Fire Water Make Up Pump

OWNER LSTK PMC

CENTRIFUGAL PUMP DATA SHEET

PROJECT : New Fire Water Network at ONGC, Hazira DOC. NO. :

CLIENT : ONGC, Hazira REV. NO. : A

PMC : IOT D & E PAGE NO. : 1 OF 2

LSTK CONTRACTOR : SAVAIR ENERGY LIMITED REF. P & ID NO. : IOTDE-MM-04-032 REV.2

A GENERAL

1 Applicable To Purchase 5 Tag No. 47-PD-007A/B

2 Location Hazira 6 Driver Diesel Engine Driven

3 Service Fire Water 7 Pump Model No. *

4 Quantity 2 x 100% 8 NFPA

B OPERATING CONDITIONS

1 Liquid Handled Water 7 * / 610 / *

2 AMB 8 6

3 1000 9 Flooded

4 0.04 10

5 1 11 Differential Head (m)

6 Corrosion / Errosion NO 12 NPSH Available (m) Flooded

C CAPACITY CONTROL FOR VOLUMETRIC PUMPS

1 Method of Control As per P & ID 3 Control Range As per P & ID

2 Type of Control As per P & ID 4 As per P & ID

D MECHANICAL DATA

1 13.5 2 65

E MANUFACTURER'S SPECIFICATIONS

1 Pump Manufacturer * 2 Size and Type *

CONSTRUCTION PERFORMANCE

1 Casing Mount * 1 Proposal Curve No. *

2 Split * 2 No. Stages *

3 Type 3 *

4 * / * / * / * 4 Speed (RPM) *

5 Nozzles : 5 Hydraulic Power (kW) *

5a * / 150# / * / * 6 Efficiency (%) *

5b * / 150# / * / * 7 Rated Power (kW) *

6 Impeller Type * 8 *

7 Impeller Dia mm (Rated / Max / Min) * 9 *

8 Bearings (Type / No.) * 10 *

9 Coupling (Make / Type) * 11 *

10 Guard Non Sparking Yes / No 12 *

11 * 13 CW / CCW

12 * 14 Flushing Self / External

13 * 15 Yes / No

14 Base Plate Drain Rim Type Yes / No 16 * / *

15 Foundation Bolts Yes / No 17 * / *

Applicable Standard / Code

Capacity @ PT (m3/hr) (Min / Normal / Max)

Pumping Temperature (oC) Discharge Pressure (Kg/cm2 abs)

Liquid Density at Pumping Temperature (Kg/m3)

Suction Pressure (Kg/cm2 abs)

Vapour Pressure @ 20 oC (Kg/cm2 A)Differential Pressure (Kg/cm2 abs)

Viscosity @ 20 oC (CST)

Precision at Minimum Range

Design Pressure (Kg/cm2 A)Design Temperature ( oC)

HORIZONTAL CENTRIFUGAL

NPSH Required (Water) m

Casing Connection (Vent / Drain / Gauge)

Suction (Size / Rating / Facing / Location)

Discharge (Size / Rating / Facing / Location)

Max. Head Rated Impeller (kW)Max. Head Rated Imp (m)

Min Cont. Flow (m3/hr)

MAWP (kg/cm2 A)

Hydrostatic Test Pressure (kg/cm2 g)

Driver Half Mounted By (Pump Mfg. / Driver Mfg.)

Rotation Viewed from Coupling End

Packing (Make / Type / Size / No. of Rings)

Mech Seal (Make / Model / API Class Code)

Packing Lantern Ring Connection

Seal Flush Piping (Plan / Material)

Ext Seal Flush Fluid LPM / (Kg/cm2g)

OWNER LSTK PMC






16 Throat Bushing Yes / No 18 * / *

17 Balance Device Yes / No 19 * / * / *

CW Piping (Plan / Material)CW Required LPM / (Kg/cm2g) / oC

OWNER LSTK PMC






F MATERIAL OF CONSTRUCTION

1 Casing CI 6 Impeller Ring *

2 Impeller Bronze 7 Shaft *

3 Inner Case Parts * 8 Throttle Bush *

4 Sleeve Shaft * 9 Mounting Plate *

5 Casing Ring *

G DIESEL ENGINE (BY VENDOR)

1 Manufacturer * 6 Revs. (Rpm) *

2 Model * 7 No. of Strokes / Cycle *

3 * 8 No. of Cylinders *

4 Type * 9 Bearings *

5 Power (kW) * 10 Lube *

H WEIGHTS

1 Weight of Pump (Kg) * 4 Weight of Engine (Kg) *

2 Weight of Baseplate (Kg) * 5 *

3 Weight of Controller (Kg) * 6 Total Weight (Kg) *

A 19/11/2012 ISSUED FOR REVIEW AC RP MD

Date Purpose Prepared By Reviewed By Approved By

Diesel day Tank (L) with Magnetic Level Gauge

Weight of Diesel Day Tank (Kg)

NOTES: 1. * denotes data to be furnished / confirmed by pump vendor. 2.The Pump shall be supplied with Drive. 3.Discharge matching flanges along with Nuts Bolts Gaskets shall be provided along with Pumps. 4.Pumps shall be capable of furnishing not less than 150% of Rated capacity at a head of not less than 65% of rated head and shut off head shall not exceed 120% of rated head for horizontal centrifugal. 5. Pumps shall be approved by TAC acrediated agency not involved as owner, vendor, contractor, consultant etc.

Rev. No.

OWNER LSTK PMC

DIESEL ENGINE DRIVER DATA SHEET





A SITE CONDITION

1 Barometric pressure(mbar)A 10 Dry bulb Temp. (◦C)

2 Mean sea level (m) 11 Location Indoor

3 Max. 50 Min. 02 12 Under roof

4 13 Non Hazardous

5 13a Class

6 Wet Bulb Temp (◦C) 13b Group / Division

B UTILITY

1 Cooling Water

a Cooling Water Temp (◦C) : b Cooling water Pressure (Kg/cm2g) :

i Supply (Max/Nor/Min.) * i Supply (Max/Nor/Min.) *

ii Return (MAX) * ii Return(MAX) *

2 Electric Power

a Electric Supply (Volts/HZ) 415-440 V / 50 Hz b / / /

3 Fuel Oil

a Type of Fuel oil * b *

C APPLICABLE CODES & STANDERDS

1 Noise level (Max) * 3 Acoustics Housing Yes / No

2 Approval of Engine Required from TAC 4 Manfg. Std.

D DRIVEN EQUIPMENT

1 Driven Equipment Pump 8 Type Duty Emergency

2 Type Drive Direct Coupled 9 Type Startup Automatic

3 * 10 * / *

4 Duration of Max Load * 11 * / *

5 Duration of Min Load * 12 * / *

6

7

E CONSTRUCTION FEATURES

1 Manufacturer * 7 Engine Model *

2 Mounting * 8 Compression Ratio *

3 Engine Cooling (Air / Water Cooled) * 9 Bore/Stroke (mm/mm) *

4 Type of Engine (2 Stroke / 4 Stroke) * 10 Speed (RPM) *

5 No. Of Cylinders * 11 *

6 Cylinder Arrangement *

F PERFORMANCE

1 Rated Engine Power at Standard Operating condition as per ISO 3046/BS5514(ISO Std. Powe

2 (Using only Essential dependent auxiliaries and with 10% Overload provision for one Hour with in a period of 12 Hours of operation.)

3 Rate Engine power at site conditions (service std. power) Guaranteed, No Negative Toleran

4 Min. Engine site power at which Engine can be Operated Continuously.

5 Min. Engine speed & corresponding site power at which Engine can be Operated Continuous

Ambient Temp (oC)

Ambient At Temp around the engine (oC)

Electrical Area Classification

Water vapour pressure @ ambient Temp. (kg.cm2)A

Avail during (Starting/Operation/Engine not operating)

Lower Calorific Value(KJ/Kg)

Standard for Shell & Tube Heat exchanger

Probable period For Continuous Running

Minimum BKW of the driven Eqpt KW @ RPM

Rated BKW of the driven Eqpt KW @ RPM

Maximum BKW of the driven Eqpt KW @ RPM

Direction of Rotation of driven equipment viewed from coupling end □ CW □ CCW

For Mech. Drive Application : Minimum site rating of the engine required Kw @ RPM(with 10 % overload provision for one Hour with in a period of 12 hours of Operatio)

kW: _*____ @RPM: ___*___

Mean Piston speed (m/sec)

kW: __*__ @ RPM: _*___

kW: ___*__ @ RPM: __*__

kW: __*___ @ RPM: _*__

RPM: ___*__ @ kW: __*___

OWNER LSTK PMC






6 Starting time required for full load operation (seconds) *

OWNER LSTK PMC






7 Specific Fuel Consumption

Fuel consumption, gm/kW-hr @ reference condition*

ISO 3046 Mnfg's Std Site Mnfg's Shop

a

b 75% of (a)

c 50% of (a)

d 110% of (a)

8 * Standard Reference condition:

a 100 Kpa

b Relative humidity r1% 30

c Atmospheric Temp t r1, °C

d Charge Air coolant Temp. t cr1 °C

G SPEED GOVERNING SYSTEM

1 Type * 4 Governor Type *

2 Class of accuracy (A0/A1/A2/B1/B2) * 5 Governor Make *

3 Governor control Mechanism * 6 Governor Model *

H STARTING SYSTEM

1 Method of starting * 4 Type of cold starting Aid *

2 Method of stopping * 5 Type of Starting System Battery Starting

3 Startup Time (sec) *

Battery Starting System

a Battery Bank Number * e Voltage *

b AH Capacity * f Make *

c Regulator and cut-out n g Dynamo (Make /Rating) *

h n

i Inter connected cable leads between battery charger & battery n

j Interconnecting cable leads between battery & engine starters. n

I COOLING SYSTEM

a Type of cooling * e Water pump driven by : *

b n f *

c By pass valve n g Check valve n

d * h *

i Primary (soft) circuit piping with Temp. Control and Make Tank

j

J FRAME LUBRICATION SYSTEM

1 * 6 *

2 Oil cooler Type * 7 *

Guaranteed Engine Rated Power(100% continuous Rating)

Total Barometric pressure pr1, kg/cm2A

25 (298 oK)

25 (298 oK)

Battery Charging equipment including transformer, static Rectifier, D.C. Ammeter, D.C. Voltmeter, Charge Rate selector Switch and charging meter.

Note: Each Battery bank shall be sized to provide minimum __ consecutive starts.

Heat exchanger with Anchor / Foundation Bolts

Driver rating/speed (kW / Rpm)

Heat exchanger Temp. °C (Primary circuit) : Inlet /outlet

Heat exchanger Temp. °C (Secondary circuit ): Inlet /outlet

Secondary (FW from pumps discharge) circuit piping with n strainer; n PR regulating valve

Type of Lubrication (Splash / Force Feed)

Oil Filters (Self cleaning/Duplex/Paper cartridge)

Pre-Lube Oil pump driven By

OWNER LSTK PMC






3 Type / Grade of Lube oil : * 8 *

4 * 9 Oil consumption (lph) *

5 Oil cooler testing pressure(kg/cm2g) * 10 *

K FUEL SYSTEM

1 * 8 *

2 Fuel Injection Pump (Make/Model) * 9 *

3 * 10 n

4 Fuel Float Tank 11 n

5 Motor Driven fuel transfer pump n 12 n

6 Over flow pipe n 13 n

7 Shielded Level gauge for Fuel tank n 14 n

L AIR INLET SYSTEM

1 Suction Air Filter n 4 All Supports / Hangers n

2 Expansion Bellows n 5 Inlet Silencer n

3 Air Inlet Ducting / Piping/ Manifolds n

M ENGINE EXHAUST SYSTEM

1 n 4 n

2 Expansion Below n 5 n

3 Exhaust silencer Residential Type 6 Flame Arrestor n

N CONTROL AND INSTRUMENTATION

1

a

b

2 Electric Supply :

a

b

c

d

e

02. Instruments to be connected to Junction boxes on skid and consoles

03. All Switching devices (hardware / software) for pre-alarms, trips, trip alarm and interlockingshall be vendor's scope

O MATERIAL

a

b

c

d

Oil Sump Capacity (Litres)

Pre-Lubrication (Manual / Automatic at intervals of ------hours)

Expansion Relief valve for crankcase

TYPE (Gravity Feed system/Fuel Lift Pump)

Fuel filters (/Duplex/Paper cartridge)Fuel Tank Engine Mounting

Capacity of Daily Service Tank (liters) (for 6 hrs continuous operation@ full load/ for 24 hrs@full load.)

Vent connection for fuel tank with flame arrester

Ground Mounting With Base Plate

Inspection and cleaning Hole for fuel tank (min 150mm)Drain Valve for Fuel tankFill connection for Fuel tankFloat valve in fill connection

Exhaust manifolds/Ducting/ Piping terminated at safe height outside of the Engine room

Exhaust Stack / Chimney

Thermal Insulation for complete Exhaust

Hazardous Area Classification :

NEC: ____*___ Class: ___*____ Div.: __*___ Group: ___*__

ISO: ____*___ Zone: ___*_____ Gas Group: ____*____

Lamps : + ___*__ V; ___*____ AC/DC; _____*___ Phase; ± ____*____ HZ

Alarm Circuit : + ___*__ V; ___*____ AC/DC; _____*___ Phase; ± ____*____ HZ

Trip Circuit : + ___*__ V; ___*____ AC/DC; _____*___ Phase; ± ____*____ HZ

Control Circuit : + ___*__ V; ___*____ AC/DC; _____*___ Phase; ± ____*____ HZ

Solenoid Valves: + ___*__ V; ___*____ AC/DC; _____*___ Phase; ± ____*____ HZ

Notes : 01. Pre-alarms to preceed Trips.

Charge Air Cooler Shell : ____*______ Tubes: ____*________

Water Cooler Shell : ____*______ Tubes: ____*________

Air Cooler Shell : ____*______ Tubes: ____*________

Air Reciever : ____*_______ Fuel Tank : MS

OWNER LSTK PMC






P MAINTENANCE DATA

1 Expected period of Running between Top Overhauls (Hours) *

2 Expected period of Running between Main Overhauls (Hours) *

3 The Type and Grade of Lubricating Oil Recommended *

4 Lube Oil Consumption (Kg/hr) / (Litres/hr) *

5 Change of Lubrication Oil Filters (Hours) *

Q ACCESSORIES

1 Flywheel with Barring Device n

2 Guards for Moving Parts n

3 Coupling for Engine - Alternator / Pump n

4 Common Base Plate for Engine - Alternator / Pump n

5 Foundation / Anchor Bolts n

6 Anti Vibration Pads n

7 First Fill of Lubrication Oil and Fuel. n

REMARKS

1 * denotes data to be furnished / confirmed by pump vendor.

2 The Engine shall be suitable for starting the pump against open discharge valve conditions.

3 The Engine shall be provided with an adjustable governor to control engine speed within 10% of its rated speed.

4

5 The Engine shall be provided with safety against low lube oil pressure, high water temperature and over speed.

6

A 19/11/2012 ISSUED FOR REVIEW AC DN MD

Date Purpose Prepared By Reviewed By Approved By

The material of construction of water (FW) wetted parts of the heat exchanger in the secondary cooling water circuit shall suitable for specified water quality.

Vendor has to comply with the latest norms issued vide notification by Ministry of Environment and Forest ( with all amendments ) on noise limit for D.G.Sets and emission norms for Diesel Engines for D.G.Sets.

Rev. No.

Documents

Fire Water Make Up Pump