OUR PROFILE

 Established in 2002.

Wholly indigenous.

Active in the Process, the upstream and downstream sectors of the Oil

and Gas industries.

Currently employ 18 Engineers + 6 Technicians.

In partnership with major world-class companies.

Long-term vision of becoming a world-class EPC company.

ABOUT US IN BRIEF

OUR VISION

To become a

leading service

provider in

Engineering

procurement,

Consulting and

training globally.

OUR MISSION

To provide services in Training, Engineering,

Project Management, Operations and

Maintenance Support that meet international

quality, safety and environmental standards to

the satisfaction of our customers and for the

benefit of all stakeholders.

THE BOARD

Chairman Engr.

Mansur AHMED

Mr. Yinka AKINKUGBE

Mr. Tamuno-inam GEORGEWILL

Mr. Shola AJALA

Mr. Orisunmbola OYAWOYE

Mallam Ahmed

DASUKI

OUR ORGANISATION STRUCTURE

Operation Manager

HSE & QA/QC

Corporate Services

Project Management

& Training Engineering

Manager

Maintenance & Construction Procurement

Marketing Account

Managing Director Olushola Ajala

Deputy Managing Director Orisunmbola Oyawoye

Company Secretary

External Auditors

OFFICE SPACE AND FACILITIES

Over 150m2 office space in Central Lagos.

Equipped with modern engineering analysis design tools

& Project Management Software (Hysys, SmartPlant,

AutoPlant, Primavera, Pertmaster, AutoCAD).

Connected to a server with satellite communications;

system permits data exchange with local and overseas

offices of our partners/clients

OUR HUMAN RESOURCES

Discipline Number Average Years of Oil and Gas

Industry Experience

Project Managers 3 10

Project Engineers 6 3

Process Engineers 4 2

Electrical Engineers 2 3

Instrument Engineers 2 15

Mechanical / Piping Engineers 3 8

Civil / Structural Engineers 2 7

Technicians 14 15

CAD Operators 2 6

Marketing and Support

Services 6 4

TOTAL 44

TARGET MARKETS

Government Institutions.

Refining and Petrochemicals.

Storage (crude oil and refined products).

Distribution & Marketing (petroleum products, gas).

Engineering, Procurement and Construction contracting.

Power and Process Plants.

Manufacturing.

Telecommunication.

Exploration and Production Companies.

SOME ON-GOING AND PAST PROJECTS

Client/

Location Project Description Scope Value (US $)

SPDC, Port

Harcourt

NG01000932: Fire Pump

Components Machining

/Fabrication Services

M 100,000.00

SPDC, Warri

NG01001276: Facility

Maintenance Support Services

for Forcados Terminal

T 100,000.00

Orascom,

Calabar

SC-580: Refractory and

Insulation Works in UNICEM

Cement Factory

PM, I, C 800,000.00

SNEPCo,

Lagos

D03401: Upgrade of Offices

and Facilities P, I 100,000.00

SNEPCo,

Lagos

D03131: Buildings Utilities

Assessment / Audit Services S 100,000.00

SNEPCo,

Lagos

D03174: Electrical Support

Services

P, M

100,000.00

SNEPCo,

Lagos

D03173: Auto Fire Fighting

Systems Maintenance P, M 100,000.00

SWIFT OIL,

Lagos

Engineering & Project

Management: 42m-Litre Tank

Farm @ Kirikiri

E, P 100,000.00

SNEPCo,

Lagos

D03112: Provision of Third

Party Services for LSD P 100,000.00

SPDC, Warri

WH4365: Enraf Tank Gauging

System Maintenance &

Training Support

P, M, C 50,000.00

SNEPCo,

Lagos

D02733: Provision of Third

Party Services for IT

Department

P 200,000.00

Global Oil &

Gas, Abuja

Gas Price Optimisation Study /

Plants Evaluation S 70,000.00

Eternal Oil &

Gas, Lagos

Project Evaluation and Studies

for Amakpe Intl. Refineries

Ltd. in Eket

S 50,000.00

SNEPCo,

Lagos

D01712: Provision of Training

Services and Training

Facilities

P 100,000.00

S/N DATE CLIENTS DESCRIPTIONS PO NO. AMOUNT

=N=

AMOUNT

$

1 03-02-14 SAIPEM

SSAGS PROJECT

NCD TECHNICAL

SUPERVISION

854367 1,277,990.40

2 26-03-14 SHELL

PROCUREMENT OF

CHRISTIE

EQUIPMENTS

4510320

846 17,962,941.07 171,347.56

3 05-08-14 SHELL PROCUREMENT OF

CHARGING KITS

4510332

023 432,339.84 4,124.06

4 15-05-14 SAIPEM

LEADERSHIP

TRAINING FOR

UNION MEMBERS

936470 4,508,400.00

5 03-02-14 SAIPEM

SSAGS PHC

TRANINIG

PROGRAM

854490 45,495,628.75

6 12-03-14 NNPC

PROJECT COST

MANAGEMENT,

SCHEDULING AND

PLANNING

GLD.3.3 4,800,000.00

7 03-07-13 SAIPEM

PROVISION OF

TRAINING FOR

COMMUNITY

GRADUATES

840859 7,125,000.00

8 19-11-13 SHELL

PROCUREMENT OF

RAM PUMPS

EQUIPMENTS

4510311

242 2,767,098.23 26,395.17

9 25-02-14 ADDAX

PRIMAVERA P6

PROFESSIONAL

PROJECT MGT &

PRIMAVERA RISK

ANALYSIS

DMSC –

1391 42,513.42

10 22-11-13 SHELL

PROCUREMENT

OF RAM PUMPS

EQUIPMENTS

4510311

465 1,835,891.78 17,512.48

11 10-01-14 DELTA AFRIK

PROJECT

MANAGEMENT

& PRIMAVERA

P6 TRAINING

KSEC-

010530/

TRN

4,960,000.00

12 02-07-13 SAIPEM ENTREPRENEUR

SHIP TRAINING 836199 1,500,000.00

13 10-08-13 NNPC

PROJECT COST

MANAGEMENT,

SCHEDULING

AND PLANNING

GLD.3.3 4,080,000.00

14 12-07-13 ONESUBSEA

CONTRACT

MANAGEMENT

PRINCIPLE

3600162

57 30,000.00

15 14-11-12 BECHTEL

PROJECT

MANAGEMENT

& PRIMAVERA

P6 TRAINING

FC8-

HT00-

00001

2,455,000.00

16 13-03-14 NIGERDOCK

PROVISION OF

SOFTWARE

MAINTENANCE /

ANNUAL

SUPPORT

16,825.00

17 09-05-12

INT'L

ENERGY

SERVICES

PROVISION OF

COST

MANAGEMENT

AND PROJECT

PLANNING

TRAINING

76,800.00

18 09-05-12

INT'L

ENERGY

SERVICES

PROCUREMENT

TRAININGS ON

DSO SOFTWARE

TRAINING

PROGRAM

38,400.00

19 04-02-13 INDORAMA

ORACLE

PRIMAVERA P6

ENTERPRISES

PROFESSIONAL

PRJT MGT

LICENSE

1,572,757.59

20 22-02-13 NIGERDOCK

RENEWAL/SUPPO

RT FOR ORACLE

PRIMAVERA

4,111.25

21 01-09-14 SHELL

PROCUREMENT

OF BLADDER -

RAM PUMPS

152,184.79 1,451.68

22 02-06-14 SAIPEM

OTUMARA

TRAINING

PROGRAM

944293 25,262,250.00

23 07-07-14 SHELL

PROCUREMENT

OF BEARING -

PIONEER PUMPS

4510329

537 186,768.24 1,781.64

24 30-06-14 SHELL

PROCUREMENT

OF OIL SEAL -

PIONEER PUMPS

4510328

868 75,403.44 719.28

25 12-05-14 SHELL

PROCUREMENT

OF CHRISTIE

EQUIPMENTS

4510324

755 993,434.55 9,476.32

26 12-05-14 SHELL

PROCUREMENT

OF CHRISTIE

EQUIPMENTS

4510324

565 9,934,345.50 94,763.20

27 05-05-14 SHELL

PROCUREMENT OF

CHRISTIE

EQUIPMENTS

45103

20846 7,035,161.02 67,108.04

28 14-07-14 SHELL

TRANSPORTATION

OF WARRANTEE

SPARE -PIONEER

PUMPS

45103

30106 553,980.80 5,110.52

29 08-07-13 TECHTRUST

ORACLE

PRIMAVERA P6

PROFESSIONAL

PRJT MGT &

PRODUCT

SUPPORT SERVICE

3,324.00

30 08-10-14 SHELL

CCB WALL

DISPLAY

INSTALLATION

45103

36535 4,203,600.00 102,528.00

31 02-12-14 ONESUBSEA ADVANCE MACRO

TRAINING

45043

31512 4,200,000.00

32 04-02-15 SAIPEM

NOPL NHCD

TRAINING

PROGRAMME

10170

43 11,210,000.00

33 02-12-14 UNICEM

CONSTRUCTION

OF ACCESS

STAIRCASE &

PLATFORM

14002

179 29,219,404.92

34 06-11-14 OANDO

PROCUREMENT OF

DERRICK

EQUIPMENTS

80001

152 27,183.14

35 25-11-14 OANDO

PROCUREMENT OF

DERRICK

EQUIPMENTS

8000122

3 8,090.25

36 08-12-14 OANDO PROCUREMENT OF

NOV EQUIPMENTS

8000125

7 6,692.25

37 19-11-14 OANDO PROCUREMENT OF

NOV EQUIPMENTS

8000120

4 14,063.39

38 16-12-14 OANDO PROCUREMENT OF

NOV EQUIPMENTS

8000127

7 398,249.24

39 02-10-15 CAKASA

OKAN GGCP

DEBOTTLENECKI

NG PROJECT

55,000.00

40 01-09-15 CMES

PROCUREMENT

OF THREE (3)

ORACLE

PRIMAVERA P6 &

FIRST YEAR

SUPPORT

16,327.50

TOTAL

253,816,405.92 1,151,744.89

MANPOWER TRAINING AND DEVELOPMENT

Class-room and hands-on training programmes including:

Discipline Training in Mechanical, Piping, Electrical, Civil,

Structural, Process Engineering

Training of Designers and Drafters (AutoCAD and Microstation,

and 3D Modelling)

Dummy Onshore and Offshore Projects

Training of contractors personnel of major E & P companies on On-

line Bidding System

For fresh graduates: to make them marketable in the industry.

For experienced engineers: to update their knowledge and skills.

Specialist training at manufacturers’ plants worldwide

Photographs: Group Contract Management System Course in progress for SNEPCo

staff at First Fossil facilities in Lagos shown above

CURRENT CAPABILITIES

Studies and Audits: projects/plants evaluations, assessments and appraisals.

Data gathering and site visits.

Environmental and legislative engineering.

Detailed design of infrastructures, offsites and utilities (except of offshore

structures).

Project management and project engineering.

Procurement of goods and services (local and foreign).

Preparation of As-Built Drawings (including 3D).

Commissioning Assistance.

Site safety management and QA/QC.

Refractory Installation works.

MODIFICATIONS, MAINTENANCE & COMMISSIONING

Clients: SPDC, ExxonMobil, ChevronTexaco, DBN, Dresser-Rand,

Arco/Nuovo Pignone, NAOC, Pan Ocean, SNEPCo.

Locations: Port Harcourt, Warri, Offshore Platforms, Kaduna, Terminals at

Bonny, Forcados, and Brass; Sea Eagle FPSO.

Scope: Revamp, Maintenance and commissioning services.

Description:

Rehabilitation of test separator, revamp of Water Injection Plant

instrumentation, maintenance and calibration of safety relief

valves, meters, prover loops, tank gauging instruments,

fiscalisation instruments, sampling systems, actuators and diverter

valves.

Total Cost: $2.9 million

TANK MODIFICATION

Photograph: Construction of sample collection pipes from Tank to interface

room

Photograph: Installation of a new valves and pipes

Photographs: Top roof of Exxon Mobil Plc after Repair

GRIT/SAND BLASTING WORK

Photo: Our Grit blasting work on corroded tanks

REFINERY COOLING TOWER

Clients: KRPC

Location: Kaduna

Scope:

Engineering, procurement and Construction of a 10cells x

1975M3/Hr High Efficiency FRP Cooling Towers, Chemical

Dosing Facility & Filtration System

Total Cost: $7.4 million

BLENDING SYSTEMS FOR REFINED PRODUCTS

Client: PHRC, Mobil (Nig.) Plc.

Locations: Port Harcourt, Lagos

Scope:

Engineering, Procurement, installation, structural and piping

racks fabrication.

Construction of: DCS based (Foxboro I/A) PMS blending system

for PHRC including U.O.P. guided-wave, On-Line Spectron

Analyser system, Tanks, Loading Gantry, Pump Shed, Lube

blending plant for Mobil Oil, Apapa, Lagos

Cost: $2.65 million

PROCESS IMPROVEMENT FOR LPG SYSTEM

Clients: Carlson (Bermuda) Ltd., PHRC

Locations: Port Harcourt, Okrika Jetty, Kaduna

Scope: Procurement, installation of vertical LPG pump, marine loading

arm, water-recirculation pumps, piping & instrumentation.

Total Cost: $1.6 million

TANK FARM AND LOADING DEPOTS

Clients: Texaco Nig Plc., Obat Petroleum

Location: Lagos

Scope:

Engineering design, procurement, fabrication, construction, of a 6-bay

and 10-bay truck loading facilities, piping systems, pumping & fire-

fighting systems, soil improvements, civil and structural works

Cost: $11.5 million

METERING SYSTEMS UPGRADE AND MAINTENANCE

Clients: SPDC, NAOC, NPDC

Locations: Bonny, Forcados, Ebocha, Ogharefe, Flowstations on Land and in

the Swamp

Scope: Procurement, installation, maintenance, commissioning

assistance, design and construction

Total Cost: Average $1 million a year since 1995

FLOWSTATION UPGRADE

Clients: NAOC Ltd & SPDC

Location: Ogbainbiri, Bayelsa State

Scope of Work: Engineering, Procurement and Construction

Project Description:

EPC contract for the upgrade of flowstation from a

13,000bbl/day to 35,000bbl/day. Included detailed

design of flowstation, procurement of materials,

construction and installation of arrival manifolds, 14-

bed staff accommodation, flare-stack, metering system,

pumps and piping system.

Total Project Cost: $6.5 million

CHRISTIE DIGITAL WALL DISPLAY: DESIGN AND INSTALLATIONS SERVICES

Clients: Shell

Location: Bonny Terminal

Scope of Work: Engineering Design, and Installation

Project Description: Engineering Design and installation services of

Christie Digital Wall Display Unit in Shell control

room

Design and Installation of Christie Digital Wall Display Unit in Shell Control

room.

Design and Installation of Christie Digital Wall Display Unit in Shell Control

room.

OUR STEEL ENGINEERING DESIGN & ERECTING SERVICES

Unicem Calabar

OUR STEEL ENGINEERING DESIGN & ERECTING SERVICES

Clients: Unicem

Location: Calabar

Scope of Work: Engineering Design, and Installation

Project Description: Steel Engineering Design and Erecting Services

Project Scope 28 Meter

REFRACTORY

REFRACTORY WORKS FLOW DIAGRAM

Castable Brick

Planning/preparation Planning/preparation

Anchoring -

Shuttering/gas trapping -

Homogenisation -

Dosing -

Mixing -

Transport Transport

Pouring -

Compaction Laying

Setting/hardening -

Curing -

Drying -

Heating-up Heating-up

Item Function Responsibility Daily

Timing Report to

1

Refractory

Mason

Leader

Is responsible for a specific

work, in a specific place.

Number of them should be

determined in function of jobs.

Is responsible for refractory

tools and guarantees the quality

of the job.

12 hours

Project Manager

(First Fossil)

2 Refractory

mason

Is responsible for laying bricks

and casting monolithic 12 hours

Refractory

Mason Leader

3

Carpenter

Is responsible for formwork and

supports the refractory mason 12 hours

Refractory mason

leader

4

Equipment

operator

Operates the main machine like

Bobcat, forklift, crane, etc

12 hours

Project Manager

(Unicem)

5 Welder

Removes kiln shell and casing

reformation, removes and

installs new anchors and

supports mason leader when

required.

12 hours Refractory

Mason Leader

6 Assistants

Support the refractory mason in

manual jobs. Some of them

should be determined according

to type and number of jobs.

12 hours Skilled refractory

mason

7 Warehouse

responsible Supplies materials 12 hours

Kiln operators /

PM Unicem)

8 Safety

Leader

Ensures job follow-up and is

responsible for personnel safety. 12 hours

Safety Manager

/Project Manager

REFRACTORY WORKS ORGANISATION

GENERAL PROCEDURE FOR INSTALLATION OF MONOLITHIC REFRACTORY

Units in which castables are to be installed must be checked to ensure that

the installation zone are safe and clean, i.e. dust free and remain clean

during the work

The entire mix for the given zone should be prepared in sufficient quantity

and applied without interruption.

PREPARATION OF SHUTTER

Weld the hexagonal nut firmly on the shell.

Stainless Anchors should be used.

Wrap the anchor tip with a paper cello-tape to allow for expansion.

Tack weld the anchor onto the nut.

Number of anchor per square meter is 26 to 20 in a vertical wall, and 20 to

40 in overhead zones.

Anchor tip should be 30mm below the surface of the castable.

SHUTTERING

Use smooth panel wood

Panel size should be 800mm x 800mm. Never exceed 1000mm x

1000mm.

Shutters should be strong enough to withstand forces during compaction

Remove the shuttering only after the form stability is achieved. The

hardening time depends on the castable type and ambient temperature. It

means that the decision to remove the shuttering depends on the rate of

setting.

MIXING OF THE CASTABLES

Clean the mixer well and ensure no impurity (i.e. concrete remainder)

Pour the material castable to be used in the mixer. Don’t pour more than

100Kg (4 bags) for a batch.

Mix dry for one minute to prevent segregations.

Add 80% of the required amount of water and mix for about 2 minutes.

Add the remaining 20% of water and mix for the next 2 minutes.

Use ball in hand test (see fig) if need be to check the consistency of the

mix, or use a vibrating test.

The mix should be collected and applied quickly to avoid setting before

use.

Clean water temperature of about 25°C should be used.

COMPACTION

Place the castable carefully and slowly in the shutter and vibrate

slowly.

Vibrate until no more air escapes.

Remove the vibration slowly to avoid any air inclusions.

No cavity should be left in the castable.

Never leave a shutter half-way uncompleted before closing.

SETTING AND HARDENING

Further, because of elevated outside temperatures (> 25 °C), some of

the moisture contained in the lining evaporates prematurely, resulting

in an incomplete setting and hence reduced strength of the castable. To

reduce the evaporation of the moisture at elevated setting

temperatures, the surface of the lining must be kept damp and cool.

Spray water slightly and regularly on the surface, which may remain

covered with jute or empty and wet castable bags, for at least a further

24 hours after fitting.

PLACE OF CASTING AND MAIN EQUIPMENT

Roofing - Cooler, cyclones, tertiary air setting chamber, precalciner

Rotary Kiln - Nose ring, retaining ring, inlet cone, kiln shell

"Static" Parts - Cooler sidewalls, tertiary air setting chamber sidewalls,

cyclones (cylinder and cone), ducts and elbows (tertiary air, risers, smoke

chamber)

ANCHORING

Anchor diameters

Roofing - 8 to 10 mm

Rotary Kiln - 8 to 10 mm

« Static » Parts - 6 to 8 mm

Note: The V anchors are always made of heat resisting steel (stainless

steel AISI 310)

THINGS TO NOTE WHEN INSTALLING A STEEL ANCHOR

Install floating anchors free to move in the 3 dimensions

Anchoring of 16 to 20 per m2 (Design specifications are mostly

followed in this aspect)

Coat the support including the internal hole with an insulating material

(fibre or wool).

Coat the V anchors with scotch tape and provide plastic caps to the V

tips which burn when heated, so that the differences in expansion

coefficient between the concrete and the steel anchor do not result in

spalling.

Do not paint the V because the paint can be scratched during the

handling, concrete pouring or compaction

The two “legs” of the V have different lengths to prevent spalling in

layers. They should not exceed "/3 and # of the thickness of the concrete

block for casting.

The V angle should be 15° (inside insulating layer) and 60° (inside

concrete layer). The point where the “legs” of the V are bent to form an

angle of 60°,should be 20 mm deep in the concrete block.

ANCHOR AND SUPPORT DETAILS FOR A BLOCK THICKNESS OF ABOUT 220mm

PROCEDURE

Reference lines are drawn axially and radially. Lining starts from the

discharge end to the feed end i.e. against the slope.

Commence brick laying in staggered pattern.

Use mallet or rubber hammers to hit the bricks.

Clean shell surface using hand scrappers.

Lay bricks with the cold face sitting on the shell (Check hot face

marking). They must be sitting fully.

Use mortar to correct deformed shell/welding.

Ensure correct ratio of the bricks are used. (There should be no

stepping or gap of bricks on the ring).

The ring must be square and straight.

Avoid laying of cracked bricks.

Lay bottom to half of the circumference with length enough to occupy

the multi-Oring for the top rings lining and closure (minimum of 25

rings).

Take reference at intervals of 1 or 2m as work progresses to quickly

take corrective measures if differences is noticed in the alignment.

Always align bricks with slight application of mortar preferably 1mm

thickness and mallet gently to position.

Install key bricks in staggered form (not side by side or face to face)

Install shims (max. 2 to 3) away from key bricks.

Use shim drivers to install shims.

Use hydraulic jacks with required pressure to close ring. Pressure to be

applied is half the brick cold crushing strength i.e. at a cold crushing

strength of 70N/mm" (700 bar), the pressure to be applied is 350bar.

Use brick cutting machine to cut bricks (Cut from the hot face to the

cold face). Minimum cut = 2/3 of original brick length.

Brick original length Minimum Cut

200mm 140mm

300mm 200mm

Lay cut bricks in-between full bricks

Brick quality is not changed under tyres or girth gear. This weakens

the installation : different thermal conductivity produces different

expansion.

Ensure that the cardboard spacers are placed adequately.

SOME OF OUR PAST REFRACTORY JOBS

Clients: Orascom Construction Industries Nigeria

Location: Calabar

Scope: Procurement, installation, commissioning assistance,

Project Management

Total Cost: $800,000.00

SOME OF OUR EQUIPMENT

SOME OF OUR EQUIPMENT

CONTACT US

FIRST FOSSIL NIGERIA LIMITED 9th FLOOR, BOOKSHOP HOUSE 50/52, BROAD STREET LAGOS, NIGERIA

234-1-2647589,

8503118,

08033053097

info@firstfossil.com,

ajala@firstfossil.com

www.firstfossil.com