41
Sandvik’s objective is zero harm to our people, the environment we work in, our customers and our suppliers. SAFETY FIRST PROTECTIVE EQUIPMENT ASSEMBLY POINT EMERGENCY EXIT EMERGENCY NUMBER ALARM FIRST AID KIT

FIRST SLIDE TEMPLATE 1 - energia.sp.gov.brenergia.sp.gov.br/wp-content/uploads/2017/03/Armando-Bernardes... · •Baixo consumo de combustível ... Engine type Caterpillar C7.1 Tier

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Page 1: FIRST SLIDE TEMPLATE 1 - energia.sp.gov.brenergia.sp.gov.br/wp-content/uploads/2017/03/Armando-Bernardes... · •Baixo consumo de combustível ... Engine type Caterpillar C7.1 Tier

Sandvik’s objective is zero harm to

our people, the environment we work

in, our customers and our suppliers.

SAFETY FIRST

PROTECTIVE

EQUIPMENT

ASSEMBLY

POINT

EMERGENCY

EXIT

EMERGENCY

NUMBER

ALARM FIRST AID

KIT

Page 2: FIRST SLIDE TEMPLATE 1 - energia.sp.gov.brenergia.sp.gov.br/wp-content/uploads/2017/03/Armando-Bernardes... · •Baixo consumo de combustível ... Engine type Caterpillar C7.1 Tier

SANDVIK - LEADING POSITIONS DRIVE PROFITABILITY AND GROWTH

ADVANCED MATERIAL KNOWLEDGE METAL CUTTING MINING AND ROCK TECHNOLOGY

2

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3

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4

SANDVIK MINING AND ROCK TECHNOLOGY

Quarries

Tunneling

Demolition and recycling

Oil and Gas

OFFERING AREAS

Mechanical Cutting Rock Tools

Underground

Loading and Hauling

Crushing

and Screening Drilling

Exploration Customer Services Automation

Metal mines

Coal and mineral mines

Drill and blast contractors

Engineering houses

Customers / applications

Page 5: FIRST SLIDE TEMPLATE 1 - energia.sp.gov.brenergia.sp.gov.br/wp-content/uploads/2017/03/Armando-Bernardes... · •Baixo consumo de combustível ... Engine type Caterpillar C7.1 Tier

We use a two-color

headline system to

highlight our rational and

emotional side alike. The

first line appears in blue

(the rational side), the

second line in orange (the

emotional side) and the

duality principle is reflected

in the wording of the

headline.

This system refers to the

first page title only, all

other headlines are blue.

Learn more about our

verbal identity in the

Sandvik Brand Identity

Directives, which you can

download at the Intranet >

home.sandvik.com/brand

RANGER DX SERIES THE RANGER IS HERE! Ver 1.2

THIS IS RANGER DX

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6

RANGER DX SERIES

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7

RANGER DX SERIES PRODUCT MODELS

Ranger DX500 Ranger DX600 Ranger DX700 Ranger DX800

Recommended hole-dia 51– mm, 2”–3½” 64–102 mm, 2½”–4” 64–115 mm, 2½”–4½” 64–127 mm, 2½”–5”

Drill rod / tube diameters 32, 38, 45 mm

1¼, 1½”, 1¾”

38, 45, 51 mm

1½”, 1¾”, 2”

38, 45, 51 mm

1½”, 1¾”, 2”

38, 45, 51 mm

1½”, 1¾”, 2”

Hydraulic rock drill HL510 HL 650 HL 710 HL820T / HF820T (opt.)

Percussion output power 15,5kW

20,8 hp

17,5 kW

23,5 hp

19,5 kW

26,5 hp

21kW / 23kW

28 hp / 30,5 hp

Engine type Caterpillar C7.1 Tier 3 Caterpillar C7.1 Tier 4 Final

Caterpillar C7.1 Tier 3

Caterpillar C7.1 Tier 4 Final

Caterpillar C7.1 Tier 3

Caterpillar C7.1 Tier 4 Final

Caterpillar C7.1 Tier 3

Engine output power 168 kW / 1800 rpm

228 hp / 1800 rpm

168 kW / 1800 rpm

228 hp / 1800 rpm

168 kW / 1800 rpm

228 hp / 1800 rpm

168 kW / 1800 rpm

228 hp / 1800 rpm

Flushing air capacity

6,2 m³ / min

219 cfm

twin-pressure compressor

6,2 m³ / min

219 cfm

twin-pressure compressor

8,1 m³ / min

286 cfm

twin-pressure compressor

8,1 m³ / min

286 cfm

twin-pressure compressor

Operator cabin Ergo with Air Conditioning Ergo with Air Conditioning Ergo with Air Conditioning Ergo with Air Conditioning

Certificate ROPS and FOPS ROPS and FOPS ROPS and FOPS ROPS and FOPS

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8

APPLICATIONS RANGER DX SERIES

− CIVIL CONSTRUCTION

− ROAD

− RAIL ROAD

− TUNNELS

− CANALS

− PRODUCTION DRILLING

− SITE PREPARATION

− BUILDINGS

− QUARRIES

− OPEN PIT MINES

− WALL CONTROL

− PIPELINE WORK

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9

RANGER DX SERIES CUSTOMER BENEFITS

EXTREME

PERFORMANCE

PERFECT HOLE

QUALITY

EASE OF

OPERATION

MORE EFFICIENCY

WITH LESS FUEL

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LINHA RANGER DX

SUPERESTRUTURA DE GIRO

• Maior área de cobertura

= até 4x mais furos por manobra que

a concorrência

• Operador está constantemente em

posição ideal para visualização do

emboque do furo

• Estabilidade excelente

Page 11: FIRST SLIDE TEMPLATE 1 - energia.sp.gov.brenergia.sp.gov.br/wp-content/uploads/2017/03/Armando-Bernardes... · •Baixo consumo de combustível ... Engine type Caterpillar C7.1 Tier

SUPERSTRUTURA DE GIRO

EM AÇÃO

90o

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LINHA DX

ÁREA DE COBERTURA SUPERIOR

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CONTROLE AVANÇADO DE POTÊNCIA

PARA MELHOR QUALIDADE E ECONOMIA

• Precisão de emboque de furo

− Avanço e rotação controláveis em um só joystick

• Economia de ferramentas de perfuração

− sistema inteligente de controle de potência

• Rápida performance em qualquer condição de rocha

− parâmetros de perfuração facilmente ajustáveis

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LINHA RANGER DX

RESPEITO AO MEIO-AMBIENTE

Especificações standard:

coletor de pó

dispositivo de coleta de óleo “rock-drill”

sistema TIM 6300 de paralelismo de furos

Opcionais:

uso de óleo hidráulico bio-degradável

motor diesel com certificação TIER-4

casulo anti-ruído

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LINHA RANGER DX

CARACTERÍSTICAS PRINCIPAIS

• Área de cobertura Superior

• A melhor estabilidade no mercado

• Excelente conforto do operator

• Segurança operacional e confiabilidade

• Melhor máquina + operador motivado

= Alta Performance, com respeito ao meio-

ambiente

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EXTREME PERFORMANCE

RANGER DX SERIES

16

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17

EXTREME PERFORMANCE

RANGER DX SERIES

• Articulated boom and turnable

superstructure

• Operator always faces towards the

drilling spot

• The best reach and largest drilling

coverage

• 30 - 80% more holes per set-up

compared to conventional type rigs.

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• Rock pilot+ is the most advanced

hydraulically controlled drilling system on

the market.

• The best bit penetration / tool lifetime

combination is achieved with Rock Pilot+

control system. Optimum drilling power for

each rock condition ensures:

• Straighter holes – better blasting

• Improved drilling tools lifetime

• Excellent hole collaring Torgue (bar)

Feed

120 bar

20 bar

20 40 60 80 100 120

Rotation resistance abnormally high

Automatic feed reduction by

rotation pressure (NAMU)

Anti-jamming function

activates due to excessive

rotation resistance

PERFECT HOLE QUALITY

RANGER DX SERIES

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Feel free to make vertical

adjustment for text

placement – it depends on

amount of text content.

19

• Optimized total operation costs due to drilling

accuracy and optimum drilling power.

• Easiest, fastest and most accurate (±10cm)

drilling with help of TIM3D navigation

(optional) supported by Driller’s office software

• Improved blasting safety

PERFECT HOLE QUALITY

RANGER DX SERIES

”UP TO 30% HIGHER

LIFETIME FOR ROCK

TOOLS WITH COMBINATION

OF RANGER DX AND

SANDVIK +RANGE ROCK

TOOLS”

”STRAIGHT THROUGH

FRACTURES, JOINTS, CLAY

AND DIFFERENT ROCK

FORMATIONS WITH ROCK

PILOT+”

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21

RANGER DX SERIES

• New compressor management and flow optimized

flushing circuit minimizes pressure losses and

decreases compressor pressure whenever

flushing is not needed

• Ambient temperature controlled cooling system to

reduce power needed for cooling

”EXTENDED LIFE OF THE

COMPRESSOR AND

ENGINE ”

”ANNUAL FUEL SAVING IN

NORMAL CONSTRUTION

APPLICATIONS CAN BE

MORE THAN 13.000 LITERS* *calculated with 2000 engine hours per year and 47% drilling time

MORE EFFICIENCY WITH LESS FUEL

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EASE OF OPERATION

RANGER DX SERIES

22

• Excellent visibility, low noise level and

ergonomic working environment gives boost

for productivity

• Lock-to-target with easy to use interface and

automatically changing drilling parameters

• Full scale aligning system assortment for easy

aligning

• Two optional remote controls

− Full radio remote control for drilling, boom movements,

rod adding, tramming, oscillation and winching.

− Radio remote for tramming, oscillation and winching.

RADIO REMOTE CONTROL

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23

THE RANGER IS HERE!

EXTREME

PERFORMANCE

PERFECT HOLE

QUALITY

EASE OF

OPERATION

MORE EFFIVIENCY

WITH LESS FUEL

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LOW COST DRILLING OPERATIONS

24

COMPARAÇÃO HIDRÁULICA VS PNEUMÁTICA

• Baixo consumo de combustível

• Uma só unidade Ranger 600 (um operador) pode executar o serviço de até 3

pneumáticas (seis operadores)

• Economia de ferramentas de perfuração

• Melhoria da malha de perfuração com sistema de paralelismo TIM pode ampliar

a malha de perfuração reduzindo o custo por tonelada produzida

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LOW COST DRILLING OPERATIONS Ranger DX600

2 x Conj.

Pneumático CUSTOS CÁLCULOS

Fatores Produção/eh 36,0 28,0 m/h Valores unitários - R$ Custo /mp

Base DX600

Base

Pneumático Ranger DX600

2 x Conj.

Pneumático

Diesel Consumo diesel 20,0 60,0 l/h 2,10 2,10 1,17 4,50

Vida útil

Rock Tools

Punho 1.350 575 m 1.299,60 965,06 0,96 1,68

Luva N/A 550 m - 269,71 - 0,49

Haste 2.750 550 m 2.349,40 1.209,41 0,85 2,20

Bit 475 375 m 946,07 949,38 1,99 2,53

Manutenção Peças + rock drill 58,9 40,8 R$/h 1,64 1,46

Mão de Obra Operador 1,0 2,0 Sal + encargos 6.000,00 5.000,00 1,51 2,52

Ajudante 0,0 2,0 Sal + encargos - 3.000,00 - 1,51

Custos propriedade Depreciação 10,0 10,0 anos 1.560.000 600.000 3,28 1,26

Custo financeiro 1,0% 1,0% /mês 3,94 1,51

Total R$/mp 15,34 19,67 Legenda:

mp: metro perfurado Total mensal R$ 60.801,12 77.949,82 ph: horas de percussão eh: horas motor Diferença mensal -17.148,70

28% -22% "As capacidades citadas são instantâneas e não incluem rendimento operacional. Os valores calculados tem

como base dados médios de aplicações similares. As informações apresentadas neste estudo, bem como a

produção e custos poderão sofrer variações de acordo com a natureza do material e da intensidade de trabalho

da mesma. A simulação apresentada não garante performance sem aprovação por escrito com base em análise

mais detalhada da aplicação."

Diferença anual -205.784,40

25

Page 25: FIRST SLIDE TEMPLATE 1 - energia.sp.gov.brenergia.sp.gov.br/wp-content/uploads/2017/03/Armando-Bernardes... · •Baixo consumo de combustível ... Engine type Caterpillar C7.1 Tier

We use a two-color

headline system to

highlight our rational and

emotional side alike. The

first line appears in blue

(the rational side), the

second line in orange (the

emotional side) and the

duality principle is reflected

in the wording of the

headline.

This system refers to the

first page title only, all

other headlines are blue.

Learn more about our

verbal identity in the

Sandvik Brand Identity

Directives, which you can

download at the Intranet >

home.sandvik.com/brand

TIGER DG SERIES Ver 1.5

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PRODUCT MODELS

Tiger DG710 Tiger DG810

Recommended hole

diameter

64–115 mm,

2½”–4½”

64–127 mm,

2½”–5”

Drill rod 38, 45, 51 mm

1½”, 1¾”, 2”

38, 45, 51 mm

1½”, 1¾”, 2”

Hydraulic rock drill HL 710 HL820T (HF820T optt)

Percussion output

power

19,5 kW

26,5 hp

21 (23kW opt)

28 hp

Engine type Caterpillar C7.1 Tier 3 Caterpillar C7.1 Tier 3

Engine output power 168 kW / 1800 rpm,

228 hp / 1800 rpm,

168 kW / 1800 rpm,

228 hp / 1800 rpm,

Flushing air capacity 8,1 m³ / min

286 cfm

8,1 (9,6 m³ / min

option)

339 cfm

27

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MADE IN FINLAND

28

• ALL TIGER DG710 AND DG810

DRILL RIGS ARE DESIGNED AND

MANUFACTURED IN TAMPERE,

FINLAND.

• THE LONG EXPERIENCE IN

MANUFACTURING AND HIGH

COMPONENTS QUALITY

GUARANTEE HIGH AND SOLID

PERFORMANCE FOR THE ENTIRE

MACHINE LIFE TIME.

HOME OF TOP HAMMER AND DTH

TECHNOLOGY DEVELOPMENT AND

MANUFACTURING SINCE 1968

TIGER DG SERIES

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PROVEN FUEL EFFICIENCY

+ + + +

FU

EL D

IST

RIB

UT

ION

IN

To

pH

am

mer

drilli

ng

OT

HE

R

DC

CO

MP

RE

SS

OR

DR

ILLIN

G

CO

OLE

RS

Fuel savings

MORE THAN

12.000

LITERS ANNUAL SAVING IN

NORMAL CONSTRUTION

APPLICATIONS COMPARED

TO SIMILAR CLASS DRILL

RIGS ON THE MARKET .

calculated with 2000 engine hours per year

and 42% drilling time

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30

APPLICATIONS TIGER DG SERIES

- CIVIL CONSTRUCTION

- PRODUCTION DRILLING

- SITE PREPARATION

- WALL CONTROL

- PIPELINE WORK

Page 30: FIRST SLIDE TEMPLATE 1 - energia.sp.gov.brenergia.sp.gov.br/wp-content/uploads/2017/03/Armando-Bernardes... · •Baixo consumo de combustível ... Engine type Caterpillar C7.1 Tier

We use a two-color

headline system to

highlight our rational and

emotional side alike. The

first line appears in blue

(the rational side), the

second line in orange (the

emotional side) and the

duality principle is reflected

in the wording of the

headline.

This system refers to the

first page title only, all

other headlines are blue.

Learn more about our

verbal identity in the

Sandvik Brand Identity

Directives, which you can

download at the Intranet >

home.sandvik.com/brand

PANTERA DPI SERIES MORE PRODUCTIVE THAN EVER BEFORE Ver 1.1

PANTERA DP SERIES

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32

PANTERA DPI SERIES PRODUCT MODELS

Pantera DP1100i Pantera DP1500i T3 Pantera DP1500i T4

Recommended hole-dia 89 – 140 mm

3½” – 5½”

102 – 152

4” – 6”

102 – 152

4” – 6”

Drill rod / tube diameters 51, 60 mm

2”, 2 3/8”

51, 60, 87 mm

2”, 2 3/8”, 3½”

51, 60, 87 mm

2”, 2 3/8”, 3½”

Hydraulic rock drill HL1060T HL1560T / RD1635CF (opt.) HL1560T / RD1635CF (opt.)

Percussion output power 25 kW

33,5 hp

33 kW / 35 kW

44,3 hp / 46,9h p

33 kW / 35 kW

44,3 hp / 46,9h p

Engine type Caterpillar C9.3 Tier 4 Final

Caterpillar C9 Tier 3 Caterpillar C11 Tier 3 Caterpillar C13 Tier 4 Final

Engine output power 224 kW / 1800 rpm

302 hp / 1800 rpm

261 kW / 1800 rpm

350 hp / 1800 rpm

287 kW / 1800 rpm

385 hp / 1800 rpm

Flushing air capacity

11 m³ / min

384 cfm

twin-pressure compressor

14 m³ / min

490 cfm

twin-pressure compressor

14 m³ / min

490 cfm

twin-pressure compressor

Operator cabin Ergo with Air Conditioning Ergo with Air Conditioning Ergo with Air Conditioning

Certificate ROPS and FOPS ROPS and FOPS ROPS and FOPS

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33

PANTERA DPI SERIES CUSTOMER BENEFITS

HIGH

PRODUCTIVITY

LOW OPERATION

COSTS

SMOOTH

OPERATION

SAFETY AND

ENVIRONMENT

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34

• All Pantera DPi drill rigs have been equipped

with i-series torque control drilling system.

• The most advanced drilling control system in the

market unites “man–and–machine” to reach

maximized productivity.

• Pantera DPi achieves same hole straightness as

DTH drilling but faster and more fuel efficiently.

• i-series torque control regulates pressure levels to

avoid hole deviation and jamming of drilling tools.

HIGH PRODUCTIVITY

PANTERA DPI SERIES

“ i-SERIES TORQUE

CONTROL CAN SOLVE 95%

OF DRILLING PROBLEMS

WITHOUT ANTI-JAMMING

MOVEMENT ”

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LOW OPERATION COSTS

PANTERA DPI SERIES

35

• Intelligent energy saving features saves fuel

• Intelligent compressor management system

• Load sensing compressor pressure control and

ambient control of cooler fans

• Active engine RPM control and optimum diesel

rpm level (1800 rpm)

• New Circulating Shank Lubrication (CSL) system

• System circulates shank lubrication oil through

filters and reduces shank lubrication oil

consumption 70% compared to traditional shank

lubrication system

BENEFITS OF CSL SYSTEM

• REDUCES SHANK

LUBRICATION OIL

CONSUMPTION 70%

• NO MORE DAILY SHANK OIL

TRANSPORTATION INTO

WORKSITE

• LIFETIME OF COUPLING

SLEEVE WILL INCREASE

• NO MORE OIL MIST

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SMOOTH OPERATION

PANTERA DPI SERIES

36

• Pantera DPi control system unites “man–and–

machine” reaching maximized productivity with

easy and smooth operation.

• To operate machine manually or automatically

• User-friendly automated reporting

− Web-based production reporting, SanRemo, for

easy and fast daily/monthly reporting.

− New ”Driller’s Note” option provides operator

means to collect and store drilling information

about the hole during drilling for further use.

ONE HOLE DRILLING

AUTOMATICS - ROCK DETECT

- COLLARING

- RAMP-UP

- FULL-POWER DRILLING

- AUTOMATIC ROD ADDING

- FINISHING

DRILLER’S NOTE RECORDS

DRILLING PARAMETERS,

INDENTIFIES FRACTURES,

VOIDS, SOFT AND HARD ZONES

IN THE ROCK STRATA.

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37

MORE

PRODUCTIVE

THAN EVER

BEFORE

HIGH

PRODUCTIVITY

LOW OPERATION

COSTS

SMOOTH

OPERATION

SAFETY AND

ENVIRONMENT

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We use a two-color

headline system to

highlight our rational and

emotional side alike. The

first line appears in blue

(the rational side), the

second line in orange (the

emotional side) and the

duality principle is reflected

in the wording of the

headline.

This system refers to the

first page title only, all

other headlines are blue.

Learn more about our

verbal identity in the

Sandvik Brand Identity

Directives, which you can

download at the Intranet >

home.sandvik.com/brand

DRILLER’S OFFICE PLANNER

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DRILLER’S OFFICE

• More advanced drill plan design tools than onboard

system provides: complex drill plans, uneven bottom

level, modifying existing plans

• 3D-visualization for drill plan and quality report data

• Import and export functionality for drill plans and

quality reports in Iredes and text format

• Release: ConExpo Las Vegas, March 2014

• Available: April 2014

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TARGET

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WORKFLOW

• Import markers and measured surface point cloud

• Create Drill Plan with Wizard

• Transfer plan to rig’s TIM3D navigation system wirelesly with SanRemo

• Drill planned holes

• Import Hole data from rig

• Analyze drilling and create report

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TYPICAL WORKFLOWS

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BRITAGEM EFICIENTE

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BRITAGEM EFICIENTE

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