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www.barkbusters.net
FITTING INSTRUCTIONS...
AERO-GP - Lever Guard
Page 1 of 2 INS-AGP-001-00
Installation for Hollow Handlebar
Installation for RIGHT Side. Repeat for LEFT side with applicable parts.
Item (5) orientate with chamfer to the handlebar.
Use Infill Clip when attaching Lever Guard in extended position.
6
11
14
7
18 1
2
3
9
5
10
13
2
4
NOTE for Optional Parts: Item 5 Use when extra grip clearance is required. Item 6 Use when extra lever clearance is required at the handlebar end. Item 10 Use with larger internal diameter bars up to18.5mm.
Installation for Internal Thread Handlebar
Installation for RIGHT Side. Repeat for LEFT side with applicable parts.
4 13
Fitting Option A
Fitting Option C
Fitting Option B
6
8
17
16
15
1
2
3
7
18
2
12
6
Use Infill Clip when attaching Lever Guard in extended position.
May be required in
Option B for some bike
models
Fitting Option A Handlebars with fixed 6mm internal thread. Models with 5mm thread (eg. Triumph) recommend to drill and tap to 6mm.
Fitting Option B Handlebars with fixed 8mm internal thread (with handlebar end weights removed). Fits many Kawasaki models with handlebar protruding past the end of the grips when bar end weight is removed.
Fitting Option C Handlebars with fixed 8mm internal thread (with handlebar end weight in place). Fits to the end of the handlebar weight on many models (eg. BMW)
NOTE: Some bikes may require a combination of parts from option A,B and C. For additional fitting assistance: email: [email protected]
16
WARNING: Check operation of all handlebar controls, specifically the throttle, front brake, kill switch and clutch to ensure they are operating correctly and are in accordance with the OEM specifications. This check should be performed with the steering straight and also when it is at left and right full lock. If the lever end touches the guard extra spacers may be required at the handlebar end mounting point. On some motorcycles the guard may touch the fairing and hinder steering function. If this occurs try attaching the lever guard in the extended forward position so it passes in front of the fairing. Do not ride the motorcycle with the guards installed if any controls are not operating correctly. Check periodically that all bolts are tight.
Important:
Installation of the handguard is safety-relevant work and can be complicated. We recommend the installation be performed by a qualified motorcycle service technician.
Phone: +61 (0)2 4271 8244 Email: [email protected] Web: www.barkbusters.net
Recommended Torque Settings
M6 10 Nm (7.4 lbf ft)
M8 20 Nm (14.8 lbf ft)
M3.5 * DO NOT OVERTIGHTEN *
CAUTION: Rideworx accepts no liability for damages caused by improper mounting. All bolts including all provided by Rideworx, should be tightened to the torque settings recommended by your motorcycle’s manufacturer. If unavailable, use torque settings in the table provided. After the first 50km of riding check all bolts are tightened to the correct torque. We recommend a medium strength liquid thread lock product on all fasteners.
Page 2 of 2
Disclaimer: A failure to follow these fitting instructions could cause serious injury, death or property damage. These handguards are intended solely for use with motorcycles/ATV/snowmobiles/scooters that have not been modified. They are not designed to prevent injury or death while riding or in an accident or crash. The user must ensure that all controls are free of the handguards every time that they ride. By installing and/or using this product you acknowledge that you accept these terms and have followed the fitting
INS-AGP-001-00
4 Nut 6mm
PN: M6LN-SS
Pcs. 2
5 Spacer
PN: SP12-21-14
Pcs. 2
6 Locking Adaptor
PN: S7-LA2
Pcs. 2
11 Inner Collet Locking
PN: ICL
Pcs. 2
Bolt Adaptor
PN: S7-BA
Pcs. 2
Screw
PN: M3.5X12PHBK
Pcs. 2
14 Flat Head Bolt 80mm
PN: M8X80FHCSZP-FT
Pcs. 2
13
12 10 Collet
PN: COLLET14-17
Pcs. 2
7 Bar End Adaptor
PN: BEA01
Pcs. 2
8 Spacer
PN: S7-SP12
Pcs. 2
9 Taper Nut
PN: NUT12
Pcs. 2
Flat Head Bolt 16mm
PN: M6X16FHCSSS
Pcs. 2
Flat Head Bolt 50mm
DRILOC
PN: M8X50FHCSZP-DL
Pcs. 2
Socket Head Bolt 50mm
DRILOC
PN: M6X50SHCSZP-DL
Pcs. 2
Flat Head Bolt 40mm
DRILOC
PN: M8X40FHCSZP-DL
Pcs. 2
15 17 18
1 AERO-GP Bar End
PN: BE-AGP
Pcs 1 Left & 1 Right
2 AERO-GP Lever
Protector Set
PN: BLP-SET
Pcs Left/Right Set
3 AERO-GP Wind
Deflector
PN: BLP-WD
Pcs 1 Left & 1 Right