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5JW-28199-12 LIT-11626-18-22 FJR1300T(C) FJR1300AT(C) OWNER’S MANUAL

FJR1300T(C)/AT(C) Owner's Manual - Freebulldog.yamaha.free.fr/manuelatelierbulldog/ownersmanualfjr1300_2005.pdf · recommended maintenance schedules and operating instructions contained

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PRINTED IN JAPAN2004.05-2.1×1 CR

(E)

PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO., LTD.

5JW-28199-12LIT-11626-18-22

FJR1300T(C)FJR1300AT(C)

OWNER’S MANUAL

EAU10041

U5JW12E0.book Page 1 Wednesday, April 28, 2004 10:24 AM

INTRODUCTIONEAU10080

Congratulations on your purchase of the Yamaha FJR1300T(C)/FJR1300AT(C). This model is the result of Yamaha’s vastexperience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree ofcraftsmanship and reliability that have made Yamaha a leader in these fields.This manual will give you an understanding of the operation, inspection, and basic maintenance of this motorcycle. If youhave any questions concerning the operation or maintenance of your motorcycle, please consult a Yamaha dealer.The design and manufacture of this Yamaha motorcycle fully comply with the emissions standards for clean air applicable atthe date of manufacture. Yamaha has met these standards without reducing the performance or economy of operation of themotorcycle. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to therecommended maintenance schedules and operating instructions contained within this manual.

U5JW12E0.book Page 1 Wednesday, April 28, 2004 10:24 AM

IMPORTANT MANUAL INFORMATIONEAU10130

Particularly important information is distinguished in this manual by the following notations:

NOTE:� This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle

is subsequently sold.� Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most

current product information available at the time of printing, there may be minor discrepancies between your motorcycleand this manual. If you have any questions concerning this manual, please consult your Yamaha dealer.

WARNINGEWA10010

PLEASE READ THIS MANUAL AND THE “YOU AND YOUR MOTORCYCLE: RIDING TIPS” BOOKLET CAREFULLYAND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE. DO NOT ATTEMPT TO OPERATE THIS MOTOR-CYCLE UNTIL YOU HAVE ATTAINED ADEQUATE KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES

The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Failure to follow WARNING instructions could result in severe injury or death to the motorcycle operator, a bystander or a person inspecting or repairing the motor-cycle.

A CAUTION indicates special precautions that must be taken to avoid damage to the motorcycle.

A NOTE provides key information to make procedures easier or clearer.

WARNING

CAUTION:

NOTE:

U5JW12E0.book Page 1 Wednesday, April 28, 2004 10:24 AM

IMPORTANT MANUAL INFORMATIONAND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES. REGULAR INSPECTIONSAND CAREFUL MAINTENANCE, ALONG WITH GOOD RIDING SKILLS, WILL ENSURE THAT YOU SAFELY ENJOYTHE CAPABILITIES AND THE RELIABILITY OF THIS MOTORCYCLE.

U5JW12E0.book Page 2 Wednesday, April 28, 2004 10:24 AM

IMPORTANT MANUAL INFORMATION

EAU10192

FJR1300T(C)/FJR1300AT(C)OWNER’S MANUAL

©2004 by Yamaha Motor Corporation, U.S.A.1st edition, April 2004

All rights reserved.Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A.

is expressly prohibited.Printed in Japan.

P/N LIT-11626-18-22

AFFIX DEALER

LABEL HERE

U5JW12E0.book Page 3 Wednesday, April 28, 2004 10:24 AM

TABLE OF CONTENTSSAFETY INFORMATION ..................1-1

Location of important labels ...........1-5

DESCRIPTION ..................................2-1Left view ..........................................2-1Right view........................................2-2Controls and instruments ................2-3

INSTRUMENT AND CONTROL FUNCTIONS .......................................3-1

Main switch/steering lock ................3-1Indicator and warning lights ............3-2Speedometer ..................................3-3Tachometer ....................................3-3Multi-function display ......................3-4Handlebar switches ........................3-5Clutch lever ....................................3-7Shift pedal ......................................3-7Brake lever .....................................3-8Brake pedal ....................................3-8ABS (for ABS models) ....................3-8Fuel tank cap ..................................3-9Fuel ..............................................3-10Catalytic converter ........................3-11Seats ............................................3-11Storage compartment ...................3-12Accessory box ..............................3-12Adjusting the front fork .................3-13Adjusting the shock absorber

assembly ...................................3-15

Locks for the optional side cases and travel trunk ......................... 3-16

Sidestand ..................................... 3-16Ignition circuit cut-off system ....... 3-17

PRE-OPERATION CHECKS ............. 4-1Pre-operation check list ................. 4-2

OPERATION AND IMPORTANT RIDING POINTS ................................ 5-1

Starting the engine ......................... 5-1Shifting ........................................... 5-2Engine break-in .............................. 5-3Parking ........................................... 5-4

PERIODIC MAINTENANCE AND MINOR REPAIR................................. 6-1

PERIODIC MAINTENANCE .......... 6-1Owner’s tool kit .............................. 6-1Periodic maintenance chart for the

emission control system ............. 6-3General maintenance and

lubrication chart .......................... 6-4Removing and installing panels ..... 6-8Checking the spark plugs ............ 6-10Canister (for California only) ........ 6-11Engine oil and oil filter cartridge ... 6-11Final gear oil ................................ 6-14Coolant ........................................ 6-15Cleaning the air filter element ...... 6-17

Adjusting the throttle cable free play ........................................... 6-18

Adjusting the valve clearance ...... 6-19Tires ............................................. 6-19Cast wheels .................................. 6-22Accessories and replacement

parts .......................................... 6-22Clutch lever free play ...................6-23Adjusting the rear brake light

switch ........................................6-23Checking the front and rear brake

pads .......................................... 6-23Checking the brake and clutch

fluid levels ................................. 6-24Changing the brake and clutch

fluids .........................................6-25Checking and lubricating the

cables ....................................... 6-26Checking and lubricating the

throttle grip and cable ............... 6-26Checking and lubricating the

brake and shift pedals ............... 6-26Checking and lubricating the

brake and clutch levers .............6-27Checking and lubricating the

centerstand and sidestand ........6-28Lubricating the rear suspension ... 6-28Checking the front fork ................. 6-28Checking the steering ..................6-29Checking the wheel bearings .......6-30Battery .......................................... 6-30

U5JW12E0.book Page 1 Wednesday, April 28, 2004 10:24 AM

TABLE OF CONTENTSReplacing the fuses ......................6-31Replacing a headlight bulb ...........6-33Replacing a rear turn signal light

bulb or a tail/brake light bulb .....6-34Troubleshooting ............................6-35Troubleshooting charts .................6-36

MOTORCYCLE CARE AND STORAGE ..........................................7-1

Care ................................................7-1Storage ...........................................7-3

SPECIFICATIONS .............................8-1

CONSUMER INFORMATION.............9-1Identification numbers ....................9-1Reporting safety defects .................9-3Motorcycle noise regulation ............9-4Maintenance record ........................9-5YAMAHA MOTOR CORPORATION,

U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY ................................9-7

YAMAHA EXTENDED SERVICE (Y.E.S.) ........................................9-9

U5JW12E0.book Page 2 Wednesday, April 28, 2004 10:24 AM

1-1

1

SAFETY INFORMATIONEAU10250

MOTORCYCLES ARE SINGLETRACK VEHICLES. THEIR SAFEUSE AND OPERATION ARE DEPEN-DENT UPON THE USE OF PROPERRIDING TECHNIQUES AS WELL ASTHE EXPERTISE OF THE OPERA-TOR. EVERY OPERATOR SHOULDKNOW THE FOLLOWING REQUIRE-MENTS BEFORE RIDING THISMOTORCYCLE.HE OR SHE SHOULD:

� OBTAIN THOROUGH INSTRUC-TIONS FROM A COMPETENTSOURCE ON ALL ASPECTS OFMOTORCYCLE OPERATION.

� OBSERVE THE WARNINGSAND MAINTENANCE REQUIRE-MENTS IN THE OWNER’S MAN-UAL.

� OBTAIN QUALIFIED TRAININGIN SAFE AND PROPER RIDINGTECHNIQUES.

� OBTAIN PROFESSIONAL TECH-NICAL SERVICE AS INDICATEDBY THE OWNER’S MANUAL

AND/OR WHEN MADE NECES-SARY BY MECHANICAL CONDI-TIONS.

Safe riding� Always make pre-operation

checks. Careful checks may helpprevent an accident.

� This motorcycle is designed tocarry the operator and a passen-ger.

� The failure of motorists to detectand recognize motorcycles in traf-fic is the predominating cause ofautomobile/motorcycle accidents.Many accidents have beencaused by an automobile driverwho did not see the motorcycle.Making yourself conspicuous ap-pears to be very effective in reduc-ing the chance of this type ofaccident.Therefore:• Wear a brightly colored jacket.• Use extra caution when ap-

proaching and passing throughintersections, since intersec-

tions are the most likely placesfor motorcycle accidents to oc-cur.

• Ride where other motorists cansee you. Avoid riding in anothermotorist’s blind spot.

� Many motorcycle accidents in-volve inexperienced operators. Infact, many operators who havebeen involved in accidents do noteven have a current motorcycle li-cense.• Make sure that you are qualified

and that you only lend yourmotorcycle to other qualified op-erators.

• Know your skills and limits.Staying within your limits mayhelp you to avoid an accident.

• We recommend that you prac-tice riding your motorcyclewhere there is no traffic until youhave become thoroughly famil-iar with the motorcycle and all ofits controls.

� Many motorcycle accidents havebeen caused by error of the motor-cycle operator. A typical errormade by the operator is veering

U5JW12E0.book Page 1 Wednesday, April 28, 2004 10:24 AM

SAFETY INFORMATION

1-2

1

wide on a turn due to EXCESSIVESPEED or undercornering (insuffi-cient lean angle for the speed).• Always obey the speed limit and

never travel faster than warrant-ed by road and traffic conditions.

• Always signal before turning orchanging lanes. Make sure thatother motorists can see you.

� The posture of the operator andpassenger is important for propercontrol.• The operator should keep both

hands on the handlebar andboth feet on the operator foot-rests during operation to main-tain control of the motorcycle.

• The passenger should alwayshold onto the operator, seatstrap, or grab bar, if equipped,with both hands and keep bothfeet on the passenger footrests.

• Never carry a passenger unlesshe or she can firmly place bothfeet on the passenger footrests.

� Never ride under the influence ofalcohol or other drugs.

� This motorcycle is designed for on-road use only, therefore, it is notsuitable for off-road use.

Protective apparelThe majority of fatalities from motor-cycle accidents are the result of headinjuries. The use of a safety helmet isthe single most critical factor in the pre-vention or reduction of head injuries.

� Always wear an approved helmet.� Wear a face shield or goggles.

Wind in your unprotected eyescould contribute to an impairmentof vision which could delay seeinga hazard.

� The use of a jacket, heavy boots,trousers, gloves, etc., is effective inpreventing or reducing abrasionsor lacerations.

� Never wear loose-fitting clothes,otherwise they could catch on thecontrol levers, footrests, or wheelsand cause injury or an accident.

� Never touch the engine or exhaustsystem during or after operation.They become very hot and can

cause burns. Always wear protec-tive clothing that covers your legs,ankles, and feet.

� Passengers should also observethe precautions mentioned above.

ModificationsModifications made to this motorcyclenot approved by Yamaha, or the re-moval of original equipment, may ren-der the motorcycle unsafe for use andmay cause severe personal injury.Modifications may also make yourmotorcycle illegal to use.

Loading and accessoriesAdding accessories or cargo to yourmotorcycle can adversely affect stabili-ty and handling if the weight distributionof the motorcycle is changed. To avoidthe possibility of an accident, use ex-treme caution when adding cargo oraccessories to your motorcycle. Useextra care when riding a motorcyclethat has added cargo or accessories.Here are some general guidelines tofollow if loading cargo or adding acces-sories to your motorcycle:

U5JW12E0.book Page 2 Wednesday, April 28, 2004 10:24 AM

SAFETY INFORMATION

1-3

1

LoadingThe total weight of the operator, pas-senger, accessories and cargo mustnot exceed the maximum load limit ofFJR1300 200 kg (441 lb) (CAL)FJR1300 201 kg (443 lb) (U49)FJR1300A 193 kg (425 lb) (CAL)FJR1300A 194 kg (428 lb) (U49).When loading within this weight limit,keep the following in mind:

� Cargo and accessory weightshould be kept as low and close tothe motorcycle as possible. Makesure to distribute the weight asevenly as possible on both sides ofthe motorcycle to minimize imbal-ance or instability.

� Shifting weights can create a sud-den imbalance. Make sure that ac-cessories and cargo are securelyattached to the motorcycle beforeriding. Check accessory mountsand cargo restraints frequently.

� Never attach any large or heavyitems to the handlebar, front fork,or front fender. These items, in-cluding such cargo as sleeping

bags, duffel bags, or tents, cancreate unstable handling or slowsteering response.

AccessoriesGenuine Yamaha accessories havebeen specifically designed for use onthis motorcycle. Since Yamaha cannottest all other accessories that may beavailable, you must personally be re-sponsible for the proper selection, in-stallation and use of non-Yamahaaccessories. Use extreme cautionwhen selecting and installing any ac-cessories.Keep the following guidelines in mind,as well as those provided under “Load-ing” when mounting accessories.

� Never install accessories or carrycargo that would impair the perfor-mance of your motorcycle. Care-fully inspect the accessory beforeusing it to make sure that it doesnot in any way reduce groundclearance or cornering clearance,

limit suspension travel, steeringtravel or control operation, or ob-scure lights or reflectors.• Accessories fitted to the handle-

bar or the front fork area cancreate instability due to improperweight distribution or aerody-namic changes. If accessoriesare added to the handlebar orfront fork area, they must be aslightweight as possible andshould be kept to a minimum.

• Bulky or large accessories mayseriously affect the stability ofthe motorcycle due to aerody-namic effects. Wind may at-tempt to lift the motorcycle, orthe motorcycle may become un-stable in cross winds. These ac-cessories may also causeinstability when passing or beingpassed by large vehicles.

• Certain accessories can dis-place the operator from his orher normal riding position. Thisimproper position limits the free-dom of movement of the opera-

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SAFETY INFORMATION

1-4

1

tor and may limit control ability,therefore, such accessories arenot recommended.

� Use caution when adding electri-cal accessories. If electrical acces-sories exceed the capacity of themotorcycle’s electrical system, anelectric failure could result, whichcould cause a dangerous loss oflights or engine power.

Gasoline and exhaust gas� GASOLINE IS HIGHLY FLAMMA-

BLE:• Always turn the engine off when

refueling.• Take care not to spill any gaso-

line on the engine or exhaustsystem when refueling.

• Never refuel while smoking or inthe vicinity of an open flame.

� Never start the engine or let it runfor any length of time in a closedarea. The exhaust fumes are poi-sonous and may cause loss ofconsciousness and death within ashort time. Always operate yourmotorcycle in an area that has ad-equate ventilation.

� Always turn the engine off beforeleaving the motorcycle unattendedand remove the key from the mainswitch. When parking the motor-cycle, note the following:• The engine and exhaust system

may be hot, therefore, park themotorcycle in a place where pe-destrians or children are not like-ly to touch these hot areas.

• Do not park the motorcycle on aslope or soft ground, otherwise itmay fall over.

• Do not park the motorcycle neara flammable source (e.g. a kero-sene heater, or near an openflame), otherwise it could catchfire.

� When transporting the motorcyclein another vehicle, make sure thatit is kept upright and that the fuelcock is turned to “ON” or “RES” (forvacuum type) / “OFF” (for manualtype). If it should lean over, gaso-line may leak out of the carburetoror fuel tank.

� If you should swallow any gaso-line, inhale a lot of gasoline vapor,or allow gasoline to get into your

eyes, see your doctor immediately.If any gasoline spills on your skinor clothing, immediately wash theaffected area with soap and waterand change your clothes.

U5JW12E0.book Page 4 Wednesday, April 28, 2004 10:24 AM

SAFETY INFORMATION

1-5

1

EAU10381

Location of important labels Please read the following important labels carefully before operating this vehicle.

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SAFETY INFORMATION

1-6

1

1

2 California only4

3

3 Kg (7 lbs)3TB-24877-A0

LOAD LIMIT

U5JW12E0.book Page 6 Wednesday, April 28, 2004 10:24 AM

SAFETY INFORMATION

1-7

1

5

7

6

8

9

CAUTIONCleaning with alkaline oracid cleaner, gasoline orsolvent will damagewindshield.Use neutral detergent.

5JW-00

U5JW12E0.book Page 7 Wednesday, April 28, 2004 10:24 AM

DESCRIPTION

2-1

2

EAU10410

Left view

1. Fuse box (page 6-31)2. Accessory box (page 3-12)3. Front fork spring preload adjusting bolt (page 3-13)4. Front fork rebound damping force adjusting knob (page 3-13)5. Engine oil filler cap (page 6-11)6. Owner’s tool kit (page 6-1)7. Rider seat (page 3-11)8. Passenger seat (page 3-11)9. Carrier10.Final gear oil filler bolt (page 6-14)11.Final gear oil drain bolt (page 6-14)

12.Shock absorber assembly rebound damping force adjusting knob (page 3-15)

13.Shock absorber assembly spring preload adjusting lever (page 3-15)14.Air filter element (page 6-17)15.Shift pedal (page 3-7)16.Engine oil filter cartridge (page 6-11)17.Engine oil level check window (page 6-11)

U5JW12E0.book Page 1 Wednesday, April 28, 2004 10:24 AM

DESCRIPTION

2-2

2

EAU10420

Right view

1. Passenger footrest2. Coolant reservoir (page 6-15)3. Battery (page 6-30)4. Windshield5. Main fuse and electronic fuel injection fuse (page 6-31)6. Front fork compression damping force adjusting screw (page 3-13)7. Brake pedal (page 3-8)8. Rider footrest

U5JW12E0.book Page 2 Wednesday, April 28, 2004 10:24 AM

DESCRIPTION

2-3

2

EAU10430

Controls and instruments

1. Clutch lever (page 3-7)2. Left handlebar switch (page 3-5)3. Tachometer (page 3-3)4. Speedometer (page 3-3)5. Multi-function display (page 3-4)6. Right handlebar switches (page 3-5)7. Brake lever (page 3-8)8. Throttle grip (page 6-18)9. Main switch/steering lock (page 3-1)10.Hazard switch (page 3-6)

U5JW12E0.book Page 3 Wednesday, April 28, 2004 10:24 AM

INSTRUMENT AND CONTROL FUNCTIONS

3-1

3

EAU10460

Main switch/steering lock

The main switch/steering lock controlsthe ignition and lighting systems, and isused to lock the steering. The variouspositions are described below.

EAU35920

ONAll electrical circuits are supplied withpower, and the meter lighting, taillightand position lights come on, and theengine can be started. The key cannotbe removed.

NOTE:The headlights come on automaticallywhen the engine is started and stay onuntil the key is turned to “OFF”, even ifthe engine stalls.

EAU10660

OFFAll electrical systems are off. The keycan be removed.

EAU10690

LOCKThe steering is locked, and all electricalsystems are off. The key can be re-moved.

To lock the steering

1. Turn the handlebars all the way tothe left or right.

2. Push the key in from the “OFF” po-sition, and then turn it to “LOCK”while still pushing it.

3. Remove the key.

To unlock the steering

Push the key into the main switch, andthen turn it to “OFF” while still pushingit.

WARNINGEWA10060

Never turn the key to “OFF” or“LOCK” while the vehicle is moving,otherwise the electrical systems willbe switched off, which may result inloss of control or an accident. Makesure that the vehicle is stopped be-fore turning the key to “OFF” or“LOCK”.

1. Push.2. Turn.

1. Push.2. Turn.

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INSTRUMENT AND CONTROL FUNCTIONS

3-2

3

EAU11001

Indicator and warning lights

EAU11030

Turn signal indicator lights “ ” and “ ” The corresponding indicator light flash-es when the turn signal switch ispushed to the left or right.

EAU11060

Neutral indicator light “ ” This indicator light comes on when thetransmission is in the neutral position.

EAU11080

High beam indicator light “ ” This indicator light comes on when thehigh beam of the headlight is switchedon.

EAU11120

Oil level warning light “ ” This warning light comes on when theengine oil level is low.The electrical circuit of the warning lightcan be checked by turning the key to“ON”.If the warning light does not come onfor a few seconds, then go off, have aYamaha dealer check the electrical cir-cuit.

NOTE:Even if the oil level is sufficient, thewarning light may flicker when riding ona slope or during sudden accelerationor deceleration, but this is not a mal-function.

EAU11530

Engine trouble warning light “ ” This warning light comes on or flasheswhen an electrical circuit monitoring theengine is defective. When this occurs,have a Yamaha dealer check the self-diagnosis system. (See page 3-4 for anexplanation of the self-diagnosis de-vice.)The electrical circuit of the warning lightcan be checked by turning the key to“ON”. If the warning light does not comeon for a few seconds, then go off, havea Yamaha dealer check the electricalcircuit.

EAU11543

ABS warning light “ ” (for ABS models) If this warning light comes on or flasheswhile riding, the ABS may be defective.If this occurs, have a Yamaha dealercheck the system as soon as possible.(See page 3-8.)

WARNINGEWA10081

If the ABS warning light comes on orflashes while riding, the brake sys-tem reverts to conventional braking.Therefore, be careful not to cause

1. Left turn signal indicator light “ ”2. Right turn signal indicator light “ ”3. Neutral indicator light “ ”4. High beam indicator light “ ”5. Anti-lock Brake System (ABS) warning light

“ ” (for ABS models)6. Oil level warning light “ ”7. Engine trouble warning light “ ”

ABS

ABS

U5JW12E0.book Page 2 Wednesday, April 28, 2004 10:24 AM

INSTRUMENT AND CONTROL FUNCTIONS

3-3

3

the wheels to lock during emergen-cy braking. If the warning lightcomes on or flashes while riding,have a Yamaha dealer check thebrake system as soon as possible.

The electrical circuit of the warning lightcan be checked by turning the key to“ON”.If the warning light does not come on orremains on, have a Yamaha dealercheck the electrical circuit.

EAU11601

Speedometer

The speedometer shows the ridingspeed.When the key is turned to “ON”, thespeedometer needle will sweep onceacross the speed range and then returnto zero in order to test the electrical cir-cuit.

EAU11872

Tachometer

The electric tachometer allows the riderto monitor the engine speed and keep itwithin the ideal power range.When the key is turned to “ON”, the ta-chometer needle will sweep onceacross the r/min range and then returnto zero r/min in order to test the electri-cal circuit.

CAUTION:ECA10031

Do not operate the engine in the ta-chometer red zone.Red zone: 9000 r/min and above

1. Tachometer2. Speedometer3. Multi-function display

1. Tachometer2. Tachometer red zone

U5JW12E0.book Page 3 Wednesday, April 28, 2004 10:24 AM

INSTRUMENT AND CONTROL FUNCTIONS

3-4

3

EAU12250

Multi-function display

The multi-function display is equippedwith the following:

� a fuel gauge� a coolant temperature gauge� an odometer (which shows the to-

tal distance traveled)� two tripmeters (which show the

distance traveled since they werelast set to zero)

� a fuel reserve tripmeter (whichshows the distance traveled on thefuel reserve)

� a self-diagnosis device� a clock

NOTE:� Be sure to turn the key to “ON” be-

fore using the “SELECT” and “RE-SET” buttons.

� To switch the speedometer displaybetween kilometers and miles,press the “SELECT” button for atleast two seconds.

Odometer and tripmeter modesPushing the “SELECT” button switchesthe display between the odometermode “ODO” and the tripmeter modes“TRIP” in the following order:ODO → TRIP (top) → TRIP (bottom)→ODOWhen approximately 5.0 L (1.32 USgal) (1.10 Imp.gal) of fuel remains in thefuel tank, the display will automaticallychange to the fuel reserve tripmetermode “TRIP F” and start counting thedistance traveled from that point. In thatcase, pushing the “SELECT” buttonswitches the display between the vari-ous tripmeter and odometer modes inthe following order:TRIP F → TRIP (top) → TRIP (bottom)→ ODO → TRIP F

To reset a tripmeter, select it by push-ing the “SELECT” button, and thenpush the “RESET” button for at leastone second. If you do not reset the fuelreserve tripmeter manually, it will resetitself automatically and the display willreturn to the prior mode after refuelingand traveling 5 km (3 mi).

Self-diagnosis deviceThis model is equipped with a self-diag-nosis device for various electrical cir-cuits.If any of those circuits are defective, theclock will indicate a two-digit error code(e.g., 11, 12, 13).If the clock indicates such an errorcode, note the code number, and thenhave a Yamaha dealer check the vehi-cle.

CAUTION:ECA11360

If the clock indicates an error code,the vehicle should be checked assoon as possible in order to avoidengine damage.

1. Multi-function display2. “SELECT” button3. “RESET” button

U5JW12E0.book Page 4 Wednesday, April 28, 2004 10:24 AM

INSTRUMENT AND CONTROL FUNCTIONS

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3

Clock modeTo set the clock:

1. Push the “SELECT” button and“RESET” button together for atleast two seconds.

2. When the hour digits start flashing,push the “RESET” button to set thehours.

3. Push the “SELECT” button, andthe minute digits will start flashing.

4. Push the “RESET” button to setthe minutes.

5. Push the “SELECT” button andthen release it to start the clock.

EAU12343

Handlebar switches

Left

Right

EAU12400

Dimmer switch “ / ” Set this switch to “ ” for the highbeam and to “ ” for the low beam.

EAU12460

Turn signal switch “ / ” To signal a right-hand turn, push thisswitch to “ ”. To signal a left-handturn, push this switch to “ ”. When re-leased, the switch returns to the centerposition. To cancel the turn signallights, push the switch in after it has re-turned to the center position.

EAU12492

Windshield position adjusting switch “ ” To move the windshield up, push thisswitch in direction (a). To move thewindshield down, push the switch in di-rection (b).

1. Windshield position adjusting switch “ ”2. Dimmer switch “ / ”3. Turn signal switch “ / ”4. Horn switch “ ”

1. Engine stop switch “ / ”2. Start switch “ ”

U5JW12E0.book Page 5 Wednesday, April 28, 2004 10:24 AM

INSTRUMENT AND CONTROL FUNCTIONS

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3

NOTE:When the engine is turned off, the wind-shield will automatically return to thelowest position.

EAU12500

Horn switch “ ” Press this switch to sound the horn.

EAU12660

Engine stop switch “ / ” Set this switch to “ ” before startingthe engine. Set this switch to “ ” tostop the engine in case of an emergen-cy, such as when the vehicle overturnsor when the throttle cable is stuck.

EAU12710

Start switch “ ” Push this switch to crank the enginewith the starter.

CAUTION:ECA10050

See page 5-1 for starting instruc-tions prior to starting the engine.

EAU12763

Hazard switch “ ”

With the key in the “ON” position, turnthis switch to “ ” to turn on the hazardlights (simultaneous flashing of all turnsignal lights).

The hazard lights are used in case ofan emergency or to warn other driverswhen your vehicle is stopped where itmight be a traffic hazard.

CAUTION:ECA10060

Do not use the hazard light for an ex-tended length of time, otherwise thebattery may discharge.

1. Windshield position adjusting switch “ ”

1. Hazard switch “ ”

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INSTRUMENT AND CONTROL FUNCTIONS

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3

EAU12830

Clutch lever

The clutch lever is located at the lefthandlebar grip. To disengage theclutch, pull the lever toward the handle-bar grip. To engage the clutch, releasethe lever. The lever should be pulledrapidly and released slowly for smoothclutch operation.The clutch lever is equipped with aclutch lever position adjusting dial. Toadjust the distance between the clutchlever and the handlebar grip, turn theadjusting dial while holding the leverpushed away from the handlebar grip.

Make sure that the appropriate settingon the adjusting dial is aligned with thearrow mark on the clutch lever.The clutch lever is equipped with aclutch switch, which is part of the igni-tion circuit cut-off system. (See page3-17.)

EAU12870

Shift pedal

The shift pedal is located on the leftside of the engine and is used in com-bination with the clutch lever whenshifting the gears of the 5-speed con-stant-mesh transmission equipped onthis motorcycle.

1. Clutch lever2. Arrow mark3. Clutch lever position adjusting dial4. Distance between clutch lever and handlebar

grip

1. Shift pedal

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INSTRUMENT AND CONTROL FUNCTIONS

3-8

3

EAU12930

Brake lever The brake lever is located at the righthandlebar grip. To apply the frontbrake, pull the lever toward the handle-bar grip.

The brake lever is equipped with a po-sition adjusting dial. To adjust the dis-tance between the brake lever and thehandlebar grip, turn the adjusting dialwhile holding the lever pushed awayfrom the handlebar grip. Make sure thatthe appropriate setting on the adjustingdial is aligned with the arrow mark onthe brake lever.

EAU12941

Brake pedal

The brake pedal is on the right side ofthe motorcycle. To apply the rearbrake, press down on the brake pedal.

EAU26792

ABS (for ABS models) The Yamaha ABS (Anti-lock BrakeSystem) features a dual electronic con-trol system, which acts on the front andrear brakes independently. The ABS ismonitored by an ECU (Electronic Con-trol Unit), which will have recourse tomanual braking if a malfunction occurs.

WARNINGEWA10090

� The ABS performs best on longbraking distances.

� On certain (rough or gravel)roads, the braking distance maybe longer with than without theABS. Therefore, always keep asufficient distance to the vehicleahead to match the ridingspeed.

NOTE:� When the ABS is activated, the

brakes are operated in the usualway. A pulsating action may be feltat the brake lever or brake pedal,but this does not indicate a mal-function.

1. Brake lever2. Arrow mark3. Brake lever position adjusting dial4. Distance between brake lever and handlebar

grip

1. Brake pedal

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INSTRUMENT AND CONTROL FUNCTIONS

3-9

3

� This ABS has a test mode whichallows the owner to experience thepulsating at the brake lever orbrake pedal when the ABS is oper-ating. However, special tools arerequired, so please consult yourYamaha dealer when performingthis test.

EAU13070

Fuel tank cap

To open the fuel tank capOpen the fuel tank cap lock cover, in-sert the key into the lock, and then turnit 1/4 turn clockwise. The lock will be re-leased and the fuel tank cap can beopened.

To close the fuel tank cap1. Push the fuel tank cap into position

with the key inserted in the lock.2. Turn the key counterclockwise to

the original position, remove it, andthen close the lock cover.

NOTE:The fuel tank cap cannot be closed un-less the key is in the lock. In addition,the key cannot be removed if the cap isnot properly closed and locked.

WARNINGEWA11090

Make sure that the fuel tank cap isproperly closed before riding.

1. Fuel tank cap lock cover2. Unlock.

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INSTRUMENT AND CONTROL FUNCTIONS

3-10

3

EAU13210

Fuel

Make sure that there is sufficient fuel inthe tank. Fill the fuel tank to the bottomof the filler tube as shown.

WARNINGEWA10880

� Do not overfill the fuel tank, oth-erwise it may overflow when thefuel warms up and expands.

� Avoid spilling fuel on the hot en-gine.

CAUTION:ECA10070

Immediately wipe off spilled fuelwith a clean, dry, soft cloth, sincefuel may deteriorate painted surfac-es or plastic parts.

EAU13360

CAUTION:ECA11400

Use only unleaded gasoline. The useof leaded gasoline will cause severedamage to internal engine parts,such as the valves and piston rings,as well as to the exhaust system.

Your Yamaha engine has been de-signed to use regular unleaded gaso-line with a pump octane number[(R+M)/2] of 86 or higher, or a researchoctane number of 91 or higher. If

knocking (or pinging) occurs, use agasoline of a different brand or premi-um unleaded fuel. Use of unleaded fuelwill extend spark plug life and reducemaintenance costs.GasoholThere are two types of gasohol: gaso-hol containing ethanol and that contain-ing methanol. Gasohol containingethanol can be used if the ethanol con-tent does not exceed 10%. Gasoholcontaining methanol is not recom-mended by Yamaha because it cancause damage to the fuel system or ve-hicle performance problems.

1. Fuel tank filler tube2. Fuel level

Recommended fuelUNLEADED GASOLINE ONLY

Fuel tank capacity:25.0 L (6.61 US gal) (5.50 Imp.gal)

Fuel reserve amount (when the fuel level warning light comes on):

5.0 L (1.32 US gal) (1.10 Imp.gal)

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INSTRUMENT AND CONTROL FUNCTIONS

3-11

3

EAU13430

Catalytic converter This model is equipped with a catalyticconverter in the exhaust chamber.

WARNINGEWA10860

The exhaust system is hot after op-eration. Make sure that the exhaustsystem has cooled down before do-ing any maintenance work.

CAUTION:ECA10700

The following precautions must beobserved to prevent a fire hazard orother damages.

� Use only unleaded gasoline.The use of leaded gasoline willcause unrepairable damage tothe catalytic converter.

� Never park the vehicle near pos-sible fire hazards such as grassor other materials that easilyburn.

� Do not allow the engine to idletoo long.

EAU14080

Seats

Rider seat

To remove the rider seat1. Insert the key into the seat lock,

and then turn it as shown.

2. Pull the rider seat off.

To install the rider seat1. Insert the projection on the front of

the rider seat into the seat holderas shown, and then push the rearof the seat down to lock it in place.

2. Remove the key.

Passenger seat

To remove the passenger seat1. Remove the rider seat.2. Pull the passenger seat up.

To install the passenger seat1. Slide the receptacle on the rear of

the passenger seat over the seatholder as shown, and then pushthe front of the seat down.

1. Rider seat lock2. Unlock.

1. Projection2. Seat holder

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INSTRUMENT AND CONTROL FUNCTIONS

3-12

3

2. Install the rider seat.

NOTE:Make sure that the seats are properlysecured before riding.

EAU14461

Storage compartment

The storage compartment is locatedunder the passenger seat. (See page3-11.)

WARNINGEWA10961

� Do not exceed the load limit of 3kg (7 lb) for the storage com-partment.

� Do not exceed the maximumload of FJR1300 200 kg (441 lb)(CAL)FJR1300 201 kg (443 lb) (U49)FJR1300A 193 kg (425 lb) (CAL)FJR1300A 194 kg (428 lb) (U49)for the vehicle.

EAU26882

Accessory box

The accessory box is located besidethe meter panel.

NOTE:The accessory box can only be openedwhen the key is turned to “ON” and thetransmission is in neutral.

CAUTION:ECA11800

Do not place heat-sensitive items inthe accessory box. The accessorybox gets extremely hot especiallywhen the engine is running or is hot.

1. Receptacle2. Seat holder

1. Storage compartment 1. Accessory box

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INSTRUMENT AND CONTROL FUNCTIONS

3-13

3

WARNINGEWA11421

� Do not exceed the load limit of0.3 kg (0.66 lb) for the accessorybox.

� Do not exceed the maximumload of FJR1300 200 kg (441 lb)(CAL)FJR1300 201 kg (443 lb) (U49)FJR1300A 193 kg (425 lb) (CAL)FJR1300A 194 kg (428 lb) (U49)for the vehicle.

EAU14731

Adjusting the front fork This front fork is equipped with springpreload adjusting bolts, rebound damp-ing force adjusting knobs and compres-sion damping force adjusting screws.

WARNINGEWA10180

Always adjust both fork legs equal-ly, otherwise poor handling and lossof stability may result.

Spring preload

To increase the spring preload andthereby harden the suspension, turnthe adjusting bolt on each fork leg in di-rection (a). To decrease the spring pre-

load and thereby soften thesuspension, turn the adjusting bolt oneach fork leg in direction (b).

NOTE:Align the appropriate groove on the ad-justing mechanism with the top of thefront fork cap bolt.

1. Spring preload adjusting bolt

1. Current setting2. Front fork cap bolt

Spring preload setting:Minimum (soft):

6Standard:

4Maximum (hard):

1

U5JW12E0.book Page 13 Wednesday, April 28, 2004 10:24 AM

INSTRUMENT AND CONTROL FUNCTIONS

3-14

3

Rebound damping force

To increase the rebound damping forceand thereby harden the rebound damp-ing, turn the adjusting knob on eachfork leg in direction (a). To decrease therebound damping force and therebysoften the rebound damping, turn theadjusting knob on each fork leg in direc-tion (b).

Compression damping force

To increase the compression dampingforce and thereby harden the compres-sion damping, turn the adjusting screwon each fork leg in direction (a). To de-crease the compression damping forceand thereby soften the compressiondamping, turn the adjusting screw oneach fork leg in direction (b).

CAUTION:ECA10100

Never attempt to turn an adjustingmechanism beyond the maximum orminimum settings.

NOTE:Although the total number of clicks of adamping force adjusting mechanismmay not exactly match the above spec-ifications due to small differences inproduction, the actual number of clicksalways represents the entire adjustingrange. To obtain a precise adjustment,it would be advisable to check the num-ber of clicks of each damping force ad-justing mechanism and to modify thespecifications as necessary.

1. Rebound damping force adjusting knob

Rebound damping setting:Minimum (soft):

17 click(s) in direction (b)*Standard:

12 click(s) in direction (b)*Maximum (hard):

1 click(s) in direction (b)** With the adjusting knob fully turned

in direction (a)

1. Compression damping force adjusting screw

Compression damping setting:Minimum (soft):

21 click(s) in direction (b)*Standard:

12 click(s) in direction (b)*Maximum (hard):

1 click(s) in direction (b)** With the adjusting screw fully turned

in direction (a)

U5JW12E0.book Page 14 Wednesday, April 28, 2004 10:24 AM

INSTRUMENT AND CONTROL FUNCTIONS

3-15

3

EAU14911

Adjusting the shock absorber assembly This shock absorber assembly isequipped with a spring preload adjust-ing lever and a rebound damping forceadjusting knob.

CAUTION:ECA10100

Never attempt to turn an adjustingmechanism beyond the maximum orminimum settings.

Spring preload

For riding solo, move the spring preloadadjusting lever in direction (b). Forriding with a passenger, move thespring preload adjusting lever in direc-tion (a).

Rebound damping force

To increase the rebound damping forceand thereby harden the rebound damp-ing, turn the adjusting knob in direction(a). To decrease the rebound dampingforce and thereby soften the rebounddamping, turn the adjusting knob in di-rection (b).

WARNINGEWA10220

This shock absorber contains highlypressurized nitrogen gas. For prop-er handling, read and understandthe following information beforehandling the shock absorber. Themanufacturer cannot be held re-sponsible for property damage orpersonal injury that may result fromimproper handling.

� Do not tamper with or attempt toopen the gas cylinder.

� Do not subject the shock ab-sorber to an open flame or otherhigh heat sources, otherwise itmay explode due to excessivegas pressure.

1. Spring preload adjusting lever

1. Rebound damping force adjusting knob

Rebound damping setting:Minimum (soft):

20 click(s) in direction (b)*Standard:

10 click(s) in direction (b)*Maximum (hard):

3 click(s) in direction (b)** With the adjusting knob fully turned

in direction (a)

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INSTRUMENT AND CONTROL FUNCTIONS

3-16

3

� Do not deform or damage thegas cylinder in any way, as thiswill result in poor damping per-formance.

� Always have a Yamaha dealerservice the shock absorber.

EAU15290

Locks for the optional side cases and travel trunk

There are three locks in a plastic baglocated beside the owner’s tool kit.When used to replace the locks of theoptional side cases and travel trunk,which can be obtained at a Yamahadealer, these locks can be operatedwith the ignition key. Keep these locksin a safe place to prevent losing them.

EAU15300

Sidestand The sidestand is located on the left sideof the frame. Raise the sidestand orlower it with your foot while holding thevehicle upright.

NOTE:The built-in sidestand switch is part ofthe ignition circuit cut-off system, whichcuts the ignition in certain situations.(See further down for an explanation ofthe ignition circuit cut-off system.)

WARNINGEWA10240

The vehicle must not be ridden withthe sidestand down, or if the side-stand cannot be properly moved up(or does not stay up), otherwise thesidestand could contact the groundand distract the operator, resultingin a possible loss of control.Yamaha’s ignition circuit cut-offsystem has been designed to assistthe operator in fulfilling the respon-sibility of raising the sidestand be-fore starting off. Therefore, checkthis system regularly as described

1. Plastic bag containing locks

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INSTRUMENT AND CONTROL FUNCTIONS

3-17

3

below and have a Yamaha dealer re-pair it if it does not function proper-ly.

EAU15321

Ignition circuit cut-off system The ignition circuit cut-off system (com-prising the sidestand switch, clutchswitch and neutral switch) has the fol-lowing functions.

� It prevents starting when the trans-mission is in gear and the side-stand is up, but the clutch lever isnot pulled.

� It prevents starting when the trans-mission is in gear and the clutch le-ver is pulled, but the sidestand isstill down.

� It cuts the running engine when thetransmission is in gear and the sid-estand is moved down.

Periodically check the operation of theignition circuit cut-off system accordingto the following procedure.

WARNINGEWA10260

� The vehicle must be placed onthe centerstand during this in-spection.

� If a malfunction is noted, have aYamaha dealer check the sys-tem before riding.

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INSTRUMENT AND CONTROL FUNCTIONS

3-18

3

With the engine turned off:1. Move the sidestand down.2. Make sure that the engine stop switch is turned on.3. Turn the key on. 4. Shift the transmission into the neutral position.5. Push the start switch.Does the engine start?

With the engine still running:6. Move the sidestand up.7. Keep the clutch lever pulled.8. Shift the transmission into gear.9. Move the sidestand down.Does the engine stall?

After the engine has stalled:10. Move the sidestand up.11. Keep the clutch lever pulled.12. Push the start switch.Does the engine start?

The system is OK. The motorcycle can be ridden.

This check is most reliable if performed witha warmed-up engine.

The neutral switch may be defective.The motorcycle should not be ridden untilchecked by a Yamaha dealer.

The sidestand switch may be defective.The motorcycle should not be ridden untilchecked by a Yamaha dealer.

The clutch switch may be defective.The motorcycle should not be ridden untilchecked by a Yamaha dealer.

YES NO

YES NO

YES NO

NOTE:

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PRE-OPERATION CHECKS

4-1

4

EAU15591

The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly,even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or lossof tire air pressure could have serious consequences. Therefore, it is very important, in addition to a thorough visual inspec-tion, to check the following points before each ride.

NOTE:Pre-operation checks should be made each time the vehicle is used. Such an inspection can be accomplished in a very shorttime; and the added safety it assures is more than worth the time involved.

WARNINGEWA11150

If any item in the Pre-operation check list is not working properly, have it inspected and repaired before operatingthe vehicle.

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PRE-OPERATION CHECKS

4-2

4

EAU15602

Pre-operation check list ITEM CHECKS PAGE

Fuel• Check fuel level in fuel tank.• Refuel if necessary.• Check fuel line for leakage.

3-10

Engine oil• Check oil level in engine.• If necessary, add recommended oil to specified level.• Check vehicle for oil leakage.

6-11

Final gear oil • Check vehicle for oil leakage. 6-14

Coolant• Check coolant level in reservoir.• If necessary, add recommended coolant to specified level.• Check cooling system for leakage.

6-15

Front brake

• Check operation.• If soft or spongy, have Yamaha dealer bleed hydraulic system.• Check brake pads for wear.• Replace if necessary.• Check fluid level in reservoir.• If necessary, add recommended brake fluid to specified level.• Check hydraulic system for leakage.

6-23, 6-24

Rear brake

• Check operation.• If soft or spongy, have Yamaha dealer bleed hydraulic system.• Check brake pads for wear.• Replace if necessary.• Check fluid level in reservoir.• If necessary, add recommended brake fluid to specified level.• Check hydraulic system for leakage.

6-23, 6-24

Clutch

• Check operation.• If soft or spongy, have Yamaha dealer bleed hydraulic system.• Check fluid level in reservoir.• If necessary, add recommended fluid to specified level.• Check hydraulic system for leakage.

6-23, 6-24

U5JW12E0.book Page 2 Wednesday, April 28, 2004 10:24 AM

PRE-OPERATION CHECKS

4-3

4

Throttle grip

• Make sure that operation is smooth.• Check cable free play.• If necessary, have Yamaha dealer adjust cable free play and lubricate cable and

grip housing.

6-18, 6-26

Control cables • Make sure that operation is smooth.• Lubricate if necessary. 6-26

Wheels and tires

• Check for damage.• Check tire condition and tread depth.• Check air pressure.• Correct if necessary.

6-19, 6-22

Brake and shift pedals • Make sure that operation is smooth.• Lubricate pedal pivoting points if necessary. 6-26

Brake and clutch levers • Make sure that operation is smooth.• Lubricate lever pivoting points if necessary. 6-27

Centerstand, sidestand • Make sure that operation is smooth.• Lubricate pivots if necessary. 6-28

Chassis fasteners • Make sure that all nuts, bolts and screws are properly tightened.• Tighten if necessary. —

Instruments, lights, signals and switches

• Check operation.• Correct if necessary. —

Sidestand switch • Check operation of ignition circuit cut-off system.• If system is defective, have Yamaha dealer check vehicle. 3-16

ITEM CHECKS PAGE

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OPERATION AND IMPORTANT RIDING POINTS

5-1

5

EAU15950

WARNINGEWA10270

� Become thoroughly familiarwith all operating controls andtheir functions before riding.Consult a Yamaha dealer re-garding any control or functionthat you do not thoroughly un-derstand.

� Never start the engine or oper-ate it in a closed area for anylength of time. Exhaust fumesare poisonous, and inhalingthem can cause loss of con-sciousness and death within ashort time. Always make surethat there is adequate ventila-tion.

� Before starting out, make surethat the sidestand is up. If thesidestand is not raised com-pletely, it could contact theground and distract the opera-tor, resulting in a possible lossof control.

EAU31950

Starting the engine In order for the ignition circuit cut-offsystem to enable starting, one of thefollowing conditions must be met:

� The transmission is in the neutralposition.

� The transmission is in gear withthe clutch lever pulled and the sid-estand up.

WARNINGEWA10290

� Before starting the engine,check the function of the igni-tion circuit cut-off system ac-cording to the proceduredescribed on page 3-17.

� Never ride with the sidestanddown.

1. Turn the key to “ON” and makesure that the engine stop switch isset to “ ”.

CAUTION:ECA12700

The oil level warning light, enginetrouble warning light and ABS warn-ing light (for ABS models) shouldcome on for a few seconds, then go

off. If a warning light does not go off,see page 3-2 for the correspondingwarning light circuit check.

2. Shift the transmission into the neu-tral position.

NOTE:When the transmission is in the neutralposition, the neutral indicator lightshould be on, otherwise have aYamaha dealer check the electrical cir-cuit.

3. Start the engine by pushing thestart switch.

NOTE:If the engine fails to start, release thestart switch, wait a few seconds, andthen try again. Each starting attemptshould be as short as possible to pre-serve the battery. Do not crank the en-gine more than 10 seconds on any oneattempt.

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5-2

5

CAUTION:ECA11130

For maximum engine life, alwayswarm the engine up before startingoff. Never accelerate hard when theengine is cold!

NOTE:The engine is warm when it quickly re-sponds to the throttle.

EAU16671

Shifting

Shifting gears lets you control theamount of engine power available forstarting off, accelerating, climbing hills,etc.The gear positions are shown in the il-lustration.

NOTE:To shift the transmission into the neu-tral position, press the shift pedal downrepeatedly until it reaches the end of itstravel, and then slightly raise it.

CAUTION:ECA10260

� Even with the transmission inthe neutral position, do notcoast for long periods of timewith the engine off, and do nottow the motorcycle for long dis-tances. The transmission isproperly lubricated only whenthe engine is running. Inade-quate lubrication may damagethe transmission.

� Always use the clutch whilechanging gears to avoid damag-ing the engine, transmission,and drive train, which are notdesigned to withstand theshock of forced shifting.

EAU16680

To start out and accelerate1. Pull the clutch lever to disengage

the clutch.2. Shift the transmission into first

gear. The neutral indicator lightshould go out.

3. Open the throttle gradually, and atthe same time, release the clutchlever slowly.

1. Shift pedal2. Neutral position

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OPERATION AND IMPORTANT RIDING POINTS

5-3

5

4. At the recommended shift pointsshown in the following table, closethe throttle, and at the same time,quickly pull the clutch lever in.

5. Shift the transmission into secondgear. (Make sure not to shift thetransmission into the neutral posi-tion.)

6. Open the throttle part way andgradually release the clutch lever.

7. Follow the same procedure whenshifting to the next higher gear.

NOTE:Always shift gears at the recommendedshift points.

EAU16700

To decelerate1. Apply both the front and the rear

brakes to slow the motorcycle.2. Shift the transmission into first

gear when the motorcycle reaches25 km/h (15.5 mi/h). If the engine isabout to stall or runs very roughly,pull the clutch lever in and use thebrakes to stop the motorcycle.

3. Shift the transmission into the neu-tral position when the motorcycleis almost completely stopped. Theneutral indicator light should comeon.

EAU16720

Recommended shift pointsThe recommended shift points duringacceleration and deceleration areshown in the table below.

EAU16841

Engine break-in There is never a more important periodin the life of your engine than the periodbetween 0 and 1600 km (1000 mi). Forthis reason, you should read the follow-ing material carefully.Since the engine is brand new, do notput an excessive load on it for the first1600 km (1000 mi). The various parts inthe engine wear and polish themselvesto the correct operating clearances.During this period, prolonged full-throt-tle operation or any condition that mightresult in engine overheating must beavoided.

EAU17121

0–1000 km (0–600 mi)Avoid prolonged operation above 5000r/min.1000–1600 km (600–1000 mi)Avoid prolonged operation above 6000r/min.

Shift up points:1st → 2nd: 20 km/h (12.5 mi/h)2nd → 3rd: 30 km/h (19 mi/h)3rd → 4th: 40 km/h (25 mi/h)4th → 5th: 50 km/h (31 mi/h)

Shift down points:5th → 4th: 25 km/h (15.5 mi/h)4th → 3rd: 25 km/h (15.5 mi/h)3rd → 2nd: 25 km/h (15.5 mi/h)2nd → 1st: 25 km/h (15.5 mi/h)

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OPERATION AND IMPORTANT RIDING POINTS

5-4

5

CAUTION:ECA10331

After 1000 km (600 mi) of operation,the engine oil and final gear oil mustbe changed, and the oil filter car-tridge or element replaced.

1600 km (1000 mi) and beyondThe vehicle can now be operated nor-mally.

CAUTION:ECA10310

� Keep the engine speed out ofthe tachometer red zone.

� If any engine trouble should oc-cur during the engine break-inperiod, immediately have aYamaha dealer check the vehi-cle.

EAU17211

Parking When parking, stop the engine, andthen remove the key from the mainswitch.

WARNINGEWA10310

� Since the engine and exhaustsystem can become very hot,park in a place where pedestri-ans or children are not likely totouch them.

� Do not park on a slope or on softground, otherwise the vehiclemay overturn.

CAUTION:ECA10380

Never park in an area where thereare fire hazards such as grass orother flammable materials.

U5JW12E0.book Page 4 Wednesday, April 28, 2004 10:24 AM

PERIODIC MAINTENANCE AND MINOR REPAIR

6-1

6

EAU17231

Safety is an obligation of the owner. Pe-riodic inspection, adjustment and lubri-cation will keep your vehicle in thesafest and most efficient condition pos-sible. The most important points ofmotorcycle inspection, adjustment, andlubrication are explained on the follow-ing pages.Maintenance, replacement, or repairof the emission control devices andsystems may be performed by anyrepair establishment or individualthat is certified (if applicable).

WARNINGEWA10320

If you are not familiar with mainte-nance work, have a Yamaha dealerdo it for you.

EAU17301

PERIODIC MAINTENANCE PROPER PERIODIC MAINTENANCEOF YOUR VEHICLE IS IMPORTANTIN ORDER TO ENJOY LONG, PLEA-SURABLE SERVICE. ESPECIALLYIMPORTANT ARE THE MAINTE-NANCE SERVICES RELATED TOEMISSIONS CONTROL. THESECONTROLS NOT ONLY FUNCTIONTO ENSURE CLEANER AIR, BUTARE ALSO VITAL TO PROPER EN-GINE OPERATION AND MAXIMUMPERFORMANCE. IN THE FOLLOW-ING PERIODIC MAINTENANCECHARTS, THE SERVICES RELATEDTO EMISSIONS CONTROL AREGROUPED SEPARATELY. THESESERVICES REQUIRE SPECIALIZEDDATA, KNOWLEDGE, AND EQUIP-MENT. YAMAHA DEALERS ARETRAINED AND EQUIPPED TO PER-FORM THESE PARTICULAR SER-VICES.

EAU17350

Owner’s tool kit

The owner’s tool kit is located under therider seat. (See page 3-11.)The service information included in thismanual and the tools provided in theowner’s tool kit are intended to assistyou in the performance of preventivemaintenance and minor repairs. How-ever, additional tools such as a torquewrench may be necessary to performcertain maintenance work correctly.

NOTE:If you do not have the tools or experi-ence required for a particular job, havea Yamaha dealer perform it for you.

1. Owner’s tool kit

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6-2

6

WARNINGEWA10340

Modifications not approved byYamaha may cause loss of perfor-mance, excessive emissions, andrender the vehicle unsafe for use.Consult a Yamaha dealer before at-tempting any changes.

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PERIODIC MAINTENANCE AND MINOR REPAIR

6-3

6

EAU17600

Periodic maintenance chart for the emission control system

* Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.

No. ITEM ROUTINE

INITIAL ODOMETER READINGS

600 mi (1000 km)

or 1 month

4000 mi (7000 km)

or 6 months

8000 mi (13000 km)

or 12 months

12000 mi (19000 km)

or 18 months

16000 mi (25000 km)

or 24 months

20000 mi (31000 km)

or 30 months

1 * Fuel line• Check fuel hoses for cracks or

damage.• Replace if necessary.

√ √ √ √ √

2 * Spark plugs

• Check condition.• Adjust gap and clean.• Replace every 8000 mi (13000

km) or 12 months.

√ Replace. √ Replace. √

3 * Valve clearance • Check and adjust valve clearance when engine is cold. Every 26600 mi (42000 km)

4 * Crankcase breather system

• Check breather hose for cracks or damage.

• Replace if necessary.√ √ √ √ √

5 * Electronic fuel in-jection

• Check and adjust engine idle speed and synchronization. √ √ √ √ √ √

6 * Exhaust system• Check for leakage.• Tighten if necessary.• Replace gasket(s) if necessary.

√ √ √ √ √

7 *Evaporative emis-sion control system (For California only)

• Check control system for dam-age.

• Replace if necessary.√

8 * Air induction sys-tem

• Check the air cut-off valve, reed valve, and hose for damage.

• Replace any damaged parts.√ √

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PERIODIC MAINTENANCE AND MINOR REPAIR

6-4

6

EAU32182

General maintenance and lubrication chart

No. ITEM ROUTINE

INITIAL ODOMETER READINGS

600 mi (1000 km)

or 1 month

4000 mi (7000 km)

or 6 months

8000 mi (13000 km)

or 12 months

12000 mi (19000 km)

or 18 months

16000 mi (25000 km)

or 24 months

20000 mi (31000 km)

or 30 months

1 * Air filter element • Clean with compressed air.• Replace if necessary. √ √ √ √ √

2 * Clutch• Check operation and fluid leak-

age.• Correct if necessary.

√ √ √ √ √ √

3 * Front brake• Check operation, fluid level, and

for fluid leakage.• Replace brake pads if necessary.

√ √ √ √ √ √

4 * Rear brake• Check operation, fluid level, and

for fluid leakage.• Replace brake pads if necessary.

√ √ √ √ √ √

5 * Brake hoses• Check for cracks or damage. √ √ √ √ √

• Replace. Every 4 years

6 * Wheels • Check runout and for damage.• Replace if necessary. √ √ √ √ √

7 * Tires

• Check tread depth and for dam-age.

• Replace if necessary.• Check air pressure.• Correct if necessary.

√ √ √ √ √

8 * Wheel bearings• Check bearings for smooth oper-

ation.• Replace if necessary.

√ √ √ √ √

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9 * Swingarm pivot bearings

• Check bearing assemblies for looseness.

• Moderately repack with lithium-soap-based grease.

√ Repack.

10 * Steering bearings

• Check bearing assemblies for looseness.

• Moderately repack with lithium-soap-based grease every 16000 mi (25000 km) or 24 months.

√ √ √ √ Repack. √

11 * Chassis fasteners• Check all chassis fitting and fas-

teners.• Correct if necessary.

√ √ √ √ √

12 Brake and clutch le-ver pivot shafts

• Apply lithium-soap-based grease (all-purpose grease) lightly. √ √ √ √ √

13 Brake and shift ped-al pivot shafts

• Apply lithium-soap-based grease (all-purpose grease) lightly. √ √ √ √ √

14 * Centerstand and sidestand pivots

• Check operation.• Apply lithium-soap-based grease

(all-purpose grease) lightly.√ √ √ √ √

15 * Sidestand switch • Check operation and replace if necessary. √ √ √ √ √ √

16 * Front fork• Check operation and for oil leak-

age.• Replace if necessary.

√ √ √ √ √

17 * Shock absorber as-sembly

• Check operation and for oil leak-age.

• Replace if necessary.√ √ √ √ √

No. ITEM ROUTINE

INITIAL ODOMETER READINGS

600 mi (1000 km)

or 1 month

4000 mi (7000 km)

or 6 months

8000 mi (13000 km)

or 12 months

12000 mi (19000 km)

or 18 months

16000 mi (25000 km)

or 24 months

20000 mi (31000 km)

or 30 months

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* Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.

18 * Rear suspension link pivots

• Apply lithium-soap-based grease lightly. √

19 Engine oil • Change (warm engine before draining). √ √ √ √ √ √

20 * Engine oil filter car-tridge • Replace. √ √ √

21 * Cooling system

• Check hoses for cracks or dam-age.

• Replace if necessary.√ √ √ √ √

• Change with ethylene glycol anti-freeze coolant every 24 months. Change.

22 * Final gear oil

• Check oil level and for leakage.• Change at initial 600 mi (1000

km) or 1 month, and thereafter every 16000 mi (25000 km) or 24 months.

Change. √ Change.

23 * Control cables• Apply Yamaha chain and cable

lube or engine oil SAE 10W-30 thoroughly.

√ √ √ √ √ √

24 * Throttle grip hous-ing and cable

• Check operation and free play.• Adjust the throttle cable free play

if necessary.• Lubricate the throttle grip housing

and cable.

√ √ √ √ √

No. ITEM ROUTINE

INITIAL ODOMETER READINGS

600 mi (1000 km)

or 1 month

4000 mi (7000 km)

or 6 months

8000 mi (13000 km)

or 12 months

12000 mi (19000 km)

or 18 months

16000 mi (25000 km)

or 24 months

20000 mi (31000 km)

or 30 months

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NOTE:From 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi (13000 km) or 12 months.

EAU17660

NOTE:� The air filter needs more frequent service if you are riding in unusually wet or dusty areas.� Hydraulic brake and clutch systems

• After disassembling the brake or clutch master cylinders, caliper cylinders or clutch release cylinder, always changethe fluid. Regularly check the brake and clutch fluid levels and fill the reservoirs as required.

• Replace the oil seals on the inner parts of the brake or clutch master cylinders, caliper cylinders and clutch releasecylinder every two years.

• Replace the brake and clutch hoses every four years or if cracked or damaged.

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EAU18771

Removing and installing panels The panels shown need to be removedto perform some of the maintenancejobs described in this chapter. Refer tothis section each time a panel needs tobe removed and installed.

EAU33360

Panel A

To remove the panelRemove the bolts and the quick fasten-er screws, and then take the panel off.

To install the panelPlace the panel in the original position,and then install the bolts and the quickfastener screws.

EAU19312

Panels B and C

To remove one of the panels1. Remove panel A (if removing pan-

el B) or panel D (if removing panelC).

2. Remove the quick fastener bypushing the center pin.

3. Remove the bolts, and then takethe panel off.

1. Panel A2. Panel B3. Panel C4. Panel D

1. Panel E

1. Panel F

1. Bolt2. Quick fastener screw

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To install the panel1. Place the panel in the original posi-

tion, and then tighten the quick fas-tener and install the bolts.

2. Install panel A (to complete the in-stallation of panel B) or panel D (tocomplete the installation of panelC).

EAU19192

Panel D

To remove the panelRemove the bolts, and then take thepanel off.

To install the panelPlace the panel in the original position,and then install the bolts.

EAU33370

Panels E and F

To remove one of the panels1. Remove the seats. (See page

3-11.)2. Remove the bolts, the quick fas-

tener screw and the quick fasten-ers, and then take the panel off.

To install the panel1. Place the panel in the original posi-

tion, and then install the quick fas-teners and quick fastener screw,and tighten the bolts.

2. Install the seats.

1. Bolt2. Quick fastener

1. Bolt2. Quick fastener

1. Bolt

1. Bolt2. Quick fastener screw3. Quick fastener

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EAU19641

Checking the spark plugs The spark plugs are important enginecomponents, which should be checkedperiodically, preferably by a Yamahadealer. Since heat and deposits willcause any spark plug to slowly erode,they should be removed and checkedin accordance with the periodic mainte-nance and lubrication chart. In addition,the condition of the spark plugs can re-veal the condition of the engine.The porcelain insulator around the cen-ter electrode of each spark plug shouldbe a medium-to-light tan (the ideal colorwhen the vehicle is ridden normally),and all spark plugs installed in the en-gine should have the same color. If anyspark plug shows a distinctly differentcolor, the engine could be defective. Donot attempt to diagnose such problemsyourself. Instead, have a Yamaha deal-er check the vehicle.If a spark plug shows signs of electrodeerosion and excessive carbon or otherdeposits, it should be replaced.

Before installing a spark plug, the sparkplug gap should be measured with awire thickness gauge and, if necessary,adjusted to specification.

Clean the surface of the spark pluggasket and its mating surface, and thenwipe off any grime from the spark plugthreads.

NOTE:If a torque wrench is not available wheninstalling a spark plug, a good estimateof the correct torque is 1/4–1/2 turnpast finger tight. However, the sparkplug should be tightened to the speci-fied torque as soon as possible.

Specified spark plug:NGK/CR8EDENSO/U24ESR-N

1. Spark plug gap

Spark plug gap:0.7–0.8 mm (0.028–0.031 in)

Tightening torque:Spark plug:

12.5 Nm (1.25 m·kgf, 9.0 ft·lbf)

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EAU19681

Canister (for California only)

This model is equipped with a canisterto prevent the discharging of fuel vaporinto the atmosphere. Before operatingthis vehicle, make sure to check the fol-lowing:

� Check each hose connection.� Check each hose and canister for

cracks or damage. Replace if dam-aged.

� Make sure that the canister breath-er is not blocked, and if necessary,clean it.

EAU19881

Engine oil and oil filter cartridge The engine oil level should be checkedbefore each ride. In addition, the oilmust be changed and the oil filter car-tridge replaced at the intervals speci-fied in the periodic maintenance andlubrication chart.

To check the engine oil level1. Place the vehicle on the center-

stand.

NOTE:Make sure that the vehicle is positionedstraight up when checking the oil level.A slight tilt to the side can result in afalse reading.

2. Start the engine, warm it up forseveral minutes, and then turn itoff.

3. Wait a few minutes until the oil set-tles, and then check the oil levelthrough the check window locatedat the bottom-left side of the crank-case.

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NOTE:The engine oil should be between theminimum and maximum level marks.

4. If the engine oil is below the mini-mum level mark, add sufficient oilof the recommended type to raiseit to the correct level.

To change the engine oil (with orwithout oil filter cartridge replace-ment)

1. Start the engine, warm it up forseveral minutes, and then turn itoff.

2. Place an oil pan under the engineto collect the used oil.

3. Remove the engine oil filler capand drain bolt to drain the oil fromthe crankcase.

NOTE:Skip steps 4–6 if the oil filter cartridge isnot being replaced.

4. Remove the oil filter cartridge withan oil filter wrench.

NOTE:An oil filter wrench is available at aYamaha dealer.

5. Apply a thin coat of engine oil tothe O-ring of the new oil filter car-tridge.

1. Engine oil level check window2. Maximum level mark3. Minimum level mark

1. Engine oil filler cap2. Oil filter cartridge3. Engine oil drain bolt

1. Oil filter cartridge2. Oil filter wrench

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NOTE:Make sure that the O-ring is properlyseated.

6. Install the new oil filter cartridge,and then tighten it to the specifiedtorque with a torque wrench.

7. Install the engine oil drain bolt, andthen tighten it to the specifiedtorque.

NOTE:Check the washer for damage and re-place it if necessary.

8. Add the specified amount of therecommended engine oil, and theninstall and tighten the oil filler cap.

CAUTION:ECA11620

� In order to prevent clutch slip-page (since the engine oil alsolubricates the clutch), do notmix any chemical additives. Donot use oils with a diesel speci-fication of “CD” or oils of a high-er quality than specified. Inaddition, do not use oils labeled“ENERGY CONSERVING II” orhigher.

� Make sure that no foreign mate-rial enters the crankcase.

9. Start the engine, and then let it idlefor several minutes while checkingit for oil leakage. If oil is leaking, im-mediately turn the engine off andcheck for the cause.

NOTE:After the engine is started, the engineoil level warning light should go off if theoil level is sufficient.

1. O-ring

1. Oil filter cartridge2. Torque wrench

Tightening torque:Oil filter cartridge:

17 Nm (1.7 m·kgf, 12 ft·lbf)

Tightening torque:Engine oil drain bolt:

43 Nm (4.3 m·kgf, 31 ft·lbf)

Recommended engine oil:See page 8-1.

Oil quantity:Without oil filter cartridge replace-ment:

3.80 L (4.02 US qt) (3.34 Imp.qt)With oil filter cartridge replacement:

4.00 L (4.23 US qt) (3.52 Imp.qt)

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CAUTION:ECA10400

If the oil level warning light flickersor remains on, immediately turn theengine off and have a Yamaha dealercheck the vehicle.

10. Turn the engine off, and thencheck the oil level and correct it ifnecessary.

EAU20011

Final gear oil The final gear case must be checkedfor oil leakage before each ride. If anyleakage is found, have a Yamaha deal-er check and repair the vehicle. In addi-tion, the final gear oil must be changedas follows at the intervals specified inthe periodic maintenance and lubrica-tion chart.

WARNINGEWA10370

� Make sure that no foreign mate-rial enters the final gear case.

� Make sure that no oil gets on thetire or wheel.

To check the final gear oil level1. Place the vehicle on the center-

stand.

NOTE:� The final gear oil level must be

checked on a cold engine.� Make sure that the vehicle is posi-

tioned straight up when checkingthe oil level. A slight tilt to the sidecan result in a false reading.

2. Remove the oil filler bolt, and thencheck the oil level in the final gearcase.

NOTE:The oil level should be at the brim of thefiller hole.

3. If the oil is below the brim of the fill-er hole, add sufficient oil of the rec-ommended type to raise it to thecorrect level.

4. Install the oil filler bolt, and thentighten it to the specified torque.

1. Final gear oil filler bolt2. Final gear oil drain bolt3. Correct oil level

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To change the final gear oil1. Place an oil pan under the final

gear case to collect the used oil.2. Remove the oil filler bolt and drain

bolt to drain the oil from the finalgear case.

3. Install the final gear oil drain bolt,and then tighten it to the specifiedtorque.

4. Add the recommended final gearoil to the brim of the filler hole.

5. Install the oil filler bolt, and thentighten it to the specified torque.

6. Check the final gear case for oilleakage. If oil is leaking, check forthe cause.

EAU20070

Coolant The coolant level should be checkedbefore each ride. In addition, the cool-ant must be changed at the intervalsspecified in the periodic maintenanceand lubrication chart.

EAU20261

To check the coolant levelThe coolant level should be checked asfollows before each ride. In addition,the coolant must be changed at the in-tervals specified in the periodic mainte-nance and lubrication chart.

1. Place the vehicle on the center-stand.

NOTE:� The coolant level must be checked

on a cold engine since the levelvaries with engine temperature.

� Make sure that the vehicle is posi-tioned straight up when checkingthe coolant level. A slight tilt to theside can result in a false reading.

2. Check the coolant level in the cool-ant reservoir.

Tightening torque:Final gear oil filler bolt:

23 Nm (2.3 m·kgf, 17 ft·lbf)

Tightening torque:Final gear oil drain bolt:

23 Nm (2.3 m·kgf, 17 ft·lbf)

Recommended final gear oil:Shaft drive gear oil (Part No.: 9079E-SH001-00)

Oil quantity:0.20 L (0.21 US qt) (0.18 Imp.qt)

Tightening torque:Final gear oil filler bolt:

23 Nm (2.3 m·kgf, 17 ft·lbf)

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NOTE:The coolant should be between theminimum and maximum level marks.

3. If the coolant is at or below theminimum level mark, remove thebolt, the coolant reservoir cap cov-er and the reservoir cap.

4. Add coolant or distilled water toraise the coolant to the maximumlevel mark, install the coolant res-ervoir cap, the coolant reservoircap cover and the bolt.

CAUTION:ECA10470

� If coolant is not available, usedistilled water or soft tap waterinstead. Do not use hard wateror salt water since it is harmfulto the engine.

� If water has been used insteadof coolant, replace it with cool-ant as soon as possible, other-wise the engine may not besufficiently cooled and the cool-ing system will not be protectedagainst frost and corrosion.

� If water has been added to thecoolant, have a Yamaha dealercheck the antifreeze content ofthe coolant as soon as possible,otherwise the effectiveness ofthe coolant will be reduced.

WARNINGEWA10380

Never attempt to remove the radiatorcap when the engine is hot.

NOTE:� The radiator fan is automatically

switched on or off according to thecoolant temperature in the radia-tor.

� If the engine overheats, see page6-36 for further instructions.

1. Maximum level mark2. Minimum level mark

1. Bolt2. Coolant reservoir cap cover3. Coolant reservoir cap

Coolant reservoir capacity (up to the maximum level mark):

0.25 L (0.26 US qt) (0.22 Imp.qt)

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EAU33030

Changing the coolant

WARNINGEWA10380

Never attempt to remove the radiatorcap when the engine is hot.

The coolant must be changed at the in-tervals specified in the periodic mainte-nance and lubrication chart. Have aYamaha dealer change the coolant.

EAU20470

Cleaning the air filter element The air filter element should be cleanedat the intervals specified in the periodicmaintenance and lubrication chart.Clean the air filter element more fre-quently if you are riding in unusuallywet or dusty areas.

1. Remove panel E. (See page 6-8.)2. Remove the intake air shroud by

removing the quick fastenerscrews.

3. Remove the air filter case cover byremoving the screws.

4. Pull the air filter element out.

5. Lightly tap the air filter element toremove most of the dust and dirt,and then blow the remaining dirt

1. Intake air shroud2. Quick fastener screw

1. Air filter case cover2. Screw

1. Air filter element

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out with compressed air as shown.If the air filter element is damaged,replace it.

6. Insert the air filter element into theair filter case.

CAUTION:ECA10480

� Make sure that the air filter ele-ment is properly seated in theair filter case.

� The engine should never be op-erated without the air filter ele-ment installed, otherwise thepiston(s) and/or cylinder(s) maybecome excessively worn.

7. Install the air filter case cover by in-stalling the screws.

8. Install the intake air shroud by in-stalling the quick fastener screws.

9. Install the panel. EAU21380

Adjusting the throttle cable free play

The throttle cable free play should mea-sure 3.0–5.0 mm (0.12–0.20 in) at thethrottle grip. Periodically check thethrottle cable free play and, if neces-sary, have a Yamaha dealer adjust it.

1. Throttle cable free play

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EAU21400

Adjusting the valve clearance The valve clearance changes with use,resulting in improper air-fuel mixtureand/or engine noise. To prevent thisfrom occurring, the valve clearancemust be adjusted by a Yamaha dealerat the intervals specified in the periodicmaintenance and lubrication chart.

EAU21750

Tires To maximize the performance, durabil-ity, and safe operation of your motor-cycle, note the following pointsregarding the specified tires.

Tire air pressureThe tire air pressure should be checkedand, if necessary, adjusted before eachride.

WARNINGEWA10500

� The tire air pressure must bechecked and adjusted on coldtires (i.e., when the temperatureof the tires equals the ambienttemperature).

� The tire air pressure must be ad-justed in accordance with theriding speed and with the totalweight of rider, passenger, car-go, and accessories approvedfor this model.

Tire air pressure (measured on cold tires):

0–90 kg (0–198 lb):Front:

250 kPa (36 psi) (2.50 kgf/cm²)Rear:

250 kPa (36 psi) (2.50 kgf/cm²)FJR1300 90–200 kg (198–441 lb) (CAL)FJR1300 90–201 kg (198–443 lb) (U49)FJR1300A 90–193 kg (198–425 lb) (CAL)FJR1300A 90–194 kg (198–428 lb) (U49):

Front:250 kPa (36 psi) (2.50 kgf/cm²)

Rear:290 kPa (42 psi) (2.90 kgf/cm²)

High-speed riding:Front:

250 kPa (36 psi) (2.50 kgf/cm²)Rear:

250 kPa (36 psi) (2.50 kgf/cm²)Maximum load*:

FJR1300 200 kg (441 lb) (CAL)FJR1300 201 kg (443 lb) (U49)FJR1300A 193 kg (425 lb) (CAL)FJR1300A 194 kg (428 lb) (U49)

* Total weight of rider, passenger, car-go and accessories

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WARNINGEWA10510

Proper loading of your vehicle is im-portant for several characteristics ofyour vehicle, such as handling,braking, performance and safety. Donot carry loosely packed items thatcan shift. Securely pack your heavi-est items close to the center of thevehicle, and distribute the weightevenly from side to side. Properlyadjust the suspension for your load,and check the condition and pres-sure of your tires. NEVER OVER-LOAD YOUR VEHICLE. Make surethat the total weight of the cargo, rid-er, passenger, and accessories(cowling, saddlebags, etc. if ap-proved for this model) does not ex-ceed the maximum load of thevehicle. Operation of an overloadedvehicle could cause tire damage, anaccident, or even injury.

Tire inspection

Always check the tires before operatingthe motorcycle. If a tire tread showscrosswise lines (minimum tread depth),if the tire has a nail or glass fragmentsin it, or if the sidewall is cracked, con-tact a Yamaha dealer immediately andhave the tire replaced.

WARNINGEWA10580

� It is dangerous to ride with aworn-out tire. When a tire treadbegins to show crosswise lines,have a Yamaha dealer replacethe tire immediately.

� The replacement of all wheel-and brake-related parts, includ-ing the tires, should be left to aYamaha dealer, who has thenecessary professional knowl-edge and experience.

Tire information

1. Tire sidewall2. Tire wear indicator3. Tire tread depth

Minimum tire tread depth (front and rear):

1.0 mm (0.04 in)

1. Tire air valve2. Tire air valve core3. Tire air valve cap with seal

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This motorcycle is equipped with castwheels and tubeless tires with valves.

WARNINGEWA10480

� The front and rear tires shouldbe of the same make and de-sign, otherwise the handlingcharacteristics of the motor-cycle cannot be guaranteed.

� After extensive tests, only thetires listed below have been ap-proved for this model byYamaha Motor Co., Ltd.

� Always make sure that the valvecaps are securely installed toprevent air pressure leakage.

� Use only the tire valves andvalve cores listed below toavoid tire deflation during ahigh-speed ride.

WARNINGEWA10600

This motorcycle is fitted with super-high-speed tires. Note the followingpoints in order to make the most ef-ficient use of these tires.

� Use only the specified replace-ment tires. Other tires may runthe danger of bursting at superhigh speeds.

� Brand-new tires can have a rela-tively poor grip on certain roadsurfaces until they have been

“broken in”. Therefore, it is ad-visable before doing any high-speed riding to ride conserva-tively for approximately 100 km(60 mi) after installing a new tire.

� The tires must be warmed upbefore a high-speed run.

� Always adjust the tire air pres-sure according to the operatingconditions.

Front tire:Size:

120/70 ZR17M/C (58W)Manufacturer/model:

METZELER/MEZ4J FRONTBRIDGESTONE/BT020F N

Rear tire:Size:

180/55 ZR17M/C (73W)Manufacturer/model:

METZELER/MEZ4JBRIDGESTONE/BT020R N

FRONT and REAR:Tire air valve:

TR412Valve core:

#9000A (original)

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EAU21960

Cast wheels To maximize the performance, durabil-ity, and safe operation of your vehicle,note the following points regarding thespecified wheels.

� The wheel rims should be checkedfor cracks, bends or warpage be-fore each ride. If any damage isfound, have a Yamaha dealer re-place the wheel. Do not attempteven the smallest repair to thewheel. A deformed or crackedwheel must be replaced.

� The wheel should be balancedwhenever either the tire or wheelhas been changed or replaced. Anunbalanced wheel can result inpoor performance, adverse han-dling characteristics, and a short-ened tire life.

� Ride at moderate speeds afterchanging a tire since the tire sur-face must first be “broken in” for itto develop its optimal characteris-tics.

EAU22011

Accessories and replacement parts

WARNINGEWA10621

This vehicle is not designed to pull atrailer or to be attached to a sidecar.The accessories or replacementparts you choose for your vehicleshould be designed specifically forthis model, and they must be se-curely mounted to maintain the in-herent stability of the originaldesign. Genuine Yamaha Parts andAccessories are designed and test-ed to be compatible with your vehi-cle. Please consider GenuineYamaha Parts and Accessories be-fore making a purchase. Use of non-Yamaha-approved accessories orreplacement parts may cause loss ofhandling stability and riding safety.Since Yamaha cannot control thequality of accessories or parts man-ufactured by other companies,Yamaha cannot be held liable for

any consequences caused by theuse of items which have not beenapproved by Yamaha.

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EAU22071

Clutch lever free play Since this model is equipped with a hy-draulic clutch, adjusting the clutch leverfree play is not needed. However, it isnecessary to check the clutch fluid leveland check the hydraulic system forleakage before each ride. If the clutchlever free play does become excessive,and shifting becomes rough or clutchslippage occurs, causing poor acceler-ation, there may be air in the clutch sys-tem. If there is air in the hydraulicsystem, have a Yamaha dealer bleedthe system before operating the motor-cycle.

EAU22270

Adjusting the rear brake light switch

The rear brake light switch, which is ac-tivated by the brake pedal, is properlyadjusted when the brake light comeson just before braking takes effect. Ifnecessary, adjust the brake light switchas follows.Turn the adjusting nut while holding therear brake light switch in place. Tomake the brake light come on earlier,turn the adjusting nut in direction (a). Tomake the brake light come on later, turnthe adjusting nut in direction (b).

EAU22390

Checking the front and rear brake pads The front and rear brake pads must bechecked for wear at the intervals spec-ified in the periodic maintenance andlubrication chart.

EAU22420

Front brake pads

Each front brake pad is provided with awear indicator groove, which allowsyou to check the brake pad wear with-out having to disassemble the brake.To check the brake pad wear, checkthe wear indicator groove. If a brakepad has worn to the point that the wear

1. Rear brake light switch2. Rear brake light switch adjusting nut

1. Brake pad wear indicator groove

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indicator groove has almost disap-peared, have a Yamaha dealer replacethe brake pads as a set.

EAU22500

Rear brake pads

Check each rear brake pad for damageand measure the lining thickness. If abrake pad is damaged or if the liningthickness is less than 0.8 mm (0.03 in),have a Yamaha dealer replace thebrake pads as a set.

EAU22680

Checking the brake and clutch fluid levels

Front brake

Rear brake

Clutch

Insufficient brake fluid may allow air toenter the brake or clutch systems, pos-sibly causing them to become ineffec-tive.Before riding, check that the brake fluidis above the minimum level mark andreplenish if necessary. A low brake fluidlevel may indicate worn brake padsand/or brake system leakage. If thebrake level is low, be sure to check thebrake pads for wear and the brake sys-tem for leakage.

NOTE:The rear brake fluid reservoir is locatedbehind panel F. (See page 6-8.)

Observe these precautions:

1. Lining thickness

1. Minimum level mark

1. Minimum level mark

1. Minimum level mark

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6

� When checking the fluid level,make sure that the top of the brakeor clutch fluid reservoir is level.

� Use only the recommended qualitybrake fluid, otherwise the rubberseals may deteriorate, causingleakage and poor braking or clutchperformance.

� Refill with the same type of brakefluid. Mixing fluids may result in aharmful chemical reaction andlead to poor braking or clutch per-formance.

� The brake or clutch fluid reservoirdiaphragm will lose its shape fromthe negative pressure if the fluidlevel goes down too far. Be sure toreturn the diaphragm to its originalshape before installing it into thebrake or clutch fluid reservoir.

� Be careful that water does not en-ter the brake or clutch fluid reser-voir when refilling. Water will

significantly lower the boiling pointof the fluid and may result in vaporlock.

� Brake fluid may deteriorate paint-ed surfaces or plastic parts. Al-ways clean up spilled fluidimmediately.

� As the brake pads wear, it is nor-mal for the brake fluid level to grad-ually go down. However, if thebrake fluid level goes down sud-denly, have a Yamaha dealercheck the cause.

EAU22750

Changing the brake and clutch fluids Have a Yamaha dealer change thebrake and clutch fluids at the intervalsspecified in the NOTE after the periodicmaintenance and lubrication chart. Inaddition, have the oil seals of the brakeand clutch master cylinders and cali-pers as well as the brake and clutchhoses replaced at the intervals listedbelow or whenever they are damagedor leaking.

� Oil seals: Replace every twoyears.

� Brake and clutch hoses: Replaceevery four years.

Recommended brake and clutch flu-id:

DOT 4 brake fluid

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EAU23090

Checking and lubricating the cables The operation of all control cables andthe condition of the cables should bechecked before each ride, and the ca-bles and cable ends should be lubricat-ed if necessary. If a cable is damagedor does not move smoothly, have aYamaha dealer check or replace it.

WARNINGEWA10710

Damage to the outer housing of ca-bles may result in internal rustingand cause interference with cablemovement. Replace damaged ca-bles as soon as possible to preventunsafe conditions.

EAU23110

Checking and lubricating the throttle grip and cable The operation of the throttle grip shouldbe checked before each ride. In addi-tion, the cable should be lubricated orreplaced at the intervals specified in theperiodic maintenance chart.

EAU23131

Checking and lubricating the brake and shift pedals

The operation of the brake and shiftpedals should be checked before eachride, and the pedal pivots should be lu-bricated if necessary.

Recommended lubricant:Yamaha Chain and Cable Lube or engine oil SAE 10W-30 (API SE)

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EAU23140

Checking and lubricating the brake and clutch levers

Brake lever

Clutch lever

The operation of the brake and clutchlevers should be checked before eachride, and the lever pivots should be lu-bricated if necessary.

Recommended lubricant:Lithium-soap-based grease (all-pur-pose grease)

Recommended lubricant:Lithium-soap-based grease (all-pur-pose grease)

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EAU23210

Checking and lubricating the centerstand and sidestand

The operation of the centerstand andsidestand should be checked beforeeach ride, and the pivots and metal-to-metal contact surfaces should be lubri-cated if necessary.

WARNINGEWA10740

If the centerstand or sidestand doesnot move up and down smoothly,have a Yamaha dealer check or re-pair it.

EAU23250

Lubricating the rear suspension

The pivoting points of the rear suspen-sion must be lubricated at the intervalsspecified in the periodic maintenanceand lubrication chart.

EAU23271

Checking the front fork The condition and operation of the frontfork must be checked as follows at theintervals specified in the periodic main-tenance and lubrication chart.

To check the condition

WARNINGEWA10750

Securely support the vehicle so thatthere is no danger of it falling over.

Check the inner tubes for scratches,damage and excessive oil leakage.

To check the operation1. Place the vehicle on a level sur-

face and hold it in an upright posi-tion.

2. While applying the front brake,push down hard on the handlebarsseveral times to check if the frontfork compresses and reboundssmoothly.

Recommended lubricant:Lithium-soap-based grease (all-pur-pose grease)

Recommended lubricant:Lithium-soap-based grease

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CAUTION:ECA10590

If any damage is found or the frontfork does not operate smoothly,have a Yamaha dealer check or re-pair it.

EAU23280

Checking the steering Worn or loose steering bearings maycause danger. Therefore, the operationof the steering must be checked as fol-lows at the intervals specified in the pe-riodic maintenance and lubricationchart.

1. Place a stand under the engine toraise the front wheel off theground.

WARNINGEWA10750

Securely support the vehicle so thatthere is no danger of it falling over.

2. Hold the lower ends of the frontfork legs and try to move them for-ward and backward. If any freeplay can be felt, have a Yamahadealer check or repair the steering.

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EAU23290

Checking the wheel bearings The front and rear wheel bearings mustbe checked at the intervals specified inthe periodic maintenance and lubrica-tion chart. If there is play in the wheelhub or if the wheel does not turnsmoothly, have a Yamaha dealer checkthe wheel bearings.

EAU23400

Battery

The battery is located under panels Cand D. (See page 6-8.)This vehicle is equipped with a sealed-type (MF) battery, which does not re-quire any maintenance. There is noneed to check the electrolyte or to adddistilled water.

To charge the batteryHave a Yamaha dealer charge the bat-tery as soon as possible if it seems tohave discharged. Keep in mind that the

battery tends to discharge more quicklyif the vehicle is equipped with optionalelectrical accessories.

WARNINGEWA10760

� Electrolyte is poisonous anddangerous since it contains sul-furic acid, which causes severeburns. Avoid any contact withskin, eyes or clothing and al-ways shield your eyes whenworking near batteries. In caseof contact, administer the fol-lowing FIRST AID.• EXTERNAL: Flush with plenty

of water.• INTERNAL: Drink large quan-

tities of water or milk and im-mediately call a physician.

• EYES: Flush with water for 15minutes and seek promptmedical attention.

� Batteries produce explosive hy-drogen gas. Therefore, keepsparks, flames, cigarettes, etc.,away from the battery and pro-vide sufficient ventilation whencharging it in an enclosedspace.

1. Battery2. Positive battery terminal3. Negative battery terminal

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� KEEP THIS AND ALL BATTER-IES OUT OF THE REACH OFCHILDREN.

To store the battery1. If the vehicle will not be used for

more than one month, remove thebattery, fully charge it, and thenplace it in a cool, dry place.

2. If the battery will be stored for morethan two months, check it at leastonce a month and fully charge it ifnecessary.

3. Fully charge the battery before in-stallation.

4. After installation, make sure thatthe battery leads are properly con-nected to the battery terminals.

CAUTION:ECA10630

� Always keep the batterycharged. Storing a dischargedbattery can cause permanentbattery damage.

� To charge a sealed-type (MF)battery, a special (constant-volt-age) battery charger is required.Using a conventional battery

charger will damage the battery.If you do not have access to asealed-type (MF) battery charg-er, have a Yamaha dealercharge your battery.

EAU23652

Replacing the fuses

The fuse box, which contains the fusesfor the individual circuits, is located un-der panel A. Both the electronic fuel in-jection fuse and the main fuse arelocated under panel D. The main fuse islocated beside the battery. (See page6-8.)

1. Electronic fuel injection fuse2. Electronic fuel injection spare fuse

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6

If a fuse is blown, replace it as follows.1. Turn the key to “OFF” and turn off

the electrical circuit in question.2. Remove the blown fuse, and then

install a new fuse of the specifiedamperage.

1. Headlight fuse2. Signaling system fuse3. Ignition fuse4. Windshield motor fuse5. Radiator fan fuse6. Backup fuse (for odometer and clock)7. Spare fuse8. Hazard fuse9. ABS control unit fuse (for ABS models)10.Tail/position light fuse

1. Main fuse

Specified fuses:Main fuse:

50.0 AHeadlight fuse:

25.0 ASignaling system fuse:

15.0 AIgnition fuse:

10.0 AWindshield motor fuse:

2.0 ARadiator fan fuse:

15.0 ABackup fuse:

10.0 AHazard fuse:

7.5 AElectronic fuel injection fuse:

15.0 AABS contorol unit fuse:

FJR1300A 7.5 AABS motor fuse:

FJR1300A 30.0 ATail/position light fuse:

10.0 A

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CAUTION:ECA10640

Do not use a fuse of a higher amper-age rating than recommended toavoid causing extensive damage tothe electrical system and possibly afire.

3. Turn the key to “ON” and turn onthe electrical circuit in question tocheck if the device operates.

4. If the fuse immediately blowsagain, have a Yamaha dealercheck the electrical system.

EAU23900

Replacing a headlight bulb This model is equipped with quartz bulbheadlights. If a headlight bulb burnsout, replace it as follows.

1. Remove panel B (if replacing theleft headlight bulb) or panel C (if re-placing the right headlight bulb).(See page 6-8.)

2. Disconnect the headlight coupler,and then remove the headlightbulb cover.

3. Unhook the headlight bulb holder,and then remove the defectivebulb.

WARNINGEWA10790

Headlight bulbs get very hot. There-fore, keep flammable products awayfrom a lit headlight bulb, and do nottouch the bulb until it has cooleddown.

4. Place a new headlight bulb into po-sition, and then secure it with thebulb holder.

CAUTION:ECA10650

Take care not to damage the follow-ing parts:

1. Headlight coupler2. Headlight bulb cover

1. Headlight bulb holder

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6

� Headlight bulbDo not touch the glass part ofthe headlight bulb to keep it freefrom oil, otherwise the transpar-ency of the glass, the luminosityof the bulb, and the bulb life willbe adversely affected. Thor-oughly clean off any dirt and fin-gerprints on the headlight bulbusing a cloth moistened with al-cohol or thinner.

� Headlight lensDo not affix any type of tintedfilm or stickers to the headlightlens.Do not use a headlight bulb of awattage higher than specified.

5. Install the headlight bulb cover,and then connect the coupler.

6. Install the panel.7. Have a Yamaha dealer adjust the

headlight beam if necessary.

EAU27000

Replacing a rear turn signal light bulb or a tail/brake light bulb

1. Remove the passenger seat. (Seepage 3-11.)

2. Remove the socket (together withthe bulb) by turning it counter-clockwise.

3. Remove the defective bulb by turn-ing it counterclockwise.

4. Insert a new bulb into the socket,push it in, and then turn it clock-wise until it stops.

5. Install the socket (together with thebulb) by turning it clockwise.

6. Install the passenger seat.1. Do not touch the glass part of the bulb.

1. Turn signal light bulb socket2. Tail/brake light bulb socket

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EAU25870

Troubleshooting Although Yamaha motorcycles receivea thorough inspection before shipmentfrom the factory, trouble may occur dur-ing operation. Any problem in the fuel,compression, or ignition systems, forexample, can cause poor starting andloss of power.The following troubleshooting chartsrepresent quick and easy proceduresfor checking these vital systems your-self. However, should your motorcyclerequire any repair, take it to a Yamahadealer, whose skilled technicians havethe necessary tools, experience, andknow-how to service the motorcycleproperly.Use only genuine Yamaha replace-ment parts. Imitation parts may look likeYamaha parts, but they are often inferi-or, have a shorter service life and canlead to expensive repair bills.

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EAU25911

Troubleshooting charts

Starting problems or poor engine performance

WARNINGEWA10840

Keep away open flames and do not smoke while checking or working on the fuel system.

Check the fuel level inthe fuel tank.

1. FuelThere is enough fuel.

There is no fuel.

Check the compression.

Supply fuel. The engine does not start. Check the compression.

Operate the electric starter.

2. CompressionThere is compression.

There is no compression.

Check the ignition.

Have a Yamaha dealercheck the vehicle.

Remove the spark plugsand check the electrodes.

3. Ignition Wipe off with a dry cloth and correct thespark plug gaps, or replace the spark plugs.

Have a Yamaha dealer check the vehicle.

The engine does not start.Have a Yamaha dealercheck the vehicle.

The engine does not start.Check the battery.

Operate the electric starter.

4. BatteryThe engine turns over quickly.

The engine turns over slowly.

The battery is good.

Check the battery lead connections,and charge the battery if necessary.

Dry

WetOpen the throttle halfway and operatethe electric starter.

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Engine overheating

WARNINGEWA10400

� Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may beblown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.

� After removing the radiator cap retaining bolt, place a thick rag, like a towel, over the radiator cap, and thenslowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape. When the hissingsound has stopped, press down on the cap while turning it counterclockwise, and then remove the cap.

NOTE:If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolantas soon as possible.

Wait until the engine has cooled.

Check the coolant level in the reservoir and radiator.

The coolant level is OK.

The coolant level is low.Check the cooling systemfor leakage.

Have a Yamaha dealer checkand repair the cooling system.

Add coolant. (See NOTE.)

Start the engine. If the engine overheats again, have a Yamaha dealer check and repair the cooling system.

There isleakage.

There is no leakage.

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MOTORCYCLE CARE AND STORAGE

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7

EAU26060

Care While the open design of a motorcyclereveals the attractiveness of the tech-nology, it also makes it more vulnera-ble. Rust and corrosion can developeven if high-quality components areused. A rusty exhaust pipe may go un-noticed on a car, however, it detractsfrom the overall appearance of a motor-cycle. Frequent and proper care doesnot only comply with the terms of thewarranty, but it will also keep yourmotorcycle looking good, extend its lifeand optimize its performance.

Before cleaning1. Cover the muffler outlets with plas-

tic bags after the engine hascooled down.

2. Make sure that all caps and coversas well as all electrical couplersand connectors, including thespark plug caps, are tightly in-stalled.

3. Remove extremely stubborn dirt,like oil burnt onto the crankcase,with a degreasing agent and abrush, but never apply such prod-

ucts onto seals, gaskets and wheelaxles. Always rinse the dirt and de-greaser off with water.

Cleaning

CAUTION:ECA10770

� Avoid using strong acidic wheelcleaners, especially on spokedwheels. If such products areused on hard-to-remove dirt, donot leave the cleaner on the af-fected area any longer than in-structed. Also, thoroughly rinsethe area off with water, immedi-ately dry it, and then apply a cor-rosion protection spray.

� Improper cleaning can damagewindshields, cowlings, panelsand other plastic parts. Use onlya soft, clean cloth or spongewith mild detergent and water toclean plastic.

� Do not use any harsh chemicalproducts on plastic parts. Besure to avoid using cloths orsponges which have been incontact with strong or abrasivecleaning products, solvent or

thinner, fuel (gasoline), rust re-movers or inhibitors, brake flu-id, antifreeze or electrolyte.

� Do not use high-pressure wash-ers or steam-jet cleaners sincethey cause water seepage anddeterioration in the following ar-eas: seals (of wheel and swing-arm bearings, fork and brakes),electric components (couplers,connectors, instruments,switches and lights), breatherhoses and vents.

� For motorcycles equipped witha windshield: Do not use strongcleaners or hard sponges asthey will cause dulling orscratching. Some cleaning com-pounds for plastic may leavescratches on the windshield.Test the product on a small hid-den part of the windshield tomake sure that it does not leaveany marks. If the windshield isscratched, use a quality plasticpolishing compound afterwashing.

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7

After normal useRemove dirt with warm water, a milddetergent, and a soft, clean sponge,and then rinse thoroughly with cleanwater. Use a toothbrush or bottlebrushfor hard-to-reach areas. Stubborn dirtand insects will come off more easily ifthe area is covered with a wet cloth fora few minutes before cleaning.

After riding in the rain, near the sea oron salt-sprayed roadsSince sea salt or salt sprayed on roadsduring winter are extremely corrosive incombination with water, carry out thefollowing steps after each ride in therain, near the sea or on salt-sprayedroads.

NOTE:Salt sprayed on roads in the winter mayremain well into spring.

1. Clean the motorcycle with cold wa-ter and a mild detergent, after theengine has cooled down.

CAUTION:ECA10790

Do not use warm water since it in-creases the corrosive action of thesalt.

2. After drying the motorcycle, applya corrosion protection spray on allmetal, including chrome- and nick-el-plated, surfaces to prevent cor-rosion.

After cleaning1. Dry the motorcycle with a chamois

or an absorbing cloth.2. Use a chrome polish to shine

chrome, aluminum and stainless-steel parts, including the exhaustsystem. (Even the thermally in-duced discoloring of stainless-steel exhaust systems can be re-moved through polishing.)

3. To prevent corrosion, it is recom-mended to apply a corrosion pro-tection spray on all metal,including chrome- and nickel-plat-ed, surfaces.

4. Use spray oil as a universal clean-er to remove any remaining dirt.

5. Touch up minor paint damagecaused by stones, etc.

6. Wax all painted surfaces.7. Let the motorcycle dry completely

before storing or covering it.

WARNINGEWA11130

� Make sure that there is no oil orwax on the brakes or tires.

� If necessary, clean the brakediscs and brake linings with aregular brake disc cleaner or ac-etone, and wash the tires withwarm water and a mild deter-gent. Before riding at higherspeeds, test the motorcycle’sbraking performance and cor-nering behavior.

CAUTION:ECA10800

� Apply spray oil and wax spar-ingly and make sure to wipe offany excess.

� Never apply oil or wax to anyrubber and plastic parts, buttreat them with a suitable careproduct.

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7

� Avoid using abrasive polishingcompounds as they will wearaway the paint.

NOTE:Consult a Yamaha dealer for advice onwhat products to use.

EAU26240

Storage

Short-termAlways store your motorcycle in a cool,dry place and, if necessary, protect itagainst dust with a porous cover.

CAUTION:ECA10810

� Storing the motorcycle in apoorly ventilated room or cover-ing it with a tarp, while it is stillwet, will allow water and humid-ity to seep in and cause rust.

� To prevent corrosion, avoiddamp cellars, stables (becauseof the presence of ammonia)and areas where strong chemi-cals are stored.

Long-termBefore storing your motorcycle for sev-eral months:

1. Follow all the instructions in the“Care” section of this chapter.

2. Fill up the fuel tank and add fuelstabilizer (if available) to preventthe fuel tank from rusting and thefuel from deteriorating.

3. Perform the following steps to pro-tect the cylinders, piston rings, etc.from corrosion.a. Remove the spark plug caps

and spark plugs.b. Pour a teaspoonful of engine oil

into each spark plug bore.c. Install the spark plug caps onto

the spark plugs, and then placethe spark plugs on the cylinderhead so that the electrodes aregrounded. (This will limit spark-ing during the next step.)

d. Turn the engine over severaltimes with the starter. (This willcoat the cylinder walls with oil.)

e. Remove the spark plug capsfrom the spark plugs, and theninstall the spark plugs and thespark plug caps.

WARNINGEWA10950

To prevent damage or injury fromsparking, make sure to ground thespark plug electrodes while turningthe engine over.

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7

4. Lubricate all control cables and thepivoting points of all levers andpedals as well as of the side-stand/centerstand.

5. Check and, if necessary, correctthe tire air pressure, and then liftthe motorcycle so that both of itswheels are off the ground. Alterna-tively, turn the wheels a little everymonth in order to prevent the tiresfrom becoming degraded in onespot.

6. Cover the muffler outlets with plas-tic bags to prevent moisture fromentering them.

7. Remove the battery and fullycharge it. Store it in a cool, dryplace and charge it once a month.Do not store the battery in an ex-cessively cold or warm place (lessthan 0 °C [30 °F] or more than 30°C [90 °F]). For more informationon storing the battery, see page6-30.

NOTE:Make any necessary repairs beforestoring the motorcycle.

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SPECIFICATIONS

8-1

8

Dimensions:Overall length:

2195 mm (86.4 in)Overall width:

760 mm (29.9 in)Overall height:

1435 mm (56.5 in)Seat height:

805 mm (31.7 in)Wheelbase:

1515 mm (59.6 in)Ground clearance:

135 mm (5.31 in)Minimum turning radius:

3100 mm (122.0 in)Weight:

With oil and fuel:FJR1300 275.0 kg (606 lb) (U49)FJR1300 276.0 kg (608 lb) (CAL)FJR1300A 282.0 kg (622 lb) (U49)FJR1300A 283.0 kg (624 lb) (CAL)

Engine:Engine type:

Liquid cooled 4-stroke, DOHCCylinder arrangement:

Forward-inclined parallel 4-cylinderDisplacement:

1298.0 cm³ (79.20 cu.in)Bore × stroke:

79.0 × 66.2 mm (3.11 × 2.61 in)Compression ratio:

10.80 :1Starting system:

Electric starter

Lubrication system:Wet sump

Engine oil:Type:

YAMALUBE 4 (20W40) or SAE20W40Recommended engine oil grade:

API service SE, SF, SG type or higherEngine oil quantity:

Without oil filter cartridge replacement:3.80 L (4.02 US qt) (3.34 Imp.qt)

With oil filter cartridge replacement:4.00 L (4.23 US qt) (3.52 Imp.qt)

Final gear oil:Type:

Shaft drive gear oilQuantity:

0.20 L (0.21 US qt) (0.18 Imp.qt)Cooling system:

Coolant reservoir capacity (up to the maximum level mark):

0.25 L (0.26 US qt) (0.22 Imp.qt)Radiator capacity (including all routes):

3.20 L (3.38 US qt) (2.82 Imp.qt)Air filter:

Air filter element:Dry element

Fuel:Recommended fuel:

Unleaded gasoline onlyFuel tank capacity:

25.0 L (6.61 US gal) (5.50 Imp.gal)Fuel reserve amount:

5.0 L (1.32 US gal) (1.10 Imp.gal)

Electronic fuel injection:Manufacturer:

NIPPON INJECTORModel:

INP-732/4Spark plug(s):

Manufacturer/model:NGK/CR8E

Manufacturer/model:DENSO/U24ESR-N

Spark plug gap:0.7–0.8 mm (0.028–0.031 in)

Clutch:Clutch type:

Wet, multiple-discTransmission:

Primary reduction system:Helical gear

Primary reduction ratio:75/48 (1.563)

Secondary reduction system:Shaft drive

Secondary reduction ratio:35/36 × 21/27 × 33/9 (2.773)

Transmission type:Constant mesh 5-speed

Operation:Left foot operation

Gear ratio:1st:

43/17 (2.529)2nd:

39/22 (1.773)

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SPECIFICATIONS

8-2

8

3rd:31/23 (1.348)

4th:28/26 (1.077)

5th:26/28 (0.929)

Chassis:Frame type:

DiamondCaster angle:

26.00 °Trail:

109.0 mm (4.29 in)Front tire:

Type:Tubeless

Size:120/70 ZR17M/C (58W)

Manufacturer/model:METZELER/MEZ4J FRONT

Manufacturer/model:BRIDGESTONE/BT020F N

Rear tire:Type:

TubelessSize:

180/55 ZR17M/C (73W)Manufacturer/model:

METZELER/MEZ4JManufacturer/model:

BRIDGESTONE/BT020R N

Loading:Maximum load:

FJR1300 200 kg (441 lb) (CAL)FJR1300 201 kg (443 lb) (U49)FJR1300A 193 kg (425 lb) (CAL)FJR1300A 194 kg (428 lb) (U49)(Total weight of rider, passenger, cargo and accessories)

Tire air pressure (measured on cold tires):

Loading condition:0–90 kg (0–198 lb)Front:

250 kPa (36 psi) (2.50 kgf/cm²)Rear:

250 kPa (36 psi) (2.50 kgf/cm²)Loading condition:

FJR1300 90–200 kg (198–441 lb) (CAL)FJR1300 90–201 kg (198–443 lb) (U49)FJR1300A 90–193 kg (198–425 lb) (CAL)FJR1300A 90–194 kg (198–428 lb) (U49)Front:

250 kPa (36 psi) (2.50 kgf/cm²)Rear:

290 kPa (42 psi) (2.90 kgf/cm²)High-speed riding:

Front:250 kPa (36 psi) (2.50 kgf/cm²)

Rear:250 kPa (36 psi) (2.50 kgf/cm²)

Front wheel:Wheel type:

Cast wheel

Rim size:17M/C x MT3.50

Rear wheel:Wheel type:

Cast wheelRim size:

17M/C x MT5.50Front brake:

Type:Dual disc brake

Operation:Right hand operation

Recommended fluid:DOT 4

Rear brake:Type:

Single disc brakeOperation:

Right foot operationRecommended fluid:

DOT 4Front suspension:

Type:Telescopic fork

Spring/shock absorber type:Coil spring/oil damper

Wheel travel:135.0 mm (5.31 in)

Rear suspension:Type:

Swingarm (link suspension)Spring/shock absorber type:

Coil spring/gas-oil damper

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SPECIFICATIONS

8-3

8

Wheel travel:125.0 mm (4.92 in)

Electrical system:Ignition system:

Transistorized coil ignition (digital)Charging system:

A.C. magnetoBattery:

Model:GT14B-4

Voltage, capacity:12 V, 12.0 Ah

Headlight:Bulb type:

Halogen bulbBulb voltage, wattage x quantity:

Headlight:12 V, 60 W/55.0 W × 2

Tail/brake light:12 V, 5.0/21.0 W × 2

Front turn signal/position light:12 V, 21 W/5.0 W × 2

Rear turn signal light:12 V, 21.0 W × 2

Meter lighting:14 V, 1.1 W × 4

Neutral indicator light:14 V, 1.1 W × 1

High beam indicator light:14 V, 1.1 W × 1

Oil level warning light:14 V, 1.1 W × 1

Turn signal indicator light:14 V, 2.0 W × 2

Engine trouble warning light:14 V, 1.1 W × 1

ABS warning light:FJR1300A 14 V, 1.1 W × 1

Fuses:Main fuse:

50.0 AHeadlight fuse:

25.0 ASignaling system fuse:

15.0 AIgnition fuse:

10.0 ARadiator fan fuse:

15.0 AHazard fuse:

7.5 AElectronic fuel injection fuse:

15.0 AABS contorol unit fuse:

FJR1300A 7.5 AABS motor fuse:

FJR1300A 30.0 ATail/position light fuse:

10.0 ABackup fuse:

10.0 AWindshield motor fuse:

2.0 A

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EAU26351

Identification numbers Record the key identification number,vehicle identification number and mod-el label information in the spaces pro-vided below for assistance whenordering spare parts from a Yamahadealer or for reference in case the vehi-cle is stolen.KEY IDENTIFICATION NUMBER:

VEHICLE IDENTIFICATION NUMBER:

MODEL LABEL INFORMATION:

EAU26381

Key identification number

The key identification number isstamped into the key tag. Record thisnumber in the space provided and useit for reference when ordering a newkey.

EAU26400

Vehicle identification number

The vehicle identification number isstamped into the steering head pipe.Record this number in the space pro-vided.

NOTE:The vehicle identification number isused to identify your motorcycle andmay be used to register your motor-cycle with the licensing authority in yourarea.

1. Key identification number 1. Vehicle identification number

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EAU26470

Model label

The model label is affixed to the frameunder the rider seat. (See page 3-11.)Record the information on this label inthe space provided. This informationwill be needed when ordering spareparts from a Yamaha dealer.

1. Model label

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EAU26550

Reporting safety defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediatelyinform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation,U.S.A. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a groupof vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problemsbetween you, your dealer, or Yamaha Motor Corporation, U.S.A.To contact NHTSA, you may either call the Auto Safety Hotline toll-free at 1-800-424-9393 (or 366-0123 in Washington, D.C.area) or write to: NHTSA, U.S. Department of Transportation, Washington, D.C. 20590. You can also obtain other informationabout motor vehicle safety from the Hotline.

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EAU26560

Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED:Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person otherthan for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new ve-hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use ofthe vehicle after such device or element of design has been removed or rendered inoperative by any person.“AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW”.These acts include tampering with the following systems; i.e., modification, removal, etc.

Exhaust system• Muffler• Exhaust pipe• Silencer

Intake system• Air cleaner case• Air cleaner element• Intake duct

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EAU26631

Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your motorcycle will be required to document thatmaintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminderthat maintenance work is required. It is not acceptable proof of maintenance work.

Maintenanceinterval

Date ofservice Mileage Servicing dealer

name and address Remarks

600 mi(1000 km) or

1 month4000 mi

(7000 km) or6 months8000 mi

(13000 km) or12 months12000 mi

(19000 km) or18 months16000 mi

(25000 km) or24 months20000 mi

(31000 km) or30 months24000 mi

(37000 km) or36 months28000 mi

(43000 km) or42 months32000 mi

(49000 km) or48 months

U5JW12E0.book Page 5 Wednesday, April 28, 2004 10:24 AM

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36000 mi(55000 km) or

54 months40000 mi

(61000 km) or60 months

Maintenanceinterval

Date ofservice Mileage Servicing dealer

name and address Remarks

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EAU26661

YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY

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EAU26750

YAMAHA EXTENDED SERVICE (Y.E.S.) Keep your Yamaha protected even after your warranty expires with genuine Yamaha Extended Service (Y.E.S.).

Y.E.S. is designed and administered by Yamaha Motor Corporation to provide maximum owner satisfaction. You get uninterrupted factory-backed coverage for extra peace of mind.

Y.E.S. is flexible. You choose the plan that’s right foryou: 12 months, 24 months, 36 months or, on certain models, even 48 months beyond your warranty period.

Y.E.S. is designed and administered by the same Yamaha people who handle your warranty – and itshows in the comprehensive coverage benefits. There are no mileage limitations. Coverage isn’t limited to “moving parts” or the “drive train” like many other plans. And Y.E.S. covers manufacturing defects just like the warranty. See the sample contract at your Yamahadealer to see how comforting uninterrupted factory-backed protection can be.

You don’t have to pay anything for covered repairs. There’s no deductible to pay, and repairs aren’t“pro-rated.” You don’t have any “out-of-pocket” expenses for covered repairs.

In addition, Travel and Recreation Interruption Protection (TRIP) is included at no extra cost. TRIP gives you up to $150 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service: replacement vehicle rental, emergency towing, phone calls, even food and lodging when you are away from home. This superb coverage goes into effect when you purchase Y.E.S., so it applies to any warranty repairs as well as covered repairs during your entire Y.E.S. plan period.

Y.E.S. coverage is honored at any authorized Yamaha dealer nationwide.

Y.E.S. coverage is transferable to a new owner if yousell or trade-in. That can make your Yamaha much more valuable!

This excellent Y.E.S. plan coverage is only available to Yamaha owners like you, and only while your Yamaha is still within the Yamaha Limited Warranty period. So visit your authorized Yamaha dealer to get all the facts. He can show you how easy it is to protect your investment with Yamaha Extended Service.

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9

We urge you to act now. You’ll get the excellent benefits of TRIP coverage right away, and you’ll rest easy knowing you’ll have strong factory-backed protection even after your Yamaha Limited Warranty expires.

A special note:If visiting your dealer isn’t convenient, contact Yamaha with your Primary ID number (your frame number). We’ll be happy to help you get the Y.E.S. coverage you need.

Yamaha Service MarketingP.O. Box 6555Cypress, CA 906301-(866)-YES-EXTD (1-866-937-3983)

U5JW12E0.book Page 10 Wednesday, April 28, 2004 10:24 AM

INDEXA

ABS (for ABS models) ............................ 3-8ABS warning light (for ABS models) ....... 3-2Accessories and replacement parts...... 6-22Accessory box....................................... 3-12Air filter element, cleaning..................... 6-17

BBattery................................................... 6-30Brake and clutch fluid levels,

checking ............................................. 6-24Brake and clutch fluids, changing ......... 6-25Brake and clutch levers,

checking and lubricating ..................... 6-27Brake and shift pedals,

checking and lubricating ..................... 6-26Brake lever.............................................. 3-8Brake pedal............................................. 3-8

CCables, checking and lubricating .......... 6-26Canister (for California only) ................. 6-11Care ........................................................ 7-1Catalytic converter ................................ 3-11Centerstand and sidestand,

checking and lubricating ..................... 6-28Clutch lever ............................................. 3-7Clutch lever free play ............................ 6-23Coolant.................................................. 6-15

DDimmer switch ........................................ 3-5Display, multi-function............................. 3-4

EEngine break-in....................................... 5-3Engine oil and oil filter cartridge............ 6-11Engine stop switch .................................. 3-6

Engine trouble warning light ................... 3-2F

Final gear oil ......................................... 6-14Front and rear brake pads, checking.... 6-23Front fork, adjusting.............................. 3-13Front fork, checking .............................. 6-28Fuel....................................................... 3-10Fuel tank cap .......................................... 3-9Fuses, replacing ................................... 6-31

HHandlebar switches ................................ 3-5Hazard switch ......................................... 3-6Headlight bulb, replacing ...................... 6-33High beam indicator light ........................ 3-2Horn switch............................................. 3-6

IIdentification numbers ............................ 9-1Ignition circuit cut-off system ................ 3-17Indicator and warning lights.................... 3-2

KKey identification number ....................... 9-1

LLabels, location of................................... 1-5Locks for optional side cases and

travel trunk ......................................... 3-16M

Main switch/steering lock........................ 3-1Maintenance and lubrication, periodic .... 6-4Maintenance, emission control system... 6-3Maintenance, periodic ............................ 6-1Maintenance record................................ 9-5Model label ............................................. 9-2

NNeutral indicator light.............................. 3-2

Noise regulation ......................................9-4O

Oil level warning light ..............................3-2P

Panels, removing and installing ..............6-8Parking ....................................................5-4Part locations ..........................................2-1Pre-operation check list...........................4-2

RRear brake light switch, adjusting .........6-23Rear suspension, lubricating.................6-28

SSafety defects, reporting .........................9-3Safety information ...................................1-1Seats .....................................................3-11Shifting ....................................................5-2Shift pedal ...............................................3-7Shock absorber assembly, adjusting ....3-15Sidestand ..............................................3-16Spark plugs, checking ...........................6-10Specifications ..........................................8-1Speedometer...........................................3-3Starting the engine ..................................5-1Start switch..............................................3-6Steering, checking.................................6-29Storage....................................................7-3Storage compartment............................3-12

TTachometer .............................................3-3Throttle cable free play, adjusting .........6-18Throttle grip and cable,

checking and lubricating .....................6-26Tires ......................................................6-19Tool kit.....................................................6-1

U5JW12E0.book Page 1 Wednesday, April 28, 2004 10:24 AM

INDEXTroubleshooting.................................... 6-35Troubleshooting charts ......................... 6-36Turn signal indicator lights...................... 3-2Turn signal light or tail/brake light bulb,

replacing............................................. 6-34Turn signal switch................................... 3-5

VValve clearance, adjusting.................... 6-19Vehicle identification number.................. 9-1

WWarranty, extended ................................ 9-9Warranty, limited..................................... 9-7Wheel bearings, checking .................... 6-30Wheels.................................................. 6-22Windshield position adjusting switch ...... 3-5

U5JW12E0.book Page 2 Wednesday, April 28, 2004 10:24 AM

PRINTED IN JAPAN2004.05-2.1×1 CR

(E)

PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO., LTD.

5JW-28199-12LIT-11626-18-22

FJR1300T(C)FJR1300AT(C)

OWNER’S MANUAL