 / 6340 (1 1/2) 1 114 (4.50) 156 (6.14) 435 (17.13) 22.5 / 50 251 (9.88) 156 (6.14) 435 (17.13) 23.5 / 5240 (1 1/2) 2 114 (4.50) 156 (6.14) 455 (17.91) 30.5 / 68 251 (9.88) 156 (6.14) 455 (17.91) 31.5 / 7050 (2) 2 124 (4.88) 165 (6.50) 470 (18.50) 38 / 84 286 (11.25) 165 (6.50) 470 (18.50) 41 / 9150 (2) 3 124 (4.88) 165 (6.50) 495 (19.49) 53 / 117 286 (11.25) 165 (6.50) 495 (19.49) 55 / 12180 (3) 3 165 (6.50) 210 (8.27) 555 (21.85) 59 / 130 337 (13.25) 210 (8.27) 555 (21.85) 64 / 14180 (3) 4 165 (6.50) 210 (8.27) 580 (22.83) 81 / 179 337 (13.25) 210 (8.27) 580 (22.83) 85 / 187100 (4) 4 194 (7.62) 274 (10.79) 685 (26.97) 99 / 218 394 (15.50) 274 (10.79) 685 (26.97) 106 / 234100 (4) 5 194 (7.62) 274 (10.79) 730 (28.74) 148 / 326 394 (15.50) 274 (10.79) 730 (28.74) 156 / 344150 (6) 5 229 (9.00) 356 (14.02) 815 (32.09) 180 / 396 508 (20.00) 356 (14.02) 815 (32.09) 196 / 432

PN 4025 (1) FL 1 102 (4.00) 145 (5.71) 388 (15.27) 20 / 44

I

F

DN25-150 - QP1-5

SUPPLY

1/4 NPT

A1

DN

J

HA

Spring

Springto

toclose

open

NPT ø X

ø B

G

SIGNAL PG 13.5option: 1/2 NPT or M20 x 1.5

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11.2 Valve and actuator B1C/B1J

DN B1C A1, mm (in) Hmax, mm (in) J, mm (in) Jcryo, mm (in) I, mm (in) F, mm (in) G, mm (in) X, mm (in) NPT25 (1) FL 6 51 (2.01) 341 (13.42) 240 (9.45) – 310 (12.20) 260 (10.24) 400 (15.75) 90 (3.54) 1/425 (1) 6 51 (2.01) 362 (14.25) 250 (9.84) 479 (18.86) 200 (7.87)) 260 (10.24) 400 (15.75) 90 (3.54) 1/440 (1 1/2) 6 57 (2.24) 393 (15.47) 265 (10.43) 494 (19.45) 200 (7.87) 260 (10.24) 400 (15.75) 90 (3.54) 1/450 (2) 6 62 (2.44) 408 (16.06) 275 (10.83) 488 (19.21) 200 (7.87) 260 (10.24) 400 (15.75) 90 (3.54) 1/450 (2) 9 62 (2.44) 434 (17.09) 276 (10.87) 489 (19.25) 225 (8.86) 315 (12.40) 455 (17.91) 110 (4.33) 1/480 (3) 9 82.5 (3.25) 492 (19.37) 312 (12.28) 631 (24.84) 225 (8.86) 315 (12.40) 455 (17.91) 110 (4.33) 1/480 (3) 11 82.5 (3.25) 503 (19.80) 318 (12.52) 637 (25.08) 230 (9.06) 375 (14.76) 540 (21.26) 135 (5.31) 3/8100 (4) 11 97 (3.82) 607 (23.90) 390 (15.35) 679 (26.73) 230 (9.06) 375 (14.76) 540 (21.26) 135 (5.31) 3/8100 (4) 13 97 (3.82) 638 (25.12) 406 (15.98) 695 (27.36) 245 (9.65) 445 (17.52) 635 (25.00) 175 (6.89) 3/8150 (6) 13 114.5 (4.51) 719 (28.31) 446 (17.56) 735 (28.94) 245 (9.65) 445 (17.52) 635 (25.00) 175 (6.89) 3/8150 (6) 17 114.5 (4.51) 749 (29.49) 461 (18.15) 750 (29.53) 260 (10.24) 545 (21.46) 770 (30.31) 215 (8.46) 1/2200 (8) 17 121.5 (4.78) 889 (35.00) 565 (22.24) 836 (32.91) 260 (10.24) 545 (21.46) 770 (30.31) 215 (8.46) 1/2200 (8) 20 121.5 (4.78) 923 (36.34) 565 (22.24) 836 (32.91) 275 (10.83) 575 (22.64) 840 (33.07) 215 (8.46) 1/2250 (10) 20 148.5 (5.85) 1008 (39.69) 634 (24.96) 905 (35.63) 275 (10.83) 575 (22.64) 840 (33.07) 215 (8.46) 1/2250 (10) 25 148.5 (5.85) 1066 (41.97) 634 (24.96) 905 (35.63) 310 (12.20) 710 (27.95) 1040 (40.94) 265 (10.43) 1/2

DN B1J/B1JA A1, mm (in) Hmax, mm (in) J, mm (in) Jcryo, mm (in) I, mm (in) F, mm (in) G, mm (in) X, mm (in) NPT25 (1) FL 8 51 (2.01) 364 (14.33) 240 (9.45) – 305 (12.00) 420 (16.54) 560 (22.05) 35 (5.31) 3/825 (1) 8 51 (2.01) 388 (15.28) 251 (9.88) 480 (18.90) 225 (8.86) 420 (16.54) 560 (22.05) 135 (5.31) 3/840 (1 1/2) 8 57 (2.24) 419 (16.50) 266 (10.47) 495 (19.49) 225 (8.86) 420 (16.54) 560 (22.05) 135 (5.31) 3/850 (2) 8 62 (2.44) 434 (17.09) 276 (10.87) 489 (19.25) 225 (8.86) 420 (16.54) 560 (22.05) 135 (5.31) 3/880 (3) 10 82.5 (3.25) 511 (20.12) 318 (12.52) 637 (25.08) 230 (9.06) 490 (19.29) 650 (25.59) 175 (6.89) 3/8100 (4) 12 97 (3.82) 651 (25.63) 406 (15.98) 695 (27.36) 245 (9.65) 620 (24.41) 800 (31.50) 215 (8.46) 1/2150 (6) 16 114.5 (4.51) 772 (30.39) 461 (18.15) 750 (29.53) 260 (10.24) 760 (29.92) 990 (38.98) 265 (10.43) 1/2200 (8) 20 121.5 (4.78) 996 (39.21) 565 (22.24) 836 (32.91) 275 (10.83) 935 (36.81) 1200 (47.24) 395 (15.55) 3/4250 (10) 25 148.5 (5.85) 1159 (45.63) 634 (24.96) 905 (35.63) 310 (12.20) 1200 (47.24) 1530 (60.24) 505 (19.88) 3/4

Valve and actuator size ASME DINFlanged Flanged

Normal face-to-face Globe face-to-face Normal face-to-faceASME/ISA S75.04 ASME/ISA S75.03 IEC/DIN 534-3-2

150 300 600 kg / lbDN B1C A, mm (in) kg / lb A, mm (in) A, mm (in) kg / lb

25 (01) FL 6 102 (4.02) 12 / 27 102 (4.02) 12 / 2725 (1) 6 102 (4.02) 12 / 27 184 (7.24) 197 (7.76) 210 (8.27) 13 / 29 102 (4.02) 12 / 2740 (1 1/2) 6 114 (4.49) 16 / 36 222 (8.74) 235 (9.25) 251 (9.88) 17 / 38 114 (4.49) 16 / 3650 (2) 6 124 (4.88) 23 / 51 254 (10.00) 267 (10.51) 286 (11.26) 25 / 55 124 (4.88) 23 / 5150 (2) 9 124 (4.88) 28 / 62 254 (10.00) 267 (10.51) 286 (11.26) 30 / 66 124 (4.88) 28 / 6280 (3) 9 165 (6.50) 34 / 75 298 (11.73) 318 (12.52) 337 (13.27) 38 / 84 165 (6.50) 34 / 7580 (3) 11 65 (6.50) 40 / 88 298 (11.73) 318 (12.52) 337 (13.27) 44 / 97 165 (6.50) 40 / 88100 (4) 11 194 (7.64) 54 / 119 352 (13.86) 368 (14.49) 394 (15.51) 62 / 137 194 (7.64) 54 / 119100 (4) 13 194 (7.64) 70 / 154 352 (13.86) 368 (14.49) 394 (15.51) 78 / 172 194 (7.64) 70 / 154150 (6) 13 229 (9.02) 94 / 207 451 (17.76) 473 (18.62) 508 (20.00) 110 / 242 229 (9.02) 94 / 207150 (6) 17 229 (9.02) 117 / 258 451 (17.76) 473 (18.62) 508 (20.00) 133 / 293 229 (9.02) 117 / 258200 (8) 17 243 (9.57) 175 / 385 568* (22.36*) 568 (22.36) 610 (24.02) 210 / 462 - -200 (8) 20 243 (9.57) 200 / 440 568* (22.36*) 568 (22.36) 610 (24.02) 240 / 528 - -250 (10) 20 297 (11.69) 230 / 506 708* (27.87*) 708 (27.87) 752 (29.61) 275 / 605 - -250 (10) 25 297 (11.69) 290 / 638 708* (27.87*) 708 (27.87) 752 (29.61) 340 / 748 - -

DN B1J/B1JA A, mm (in) kg / lb A, mm (in) kg / lb A, mm (in) kg / lb25 (01) FL 8 102 (4.02) 25 / 55 102 (4.02) 25 / 5525 (1) 8 102 (4.02) 25 / 55 184 (7.24) 197 (7.76) 210 (8.27) 26 / 58 102 (4.02) 25 / 5540 (1 1/2) 8 114 (4.49) 28 / 62 222 (8.74) 235 (9.25) 251 (9.88) 29 / 64 114 (4.49) 28 / 6250 (2) 8 124 (4.88) 35 / 77 254 (10.00) 267 (10.51) 286 (11.26) 37 / 83 124 (4.88) 35 / 7780 (3) 10 165 (6.50) 54 / 119 298 (11.73) 318 (12.52) 337 (13.27) 58 / 128 165 (6.50) 54 / 119100 (4) 12 194 (7.64) 97 / 214 352 (13.86) 368 (14.49) 394 (15.51) 105 / 231 194 (7.64) 97 / 214150 (6) 16 229 (9.02) 163 / 359 451 (17.76) 473 (18.62) 508 (20.00) 179 / 394 229 (9.02) 163 / 359200 (8) 20 243 (9.57) 310 / 682 568* (22.36*) 568 (22.36) 610 (24.02) 360 / 792 - -250 (10) 25 297 (11.69) 500 / 1100 708* (27.87*) 708 (27.87) 752 (29.61) 550 / 1210 - -

IJ

Hmax

A1

A

DN

SIGNAL PG 13.5option: 1/2 NPT or M20 x 1.5

SUPPLY 1/4 NPT

NPT ONLY B1C, B1JA

NPT ONLY B1J

F

X

G

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11.3 Valve and actuator EC

øB

SIGNAL PG13.5

F

DN

A

HJ

X

G

DN (Inch) Actuator Dimensions in mm (inch)F G I J X

25 (1) FL EC05 256 (10.1) 128 (5.05) 160 (6.3) 228 (8.97) 91 (3.6)25 (01) EC05 256 (10.1) 128 (5.05) 160 (6.3) 238 (9.37) 91 (3.6)

EC07 308 (12.13) 154 (6.06) 172 (6.8) 251 (9.9) 117 (4.6)40 (015) EC05 256 (10.1) 128 (5.05) 160 (6.3) 253 (9.96) 91 (3.6)

EC07 308 (12.13) 154 (6.06) 172 (6.8) 266 (10.5) 117 (4.6)50 (02) EC07 308 (12.13) 154 (6.06) 172 (6.8) 276 (10.87) 117 (4.6)

EC10 406 (16) 203 (8) 191 (7.5) 295 (11.6) 155 (6.1)80 (03) EC10 406 (16) 203 (8) 191 (7.5) 331 (13.03) 155 (6.1)

EC12 524 (20.6) 262 (10.3) 214 (8.4) 353 (13.9) 200 (7.9)100 (04) EC12 524 (20.6) 262 (10.3) 214 (8.4) 425 (16.73) 200 (7.9)

EC14 696 (27.4) 348 (13.7) 243 (9.6) 455 (17.91) 259 (10.2)150 (06) EC14 696 (27.4) 348 (13.7) 243 (9.6) 495 (19.5) 259 (10.2)

EC16 816 (32.13) 408 (16.06) 298 (11.7) 540 (21.26) 350 (13.8)200 (08) EC16 816 (32.13) 408 (16.06) 298 (11.7) 648 (25.5) 350 (13.8)

EC25 1216 (47.9) 608 (23.9) 337 (13.3) 696 (27.4) 445 (17.5)250 (10) EC16 816 (32.13) 408 (16.06) 298 (11.7) 685 (26.97) 350 (13.8)

EC25 1216 (47.9) 608 (23.9) 337 (13.3) 733 (28.86) 445 (17.5)

DN (Inch) Actuator Normal face-to-face Globe face-to-faceASME/ISA S75.04 ASME/ISA S75.03

A, mm (in) ø B, mm (in) H, mm (in) kg lb A, mm (in) ø B, mm (in) H, mm (in) kg lbASME 150

25 (01) FL EC05 102 (4.02) 108 (4.25) 329 (12.95) 11 2425 (01) EC05 102 (4.02) 124 (4.88) 345 (13.58) 14 31 184 (7.24) 108 (4.25) 337 (13.27) 15 33

EC07 102 (4.02) 124 (4.88) 371 (14.61) 16 35 184 (7.24) 108 (4.25) 363 (14.29) 17 3740 (015) EC05 114 (4.49) 155 (6.10) 376 (14.80) 17 37 222 (8.74) 127 (5.00) 362 (14.25) 17 37

EC07 114 (4.49) 155 (6.10) 402 (15.83) 19 42 222 (8.74) 127 (5.00) 388 (15.28) 19 4250 (02) EC07 124 (4.88) 165 (6.50) 417 (16.42) 26 57 254 (10.00) 153 (6.02) 411 (16.18) 26 57

EC10 124 (4.88) 165 (6.50) 455 (17.91) 34 75 254 (10.00) 153 (6.02) 449 (17.68) 34 7580 (03) EC10 165 (6.50) 210 (8.27) 513 (20.20) 40 88 298 (11.73) 191 (7.52) 504 (19.84) 41 90

EC12 165 (6.50) 210 (8.27) 558 (21.97) 57 125 298 (11.73) 191 (7.52) 549 (21.61) 58 128100 (04) EC12 194 (7.64) 254 (10.00) 652 (25.67) 74 163 352 (13.86) 229 (9.02) 640 (25.20) 72 158

EC14 194 (7.64) 254 (10.00) 710 (27.95) 113 249 352 (13.86) 229 (9.02) 700 (27.56) 111 244150 (06) EC14 229 (9.02) 318 (12.52) 785 (30.91) 130 286 451 (17.76) 280 (11.02) 765 (30.12) 135 297

EC16 229 (9.02) 318 (12.52) 875 (34.45) 158 348 451 (17.76) 280 (11.02) 855 (33.66) 163 359200 (08) EC16 243 (9.57) 381 (15.00) 1015 (39.96) 240 528 543 (21.38) 343 (13.50) 995 (39.17) 280 616

EC25 243 (9.57) 381 (15.00) 1110 (43.70) 404 889 543 (21.38) 343 (13.50) 1090 (42.91) 444 977250 (10) EC16 297 (11.69) 445 (17.52) 1085 (42.72) 290 638 673 (26.50) 445 (17.52) 1085 (42.72) 305 671

EC25 297 (11.69) 445 (17.52) 1180 (46.46) 454 999 673 (26.50) 445 (17.52) 1180 (46.46) 469 1032ASME 300

25 (01) FL EC05 102 (4.02) 124 (4.88) 329 (12.95) 12 2725 (01) EC05 102 (4.02) 124 (4.88) 345 (13.58) 14 31 197 (13.58) 124 (4.88) 345 (13.58) 15 33

EC07 102 (4.02) 124 (4.88) 371 (14.61) 16 35 197 (14.61) 124 (4.88) 371 (14.61) 17 3740 (015) EC05 114 (4.49) 155 (6.10) 376 (14.80) 17 37 235 (14.80) 155 (6.10) 376 (14.80) 18 40

EC07 114 (4.49) 155 (6.10) 402 (15.83) 19 42 235 (15.83) 155 (6.10) 402 (15.83) 20 4450 (02) EC07 124 (4.88) 165 (6.50) 417 (16.42) 26 57 267 (16.42) 165 (6.50) 417 (16.42) 27 59

EC10 124 (4.88) 165 (6.50) 455 (17.91) 34 75 267 (17.91) 165 (6.50) 455 (17.91) 35 7780 (03) EC10 165 (6.50) 210 (8.27) 513 (20.20) 40 88 318 (20.20) 210 (8.27) 513 (20.20) 43 95

EC12 165 (6.50) 210 (8.27) 558 (21.97) 57 125 318 (21.97) 210 (8.27) 558 (21.97) 60 132100 (04) EC12 194 (7.64) 254 (10.00) 652 (25.67) 74 163 368 (25.67) 254 (10.00) 652 (25.67) 77 169

EC14 194 (7.64) 254 (10.00) 710 (27.95) 113 249 368 (27.95) 254 (10.00) 710 (27.95) 116 255150 (06) EC14 229 (9.02) 318 (12.52) 785 (30.91) 130 286 473 (30.91) 318 (12.52) 785 (30.91) 146 321

EC16 229 (9.02) 318 (12.52) 875 (34.45) 158 348 473 (34.45) 318 (12.52) 875 (34.45) 174 383200 (08) EC16 243 (9.57) 381 (15.00) 1015 (39.96) 240 528 568 (39.96) 381 (15.00) 1015 (39.96) 300 660

EC25 243 (9.57) 381 (15.00) 1110 (43.70) 404 889 568 (43.70) 381 (15.00) 1110 (43.70) 464 1021250 (10) EC16 297 (11.69) 445 (17.52) 1085 (42.72) 290 638 708 (42.72) 445 (17.52) 1085 (42.72) 340 748

EC25 297 (11.69) 445 (17.52) 1180 (46.46) 454 999 708 (46.46) 445 (17.52) 1180 (46.46) 504 1109ASME 600

25 (01) EC05 102 (4.02) 124 (4.88) 345 (13.58) 15 33 210 (8.27) 124 (4.88) 345 (13.58) 16 35EC07 102 (4.02) 124 (4.88) 371 (14.61) 17 37 210 (8.27) 124 (4.88) 371 (14.61) 18 40

40 (015) EC05 114 (4.49) 155 (6.10) 376 (14.80) 18 40 251 (9.88) 156 (6.14) 376 (14.80) 19 42EC07 114 (4.49) 155 (6.10) 402 (15.83) 20 44 251 (9.88) 156 (6.14) 402 (15.83) 21 46

50 (02) EC07 124 (4.88) 165 (6.50) 417 (16.42) 27 59 286 (11.26) 165 (6.50) 417 (16.42) 28 62EC10 124 (4.88) 165 (6.50) 455 (17.91) 35 77 286 (11.26) 165 (6.50) 455 (17.91) 36 79

80 (03) EC10 165 (6.50) 210 (8.27) 513 (20.20) 42 92 337 (13.27) 210 (8.27) 513 (20.20) 45 99EC12 165 (6.50) 210 (8.27) 558 (21.97) 59 130 337 (13.27) 210 (8.27) 558 (21.97) 62 136

100 (04) EC12 194 (7.64) 274 (10.79) 662 (26.06) 79 174 394 (15.51) 274 (10.79) 662 (26.06) 82 180EC14 194 (7.64) 274 (10.79) 720 (28.35) 118 260 394 (15.51) 274 (10.79) 720 (28.35) 121 266

150 (06) EC14 229 (9.02) 356 (14.02) 805 (31.69) 145 319 508 (20.00) 356 (14.02) 805 (31.69) 160 352EC16 229 (9.02) 356 (14.02) 895 (35.24) 173 381 508 (20.00) 356 (14.02) 895 (35.24) 188 414

200 (08) EC16 243 (9.57) 419 (16.50) 1035 (40.75) 265 583 610 (24.02) 419 (16.50) 1035 (40.75) 325 715EC25 243 (9.57) 419 (16.50) 1130 (44.49) 429 944 610 (24.02) 419 (16.50) 1130 (44.49) 489 1076

250 (10) EC16 297 (11.69) 508 (20.00) 1115 (43.90) 330 726 752 (29.61) 508 (20.00) 1115 (43.90) 380 836EC25 297 (11.69) 508 (20.00) 1210 (47.64) 494 1087 752 (29.61) 508 (20.00) 1210 (47.64) 544 1197

PN 4025 (01) FL EC05 102 (4.02) 115 (4.53) 345 (13.58) 12 27

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5 FT 70 en 25

11.4 Valve and actuator EJ

øB

DN

A

JI

X

SIGNAL PG13.5

F

G

DN(Inch)

Actuator Dimensions in mm (inch)F G I J X

25 (01) FL EJ/EJA05 363 (14.3) 235 (9.25) 160 (6.3) 228 (8.97) 91 (3.6)25(01)

EJ/EJA05 363 (14.3) 235 (9.25) 160 (6.3) 238 (9.37) 91 (3.6)EJ/EJA07 454 (17.9) 300 (11.8) 172 (6.8) 251 (9.9) 117 (4.6)

40(015)

EJ/EJA05 363 (14.3) 235 (9.25) 160 (6.3) 253 (9.96) 91 (3.6)EJ/EJA07 454 (17.9) 300 (11.8) 172 (6.8) 266 (10.5) 117 (4.6)

50(02)

EJ/EJA07 454 (17.9) 300 (11.8) 172 (6.8) 276 (10.87) 117 (4.6)EJ/EJA10 606 (23.9) 403 (15.9) 191 (7.5) 295 (11.6) 155 (6.1)

80(03)

EJ/EJA10 606 (23.9) 403 (15.9) 191 (7.5) 331 (13.03) 155 (6.1)EJ/EJA12 800 (31.5) 538 (21.2) 214 (8.4) 353 (13.9) 200 (7.9)

100(04)

EJ/EJA12 800 (31.5) 538 (21.2) 214 (8.4) 425 (16.73) 200 (7.9)EJ/EJA14 1052 (41.4) 704 (27.7) 243 (9.6) 455 (17.91) 259 (10.2)

150(06)

EJ/EJA14 1052 (41.4) 704 (27.7) 243 (9.6) 495 (19.5) 259 (10.2)EJ/EJA16 1314 (51.7) 906 (35.7) 298 (11.7) 540 (21.26) 350 (13.8)

200(08)

EJ/EJA16 1314 (51.7) 906 (35.7) 298 (11.7) 648 (25.5) 350 (13.8)EJ/EJA25 1885 (74.2) 1277 (50.3) 337 (13.3) 696 (27.4) 445 (17.5)

250(10)

EJ/EJA16 1314 (51.7) 906 (35.7) 298 (11.7) 685 (26.97) 350 (13.8)EJ/EJA25 1885 (74.2) 1277 (50.3) 337 (13.3) 733 (28.86) 445 (17.5)

DN (Inch) Actuator Normal face-to-face Globe face-to-faceASME/ISA S75.04 ASME/ISA S75.03

A, mm (in) ø B, mm (in) H, mm (in) kg lb A, mm (in) ø B, mm (in) H, mm (in) kg lbASME 150

25 (01) FL EJ/EJA05 102 (4.02) 108 (4.25) 329 (12.95) 12 2725 (01) EJ/EJA05 102 (4.02) 124 (4.88) 345 (13.58) 15 33 184 (7.24) 108 (4.25) 337 (13.27) 16 35

EJ/EJA07 102 (4.02) 124 (4.88) 371 (14.61) 20 44 184 (7.24) 108 (4.25) 363 (14.29) 21 4640 (015) EJ/EJA05 114 (4.49) 155 (6.10) 376 (14.80) 18 40 222 (8.74) 127 (5.00) 362 (14.25) 18 40

EJ/EJA07 114 (4.49) 155 (6.10) 402 (15.83) 23 51 222 (8.74) 127 (5.00) 388 (15.28) 23 5150 (02) EJ/EJA07 124 (4.88) 165 (6.50) 417 (16.42) 30 66 254 (10.00) 153 (6.02) 411 (16.18) 30 66

EJ/EJA10 124 (4.88) 165 (6.50) 455 (17.91) 41 90 254 (10.00) 153 (6.02) 449 (17.68) 41 9080 (03) EJ/EJA10 165 (6.50) 210 (8.27) 513 (20.20) 47 103 298 (11.73) 191 (7.52) 504 (19.84) 48 106

EJ/EJA12 165 (6.50) 210 (8.27) 558 (21.97) 76 167 298 (11.73) 191 (7.52) 549 (21.61) 77 169100 (04) EJ/EJA12 194 (7.64) 254 (10.00) 652 (25.67) 93 205 352 (13.86) 229 (9.02) 640 (25.20) 91 200

EJ/EJA14 194 (7.64) 254 (10.00) 710 (27.95) 150 330 352 (13.86) 229 (9.02) 700 (27.56) 149 328150 (06) EJ/EJA14 229 (9.02) 318 (12.52) 785 (30.91) 168 370 451 (17.76) 280 (11.02) 765 (30.12) 173 381

EJ/EJA16 229 (9.02) 318 (12.52) 875 (34.45) 266 585 451 (17.76) 280 (11.02) 855 (33.66) 271 596200 (08) EJ/EJA16 243 (9.57) 381 (15.00) 1015 (39.96) 348 766 543 (21.38) 343 (13.50) 995 (39.17) 388 854

EJ/EJA25 243 (9.57) 381 (15.00) 1110 (43.70) 634 1395 543 (21.38) 343 (13.50) 1090 (42.91) 675 1485250 (10) EJ/EJA16 297 (11.69) 445 (17.52) 1085 (42.72) 398 876 673 (26.50) 445 (17.52) 1085 (42.72) 413 909

EJ/EJA25 297 (11.69) 445 (17.52) 1180 (46.46) 684 1505 673 (26.50) 445 (17.52) 1180 (46.46) 700 1540ASME 300

25 (01) FL EJ/EJA05 102 (4.02) 124 (4.88) 329 (12.95) 14 3125 (01) EJ/EJA05 102 (4.02) 124 (4.88) 345 (13.58) 15 33 197 (7.76) 124 (4.88) 345 (13.58) 16 35

EJ/EJA07 102 (4.02) 124 (4.88) 371 (14.61) 20 44 197 (7.76) 124 (4.88) 371 (14.61) 21 4640 (015) EJ/EJA05 114 (4.49) 155 (6.10) 376 (14.80) 18 40 235 (9.25) 155 (6.10) 376 (14.80) 19 42

EJ/EJA07 114 (4.49) 155 (6.10) 402 (15.83) 23 51 235 (9.25) 155 (6.10) 402 (15.83) 24 5350 (02) EJ/EJA07 124 (4.88) 165 (6.50) 417 (16.42) 30 66 267 (10.51) 165 (6.50) 417 (16.42) 31 68

EJ/EJA10 124 (4.88) 165 (6.50) 455 (17.91) 41 90 267 (10.51) 165 (6.50) 455 (17.91) 42 9280 (03) EJ/EJA10 165 (6.50) 210 (8.27) 513 (20.20) 47 103 318 (12.52) 210 (8.27) 513 (20.20) 50 110

EJ/EJA12 165 (6.50) 210 (8.27) 558 (21.97) 76 167 318 (12.52) 210 (8.27) 558 (21.97) 79 174100 (04) EJ/EJA12 194 (7.64) 254 (10.00) 652 (25.67) 93 205 368 (14.49) 254 (10.00) 652 (25.67) 96 211

EJ/EJA14 194 (7.64) 254 (10.00) 710 (27.95) 150 330 368 (14.49) 254 (10.00) 710 (27.95) 154 339150 (06) EJ/EJA14 229 (9.02) 318 (12.52) 785 (30.91) 168 370 473 (18.62) 318 (12.52) 785 (30.91) 184 405

EJ/EJA16 229 (9.02) 318 (12.52) 875 (34.45) 266 585 473 (18.62) 318 (12.52) 875 (34.45) 282 620200 (08) EJ/EJA16 243 (9.57) 381 (15.00) 1015 (39.96) 348 766 568 (22.36) 381 (15.00) 1015 (39.96) 408 898

EJ/EJA25 243 (9.57) 381 (15.00) 1110 (43.70) 634 1395 568 (22.36) 381 (15.00) 1110 (43.70) 694 1527250 (10) EJ/EJA16 297 (11.69) 445 (17.52) 1085 (42.72) 398 876 708 (27.87) 445 (17.52) 1085 (42.72) 448 986

EJ/EJA25 297 (11.69) 445 (17.52) 1180 (46.46) 684 1505 708 (27.87) 445 (17.52) 1180 (46.46) 734 1615ASME 600

25 (01) EJ/EJA05 102 (4.02) 124 (4.88) 345 (13.58) 16 35 210 (8.27) 124 (4.88) 345 (13.58) 17 37EJ/EJA07 102 (4.02) 124 (4.88) 371 (14.61) 21 46 210 (8.27) 124 (4.88) 371 (14.61) 22 48

40 (015) EJ/EJA05 114 (4.49) 155 (6.10) 376 (14.80) 19 42 251 (9.88) 156 (6.14) 376 (14.80) 20 44EJ/EJA07 114 (4.49) 155 (6.10) 402 (15.83) 24 53 251 (9.88) 156 (6.14) 402 (15.83) 25 55

50 (02) EJ/EJA07 124 (4.88) 165 (6.50) 417 (16.42) 31 68 286 (11.26) 165 (6.50) 417 (16.42) 32 70EJ/EJA10 124 (4.88) 165 (6.50) 455 (17.91) 42 92 286 (11.26) 165 (6.50) 455 (17.91) 43 95

80 (03) EJ/EJA10 165 (6.50) 210 (8.27) 513 (20.20) 49 108 337 (13.27) 210 (8.27) 513 (20.20) 52 114EJ/EJA12 165 (6.50) 210 (8.27) 558 (21.97) 78 172 337 (13.27) 210 (8.27) 558 (21.97) 81 178

100 (04) EJ/EJA12 194 (7.64) 274 (10.79) 662 (26.06) 98 216 394 (15.51) 274 (10.79) 662 (26.06) 101 222EJ/EJA14 194 (7.64) 274 (10.79) 720 (28.35) 155 341 394 (15.51) 274 (10.79) 720 (28.35) 159 350

150 (06) EJ/EJA14 229 (9.02) 356 (14.02) 805 (31.69) 183 403 508 (20.00) 356 (14.02) 805 (31.69) 198 436EJ/EJA16 229 (9.02) 356 (14.02) 895 (35.24) 281 618 508 (20.00) 356 (14.02) 895 (35.24) 296 651

200 (08) EJ/EJA16 243 (9.57) 419 (16.50) 1035 (40.75) 373 821 610 (24.02) 419 (16.50) 1035 (40.75) 433 953EJ/EJA25 243 (9.57) 419 (16.50) 1130 (44.49) 660 1452 610 (24.02) 419 (16.50) 1130 (44.49) 719 1582

250 (10) EJ/EJA16 297 (11.69) 508 (20.00) 1115 (43.90) 438 964 752 (29.61) 508 (20.00) 1115 (43.90) 488 1074EJ/EJA25 297 (11.69) 508 (20.00) 1210 (47.64) 724 1593 752 (29.61) 508 (20.00) 1210 (47.64) 774 1703

PN 4025 (01) FL EJ/EJA05 102 (4.02) 115 (4.53) 345 (13.58) 13 28

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26 5 FT 70 en

12 TYPE CODE

*) Bolting materials for stainless steel body. Applies to all FL versions.

**) Bolting materials for carbon and low alloy steel body

FINETROL rotary control valve1. 2. 3. 4. 5. 6. 7. 8. 9.FC 04 D W TA S6 KB SGT D

ASME / ISA VALVES1. Valve Series and face-to-face length

FC Finetrol rotary control valve, flanged face-to-face length acc. to ISA S75.04

FG Finetrol rotary control valve, flanged, face-to-face length acc. to ISA S75.03 globe valve face-to-face

FL Finetrol rotary control valve, flanged, face-to-face length acc. to ISA S75.04. Low Cv construction for size 1"

2. Size01 1"1H 1 1/2"02 2"03 3"04 4"06 6"08 8"10 10"

3. Pressure ratings, flanges, flange drilling Series

C ASME class 150 (Flange drillings for 8" with UNC3/4and for 10" with UNC7/8 threads).

FC, FG, FL

D ASME class 300 FC, FG, FL

F ASME class 600 (1"–6" Full Rated) FC, FG

4. End connection styleW ASME B16.5, 0.06" Raised face, Smooth finish (Ra 3.2–6.3)

METRIC / DIN, EN VALVES1. Valve series and face-to-face length

FC Finetrol rotary control valve, flanged face-to-face length acc. to IEC/DIN 534-3-2

FLFinetrol rotary control valve, flanged, face-to-face length acc. to IEC/DIN 534-3-2. Low Cv construction for size 25 mm. Inch threads.

2. Size025 25 mm040 40 mm050 50 mm080 80 mm100 100 mm150 150 mm200 8" (code 08 with DIN PN xx)250 10" (code 10 with DIN PN xx)

3. Pressure ratings, flanges, flange drilling Series

J DIN PN 10 (Flange drillings for 8" with M20 and for 10" with M20 threads)

FC

K DIN PN 16 (Flange drillings for 8" with M20 and for 10" with M24 threads)

FC

L DIN PN 25 (Flange drillings for 8" with M24 and for 10" with M27 threads)

FC

M PN 40 FC, FLN DIN PN 64 (size 100 mm and 150 mm / 4"–10") FCP DIN PN 100 (size 100 mm and 150 mm / 4"–10") FC

4. End connection styleC DIN 2526 form C, Raised face, standard Rz 40–160 (Ra 10–40)

ALL FINETROL VALVES5. Application and/or construction TATB

Live loaded single packing, FTO, TA-luft tested and certified by TÜV.Live loaded single packing, FTC, TA-luft tested and certified by TÜV.

KAKB

Cryogenic construction, extended bonnet, FTO.Cryogenic construction, extended bonnet, FTC.

LALB

Emission Pak packing, live loaded double packing FTOEmission Pak packing, live loaded double packing FTC

QT Noise attenuating trim, FTO (FTC not allowed)PQ Noise attenuating trim and attenuator plate FTO (FTC not allowed), available only with face-to-face FGC1 Max. Cv-value 4.2 . Series FL, Low Cv construction (size 1”/DN 25 only), FTO. Live loaded single packing.C2 Max. Cv-value 1.5. Series FL, Low Cv construction (size 1”/DN 25 only), FTO. Live loaded single packing.C3 Max. Cv-value 0.5. Series FL, Low Cv construction (size 1”/DN 25 only), FTO. Live loaded single packing.

ASME / ISA VALVES6. Body Insert Bonnet GlandS6 CF8M 316 SS CF8M 316 SSJ1 WCC 316 SS WCC 316 SS7. Plug Coating Stem Bearings

KB CF8M Cobalt based hard facing

17-4 PH, nitrated, keyway

17-4 PH, nitrated

KK CF8M Cobalt based hard facing

XM-19,keyway

Cobalt based alloy

XB CF8M Cobalt based hard facing

17-4 PH, nitrated, spline

17-4 PH, nitrated

XK CF8M Cobalt based hard facing

XM-19,spline

Cobalt based alloy

METRIC VALVES6. Body Insert Bonnet GlandB6 1.4408 1.4436 1.4408 1.4436D2 1.0619 1.4436 1.0619 1.44367. Plug Coating Stem Bearings

KB 1.4581 Cobalt based hard facing

17-4 PH, nitrated, keyway

17-4 PH, nitrated

KK 1.4581 Cobalt based hard facing

XM-19,keyway

Cobalt based alloy

XB 1.4581 Cobalt based hard facing

17-4 PH, nitrated, spline

17-4 PH, nitrated

XK 1.4581 Cobalt based hard facing

XM-19,spline

Cobalt based alloy

ALL FINETROL VALVES8. Seat type Seat material Back seal Packings Bonnet seal

SGT S Cv 100 % 1"-4" : XM-19 ; 6"-10": 316 + cobalt based hard facing Graphite V-ring PTFE GraphiteSGG S Cv 100 % 1"-4" : XM-19 ; 6"-10": 316 + cobalt based hard facing Graphite Graphite GraphiteTGT S, Cv 100 % 1"-4": XM-19 ; 6"-10": UNS S32750 + cobalt based hard facing Graphite V-rings PTFE GraphiteTGG S, Cv 100 % 1"-4": XM-19 ; 6"-10": UNS S32750 + cobalt based hard facing Graphite Graphite GraphiteRGT R Cv 50 % 1"-4": XM-19 ; 6"-10": 316 + cobalt based hard facing Graphite V-ring PTFE GraphiteRGG R Cv 50 % 1"-4": XM-19 ; 6"-10": 316 + cobalt based hard facing Graphite Graphite GraphiteUGT R, Cv 50 % 1"-4": XM-19 ; 6"-10": UNS S32750 + cobalt based hard facing Graphite V-rings PTFE GraphiteUGG R, Cv 50 % 1"-4": XM-19 ; 6"-10": UNS S32750 + cobalt based hard facing Graphite Graphite GraphiteLGT L, low Cv 316 + Cobalt based hard facing Graphite V-ring PTFE GraphiteLGG L, low Cv 316 + Cobalt based hard facing Graphite Graphite Graphite

ASME/ISA VALVES9. Studs NutsD* B8M 8MF** L7M 2HM

METRIC VALVES9. Studs NutsK* A2 A2R** 1.7709 1.7258

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Page 28: FINETROL® Rotary Control Valvevalveproducts.metso.com/documents/neles/Old_IMOs/en/5FT...The Finetrol rotary control valve is flanged (ASME 150-600, PN 10-100) or wafer (ASME 150-600)

Metso Automation Inc.Europe, Levytie 6, P.O. Box 310, 00811 Helsinki, Finland. Tel. +358 20 483 150. Fax +358 20 483 151

North America, 44 Bowditch Drive, P.O. Box 8044, Shrewsbury, MA 01545, USA. Tel. +1 508 852 0200. Fax +1 508 852 8172Latin America, Av. Independéncia, 2500-Iporanga, 18087-101, Sorocaba-São Paulo, Brazil. Tel. +55 15 3235 9700. Fax +55 15 3235 9748/49

Asia Pacific, 238A Thomson Road, #25-09 Novena Square Tower A, 307684 Singapore. Tel. +65 6511 1011. Fax +65 6250 0830China, 19/F, the Exchange Beijing, No. 118, Jianguo Lu Yi, Chaoyang Dist, 100022 Beijing, China. Tel. +86-10-6566-6600. Fax +86-10-6566-2575

Middle East, Roundabout 8, Unit AB-07, P.O. Box 17175, Jebel Ali Freezone, Dubai, United Arab Emirates.Tel. +971 4 883 6974. Fax +971 4 883 6836

www.metso.com/automation

28 5 FT 70 en