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Flame Temperature Measurement in an Internal Combustion Engine
Ma
ste
r T
he
sis
Martin Vagn HansenMEK-FM-EP-2010-02 March 2010
MSc Thesis
Flame Temperature Measurement in an Internal
Combustion Engine
by
Martin Vagn Hansen, s042283
Danmarks Tekniske Universitet
Department of Mechanical Engineering
Supervisors:
Anders Ivarsson (DTU)
Johan Hult (MAN Diesel)
March 22nd, 2010
Abstract
A non-intrusive thermometry method using full spectral analysis of hot soot radiation is
developed for use in large two stroke diesel engines. The investigation is performed as a
proof of concept, focusing on reliability and accuracy of the method.
By performing quasi one-dimensional measurements of the soot luminescence intensity
and comparing them to ideal values, temperatures and emissivities are calculated. It
is determined that for �ame temperature measurements, the wavelength dependency of
soot emissivity is of great in�uence on the estimated temperatures based on full spectral
analysis.
The capability to isolate the hottest �ame temperature is tested. By calculating the
temperatures closer to the UV range a tendency is found toward increasing temperatures,
but without matching the known �ame temperature. A closer resemblance to the physical
process is attempted by implementing a multiple �ame zone model, but it was not possible
to optimize the numerical procedure and the system is therefore too sensitive toward the
given start values to be reliable.
Preface
This report is my master thesis, with which I complete my Masters degree (MSc) in
mechanical engineering from the Department of Mechanical Engineering at the Technical
University of Denmark (DTU).
This project has been carried out as a collaboration between MAN Diesel and DTU, with
the project period being spent at DTU. All experimental work has been carried out at
the test facilities at DTU.
Throughout this project I have bene�ted from the consultation and assistance of employees
at MAN Diesel and sta� at the Department of Mechanical Engineering at DTU, and for
this I am very thankful.
I would especially like to thank Johan Hult from MAN Diesel and Anders Ivarsson from
DTU for their invaluable assistance, guidance and discussion of results.
Martin Vagn Hansen
s042283
MSc Thesis Contents
Contents
List of Figures iv
List of Tables vi
1 Introduction 1
2 Literature and Theory Review 2
2.1 In-Cylinder Pollutant Formation . . . . . . . . . . . . . . . . . . . . . . . . 2
2.1.1 NOx Formation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.1.2 Soot Formation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.2 The Two-Color Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.2.1 KL Factor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2.2 Choice of Wavelengths . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.3 Multiwavelength Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.4 View Glass Contamination . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3 Experimental Setup 9
3.1 Projection View Through Borescope . . . . . . . . . . . . . . . . . . . . . 10
3.1.1 Optical Fiber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.2 Introduction of Camera Lens . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4 Calibration 15
4.1 Emissivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4.2 Transmissivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4.3 Spectroscope Linearity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Danmarks Tekniske Univeristet i DTU Mechanical Engineering
MSc Thesis Contents
5 Temperature and Emissivity Algorithm 24
6 Alignment of Optical Fiber and Camera 29
6.1 Simultaneous Triggering . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
7 Recalibration and Robustness Test 32
8 Application to Flames 34
8.1 Known Flame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
8.1.1 Varying the Fuel-Air Ratio . . . . . . . . . . . . . . . . . . . . . . . 36
8.1.2 Higher Temperature Flame . . . . . . . . . . . . . . . . . . . . . . . 37
8.1.3 Wavelength Dependency of Soot Emissivity . . . . . . . . . . . . . 38
8.2 Determining the Hottest Flame Temperature . . . . . . . . . . . . . . . . . 39
8.2.1 Multi-zone Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
9 Test of Contaminated Glass 44
10 Result Discussion and Comments 46
11 Systematic Error Sources 48
12 Future Work 49
13 Conclusions 50
References 51
A Matlab Codes I
A.1 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I
Danmarks Tekniske Univeristet ii DTU Mechanical Engineering
MSc Thesis Contents
A.2 Linearity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IV
A.3 Emissivity and Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . V
A.4 Planck Radiation Equation . . . . . . . . . . . . . . . . . . . . . . . . . . . VIII
B Table Values IX
B.1 Tungsten Lamp Current vs. Temperature Curve . . . . . . . . . . . . . . . X
B.2 Emissivity of Tungsten as function of Temperature and Wavelength . . . . XI
C Technical Drawings XII
C.1 Mounting Plate - Design 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . XIII
C.2 Mounting Plate - Design 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . XIV
C.3 50mm Nikkor Lens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XV
C.4 X-Y translator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XVI
C.5 F-mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XVII
C.6 Beamsplitter mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XVIII
C.7 Camera Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . XIX
D Data Files XX
Danmarks Tekniske Univeristet iii DTU Mechanical Engineering
MSc Thesis List of Figures
List of Figures
2.1 Conceptual model of mixing controlled diesel combustion . . . . . . . . . . 2
2.2 2 zone model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.1 Conceptual image of the objective and image through the borescope . . . . 9
3.2 Model showing the image plane and the mounting plate of the �rst design . 10
3.3 The measured objective area and the resulting spectra . . . . . . . . . . . 11
3.4 Categorization of optical �ber properties . . . . . . . . . . . . . . . . . . . 11
3.5 The SLR camera with the optical �ber mounted . . . . . . . . . . . . . . . 12
3.6 The virtual model showing all the components and the image plane . . . . 14
4.1 Tungsten ribbon lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.2 Emissivity of tungsten . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4.3 Transmissivity of the glass bulb around the tungsten ribbon . . . . . . . . 17
4.4 Correlation between ideal and linear intensities . . . . . . . . . . . . . . . . 18
4.5 Plot showing the ideal counts compared to the measured counts at 693nm . 20
4.6 Comparison of O.O. linearity algorithm and calculated correction factors . 20
4.7 Comparison between linear and non-linear correction . . . . . . . . . . . . 21
4.8 Correction factor as a function of wavelength . . . . . . . . . . . . . . . . . 22
4.9 Plot showing deviation between measured and ideal values as a function of
wavelength . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5.1 In�uence of start value on resulting minimum . . . . . . . . . . . . . . . . 25
5.2 Plot of the �tted wavelength segments to the measured intensity . . . . . . 27
6.1 Alignment of Optical Fiber and Camera . . . . . . . . . . . . . . . . . . . 30
6.2 Triggering modes setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Danmarks Tekniske Univeristet iv DTU Mechanical Engineering
MSc Thesis List of Figures
7.1 Correlation between the new and old system correction factors . . . . . . . 32
8.1 Setup for �ame measurements . . . . . . . . . . . . . . . . . . . . . . . . . 34
8.2 Sketch of the setup for measuring on �ame and black body . . . . . . . . . 40
8.3 Temperature trend for smaller segments . . . . . . . . . . . . . . . . . . . 41
8.4 Temperature trend for smaller segments centered on intensity slope . . . . 41
8.5 Results from 2 zone �tting function . . . . . . . . . . . . . . . . . . . . . . 42
9.1 Intensity fraction of the sooted view glass . . . . . . . . . . . . . . . . . . . 44
10.1 Bad �t between measured and calculated intensities . . . . . . . . . . . . . 47
Danmarks Tekniske Univeristet v DTU Mechanical Engineering
MSc Thesis List of Tables
List of Tables
4.1 Currents and corresponding temperatures for tungsten lamp . . . . . . . . 17
5.1 Start value matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.2 Emissivity and temperature estimations of tungsten lamp at 2000K . . . . 27
7.1 Calculated values using di�erent system correction factors . . . . . . . . . 33
7.2 Calculated values using paired measurements and correction factors . . . . 33
8.1 Measured emissivities and temperatures of the black body . . . . . . . . . 35
8.2 Flame temperatures as a function of heights above burner . . . . . . . . . 35
8.3 Average temperature at di�erent HAB . . . . . . . . . . . . . . . . . . . . 36
8.4 Average temperature for varying φ values . . . . . . . . . . . . . . . . . . . 37
8.5 Average temperature for higher temperature �ame . . . . . . . . . . . . . . 38
8.6 Calculated temperatures using wavelength dependent emissivity . . . . . . 39
Danmarks Tekniske Univeristet vi DTU Mechanical Engineering
MSc Thesis 1 Introduction
1 Introduction
Flame temperature in combustion engines has a very signi�cant e�ect on exhaust emis-
sions, and are therefore an important parameter to monitor when doing parametric engine
studies or applying other emission reduction techniques, like exhaust gas recirculation
(EGR) or water in fuel emulsion (WiFE) in the pursuit of meeting the ever stricter
emission caps being set around the world.
The aim of this project is therefore to develop, test and validate a non-contact �ame
temperature measurement method, which can be used in large two stroke combustion
engines. The main reason for desiring a non-contact measuring method is the ability to
measure the combustion �ame temperature, while maintaining a production type layout
and allow for direct comparison of other design and parameter changes.
The method used in this project consists of performing quasi one dimensional measure-
ments of the spectral intensity of the light emitted by the soot in a �ame, and subsequently
correlating their shape to the ideal spectral energy curves using a least square method
based on Planck's radiation law. For similar methods, generally only two wavelength
bands are used, but this relies on the assumption that the emissivity coe�cient is constant;
while in reality this coe�cient is dependent on wavelength and soot concentration.
The measurements made in this project cover a wide wavelength range and create an
overdetermined system, allowing temperature and emissivity information to be calculated
in various wavelength segments. Then, by determining which wavelength ranges provide
the most accurate information about di�erent areas of the �ame, improvements can be
made to other existing pyrometric methods, e.g. when measuring the hottest part of the
�ame.
A camera is also set up to provide visual information about the measured �ames, and
ascertain whether the measurements are performed on a hot or cold region when measuring
turbulent �ames.
Besides the development of a measurement method, a test is made to determine the
transmissivity of a sooted objective window. This is done to determine whether or not
it is possible to account for or bypass the progressive sooting of the window, which
has a �ltering e�ect on the measured spectral intensities and therefore the estimated
temperature.
Danmarks Tekniske Univeristet 1 DTU Mechanical Engineering
MSc Thesis 2 Literature and Theory Review
2 Literature and Theory Review
2.1 In-Cylinder Pollutant Formation
The major environmental concern with diesel engines is the formation of nitric oxides
(NOx) and particulates (soot). In order to reduce these pollutants, it is necessary to have
a better understanding of the combustion process during which they are formed.
Pollutant formation is highly dependent on temperature, more speci�cally �ame tempera-
ture, which in turn is dependent on how the fuel and air mix, and how this changes during
the work stroke. In a diesel engine the fuel is injected just prior to the expansion stroke,
and thus does not allow enough time for the proper mixture of fuel and air. Therefore
the fuel distribution is non-uniform during the critical parts of the combustion, and this
is considered a major factor in the formation of pollutants.
After injection, and until ignition, fuel and air mix creating a near stoichiometric mixture
which, when burnt, produces very high temperatures and pressures and is called the
premixed burn region. This is then followed by the di�usion burn region, where the rate
of combustion is controlled by the di�usion of oxygen through the �ame front [1] (see
Figure 2.1).
Figure 2.1: Conceptual model of mixing controlled diesel combustion [2]
Danmarks Tekniske Univeristet 2 DTU Mechanical Engineering
MSc Thesis 2 Literature and Theory Review
2.1.1 NOx Formation
Nitrogen oxides (NO and NO2, but jointly referred to as NOx) form in regions of high local
temperature. For diesel combustion this encompasses the initial premixed combustion and
some regions of the sustained di�usion �ame at the outer edges of the fuel jet. For cylinder
combustion, NOx concentrations are governed by thermal equilibrium (Zeldo'vich) [3],
meaning that even though the chemical equilibrium would yield a lower concentration,
the nitric oxide chemistry freezes before reaching this equilibrium. This happens when
the local temperatures drop rapidly due to the contact with the cylinder walls and mixing
with the fresh charge from the inlet valves.
2.1.2 Soot Formation
Soot forms in the fuel-rich zone around individual fuel droplets, where the hydrocarbons
are heated and oxidized by the nearby combustion. Under these conditions, the formation
of soot is thought to take place through the following steps: pyrolysis, nucleation, surface
growth and coagulation, aggregation and oxidation. During pyrolysis the gas phase
hydrocarbons break down or crack to form soot precursors, which then grow into soot
nuclei in the nucleation step. During the surface growth phase, the nuclei grow from 1-2
nm to 10-30 nm and the H/C ratio decreases. Most of the soot will oxidize during the
expansion stroke (over 90% [4]), but that which does not will exit through the exhaust
[1]. It is then that the aggregation phase is meant to occur, joining the larger soot nuclei
into their more known fractal structure, and it is also here that non burnt hydrocarbons,
sulphates and bound water (among others) will condense on the soot, resulting in the
conglomerates called particulates [5].
From Figure 2.1 it is clear to see that the thermal NO production zone and the soot
oxidation zone are almost coincident, creating the so called NOx-Particulate trade o�, in
which high temperatures are needed to oxidize the soot particles but low temperatures are
desired in order to keep NOx emissions low [6]. Because of this it is very useful to determine
the �ame temperature during combustion in order to have a better understanding of the
parameters that in�uence it.
For this, non-intrusive temperature measuring methods such as two color-pyrometry have
been developed.
Danmarks Tekniske Univeristet 3 DTU Mechanical Engineering
MSc Thesis 2 Literature and Theory Review
2.2 The Two-Color Method
The two-color method has successfully been used to determine �ame temperatures, by
applying the fact that soot particles emit a continuous spectra of radiation. The radiation
intensity is split into two wavelength bands using �lters, after which the relation between
the intensity of each of the wavelength bands is used to determine the temperature, hence
the name �two-color method�. A major bene�t of this method is the ability to perform
combustion temperature measurements without signi�cant mechanical modi�cations, thus
not changing the engines operating parameters and allowing engine developers to directly
compare the e�ects of other component or parameter modi�cations, e.g. injection
strategies. Hottel and Broughton used the method on an open �ame in 1932, while
Uyehara applied it to diesel engine prechamber combustion in 1946. In both these cases
the measurements where done on a single point, but it was Matsui et al. who expanded
the method to full view, two-dimensional high speed images in 1982.
In their investigations, Matsui et al. studied the e�ects of unevenness of the distribution
and temperature of soot particles through the line of sight. His investigations indicated
that the soot temperature closely describes the �ame temperature, determining that the
temperature di�erence between gas and soot was negligible after the gas and particles
reached thermal equilibrium, a time which has been shown to be of the order of 10−7
seconds or less [4, 10].
Optical pyrometric measurements are based on Planck's law of radiation, which yields the
spectral energy density of a blackbody emitter, e.g. perfect emitter with an emissivity of
unity at all wavelengths:
Ibb(λ, T ) =C1
λ5[exp
(C2
λT
)− 1
] (2.1)
where C1 and C2 are Planck's radiation constants, λ is the wavelength and T is the
temperature. For a real emitter with spectral emissivity, ε, between 0 and 1, the spectral
energy density is given by:
I(λ, T ) = ε(λ)Ibb(λ, T ) (2.2)
And while single soot particles and thick soot clouds exhibit near blackbody behavior, i.e.
ε ' 1, thinner soot clouds show non-blackbody behavior with ε < 1. The emissivity of a
soot cloud is intricately dependent on the soot concentration and thickness of the cloud
Danmarks Tekniske Univeristet 4 DTU Mechanical Engineering
MSc Thesis 2 Literature and Theory Review
through the line of sight. A commonly used empirical model, which couples these factors
with the wavelength dependency, was proposed by Hottel and Broughton [7]:
ε(λ,KL) = 1− exp
(−KLλα
)(2.3)
where K is the empirical extinction coe�cient of soot, L is the line of sight path-length
through �ame and α is the empirical range constant (usually 1.39 in the visible range).
Combining the product of K and L into a KL factor is commonly used in diesel research
literature, allowing the comparable measure of soot concentrations in various experiments
and con�gurations. This is mainly done due to the limited knowledge of the optical
properties of diesel soot and the practical di�culties in measuring the exact thickness of
the soot cloud [10].
By measuring the spectral energy density at two di�erent wavelengths, and combining
(2.2) and (2.3) for the two chosen wavelengths, it is possible to set up two equations
I(λ1, T ) = ε(λ1, KL)Ibb(λ1, T ) (2.4a)
I(λ2, T ) = ε(λ2, KL)Ibb(λ2, T ) (2.4b)
The set of equations (2.4) can then be solved as a simple problem of two equations with
two unknowns T and KL, once an absolute measure of the spectral intensities I has been
determined, i.e. non-ratiometric method. In many cases though, the emissivity is assumed
to be equivalent at these two wavelengths, simplifying the problem to determining the
ratio between the intensities measured at each wavelength, i.e. ratiometric method. Thus
removing the need to determine the absolute values of the intensities that requires an
absolute calibration of the measuring system, a di�cult task for an engine measurement.
The assumption of equal emissivities is highly dependent on the ratio of KL to λα, which
is clear from equation (2.3) where for KL >> λα, ε approaches 1 for all wavelengths. On
the other hand if KL is low, then the emissivity is greater in the visible spectra than in
the near-IR, leading to a higher intensity ratio and a systematic overestimation of the
temperature.
2.2.1 KL Factor
Since KL is highly dependent on the type of fuel and the size and type of combustion, i.e.
the resulting soot volume fraction. Thus it is necessary to take into consideration these
Danmarks Tekniske Univeristet 5 DTU Mechanical Engineering
MSc Thesis 2 Literature and Theory Review
aspects when determining whether or not using the ratiometric method is applicable. In
[10] the argument is made for high KL values when investigating the combustion process of
large diesel engines running on heavier diesel fuels, and operated at high power levels, i.e.
intense fuel-injection periods. This is especially true when looking at the main combustion
event in which the fuel jet undergoes rich premixed combustion before reaching a di�usion
�ame zone that surrounds the fuel jet periphery.
Furthermore, the nature of a real �ame is heterogeneous leading to complications when
measuring the surface of the soot cloud against a hotter or colder background of soot
emission. Using a 2-zone model a comparison was made, showing that for a cold
background, the system shows the same systematic error as for a homogeneous soot cloud,
while for a hot background a large overestimation of temperature is seen at low soot cloud
temperatures, which is expected due to the large amount of radiation that leaking from
the hotter background [11].
2.2.2 Choice of Wavelengths
The light emitted by the diesel combustion process is mainly comprised of chemilumi-
nescence and soot incandescence, of which soot incandescence is the primary source of
emission (in order of 4-5 orders of magnitude) [12]. Chemiluminescence is mainly present
in the ultraviolet part of the spectrum, while soot incandescence is stronger in the visible
spectrum.
The choice of wavelength bands is of signi�cant importance when trying to determine
the hottest part of the �ame, which in a NOx and particulate emissions sense is the
one of interest as it is here the major formation/oxidation processes take place. This is
because the fraction of the spectral intensity contribution of each temperature zone is
dependent on the wavelength band being measured. To demonstrate this, a simple two
zone model is set up in which one zone is hot (2800K) while the other is cold (1800K)
while both having an emissivity of 0.5. From this model (Figure 2.2) it is shown that at
short wavelengths, i.e. up to 500nm, the fraction of intensity contributed by the hot zone
is almost 1, independent of it's position relative to the cold zone.
Danmarks Tekniske Univeristet 6 DTU Mechanical Engineering
MSc Thesis 2 Literature and Theory Review
(a) Schematic of the 2 zone model
(b) Intensity ratio if T1 is hottest (c) Intensity ratio if T2 is hottest
Figure 2.2: 2 zone model showing the proportion of hot and cold radiation as a function of
wavelength
Based on this it is clear that wavelengths as low as possible are to be chosen for measuring
the hottest �ame temperatures. This is furthermore backed up by the fact that the �ank
of the Planck radiation curve moves toward lower wavelengths at higher temperatures.
Various combinations of wavelength bands as well as di�erent bandwidths have been used
in previous experiments [3, 4, 10], with the governing criteria being the equipment used.
Nevertheless, Matsui's system was setup to measure at three di�erent wavelengths, thus
allowing the comparison between combinations of the three, and they found that the
minimum error was associated with the largest wavelength di�erence.
2.3 Multiwavelength Method
Another approach is the one taken by Iuliis et al., in which advantage of the multi-
wavelength capability of a diode array detector is used. Rather than for temperature
measurements the method is focused on determining soot volume fractions, but the
principal is the same in which the spectral energy density is measured over a wide
Danmarks Tekniske Univeristet 7 DTU Mechanical Engineering
MSc Thesis 2 Literature and Theory Review
wavelength range. This measured spectra can then be �tted to the ideal (eq. (2.2))
by determining the temperature and soot volume fraction by means of a least square
procedure. Through this method a good correlation is made to other experimental
data obtained from other measuring methods (optical pyrometry and rapid insertion
thermocouples) on similar �ames.
Another multiple wavelength method is the multiband method, which in a similar way as
the two color method is used to determine temperatures and emissivities. This method
though, has only been found applied to cold surfaces that do not vary largely from ordinary
room temperature [14, 15, 16].
2.4 View Glass Contamination
Due to the high temperatures and soot concentrations in the combustion chamber,
contamination of the optical access window is expected to occur. In earlier work no
measures where taken to prevent soot build up on the view glass, estimating that the
drop in transmissivity would not have signi�cant impact on the measurements. It was
later shown by Mohammad that the soot deposits on the window could reduce the
transmissivity by up to 50%, a�ecting the determination of the KL factor by up to 50%,
while the temperature measurement only decreased by 8%.
Danmarks Tekniske Univeristet 8 DTU Mechanical Engineering
MSc Thesis 3 Experimental Setup
3 Experimental Setup
The experimental rig consists originally of:
• A borescope mounted inside a dummy engine start air valve having a �eld view into
the combustion chamber of 70o through a sapphire window, and a focal length of
5-500 mm.
• A X-Y translator mount, allowing for the mounting and translation of an optical
�ber.
• An optical �ber (various types where used during the experiment).
• A USB2000+ spectroscope from Ocean Optics with an e�ective range 200-800nm.
• A mirror mount including a 50% beam splitter.
Using these, it is the primary objective of the experimental setup to determine the spectral
energy density on a localized part of a �ame, thus allowing temperature measurements
using the whole spectral range of the spectroscope. This meant achieving a projected
image (the image) of the borescope's whole �eld of view (the object) (see Figure 3.1),
after which a small area of the image is measured using an optical �ber and transmitted
to the spectroscope. The borescope used is one of constant focus, meaning that when
focusing on an object at certain distance, the image will stay in focus even if the object
is moved closer or further from the objective window.
Figure 3.1: Conceptual image of the objective and image through the borescope
Once the object area being measured was considered su�ciently small (at least 3mm x
3mm at close range to allow for calibration with a tungsten lamp), a high-speed camera
would be added to the setup, allowing pictures of the measured area to be taken.
Danmarks Tekniske Univeristet 9 DTU Mechanical Engineering
MSc Thesis 3 Experimental Setup
3.1 Projection View Through Borescope
Initially it was thought possible to achieve a projected image directly from the endoscope
optics onto the collection plane in which the optical �ber was placed (the image plane),
thus only making it necessary to reduce the diameter and numerical aperture of the �ber
in order to reduce the area being observed on the object, i.e. the �ame. In order to do
this it was thought necessary to get a focused image of the object on the image plane,
and therefore e�ort was put into determining the possible positioning of the image plane.
For this a di�use light source with a sharp black cross was introduced as the object,
making it possible to determine at which distance from the borescope eyepiece it was
possible to achieve a focused image. This was done by adjusting the eyepiece focus and
the distance between the eyepiece and the image plane, until a sharp cross was seen on
the image plane. Once the focused distance from eyepiece to image plane was known, a
mounting plate was designed and built for the X-Y translator (see Appendix C.1).
Figure 3.2: Model showing the image plane and the mounting plate of the �rst design
Using this setup (see Figure 3.2), testing to �nd the size of the objective area being
measured begun. This was done by measuring the signal levels on the spectroscope while
translating the position of the optical �ber. At �rst it was thought possible to achieve
zero signal (no light) by placing the �ber on the black part of the image (the cross), but
it was quickly determined that the �ber (diameter 600µm and NA 0.22) allowed to much
light in, i.e. it sampled too large an area of the image (see Figure 3.3). Therefore di�erent
�ber diameters and apertures where tested.
Danmarks Tekniske Univeristet 10 DTU Mechanical Engineering
MSc Thesis 3 Experimental Setup
Figure 3.3: The measured objective area and the resulting spectra
3.1.1 Optical Fiber
Other than the spectral range of an optical �ber, two other parameters can in�uence its
applicability to a particular setup. The diameter of the �ber can determine the way the
light is transported as well as the sampled area (see Figure 3.4(a)).
(a) Fiber types according to diameter (b) Numerical aperture
Figure 3.4: Categorization of optical �ber properties
Secondly the numerical aperture (NA) of the �ber determines the acceptance angle or cone
of the �ber, i.e. the maximum angle at which light can enter the �ber and be transported
through it (see Figure 3.4(b))
After testing two additional �ber types ([200µm and NA 0.35] and [50µm and NA 0.22])
it was determined that, although they reduced the object area being sampled, it was still
Danmarks Tekniske Univeristet 11 DTU Mechanical Engineering
MSc Thesis 3 Experimental Setup
too large to satisfy the initial criteria of 3mm x 3mm. Since a 50µm is the smallest �ber
obtainable before getting to single mode �bers, it was deemed necessary to explore other
ways of reducing the measured object area.
3.2 Introduction of Camera Lens
As a �rst alternative to the directly projected image, was the introduction of a camera
lens between the borescope eyepiece and the image plane. This would introduce a second
set of focusing lenses, ideally allowing for a sharper projection and thus making it possible
to reduce the objective area.
As a �rst attempt, an old single lens re�ex (SLR) camera was set up at the point of the
projected image. This made it possible to obtain the correct focus through the camera's
eyepiece, and subsequently open the shutter and see the image projected onto the camera's
�lm plane.
This revealed the main reason why the original approach described in Section 3.1 did not
achieve the expected results. When seeking a projected image there is a big di�erence
between a focused image for ocular perception and a focused image for planar perception,
e.g. a roll of �lm. This meant that the original focused image of the black cross was
actually not focused for planar perception, and therefore the �ber aperture was not
e�ective in reducing the measured objective area.
Figure 3.5: The SLR camera with the optical �ber mounted on the camera's image plane
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MSc Thesis 3 Experimental Setup
After learning this fact, the X-Y translator was positioned in such a way that the opening
of the �ber was on the image plane of the camera (see Figure 3.5) This setup immediately
showed reductions in the area measured on the object, achieving object areas of 4mm
x 4mm at 15mm, and 7mm x 7mm at 230mm from the objective lens. From testing it
became clear that the lens had to be mounted at a further distance from the borescope
objective, based on the improvement, i.e. reduction, in the measured area. This is also
in accordance with the minimum focal distance from the camera lens of 60cm, because
even though this distance can be reduced using the optics in the borescope eyepiece, the
combination of the two extreme settings did not produce good enough results.
Once these tests had been done and a rough estimate of the distance from eyepiece to
lens was found, a new mounting plate was designed. Since it was only possible to mount
the camera in one point it was prone to pivoting, and therefore a mount for the lens was
introduced instead of mounting the whole camera. This allowed for a more rigid setup and
centering between the lens and the X-Y translator. The distance between the lens and
the �ber plane was calculated using a technical drawing of the lens (see Appendix C.3)
and measurements on the camera housing.
Using technical drawings (see Appendices C.4, C.5 and C.6) and CAD models of the
parts to be used it was possible to create a virtual model of the desired optical setup
(Figure 3.6). This allowed for alignment corrections and distance estimations for the
design of the mounting plate before producing the actual part (see Appendix C.2).
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MSc Thesis 3 Experimental Setup
Figure 3.6: The virtual model showing all the components and the image plane
With the new mounting plate in place, new tests where conducted leading to a measured
object area of 1.5mm x 1.5mm at 15mm, and 6mm x 6mm at 450mm, hereby satisfying
the initial goal of 3mm x 3mm at close range.
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MSc Thesis 4 Calibration
4 Calibration
In order to calibrate the experimental setup a blackbody like emitter of known
temperature is needed. The calibration source should be able to achieve temperatures
in a range that matches the expected soot cloud temperatures in the engine. Because
of that fact and its compactness and ease of use, a tungsten ribbon lamp is used as the
calibration source for this experimental setup.
The lamp used is a Phillips lamp type W1 GGV12i, which is supplied by MAN Diesel, and
comes with a calibration curve (current vs. temperature) from 1961 (see Appendix B.1).
As shown in Figure 4.1(a), the lamp features a tungsten strip roughly 9mm x 3mm, and
the point of calibration on the ribbon should be as close as possible to the point indicated
by the metal �lament (Figure 4.1(b)).
(a) Tungsten ribbon lamp (b) Magni�ed view of the tungsten ribbon
Figure 4.1: The tungsten ribbon lamp used to calibrate the experimental setup
The tungsten lamp is powered by a current regulated power supply capable of reaching
30A, but the recommendations state that the lamp should not be used at currents over
13.6A for prolonged periods, and should be limited to 15.25A for short period usage.
When performing measurements, the lamp was left to stabilize for a short period of time.
Since the tungsten lamp is not a perfect blackbody, considerations had to be made to
take into account the emissivity of tungsten and also the transmissivity of the window
material (assumed to be fused silica).
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MSc Thesis 4 Calibration
4.1 Emissivity
The tungsten ribbon is not a perfect blackbody, which means it has an emissivity < 1.
The emissivity of tungsten varies as a function of temperature and wavelength, so these
factors have to be taken into account when calibrating the setup. From table values found
in [18] (table can be found in Appendix B.2) a series of spline curves are found to �t the
emissivity of tungsten at any wavelength, for a particular temperature (Figure 4.2)
Figure 4.2: Emissivity of tungsten as a function of temperature and wavelength. The solid lines
represent the calculated spline curves.
Using the found spline curves it is possible to attribute each wavelength a particular
emissivity at a given temperature, ε(λ, T ), and then use these in the calibration process.
4.2 Transmissivity
The transmissivity of the glass is given by τ(λ) = 1 − 2(n(λ)−1n(λ)+1
), where n is the index of
refraction (wavelength dependent) of fused silica and the values of which are found in the
MellesGriot optical materials catalogue. From the tabulated values, a polynomial is �tted
and this is then used to obtain the transmissivity at any given wavelength (Figure 4.2).
Danmarks Tekniske Univeristet 16 DTU Mechanical Engineering
MSc Thesis 4 Calibration
Figure 4.3: Transmissivity of the glass bulb around the tungsten ribbon
The emissivity and transmissivity are then be multiplied to the ideal blackbody radiation
curve in order to determine the e�ective radiation from the tungsten lamp:
I(λ, T )eff = ε(λ, T ) · τ(λ) · Ibb(λ, T ) (4.1)
To calibrate the setup, the tungsten lamp is placed close to the objective window, in
such a way as to ensure that the objective area being measured by the optical �ber was
contained entirely in the tungsten ribbon
A series of spectral energy density measurements are then made for di�erent current
settings (see Table 4.1) and the spectra are stored for analysis. In order to obtain
usable measurements, di�erent integration times are used, i.e. the time over which
the spectroscope measures the incoming signal. This integration time is later used to
normalize the di�erent spectra in order to reach a common comparison level.
Current [A] 6.85 7.85 9.1 10.5 12 13.6 15.25
Temperature [K] 1600 1800 2000 2200 2400 2600 2800
Int. time [ms] 750 500 150 50 20 9 5
Table 4.1: Currents and corresponding temperatures for tungsten lamp
As it is intended for the setup to measure combustion temperatures inside a large
two stroke engine, it is chosen that the calibration be done with the highest possible
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MSc Thesis 4 Calibration
temperature spectra, i.e. 2800 K, in order to calibrate at an equivalent temperature range
as that expected during engine combustion. The calibration consists on determining a
correction factor to be applied to all measurements made through the apparatus, thus
accounting for any losses or distortions through the system. This correction factor is
obtained by dividing the e�ective spectral energy density from the tungsten lamp at
15.25A (equivalent to 2800K) with the measured spectra from the spectroscope thus
obtaining a factor vector:
F =Ieff
Imeasured(4.2)
The �rst attempts at calibrating the system resulted in good correlation between the
measured and ideal values for wavelength values between 485nm and 715nm, and
while values above 715nm showed a distinct deviation from the ideal values, which
increased at lower temperatures (see Figures 4.4(c) and 4.4(d)), the values below 485nm
showed a characteristic �sagging� away from the ideal values, independent of temperature
(Figure 4.4(a) and 4.4(b)).
(a) Sagging at 1800K (b) Sagging at 2600K
(c) Deviation at 1800K (d) Deviation at 2600K
Figure 4.4: Graphs of the correlation between the ideal (blue) and the measured (red) intensities
using the correction factor
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MSc Thesis 4 Calibration
At �rst it was thought that the sagging was caused by a lesser signal to noise ratio in that
wavelength range, but that would mean that the characteristic would increase for lower
signal levels, i.e. lower temperatures, which it did not do signi�cantly. Attempts to a�ect
the sagging e�ect where done in a short parameter study, but none changed the size of
the sag, - only its vertical position. Finally it was thought necessary to test the linearity
correction done by the spectroscope software, which squatted very low count values and
thus could be suspected of a�ecting the measurements in the near-UV spectrum where
count values are small.
4.3 Spectroscope Linearity
Based on the spectroscope's literature (Ocean Optics), the measured spectra are linear to
∼ 92% if left uncorrected, while they are linear to > 99.8% if the spectra are corrected
using their linearization polynomial. In order to verify the linearization polynomial
the same procedure is used, in which the linearity is captured as a plot of normalized
counts/sec versus counts for a constant light source at di�erent integration intervals.
To do so, a series of spectra at various integration types are measured of the tungsten
ribbon lamp at a constant current, i.e. a constant light source. Then an algorithm is
developed which, for a given wavelength, creates an ideal count scale by normalizing
the maximum count measured at that wavelength and creates an ideal value for all the
measured integration times. These values are then �tted to a straight line onto which the
measured values can be corrected to (Figure 4.5).
A correction factor can then be calculated by dividing the ideal values with the measured
values and subsequently inverting the result in order to allow comparison with the Ocean
Optics correction, which is divided onto the measured count values.
After repeating this correction curve process for all wavelengths, a concatenation of values
from all wavelengths is created in order to �t a global linearity polynomial applicable to
the entire spectra. Trying to �t the new correction factors to a 7th degree polynomial, like
the one used by Ocean Optics, results in a very poor �t and attempts with higher degree
polynomials does not improve the �t.
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MSc Thesis 4 Calibration
Figure 4.5: Plot showing the ideal counts compared to the measured counts at 693nm
A comparison between the correction factor supplied by the Ocean Optics polynomial,
and those factors calculated in the linearity check can be seen in Figure 4.6. Because of
the poor �ts achieved and the fact that the correction factor is close to 1 for count values
above 500 it is decided that for the purpose of this experiment it seems more prudent not
to linearise the measured data.
(a) (b)
Figure 4.6: Comparison of O.O. linearity algorithm (in green) and calculated correction factors
(in blue). (a) shows the O.O. linearization polynomial compared to the correction factors
calculated from the measured data. (b) is a detailed view of the 0-10000 counts area.
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MSc Thesis 4 Calibration
Repeating the calibration process, with the non-linearised data, shows a much closer
correlation between the measured and ideal spectral energy densities, suggesting that the
decision to use the non-linearised data is justi�ed in this particular case. In Figure 4.7 it
can be seen that the application of the non-linear system correction factor eliminates the
sagging for at the lower wavelengths and furthermore improves the correlation at higher
wavelengths.
(a) Sagging at 1800K (b) Sagging at 2600K
(c) Deviation at 1800K (d) Deviation at 2600K
Figure 4.7: Comparison between the correlation of the measured intensities using the linear (red
line) and non-linear (black line) correction factor
Based on the tendencies found when applying the correction factor to the spectral
measurements made on the tungsten lamp, measurements below 400nm and above
approximately 750nm are considered unreliable due to the fact that outside these limits
the corrected measured spectra deviate strongly from the ideal Planck radiation. This can
also be seen in the shape of the correction factor as a function of wavelength (Figure 4.8)
where the measured spectra outside the mentioned limits need large corrections to equate
to the ideal when compared to the spectra within the limits, and are therefore considered
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MSc Thesis 4 Calibration
less reliable.
Figure 4.8: Correction factor as a function of wavelength showing the limits
It is important to point out that in order for the system correction factor to be applicable,
the spectra to which it is applied need to be normalized to the same integration time as
that of the one used to determine the calibration factor, which in this case is 5ms.
In Figure 4.9 the percentile deviation between the measured and ideal spectral energy
densities are shown, where the non-linear deviations are showed as solid lines and the
linear deviations are dotted. It can be seen that for lower temperatures, the deviation
between the corrected measured values and the ideal increases, thus showing the necessity
to calibrate the system in the same range as the temperatures expected to be measured.
One can also see that the deviations increase signi�cantly for very low and very high
wavelengths.
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MSc Thesis 4 Calibration
Figure 4.9: Plot showing deviation between measured and ideal values as a function of wavelength
The Matlab codes used to determine the system calibration factor and to check the
linearity of the spectroscope can be found in appendices A.1 and A.2.
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MSc Thesis 5 Temperature and Emissivity Algorithm
5 Temperature and Emissivity Algorithm
Once the correction factor is calculated, an algorithm is created to calculate the
temperature and emissivity corresponding to any measured spectral energy density. This
is done by using a least square curve �tting method and applying it to wavelength segments
of the spectra.
The least square method �nds the x values that best �t the equation
minx
12‖F (x, xdata)− ydata‖22 =
12
m∑i=1
(F (x, xdatai)− ydatai)2 (5.1)
for which, in this case, x is a vector consisting of emissivity and temperature, i.e.
x = [ε, T ], xdata corresponds to a wavelength segment of m values, e.g. [450nm, 475nm],
while ydata is the measured and corrected spectral energy density for the same wavelength
segment. The function F is a Planck radiation equation where the emissivity and
temperature are unknown variables
F (x, λ) = x1 ·C1
λ5[exp
(C2
λx2
)− 1
] (5.2)
The minimization function can be restricted by preset upper and lower bounds, thus
con�ning any output to be within realistic results. These results can later be evaluated as
to whether or not they result in good approximations to the desired function. In this case
the emissivity is restricted within ε =]0, 1[ and the temperature to T =]500K, 4000K[, as
the values expected to be found should lie within these parameters.
In order to start the minimization a start value for emissivity and temperature need to
be provided. This start value can have a large in�uence on the resulting output because
of the �well seeking� characteristic of the minimization function (see Figure 5.1), in which
a start value 1 or 2 will result in a local minimum A, while start values 3 or 4 will result
in the global minimum B, which is the desired result.
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MSc Thesis 5 Temperature and Emissivity Algorithm
Figure 5.1: In�uence of start value on resulting minimum
To account for this a start value matrix (in this case 11 x 11) is created (Table 5.1),
the values of which are run through as start values for the minimization function, and
thus yielding 121 possible solution combinations to the curve �tting problem for each
wavelength segment.
(ε = 0, T = 4000) (ε = 0.1, T = 4000) · · · (ε = 0.9, T = 4000) (ε = 1, T = 4000)
(ε = 0, T = 3650). . . . .
.(ε = 1, T = 3650)
......
(ε = 0, T = 850) . .. . . . (ε = 1, T = 850)
(ε = 0, T = 500) (ε = 0.1, T = 500) · · · (ε = 0.9, T = 500) (ε = 1, T = 500)
Table 5.1: Start value matrix
Each of these solution combinations has to subsequently be analyzed with respect to how
good a �t results between the measured spectra and the ideal Planck radiation when
using the found x values for that start value combination. To do so, the average residual
between the measured values and the function values is divided by the mean spectral
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MSc Thesis 5 Temperature and Emissivity Algorithm
energy density of the wavelength segment being analysed
criteria = 100 ·
√√√√ m∑i=1
(F (x, xdatai)− ydatai)2∣∣∣∣∣(
m∑i=1
Imeasi
)/m
∣∣∣∣∣(5.3)
This results in a percentage deviation, which can be used as a criterion to determine
how accurately the calculated emissivity and temperature combination �ts the measured
spectra. This criterion is calculated for each of the start value combinations in Table 5.1
yielding a new 11 x 11 matrix with a deviation criterion for each start value combination.
When analyzing the deviation criteria matrix it is necessary to consider the deviation
itself as well as the homogeneity of the criteria. It is clear that for a high deviation
criteria, the resulting emissivity and temperature values for that start value combination
cannot be considered to be accurate. Single cases of low deviation cannot be considered
accurate either, and therefore a loop is inserted in order to determine the lowest deviation
criteria of a given wavelength segment and secondly determine how many other start
value combinations reach the same deviation criteria (to within 0.5%). Using the deviation
criteria and the homogeneity criteria it is then possible to determine if a given combination
of emissivity and temperature can be considered accurate.
Another control of the �tting algorithm is applying it to wavelength segments of various
sizes and compare the results. As well as giving an idea as to how robust the algorithm is,
this step also optimizes the calculation time used when running the algorithm by �nding
a good compromise between small segments which can give more accurate results, but
are more susceptible to noise and time consuming, and larger segments which are the
opposite but have the bene�t of using the entire slope/gradient of the measured spectra
when determining the temperature.
To test the temperature determination algorithm, it is applied to the measured spectra
of the tungsten ribbon lamp, a source of known emissivity and temperature at a given
current. Using this as a test allows for a proper use of the criteria to determine if the
temperature and emissivity estimations are good, since the actual values can be extracted
from table values. Figure 5.2 shows how well the calculated values �t the measured
spectra for each wavelength segment, and the calculated values are shown in Table 5.2.
From these results it is clear that values determined by the algorithm correlate quite well
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MSc Thesis 5 Temperature and Emissivity Algorithm
with the expected values (ε ≈ 0.4 and T ≈ 2000K), and that by analyzing the deviation
criteria (table) and the �t (graph) it is possible to determine if the calculated values can
be trusted. In this particular case all deviation are small except for the �rst segment.
The higher deviation criteria is expected to be caused by the low signal to noise ratio at
the beginning of the segment.
Wavelength segment [nm] Emissivity [-] Temperature [K] Criteria [%]
400-461 0.345 2020.4 13.68
461-522 0.433 1988.9 0.86
522-581 0.487 1973.9 0.27
581-639 0.376 2015.5 0.19
639-696 0.408 2000.5 0.19
696-751 0.262 2091.7 0.60
Table 5.2: Emissivity and temperature estimations from measured spectra of tungsten lamp at
2000K
Figure 5.2: Plot of the �tted wavelength segments (di�erent colors) to the measured intensity
Finally it must be said that, though the algorithm calculates both the emissivity and
temperature, the emissivity is quite an uncertain term compared to the temperature.
This is due to its high dependency on various factors like optical thickness (for �ame
measurements) and wavelength. And while the temperature is an intricate part of
determining the shape of the spectral energy density curve, i.e. determines the gradient
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MSc Thesis 5 Temperature and Emissivity Algorithm
of the Planck curve, and can be estimated fairly accurately through other methods, the
emissivity is merely a scaling factor to the measured intensity and is very di�cult to
determine accurately.
The Matlab codes implementing the emissivity and temperature algorithm can be found
in appendices A.3 and A.4.
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MSc Thesis 6 Alignment of Optical Fiber and Camera
6 Alignment of Optical Fiber and Camera
Once a good calibration of the system is made and the emissivity and temperature
algorithm is working properly it is important to see which point on the �ame is being
measured. To do so a beam splitter is used to divide the signal in such a way that 50%
of the light is let through to the optical �ber, while the other 50% is diverted into a high
speed CCD camera.
After adjusting the camera in such a way as to point directly onto the beam splitter,
the latter is adjusted so that an image is captured of the light source at the end of the
borescope. After doing so and attempting to focus the image, it was deemed necessary
to increase the distance between the camera and the beam splitter in order to achieve a
properly focused image. This was impossible with the mounting holes predetermined for
the camera, and therefore an extension mounting plate had to be manufactured in order
to achieve the necessary distance (Appendix C.7).
Once a focused image was achieved, the next step was to align the camera and optical
�ber in such a way that the line of sight of the optical �ber was approximately the same
as the line of sight of the camera. This is necessary in order to be able to determine which
part of the �ame is being measured, independently of the distance from the objective
window. If the two are not aligned, then the optical �ber will be measuring the spectral
energy density of a di�erent pixel region of the camera depending on the distance from
the objective window.
To align the two devices, a LED light shining through a 2.5mm diameter hole in a plate is
used. The plate is placed at a distance of approx. 450mm from the objective window and
in such a way as to register the maximum possible signal on the spectrometer. Next the
position of the centre pixel of the light dot is marked on the image recorded by the camera
(Figure 6.1(a)). Finally the light source is moved as close to the view glass as possible, and
while maintaining the maximum possible signal on the spectrometer (without adjusting
it's position), the beam splitter position is adjusted so that the centre of the light dot
coincides as closely as possible with pixel marking done when the light source was at a
distance.
This results in a coinciding line of sight for both devices as shown in Figure 6.1. The
spectra shown under the images are the spectra measured at the time of alignment. The
reason why the spectra are di�erent in intensity is due to the cone-like behaviour of the
Danmarks Tekniske Univeristet 29 DTU Mechanical Engineering
MSc Thesis 6 Alignment of Optical Fiber and Camera
objective area measured, so while at close range the LED �lls the entire measured area, at
a distance it only covers a certain percentage of the measured area and there is therefore
a di�erence in the measured intensities.
(a) Marking of the centre pixel of light source (b) Approx. matching of centers when at close
range
Figure 6.1: Alignment of line of sight between the optical �ber and camera
6.1 Simultaneous Triggering
In order to correlate the measured spectra with the captured images it is necessary
to be able to match the two in time, i.e. synchronize their measurements. For this a
simultaneous triggering method is needed, and even though the camera and spectrometer
have external triggering options, they must be setup to match each other.
(a) External hardware triggering of spectroscope (b) Random reset triggering of high speed camera
Figure 6.2: Schematic showing how the chosen triggering options are executed by the hardware
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MSc Thesis 6 Alignment of Optical Fiber and Camera
For the spectrometer, the triggering option is set to �External Hardware�, in which case
the spectrometer idles until it receives an external triggering signal. When the triggering
signal is received, a spectrum is measured for the integration time set in the software.
Once the integration time has elapsed, the spectrometer returns to its idle state. Things
to take into consideration when using this type of triggering are that one cannot average
a series of measurements, nor should one engage the �Electric Dark Correction� option as
this a�ects the measurements when using external triggering. After each spectrum has
been measured they have to be saved manually.
The high-speed camera's external triggering is set in the �triggering mode� option, and
this should be set to �random reset�. When this option is chosen, one is prompted to select
a number of frames to be recorded. By considering the chosen frame rate on the camera,
a number of frames equal to the integration time on the spectrometer should be chosen,
e.g. for a frame rate of 1000 fps one has to choose 50 frames to match an integration time
of 50ms. When all settings are ready the record button is pressed, after which the camera
is ready to receive en external trigger. The camera will record until its 2048 frames have
passed or it is stopped manually, but it will only be the predetermined number of frames
that have been recorded. As with the spectrometer, the frame sequence has to be saved
manually.
When both sets of data have been saved (the spectra and the image series) it is then
possible to start a new measuring sequence.
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MSc Thesis 7 Recalibration and Robustness Test
7 Recalibration and Robustness Test
Adjustments to the orientation of the beam splitter and the optical �ber were done in
order to perform the alignment between the camera and optical �ber, so for good measure
a new calibration is performed. From this new calibration, a new system correction
factor is calculated and this correction factor is then compared to the one obtained earlier
(Section 4). This is done in order to test the whole systems robustness against positioning
adjustments.
Figure 7.1: Correlation between the new and old system correction factors
From Figure 7.1 it is clear to see that there are some major di�erences between the
correction factors. The di�erences below 400nm are expected to be caused by signal noise
as well as those above 750nm, and are not deemed important. It is therefore the ratios
between 400nm and 750nm that are considered important, especially in the 400nm to
500nm region because of the big di�erence between the correction factors.
While di�erences are expected due to di�erent adjustments made to the setup (translation
of the optical �ber and adjustment of the beam splitter), it is not the magnitude of the
deviations that is troubling, but the shape. The steep gradient encountered points to a
signi�cant factorial di�erence that might have an e�ect on the gradient of the corrected
spectral intensity, and therefore the temperature determination.
To determine if these di�erences have an e�ect on the resulting temperature measure-
ments, and how big this e�ect might be, each of the correction factors is applied to a
measured spectra obtained from the tungsten lamp at 2000K. The resulting emissivities
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MSc Thesis 7 Recalibration and Robustness Test
and temperatures are then compared and shown in Table 7.1
Wavelength
segment [nm]
Emissivity [-] Temperature [K]
Corr2 Corr1 Di�erence [%] Corr2 Corr1 Di�erence [%]
400-461 0.302 0.094 -68.80 2046.6 2245.6 9.72
461-522 0.382 0.096 -74.68 2013.8 2231.8 10.83
522-581 0.472 0.404 -14.49 1984.7 2002.3 0.89
581-639 0.390 0.582 49.24 2015.2 1943.1 -3.58
639-696 0.442 0.942 112.85 1992.8 1865 -6.41
696-751 0.291 0.742 154.91 2078.2 1909.2 -8.13
Table 7.1: Comparison between calculated emissivities and temperatures using di�erent system
correction factors on the same measured spectra
From these values it is clear that the largest deviations are present on the emissivity, while
the deviations in the temperature measurements are comparably very small.
Based on these results it can be expected that adjustments to the position of the �ber
and/or the orientation of the beam splitter have an in�uence on the system calibration,
and thus the calculated values, but this in�uence is much higher on the emissivity than on
the temperature. As a consequence it is considered prudent to perform a new calibration
of the system after adjustments have been made to the beam splitter position as well as
translations of the optical �ber. This way it is possible to use the appropriate correction
factor on a given measured spectra which reduces the comparable deviation between
measurements signi�cantly (Table 7.2).
Wavelength
segment [nm]
Emissivity [-] Temperature [K]
Set1 Set2 Di�erence [%] Set1 Set2 Di�erence [%]
400-461 0.345 0.302 -12.43 2020.4 2046.6 1.30
461-522 0.433 0.382 -11.78 1988.9 2013.8 1.25
522-581 0.487 0.472 -3.10 1973.9 1984.7 0.55
581-639 0.376 0.390 3.80 2015.5 2015.2 -0.01
639-696 0.408 0.442 8.40 2000.5 1992.8 -0.38
696-751 0.262 0.291 10.81 2091.7 2078.2 -0.65
Table 7.2: Comparison of calculated values using paired measurements and correction factors
Danmarks Tekniske Univeristet 33 DTU Mechanical Engineering
MSc Thesis 8 Application to Flames
8 Application to Flames
To test and validate the setup, an experiment with a previously studied �ame [19] is set
up. In this experiment, the borescope is placed as to have line of sight through a chamber
containing a �at burner onto a black body of know temperature (Figure 8.1). Without
translating the position of the �ber, the rig is oriented so the black body �lled the entire
measured objective area (maximum spectral signal), and the free line of sight through the
chamber was con�rmed through the camera view (Figure 8.1(c)).
(a) (b)
(c)
Figure 8.1: Experimental setup for �ame measurements. (a) Shows the borescope to the left,
burner chamber in the middle and the black body right. (b) Close up showing the optical access
channels through the chamber. (c) View of the optical access through the burner chamber with
the tube edge (red), the black body (green) and edge of the �ame lifted from the burner (yellow)
Danmarks Tekniske Univeristet 34 DTU Mechanical Engineering
MSc Thesis 8 Application to Flames
To validate the setup and control the calibration, a control measurement of the black
body at 1373K is made, yielding the results shown in Table 8.1, of which the �rst segment
should be disregarded due to the bad �tting criteria.
Wavelength segment [nm] Emissivity [-] Temperature [K] Criteria [%]
494-525 0.369 1435.1 2.69
525-556 0.782 1380.8 1.40
556-587 0.996 1363 1.09
587-618 0.873 1373 1.09
618-648 0.995 1363.2 1.24
648-678 0.994 1363.7 1.21
678-707 0.685 1397.2 1.67
Table 8.1: Measured emissivities and temperatures of the black body
From these results it can be said with reasonable certainty that the setup is well centered
on the black body. The transmittance through the windows on the optical access tubes is
also tested and it yields a transmission loss of ≈ 80%, which correlates well with each of
the windows having a loss of ≈ 90% as expected. Contrary to expectation, including this
parameter into the �tting function does not in�uence the obtained results in a signi�cant
way, and is therefore neglected.
Flame measurements can then made at di�erent heights above the burner (HAB), on the
�ame alone as well as with the black body as a background. These can subsequently be
compared to similar measurements made by Ivarsson.
8.1 Known Flame
Measurements where done on a helium stabilized, fuel rich (φ = 2.15) ethene-air �ame
described in [19], for which the temperature has previously been measured (Table 8.2)
HAB [mm] 20 30 40 50 75 100 125
Temperature [K] 1734 1657 1613 1564 1433 1341 1281
Table 8.2: Flame temperatures as a function of heights above burner [19]
Danmarks Tekniske Univeristet 35 DTU Mechanical Engineering
MSc Thesis 8 Application to Flames
The developed algorithm is then applied to the obtained spectra, yielding average
temperatures ≈ 200K above those in Table 8.2.
Nr. of segments 20mm 30mm 40mm 50mm 75mm 100mm 125mm
1 segm. [K] 1915 1838 1772 1684 1513 1349 1229
�t criteria [%] 4.91 6.18 8.87 9.44 16.76 22.21 32.27
4 segm. [K] 1918 1837 1768 1685 1517 1350 1228
�t criteria [%] 5.97 7.81 11.86 13.16 27.82 40.65 67.19
16 segm. [K] 1711 1656 1610 1561 1432 1372 1308
�t criteria [%] 5.84 7.52 11.46 12.75 27.50 41.53 71.57
Table 8.3: Average temperature calculated at di�erent HAB, for di�erent segment sizes of the
same wavelength interval, 500nm-638nm
It is found that for higher �ame heights the �tting criteria deteriorates. This is considered
to be due to the decreasing optical thickness of the �ame combined with the slight waving
of the �ame top that greatly reduces the measured intensity from the �ame.
Through trial and error it is found that by increasing the number of segments in the
wavelength interval, i.e. reducing the size of the wavelength segments being �tted, it
is possible to reach average temperatures within 5% of the values in Table 8.2 (see
Table 8.3), but the standard deviation between the temperatures calculated for each
wavelength segment is ≈ 160K so it is decided to investigate other probable reasons for
the temperature overestimation.
8.1.1 Varying the Fuel-Air Ratio
To determine if other parameters, such as the optical thickness or light emission from
other combustions products, in�uence the temperature measurements, a fuel-air ratio (φ)
study is made. In this experiment φ is varied in such a way that the �ame goes from a
very faint light emission near stoichiometric conditions to a very bright and sooty �ame at
rich conditions. The measurements are done without changing the position of the burner
with relation to the optical access, so the height of the �ame above the burner changes
with the increasing gas �ow needed to achieve higher values of φ.
By decreasing φ to the point where no soot is visible on the �ame, it is possible to measure
a spectral intensity and determine if the system sensitivity is capable of measuring any
Danmarks Tekniske Univeristet 36 DTU Mechanical Engineering
MSc Thesis 8 Application to Flames
light emissions from other species such as H2O, which is known to have a broad spectrum
of emission at low wavelengths (550-620nm) [20]. If this where the case, the increased
intensity in this region caused by the sum of the emittance from the soot and H2O might
cause the overestimation of temperature due to the change in the intensity gradient, which
is used by the �tting algorithm to determine the temperature.
In the opposite case, by richening the mixture the �ame soot volume fraction of the �ame
is increased thus increasing the intensity of light emitted by the soot. This would in turn
increase the fraction of light emitted by the soot when compared to any other emission
source and therefore reduce the in�uence of this �noise� on the measured spectra. The
averaged calculated temperatures for di�erent segment sizes are shown in Table 8.4. Here
it can be seen that for �ames with a high enough soot concentration (above φ = 2) the
tendency is the same as for the temperatures in Table 8.3, in which the temperature
decreases by increasing the number of �tted segments. The measured �ames with a φ
value below 2 are disregarded due to the very high �tting criteria (< 120% deviation),
which is caused by the very low or nonexistent light intensity from the soot within the
e�ective range of the system, making the signal to noise ratio very poor. In the opposite
case, for increasing fuel-air ratios the �tting criteria improves, pointing to an improvement
in the system accuracy for increased soot density.
Nr. of segments φ 1.6 φ 1.7 φ 1.8 φ 1.9 φ 2 φ 2.1 φ 2.3 φ 2.4
1 segm. [K] 936 520 515 1825 1974 1945 1904 1875
�t criteria [%] 2318.06 246.84 387.49 122.31 6.02 2.04 1.13 1.06
4 segm. [K] 928 528 541 1382 1840 1932 1916 1894
�t criteria [%] 1407.99 258.02 561.53 197.27 6.77 2.15 1.22 0.99
16 segm. [K] 928 536 629 1250 1606 1747 1788 1772
�t criteria [%] 2062.45 328.02 551.73 776.46 6.68 2.20 1.26 1.05
Table 8.4: Average temperature calculated for varying φ values, for di�erent segment sizes of the
same wavelength interval, 500nm-638nm
8.1.2 Higher Temperature Flame
By changing the reactants of the �ame to ethene-oxygen a higher �ame temperature can
be reached thus increasing the intensity of the light emitted by the soot. The �ame
Danmarks Tekniske Univeristet 37 DTU Mechanical Engineering
MSc Thesis 8 Application to Flames
measured in this test has φ = 2.36 and an adiabatic �ame temperature of 2800K. Here
the �ame temperatures are calculated at two di�erent heights above the burner yielding
the temperatures in Table 8.5, in which the tendency is the same as in the two previous
cases (lower temperature for smaller segments).
Nr. of segments 15mm 20mm
1 segm. [K] 1929 1869
�t criteria [%] 1.055 1.163
4 segm. [K] 1934 1876
�t criteria [%] 0.820 0.933
16 segm. [K] 1827 1780
�t criteria [%] 0.843 0.952
Table 8.5: Average temperature calculated for a higher temperature �ame, for di�erent segment
sizes of the same wavelength interval, 500nm-638nm
Noticeable in this case is the low �ame temperatures compared to the calculated adiabatic
�ame temperature. This is presumably caused by the lack of �ame lift above the burner,
resulting in substantial heat losses through the watercooled burner plate and the fact that
the highest temperature should be found at a lower point in the �ame.
8.1.3 Wavelength Dependency of Soot Emissivity
From the investigations made it is clear that by �tting smaller wavelength segment to
the ideal curve, a better approximation is found to the expected temperature. This
is attributed to the fact that soot is not a grey body and therefore its emissivity is a
function of wavelength, and therefore by attempting to �t the spectra emitted by the
soot to a grey body Planck curve an error will occur. The governing parameter when
attempting to �t one large wavelength segment is the curvature/slope of the measured
intensity, and if the emissivity varies through the segment this will alter the slope of the
intensity with respect to a grey body curve thus a�ecting the temperature calculation.
For longer segments this alteration is more pronounced, and therefore by choosing smaller
segments the variation in emissivity is smaller along the segment, thus reducing its e�ect
and making the temperature calculations more dependent on the numerical value of the
intensity.
Danmarks Tekniske Univeristet 38 DTU Mechanical Engineering
MSc Thesis 8 Application to Flames
Based on the empirical model proposed by Hottel and Broughton (eq. (2.3)), this
wavelength dependency is added to the Planck function of the temperature calculating
algorithm, so that eq. (5.2) becomes:
F (x, λ) =
(1− exp
(−x1λα
))· C1
λ5[exp
(C2
λx2
)− 1
] (8.1)
in which x1 is now the KL factor that is assumed to be constant at a given HAB, and α
is set to 1.39 as described in the literature.
Fitting the measured spectra with the new algorithm and using only one wavelength
segment yields the values in Table 8.6, which are less than 1% from the values presented
in [19]. It is possible to improve on the �tting criteria by making the wavelength interval
smaller, but this does not change the temperature signi�cantly.
HAB [mm] 20 30 40 50 75 100 125
Temperature [K] 1724.5 1669.3 1616.4 1551.7 1437.1 1337.0 1281.6
Emissivity [-] 0.024 0.030 0.032 0.040 0.047 0.061 0.052
Criteria [%] 9.784 12.353 18.373 19.164 33.293 43.143 60.468
Table 8.6: Calculated temperatures using wavelength dependent emissivity of soot and �tted to
the whole wavelength interval 400nm-700nm
The calculated emissivities show a tendency to increase, which is expected due to the
increase in soot density with decreasing temperature.
8.2 Determining the Hottest Flame Temperature
Measurements through the �ame and onto the black body (Figure 8.2) are used to
determine if it is possible to determine the highest temperature through the line of sight
of the system. By measuring onto the black body, the measured spectra is a summation
of the intensity from the �ame and the black body and it can then be investigated if the
setup can determine the highest temperature, which in this case is the �ame.
Danmarks Tekniske Univeristet 39 DTU Mechanical Engineering
MSc Thesis 8 Application to Flames
Figure 8.2: Sketch of the setup for measuring on �ame and black body
Since hotter temperatures translate the slope of the spectra further toward the UV region
it is expected that by �tting smaller wavelength segments it will become possible to
distinguish the highest temperature in the lower wavelengths, as the �ame will become a
stronger, or even sole contributor to the joint intensity. By comparing the temperatures
calculated in section 8.1.3 to the temperatures calculated for small wavelength segments
(Figure 8.3) it can be seen that there is an upward going trend for the temperature when
moving toward smaller wavelengths.
Danmarks Tekniske Univeristet 40 DTU Mechanical Engineering
MSc Thesis 8 Application to Flames
Figure 8.3: Temperature trend for smaller segments in the 400nm-700nm interval
The wavelength segments that yield temperatures above the temperatures measured on
the �ame alone might be caused by the very low intensity in this wavelength region.
Therefore a �t of similar segment sizes is made of the wavelength interval in which the
intensity slope begins (Figure 8.4).
Figure 8.4: Temperature trend for smaller segments centered on intensity slope, in the 500nm-
638nm interval
By doing this it is it is clear that even though there is an increase in the calculated
temperature at lower wavelengths, it does not reach the same temperature as when
Danmarks Tekniske Univeristet 41 DTU Mechanical Engineering
MSc Thesis 8 Application to Flames
measuring on the �ame alone. This would indicate that in order to determine the hottest
temperature based on a line of sight measurement it is necessary to incorporate a model
with multiple zones. This is a rough way to account for the variation in temperature and
emissivity through the �ame, as well as the emittance from another source, e.g. the black
body.
8.2.1 Multi-zone Model
By inserting an additional zone into the �tting function it is possible to account for
two sources of intensity and their interaction with each other. The �tting function then
becomes
IT = ε1 · I1 + (1− ε1) · ε2 · I2 (8.2)
where ε1 and I1 correspond to the �ame (the zone closest to the detector) and ε2 and I2
are from the black body. The additional term, (1− ε1), accounts for the absorption of the
black body intensity through the �ame.
Using this �tting function it was possible to separate the two sources of radiation, but
the optimizing algorithm is found to be extremely dependent on the given start values.
(a) HAB 20mm (b) HAB 50mm
Figure 8.5: Results from the 2 zone �tting function showing good correlation for HAB 20mm,
but an overestimation of the �ame temperature at HAB 50mm
Figure 8.5 shows the results obtained from the two zone �tting function in which the start
values are set close to the known values at 20mm HAB, leading to an overestimation of
the temperature at 50mm HAB. In the opposite case, if the start values where set closer
Danmarks Tekniske Univeristet 42 DTU Mechanical Engineering
MSc Thesis 8 Application to Flames
to the known values at 50mm, it would result in an underestimation of the temperature
at 20mm. This shows that the calculated values are dependent on the given start values.
This points to the �tting function having multiple optimal minima, and before the end
of this project it was not possible to optimize the numerical process in order to solve this
problem.
Danmarks Tekniske Univeristet 43 DTU Mechanical Engineering
MSc Thesis 9 Test of Contaminated Glass
9 Test of Contaminated Glass
The measurement of the transmissive properties of the sooted view glass gives the
possibility to determine its �ltering characteristics. The �ltering characteristics can
determine if the view glass acts as grey �lter, i.e. reduces the transmissivity through it by
an equal amount at all wavelengths, or if there are wavelength bands that are not a�ected
by the contamination, and which pass through with approximately the same intensity.
To determine the �ltering characteristics of the sooted access window, a contaminated
specimen is placed between the tungsten lamp used for calibration and the borescope
objective window. Intensity spectra are measured, after which the glass is removed
and unobstructed measurements are made. These measurements are then compared to
determine which e�ects the soot layer has on the intensity transmittance.
Figure 9.1: Intensity fraction passing through the sooted view glass as a function of wavelength
From Figure 9.1 it is clear that the fraction of the spectral intensity passing through
the sooted window is very low (about 5-15%) for wavelengths between 450 and 800nm.
The decrease in signal is not constant along the wavelength range, but it is however
approximately linear which suggests that the contaminated window acts almost as a grey
�lter. The segments which have an inherited low signal, i.e. very low and very high
wavelengths, do not serve as any indication due to the fact that even without the �lter
they do not measure signi�cant intensities.
This decrease in transmissivity is considered to arise gradually as the layer of soot
Danmarks Tekniske Univeristet 44 DTU Mechanical Engineering
MSc Thesis 9 Test of Contaminated Glass
and other contaminants on the window increases, and it can therefore be assumed to
be an approximately linear decrease in transmissivity as a function of engine runtime.
Combining the signal attenuation as a function of wavelength and the decrease in
transmissivity as a function of engine run time, it is considered possible to incorporate
this as a correction parameter into optical measurements done on the engine.
Danmarks Tekniske Univeristet 45 DTU Mechanical Engineering
MSc Thesis 10 Result Discussion and Comments
10 Result Discussion and Comments
Based on the measurements performed on �ames and other emitters it has been found that
for this method it is important to adjust the �tting Planck function to suit the measured
object. Since this project is aimed at �ame temperature measurements, the wavelength
dependency of the soot emissivity is a key factor in successful measurements.
The validity of the obtained results has to be determined through a combined assessment
of the �tting criteria and the relative �t of the wavelength segments to the measured
spectra. Only when both are good, i.e. low percentage deviation and a good �t to the
measured values, one can safely assume that the calculated temperature and emissivity
values are a realistic estimate, though one has to take into account the in�uence of signal
noise on the �tting criteria.
Based on a combined qualitative analysis of the measured spectra, the system correction
factor and the �tted values it is estimated that this setup has an e�ective range between
400 and 750nm, with a dependency on the temperature and emissivity of the measured
object. After various tests it is found that the highest accuracy/correlation with the
expected results is obtained on the wavelength sections that contain the upward going
slope of the measured spectra.
In order for the algorithm to be able to approximate the temperature of a given wavelength
segment, it is necessary that the measured/corrected spectra exhibit similar tendencies
as the ideal Planck curve to which they are being �tted to, i.e. curvature gradient. If
the gradient of the system corrected spectra is too di�erent from the gradient of the ideal
curve at any temperature, the estimated values will be useless (Figure 10.1).
Danmarks Tekniske Univeristet 46 DTU Mechanical Engineering
MSc Thesis 10 Result Discussion and Comments
Figure 10.1: Bad �t of the last three wavelength segments due to dissimilar gradient tendencies
When performing intensity measurements it is important to adjust the integration time
in such a way as to take advantage of the spectrometers whole dynamic range, i.e. the
maximum of the measured spectra should be as close to the spectrometers saturation
point as possible. This way the highest amount of information is gathered about the
measured object in a particular spectrum. One also has to take into consideration that
the background noise has to be scaled accordingly, i.e. it has to be the same integration
time, in order for it to be a proportionate amount of background noise that is subtracted
from the intensity spectra.
The e�ective temperature range of the system is dependent on the spectral intensity of
the measured �ame. For high emissivities, the temperature can be as low as 1100-1200K,
while low emissivities need signi�cantly higher temperatures.
Danmarks Tekniske Univeristet 47 DTU Mechanical Engineering
MSc Thesis 11 Systematic Error Sources
11 Systematic Error Sources
Based on the results obtained during this project a discussion of potential systematic
errors can be presented.
Due to the wavelength dependency of the emissivity of tungsten, and the empirical nature
of the values used to determine it, it is expected that this parameter has a small in�uence
on the system correction factor, along with the transmissivity of the tungsten lamp. As
these parameters are scaling factors, they in turn should only a�ect the calculated values
as a scaling factor, i.e. the calculated emissivity of the �ame, and thus not in�uence the
temperature estimations signi�cantly.
As the measured spectra is determined as a mean of the light emitted from the measured
objective area, and as this area increases as the object is further away from the view glass,
it is expected that turbulent �ames measured at a distance will contribute with both hot
and cold soot areas. This will result in averaged measurements of �ames at the edge of
the intended scope of the setup (the bore diameter of the test engine).
Danmarks Tekniske Univeristet 48 DTU Mechanical Engineering
MSc Thesis 12 Future Work
12 Future Work
A direct continuation of this project would involve the insertion of the setup into MAN
Diesel's test engine, and the measurement of the spectral energy densities from the internal
combustion. In order to move on to this step, a more comprehensive alignment of the
camera and optical �ber should be achieved. By achieving a complete alignment it would
be possible to map the translation of the optical �ber as a function of the pixel map
on the camera's CCD chip, thus introducing the possibility to determine and adjust the
positioning of the �ber (and hence the measured objective area) based on the images
captured by the camera.
Whether a better alignment is achieved or not, it should be considered necessary
to investigate the in�uence of the beam splitter orientation. Even though a short
investigation was performed in this study, it only encompassed two beam splitter positions,
so an expansion of this investigation would be bene�cial when considering system
alignment capabilities.
In order to reduce the in�uence of the averaging of emitted light by a �ame, it would
be necessary to reduce the objective �eld of view even further. By measuring a smaller
�ame area compared to the one achieved in this project, the e�ect of �ame turbulence
on the temperature measurements might be reduced, by allowing the capture of spectra
form only the hot or cold part of the �ame at any given time.
Improvements of the physical model and/or the numerical process used in the multiple
zone approach should be made. This should result in unique solutions, which are less
dependent on the given start values and are therefore more reliable.
Work can also be done on the characterization of the sooting of the view glass. By
obtaining sooted windows extracted from the engine at di�erent running intervals, it
would allow for a closer determination of the time dependence between the soot build
up and the subsequent reduction in light transmission. This might then be implemented
as a correction factor, allowing for comparable temperature measurements throughout a
continuous engine run or test cycle.
Danmarks Tekniske Univeristet 49 DTU Mechanical Engineering
MSc Thesis 13 Conclusions
13 Conclusions
A �ame temperature measurement method using full spectral analysis of the radiating
soot has been developed for application in large two stroke diesel engines.
During the development of the method it has been found that the wavelength dependency
of soot emissivity has a signi�cant in�uence on the calculated temperatures, changing
the slope of the measured intensity when compared to that of a gray body of similar
temperature, and therefore leading to a temperature overestimation. This temperature
overestimation is partially removed by calculating the temperature of small wavelength
segments, in which case the emissivity variation along the segment is less signi�cant thus
yielding better results. Introducing a semi empirical model of soot emissivity to the �tting
function improves results signi�cantly, and allows for good temperature determination
using the whole e�ective wavelength range of the system, therefore taking better advantage
the temperature determining characteristic of the Planck curve, i.e. the slope.
By performing measurements of the �ame against a colder but much stronger emitter
an investigation into the capability to measure the highest �ame temperature is made,
and two approaches are attempted. First it is attempted to isolate the hottest emitter
by measuring closer to the UV wavelength region, but even though there is a tendency
to measure hotter temperatures at lower wavelengths it is not possible to separate it
completely from the colder background. After this a multiple �ame zone model is
implemented to the algorithm, but it was not possible to optimize the numerical process
and the method is therefore still susceptible to the given start values to be of good use.
Based on the results found during this project it is expected that a two color method
needs to either incorporate the wavelength dependency of soot emissivity, or use narrow
wavelength bands, hereby minimizing the in�uence of the wavelength dependency. In
order to determine the highest temperature of the �ame a multiple �ame zone model
needs to be implemented, requiring a number of �colors� equal to the number of variables
in the model. This step does however require a better understanding of the optimization
used by the �tting function.
Danmarks Tekniske Univeristet 50 DTU Mechanical Engineering
MSc Thesis References
References
[1] J.B. Heywood. Internal Combustion Engine Fundamentals. McGraw-Hill, 1998.
[2] J.E. Dec. A conceptual model of di diesel combustion based on laser-sheet imaging.
SAE Technical Paper series, (970873), 1997.
[3] M.P.B. Musculus, S. Singh, and R.D. Reitz. Gradient e�ects on two-color soot optical
pyrometry in a heavy-duty di diesel engine. Combustion and Flame, 153(1-2):216 �
227, 2008.
[4] Y. Matsui, T. Kamimoto, and S. Matsuoka. A study on the time and space resolved
measurement of �ame temperature and soot concentration in a di diesel engine by
two-color method. SAE Technical Paper series, (790491), 1979.
[5] J.P.A. Neeft, M. Makkee, and J.A. Moulijn. Diesel particulate emission control. Fuel
processing technology, 47:1 � 69, 1996.
[6] S. C. Sorenson. Engine Principles and Vehicles. not yet published, 2009.
[7] H.C. Hottel and F.P. Broughton. Determination of true temperature and total
radiation from luminous gas �ames. Industrial and engineering chemistry, 4(2):166
� 175, 1932.
[8] Y. Matsui, T. Kamimoto, and S. Matsuoka. Formation and oxidation o� soot
particulates in a di diesel engine - an experimental study via the two-color method.
SAE Transactions, 91:1923 � 1935, 1982.
[9] Y. Matsui, T. Kamimoto, and S. Matsuoka. A study on the application of the two-
color method to the measurement of the �ame temperature and soot contentrations
in diesel engines. SAE Technical Paper series, (800970), 1980.
[10] J. Vattulainen, V. Nummela, R. Herneberg, and J. Kytölä. A system for quantitative
imaging diagnostics and its application to pyrometric in-cylinder �ame-temperature
measurements in large diesel engines. Measurement Science Technology, 11:103 � 119,
2000.
[11] MAN Diesel SE. Internal communication with MAN Diesel. Internal, 2009.
Danmarks Tekniske Univeristet 51 DTU Mechanical Engineering
MSc Thesis References
[12] S. Singh, R.D. Reitz, and M.P.B. Musculus. 2-color thermometry experiments and
high-speed imaging of multi-mode diesel engine combustion. SAE Technical Paper
series, (2005-01-3842), 2005.
[13] S. De Iuliis, M. Barbini, S. Benecchi, F. Cignoli, and G. Zizak. Determination of the
soot volume fraction in an ethylene di�usion �ame by multiwavelength analysis of
soot radiation. Combustion and Flame, 115(1-2):253 � 261, 1998.
[14] Sharon Sade and Abraham Katzir. Spectral emissivity and temperature
measurements of selective bodies using multiband �ber-optic radiometry. Journal
of Applied Physics, 96(6):3507�3513, 2004.
[15] V. Scharf, N. Naftali, O. Eyal, S.G. Lipson, and A. Katzir. Theoretical evaluation of
a four-band �ber-optic radiometer. APPLIED OPTICS, 40(1):104�111, 2001.
[16] V. Scharf and A. Katzir. Four-band �ber-optic radiometry for determining the true
temperature of gray bodies. APPLIED PHYSICS LETTERS, 77(19):2955�2957,
2000.
[17] I.S. Mohammad. Simultaneous Pyrometer Measurements Along Three Directions in
an Open Chamber Diesel. PhD thesis, University of Wisconsin - Madison, 1990.
[18] L. Ornstein. Tables of the emissivity of tungsten as function of wavelength and
temperature. Physica, 3(6), 1936.
[19] A. Ivarsson. Modeling of heat release and emissions from droplet combustion of multi
component fuels in compression ignition engines. PhD thesis, DTU, 2009.
[20] A.G. Gaydon. The Spectroscopy of Flames. Chapman and Hall, 2nd edition, 1974.
Danmarks Tekniske Univeristet 52 DTU Mechanical Engineering
MSc Thesis A Matlab Codes
A Matlab Codes
In this appendix are printouts of the Matlab code used in the various parts of this report.
A.1 Calibration
1 clc
2 clear a l l
3 close a l l
4 %% Load data and constants
5 load temp %load temperatures corresponding to tungsten emissivities
6 load lambda %load wavelengths corresponding to tungsten emissivities
7 load emis %load tungsten emissivities
8 load spec t ra3 %loads calibration spectra
9 load back4 %loads background spectra
10 load i n t 4 %loads integration time vector
11 C1=299792458^2∗6.62606896e−34; %Planck 's first constant [W*m^2]
12 C2=299792458∗6.62606896 e−34; %Planck 's second constant [J*m]
13 k=1.380650424e−23; %Boltzmann 's constant [J/K]
14 %% Treat the loaded spectra
15 h=f s p e c i a l ( ' gauss ian ' , [ 4 0 1 ] , 1 0 ) ; %filtering options
16 back4_f1 ( : , 1 )= back4 ( : , 1 ) ;
17 back4_f1 ( : , 2 )= im f i l t e r ( back4 ( : , 2 ) , h ) ; %filter the measured data to a smoother curve
18 back4_f ( : , 1 )= back4_f1 ( 2 1 : length ( back4 ( : , 1 ) ) −20 , 1 ) ; %removes first and last 20 values
19 %of the vector
20 back4_f ( : , 2 )= back4_f1 ( 2 1 : length ( back4 ( : , 2 ) ) −20 , 2 ) ; %removes first and last 20 values
21 %of the vector
22 back4_f ( : , 2 )= back4_f ( : ,2)−mean( back4_f ( 1 : 1 0 0 , 2 ) ) ; %subtracts the mean background noise
23
24 spectra3_f ( : , 1 )= spec t ra3 ( 2 1 : length ( spec t ra3 ( : , 1 ) ) −20 , 1 ) ; %removes first and last 20
25 %values of the vector
26 for x=2: length ( spec t ra3 ( 1 , : ) )
27 spect ra321 ( : , x)=spec t ra32 ( 2 1 : length ( spec t ra32 ( : , 1 ) ) −20 , x ) ; %removes first and last
28 %20 values of the vector
29 spec t ra31 ( : , x)=spect ra321 ( : , x)−back ( : , 2 ) ; %subtracts the mean background noise
30 %from each spectrum
31 spec t ra3 ( : , x)=spec t ra31 ( : , x)−mean( spec t ra31 (1 : 100 , x ) ) ; %zeroes the spectra
32 end
33 l=spectra3_f ( : , 1 ) ; %wavelength range [nm]
34 l_v=l .∗1 e−9; %converts wavelength range into [m]
35 tau = −1.797e−19∗ l .^6 + 8.717 e−16∗ l .^5 − 1 .764 e−12∗ l .^4 + 1.916 e−09∗ l .^3 − . . .
36 1 .192 e−06∗ l .^2 + 4.111 e−04∗ l + 8 .681 e−01; %transmission through quartz as function
37 %of wavelenght , wavelength input in [nm]
38 for j =1: length ( temp ( 1 , : ) )
39 emi ( : , j )=spline ( lambda ( : , 1 ) , emis ( : , j ) , l ) ; %Generate an interpolation of tungsten
40 %emissivity at various temperatures
41 end
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42 %% Linearize using OceanOpticts polynomial
43 c=[−5.18367e−32 ,1.37019 e−26 ,−1.53261e−21 ,9.39307 e −17 , . . .
44 −3.40145e−12 ,7.26206 e−8 ,−8.43799e−4 ,5.09778 e0 ] ; %coefficients from the O.O.
45 %linarization polynomium
46 spectra3_l = [ ] ;
47 spectra3_l ( : , 1 )= spectra3_f ( : , 1 ) ;
48 for j =2: length ( spectra3_f ( 1 , : ) )
49 spectra3_l ( : , j )=spectra3_f ( : , j ) . / polyval ( c , spectra3_f ( : , j ) ) ; %linearized spectra
50 %using O.O. linarization polynomium
51 end
52 %% spectral radiance corrected for emissivity and transmission
53 for j =1: length ( temp (1 , : ) ) −1
54 i r ( : , j )=tau .∗ emi ( : , j ) . ∗ ( ( 2 ∗C1 ) . / ( l_v .^5 .∗ (exp(C2 . / ( l_v .∗ k∗temp (1 , j ) ) ) −1 ) ) ) ;
55 %Planck 's radiation law [W/(m^3*sr)], input in SI units
56 end
57 factor_n=i r ( : , 7 ) . / spectra3_f ( : , 8 ) ;
58 f a c to r_ l=i r ( : , 7 ) . / spectra3_l ( : , 8 ) ;
59 %% Plots
60 figure ( ) %T=2800 comparison
61 plot ( l , i r ( : , 7 ) , '−b ' , l , factor_n .∗ spectra3_f ( : , 8 ) , '−k ' , l , f a c to r_ l .∗ spectra3_l ( : , 8 ) , '−r ' , . . .
62 ' LineWidth ' , 2 )
63 legend ( ' I d e a l Planck ' , 'Measured i n t e n s i t y − non l inea r ' , 'Measured i n t e n s i t y − l i n e a r ' )
64 xlabel ( 'Wavelength [nm] ' , ' f o n t s i z e ' , 13)
65 ylabel ( ' I n t e n s i t y [W/(m^3∗ s r ) ] ' , ' f o n t s i z e ' ,13)66
67 figure ( ) %T=2600 comparison
68 plot ( l , i r ( : , 6 ) , '−b ' , l , factor_n .∗ spectra3_f ( : , 7 ) . ∗ i n t 4 ( length ( i n t4 ) ) . / in t4 ( 6 ) , '−k ' , . . .69 l , f a c to r_ l .∗ spectra3_l ( : , 7 ) . ∗ i n t 4 ( length ( i n t4 ) ) . / in t4 ( 6 ) , '−r ' , ' LineWidth ' , 2 )
70 legend ( ' I d e a l Planck ' , 'Measured i n t e n s i t y − non l inea r ' , 'Measured i n t e n s i t y − l i n e a r ' )
71 xlabel ( 'Wavelength [nm] ' , ' f o n t s i z e ' , 13)
72 ylabel ( ' I n t e n s i t y [W/(m^3∗ s r ) ] ' , ' f o n t s i z e ' ,13)73
74 figure ( ) %T=2400 comparison
75 plot ( l , i r ( : , 5 ) , '−b ' , l , factor_n .∗ spectra3_f ( : , 6 ) . ∗ i n t 4 ( length ( i n t4 ) ) . / in t4 ( 5 ) , '−k ' , . . .76 l , f a c to r_ l .∗ spectra3_l ( : , 6 ) . ∗ i n t 4 ( length ( i n t4 ) ) . / in t4 ( 5 ) , '−r ' , ' LineWidth ' , 2 )
77 legend ( ' I d e a l Planck ' , 'Measured i n t e n s i t y − non l inea r ' , 'Measured i n t e n s i t y − l i n e a r ' )
78 xlabel ( 'Wavelength [nm] ' , ' f o n t s i z e ' , 13)
79 ylabel ( ' I n t e n s i t y [W/(m^3∗ s r ) ] ' , ' f o n t s i z e ' ,13)80
81 figure ( ) %T=2200 comparison
82 plot ( l , i r ( : , 4 ) , '−b ' , l , factor_n .∗ spectra3_f ( : , 5 ) . ∗ i n t 4 ( length ( i n t4 ) ) . / in t4 ( 4 ) , '−k ' , . . .83 l , f a c to r_ l .∗ spectra3_l ( : , 5 ) . ∗ i n t 4 ( length ( i n t4 ) ) . / in t4 ( 4 ) , '−r ' , ' LineWidth ' , 2 )
84 legend ( ' I d e a l Planck ' , 'Measured i n t e n s i t y − non l inea r ' , 'Measured i n t e n s i t y − l i n e a r ' )
85 xlabel ( 'Wavelength [nm] ' , ' f o n t s i z e ' , 13)
86 ylabel ( ' I n t e n s i t y [W/(m^3∗ s r ) ] ' , ' f o n t s i z e ' ,13)87
88 figure ( ) %T=2000 comparison
89 plot ( l , i r ( : , 3 ) , '−b ' , l , factor_n .∗ spectra3_f ( : , 4 ) . ∗ i n t 4 ( length ( i n t4 ) ) . / in t4 ( 3 ) , '−k ' , . . .90 l , f a c to r_ l .∗ spectra3_l ( : , 4 ) . ∗ i n t 4 ( length ( i n t4 ) ) . / in t4 ( 3 ) , '−r ' , ' LineWidth ' , 2 )
91 legend ( ' I d e a l Planck ' , 'Measured i n t e n s i t y − non l inea r ' , 'Measured i n t e n s i t y − l i n e a r ' )
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MSc Thesis A Matlab Codes
92 xlabel ( 'Wavelength [nm] ' , ' f o n t s i z e ' , 13)
93 ylabel ( ' I n t e n s i t y [W/(m^3∗ s r ) ] ' , ' f o n t s i z e ' ,13)94
95 figure ( ) %T=1800 comparison
96 plot ( l , i r ( : , 2 ) , '−b ' , l , factor_n .∗ spectra3_f ( : , 3 ) . ∗ i n t 4 ( length ( i n t4 ) ) . / in t4 ( 2 ) , '−k ' , . . .97 l , f a c to r_ l .∗ spectra3_l ( : , 3 ) . ∗ i n t 4 ( length ( i n t4 ) ) . / in t4 ( 2 ) , '−r ' , ' LineWidth ' , 2 )
98 legend ( ' I d e a l Planck ' , 'Measured i n t e n s i t y − non l inea r ' , 'Measured i n t e n s i t y − l i n e a r ' )
99 xlabel ( 'Wavelength [nm] ' , ' f o n t s i z e ' , 13)
100 ylabel ( ' I n t e n s i t y [W/(m^3∗ s r ) ] ' , ' f o n t s i z e ' ,13)101
102 figure ( ) %T=1600 comparison
103 plot ( l , i r ( : , 1 ) , '−b ' , l , factor_n .∗ spectra3_f ( : , 2 ) . ∗ i n t 4 ( length ( i n t4 ) ) . / in t4 ( 1 ) , '−k ' , . . .104 l , f a c to r_ l .∗ spectra3_l ( : , 2 ) . ∗ i n t 4 ( length ( i n t4 ) ) . / in t4 ( 1 ) , '−r ' , ' LineWidth ' , 2 )
105 legend ( ' I d e a l Planck ' , 'Measured i n t e n s i t y − non l inea r ' , 'Measured i n t e n s i t y − l i n e a r ' )
106 xlabel ( 'Wavelength [nm] ' , ' f o n t s i z e ' , 13)
107 ylabel ( ' I n t e n s i t y [W/(m^3∗ s r ) ] ' , ' f o n t s i z e ' ,13)108
109 %% Percentile deviation
110 p_2600n=im f i l t e r ( ( ( ( i r ( : ,6)− factor_n .∗ spectra3_f ( : , 7 ) ∗ i n t 4 ( length ( i n t4 ) ) . / in t4 ( 6 ) ) . / . . .
111 i r ( : , 6 ) ) ∗ 1 0 0 ) , h ) ;112 p_2400n=im f i l t e r ( ( ( i r ( : ,5)− factor_n .∗ spectra3_f ( : , 6 ) ∗ i n t 4 ( length ( i n t4 ) ) . / in t4 ( 5 ) ) . / . . .
113 i r ( : , 5 ) ) ∗10 0 , h ) ;114 p_2200n=im f i l t e r ( ( ( i r ( : ,4)− factor_n .∗ spectra3_f ( : , 5 ) ∗ i n t 4 ( length ( i n t4 ) ) . / in t4 ( 4 ) ) . / . . .
115 i r ( : , 4 ) ) ∗10 0 , h ) ;116 p_2000n=im f i l t e r ( ( ( i r ( : ,3)− factor_n .∗ spectra3_f ( : , 4 ) ∗ i n t 4 ( length ( i n t4 ) ) . / in t4 ( 3 ) ) . / . . .
117 i r ( : , 3 ) ) ∗10 0 , h ) ;118 p_1800n=im f i l t e r ( ( ( i r ( : ,2)− factor_n .∗ spectra3_f ( : , 3 ) ∗ i n t 4 ( length ( i n t4 ) ) . / in t4 ( 2 ) ) . / . . .
119 i r ( : , 2 ) ) ∗10 0 , h ) ;120 p_1600n=im f i l t e r ( ( ( i r ( : ,1)− factor_n .∗ spectra3_f ( : , 2 ) ∗ i n t 4 ( length ( i n t4 ) ) . / in t4 ( 1 ) ) . / . . .
121 i r ( : , 1 ) ) ∗10 0 , h ) ;122 p_2600l=im f i l t e r ( ( ( ( i r ( : ,6)− f a c to r_ l .∗ spectra3_l ( : , 7 ) ∗ i n t 4 ( length ( i n t4 ) ) . / in t4 ( 6 ) ) . / . . .
123 i r ( : , 6 ) ) ∗ 1 0 0 ) , h ) ;124 p_2400l=im f i l t e r ( ( ( i r ( : ,5)− f a c to r_ l .∗ spectra3_l ( : , 6 ) ∗ i n t 4 ( length ( i n t4 ) ) . / in t4 ( 5 ) ) . / . . .
125 i r ( : , 5 ) ) ∗10 0 , h ) ;126 p_2200l=im f i l t e r ( ( ( i r ( : ,4)− f a c to r_ l .∗ spectra3_l ( : , 5 ) ∗ i n t 4 ( length ( i n t4 ) ) . / in t4 ( 4 ) ) . / . . .
127 i r ( : , 4 ) ) ∗10 0 , h ) ;128 p_2000l=im f i l t e r ( ( ( i r ( : ,3)− f a c to r_ l .∗ spectra3_l ( : , 4 ) ∗ i n t 4 ( length ( i n t4 ) ) . / in t4 ( 3 ) ) . / . . .
129 i r ( : , 3 ) ) ∗10 0 , h ) ;130 p_1800l=im f i l t e r ( ( ( i r ( : ,2)− f a c to r_ l .∗ spectra3_l ( : , 3 ) ∗ i n t 4 ( length ( i n t4 ) ) . / in t4 ( 2 ) ) . / . . .
131 i r ( : , 2 ) ) ∗10 0 , h ) ;132 p_1600l=im f i l t e r ( ( ( i r ( : ,1)− f a c to r_ l .∗ spectra3_l ( : , 2 ) ∗ i n t 4 ( length ( i n t4 ) ) . / in t4 ( 1 ) ) . / . . .
133 i r ( : , 1 ) ) ∗10 0 , h ) ;134
135
136 figure ( )
137 plot ( l , p_2600n , l , p_2400n , l , p_2200n , l , p_2000n , l , p_1800n , l , p_1600n , ' LineWidth ' , 2 )
138 hold on
139 plot ( l , p_2600l , ' : ' , l , p_2400l , ' : ' , l , p_2200l , ' : ' , l , p_2000l , ' : ' , l , p_1800l , ' : ' , l , p_1600l , . . .
140 ' : ' , ' LineWidth ' , 2 )
141 legend ( ' 2600^oK ' , ' 2400^oK ' , ' 2200^oK ' , ' 2000^oK ' , ' 1800^oK ' , ' 1600^oK ' , ' 2600^oK ' , ' 2400^oK ' . . .
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142 , ' 2200^oK ' , ' 2000^oK ' , ' 1800^oK ' , ' 1600^oK ' )
143 xlabel ( 'Wavelength [nm] ' , ' f o n t s i z e ' , 13)
144 ylabel ( ' P e r c e n t i l e dev i a t i on [%] ' , ' f o n t s i z e ' , 13)
145 axis ( [ 4 00 800 −5 5 ] )
A.2 Linearity
1 clc
2 clear a l l
3 close a l l
4 %% Load data and treat measured spectra
5 load i n t
6 load n l i n e a r
7
8 h=f s p e c i a l ( ' gauss ian ' , [ 4 0 1 ] , 1 0 ) ; %filtering options
9
10 n l inea r_f ( : , 1 )= n l i n e a r ( 2 1 : length ( n l i n e a r ( : , 1 ) ) −20 , 1 ) ; %removes first and last 20 values
11 %of the vector
12 for x=2: length ( n l i n e a r ( 1 , : ) )
13 n l inear_f1 ( : , x)= im f i l t e r ( n l i n e a r ( : , x ) , h ) ; %filter the data to a smoother curve
14 n l inea r_f ( : , x)=n l inear_f1 ( 2 1 : length ( n l i n e a r ( : , 1 ) ) −20 , x ) ; %removes first and last 20
15 %values of the vector
16 n l inea r_f ( : , x)=n l inea r_f ( : , x)−mean( n l i n e a r ( 1 : 132 , x ) ) ; %subtracts the mean background
17 %noise from each spectrum
18 end
19
20 %% Linearize using OceanOpticts polynomial
21 c=[−5.18367e−32 ,1.37019 e−26 ,−1.53261e−21 ,9.39307 e −17 , . . .
22 −3.40145e−12 ,7.26206 e−8 ,−8.43799e−4 ,5.09778 e0 ] ; %coefficients from the O.O.
23 %linarization polynomial
24 l i n e a r = [ ] ;
25 l i n e a r ( : , 1 )= n l inea r_f ( : , 1 ) ;
26 for j =2: length ( n l inea r_f ( 1 , : ) )
27 l i n e a r ( : , j )=n l inea r_f ( : , j ) . / polyval ( c , n l i nea r_f ( : , j ) ) ; %linearized using O.O.
28 %linarization polynomial
29 end
30 %% Create own polynomial
31 j =1;
32 for k=302:68:1662
33 p_line = [ 1 , 0 ] ; %coefficients for straight line
34 for m=1: length ( i n t )
35 counts_idea l (m, j )=n l inea r_f (k , length ( n l inea r_f ( 1 , : ) ) ) ∗ i n t (m)/ i n t ( length ( i n t ) ) ;
36 %Creates an ideal count scale
37 end
38 l i n e v a l u e s ( : , j )=polyval ( p_line , counts_idea l ( : , j ) ) ; %Values of ideal counts on
39 %straight line
40 corr_curve ( : , j )=1./( l i n e v a l u e s ( : , j ) . / n l inea r_f (k , 2 : length ( n l inea r_f ( 1 , : ) ) ) ' ) ;
41 %Values to correct the measured values to the ideal line
42 [ p_corr ( : , j ) , S ,mu]=polyf it ( n l inea r_f (k , 2 : length ( n l inea r_f ( 1 , : ) ) ) ' , corr_curve ( : , j ) , 2 0 ) ;
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43 %coefficients to fit a polynomium to the correction values
44 muv( : , j )=mu; %std.dev. and mean of the coefficients in p_corr
45 long ( j ∗ length ( i n t )−43: j ∗ length ( i n t ) ,1)= n l inea r_f (k , 2 : length ( n l inea r_f ( 1 , : ) ) ) ' ;
46 %concatenates all count values into one vector
47 long ( j ∗ length ( i n t )−43: j ∗ length ( i n t ) ,2)= corr_curve ( : , j ) ' ;
48 %concatenates all correction coefficients into one vector
49 j=j +1;
50 end
51
52 long=sort rows ( long ) ; %sorts all values in the vector wrt. the count number
53 n=1;
54 for x=1:22: length ( long ( : ,1)) −21 %loop to piecewise average the values of counts
55 %and corr.coeff.
56 long_avg (n ,1)=mean( long (x : x+21 ,1)) ;
57 long_avg (n ,2)=mean( long (x : x+21 ,2)) ;
58 n=n+1;
59 end
60 p_all=polyf it ( long_avg ( : , 1 ) , long_avg ( : , 2 ) , 9 ) ; %returns the coefficients of the new
61 %linearization polynomium
62 figure ( ) %plot of the correction factors and the O.O. polynomial
63 plot ( long_avg ( : , 1 ) , long_avg ( : , 2 ) , ' x ' )
64 hold on
65 plot ( long_avg ( : , 1 ) , polyval ( c , long_avg ( : , 1 ) ) , ' g ' )
66 plot ( long_avg ( : , 1 ) , polyval ( p_all , long_avg ( : , 1 ) ) , ' r ' )
A.3 Emissivity and Temperature
1 clc
2 clear a l l
3 close a l l
4 %% Load data and constants
5 load sky l %load measured spectra
6 load f ac torn2no %load correction factor
7 load back %load background measurements
8 in t4 =6000; %set integration time for the measured data
9
10 back_f ( : , 1 )= back ( 2 1 : length ( back ( : , 1 ) ) −20 , 1 ) ; %removes first and last 20 values of
11 %the vector
12 back_f ( : , 2 )= back ( 2 1 : length ( back ( : , 1 ) ) −20 , 2 ) ; %removes first and last 20 values of
13 %the vector
14 skyl_f ( : , 1 )= sky l ( 2 1 : length ( sky l ( : , 1 ) ) −20 , 1 ) ; %removes first and last 20 values of
15 %the vector
16 for x=2: length ( sky l ( 1 , : ) )
17 skyl_f2 ( : , x)=sky l ( 2 1 : length ( sky l ( : , 1 ) ) −20 , x ) ; %removes first and last 20 values
18 %of the vector
19 skyl_f1 ( : , x)=skyl_f2 ( : , x)−back_f ( : , 2 ) ; %subtracts the mean background noise from
20 %each spectrum
21 skyl_f ( : , x)=skyl_f1 ( : , x)−mean( skyl_f1 (1 : 100 , x ) ) ; %subtracts the mean background
22 %noise from each spectrum
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23 end
24
25 l=skyl_f ( : , 1 ) ; %wavelength range [nm]
26 l_v=l .∗1 e−9; %converts wavelength range into [m]
27 %% Piecewise curvefitting
28 P=[550 1306 ] ; %index of start and end of wavelength segment and segment size
29 for m=1:11 %create start value matrix
30 for n=0:10
31 EMI(m, n+1)=−eps−n∗ . 95 e3 ;32 TEM(n+1,m)=4−n ∗0 . 3 5 ;33 end
34 end
35 lb=[−1e5 ,0 .5+eps ] ; %lower boundaries
36 ub=[−eps ,4−eps ] ; %upper boundaries
37 %setting options for the curve fitting function
38 opt ions = opt imset ( ' Display ' , ' f i n a l ' , ' LargeSca le ' , ' on ' , . . .
39 'TolX ' ,1 e−6, 'TolFun ' ,1 e−15, ' Der ivat iveCheck ' , ' o f f ' , . . .
40 ' D iagnos t i c s ' , ' o f f ' , ' FunValCheck ' , ' o f f ' , . . .
41 ' Jacobian ' , ' o f f ' , ' JacobMult ' , [ ] , . . . % JacobMult set to [] by default
42 ' JacobPattern ' , ' spa r s e ( ones ( Jrows , J c o l s ) ) ' , . . .
43 'MaxFunEvals ' , 4 0 0 0 0 , . . .
44 ' DiffMaxChange ' ,5 e−1, ' DiffMinChange ' ,1 e − 8 , . . .
45 ' PrecondBandWidth ' ,0 , ' TypicalX ' , ' ones ( numberOfVariables , 1 ) ' , . . .
46 'MaxPCGIter ' , 'max(1 , f l o o r ( numberOfVariables /2) ) ' , . . .
47 'TolPCG ' , 0 . 001 , ' MaxIter ' , 4 0 0 0 , . . .
48 ' LineSearchType ' , ' quadcubic ' , ' LevenbergMarquardt ' , ' on ' , . . .
49 'OutputFcn ' , [ ] , ' PlotFcns ' , [ ] ) ;
50 for k=2: length ( skyl_f ( 1 , : ) ) %set the measured spectra to calculate on
51 ir_m ( : , k−1) = ( skyl_f ( : , k ) . ∗ factor_n2_no ∗5/ in t4 )/1 e11 ; %determine the measured
52 %intensity and "normalize"
53 for j =1: length (P)−1 %do calculations for each segment
54 o=1;
55 crit_min ( j )=100;
56 c r i t_t ( j , k−1)=0;
57 for m=1:11
58 for n=1:11
59 x0=[EMI(n ,m) , TEM(n ,m) ] ; %start guesses for emissivity and temperature
60 %, with temperature in kilo K
61 [ x , resnorm ] = l s q c u r v e f i t (@planck_tk , x0 , l (P( j ) :P( j +1 ) , 1 ) , . . .
62 ir_m(P( j ) :P( j +1) ,k−1) , lb , ub , opt ions ) ; %
63 X1(n ,m, j , k−1)=x ( 1 ) ;64 X2(n ,m, j , k−1)=x ( 2 ) ;65 c r i t (n ,m, j )=100∗( sqrt ( resnorm /( (P( j+1)−P( j ) − 1 ) ) ) / . . . %fitting criteria
66 (abs (sum( ir_m(P( j ) :P( j +1) ,k−1))/(P( j+1)−P( j ) ) ) ) ) ;67 i f c r i t (n ,m, j )<crit_min ( j )−crit_min ( j )∗0 .05 %min. fittign criteria
68 crit_min ( j )= c r i t (n ,m, j ) ;
69 c r i t_t ( j , k−1)=1;
70 e l s e i f c r i t (n ,m, j )<=crit_min ( j )+crit_min ( j )∗0 .005 & . . .
71 c r i t (n ,m, j )>=crit_min ( j )−crit_min ( j )∗0 .00572 c r i t_t ( j , k−1)=cr i t_t ( j , k−1)+1;
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73 end
74 X_i(o , 1 : 2 , j , k−1)=x ;75 X_i(o , 3 , j , k−1)= c r i t (n ,m, j ) ;
76 o=o+1;
77 end
78 end
79 end
80 end
81
82 for k=2length ( skyl_f ( 1 , : ) ) %create matrix with all values
83 for j =1: length (X_i ( 1 , 1 , : , k−1))
84 i f X_i(1 , 1 , j , k−1)~=085 ind=find (X_i ( : , 1 , j , k−1)==0);
86 i f ind~=0
87 X_m( j , 1 : 2 : 5 , k−1)=mean(X_i ( 1 : ind −1 , : , j , k−1)) ;
88 X_m( j , 2 : 2 : 6 , k−1)=std (X_i ( 1 : ind −1 , : , j , k−1)) ;
89 X_m( j , 7 , k−1)=min(X_i ( 1 : ind −1 ,3 , j , k−1)) ;
90 else
91 X_m( j , 1 : 2 : 5 , k−1)=mean(X_i ( : , : , j , k−1)) ;
92 X_m( j , 2 : 2 : 6 , k−1)=std (X_i ( : , : , j , k−1)) ;
93 X_m( j , 7 , k−1)=min(X_i ( : , 3 , j , k−1)) ;
94 end
95 end
96 X_m( j , 8 , k−1)=( c r i t_t ( j , k−1)/(n∗m))∗100 ;97 end
98 end
99
100 for k=2: length ( skyl_f ( 1 , : ) ) %plot the measured and fitted values
101 figure (k−1)102 plot ( skyl_f ( : , 1 ) , ir_m ( : , k−1) , 'b ' , ' Linewidth ' , 2 )
103 hold on
104 for j =1: length (P)−1105 plot ( l (P( j ) :P( j +1) ,1) , planck_tk (X_m( j , 1 : 2 : 3 , k−1) , l (P( j ) :P( j + 1 ) , 1 ) ) , . . .
106 ' LineWidth ' ,2 , ' Color ' , [ rand , rand , rand ] )
107 end
108 xlabel ( 'Wavelength [nm] ' , ' f o n t s i z e ' , 14)
109 ylabel ( ' I n t e n s i t y ' , ' f o n t s i z e ' , 14)
110 legend ( 'Measured I n t e n s i t y ' , ' F i t t ed I n t e n s i t y ' )
111 % axis ([237.8 876.6 -.002 0.2])
112 end
Danmarks Tekniske Univeristet VII DTU Mechanical Engineering
MSc Thesis A Matlab Codes
A.4 Planck Radiation Equation
1 function F = planck_tk (x , l )
2 C1=299792458^2∗6.62606896e−34; %Planck 's first constant [W*m^2]
3 C2=299792458∗6.62606896 e−34; %Planck 's second constant [J*m]
4 k=1.380650424e−23; %Boltzmann 's constant [J/K]
5 l_v=l ∗1e−9; %convert wavelength from [nm] to [m]
6
7 e1=1−exp( x ( 1 ) . / ( l . ^ 1 . 3 9 ) ) ; %wavelength dependent soot emissivity
8 I1=(2∗C1 ) . / ( l_v .^5 .∗ (exp(C2 . / ( l_v .∗ k∗x (2)∗1000)) −1)) ; %ideal planck radiation
9
10 F = ( e1 .∗ I1 )/1 e11 ; %"normalized" ideal soot intensity
Danmarks Tekniske Univeristet VIII DTU Mechanical Engineering
MSc Thesis B Table Values
B Table Values
In this appendix are table values of some of the data used in this project.
Danmarks Tekniske Univeristet IX DTU Mechanical Engineering
P h y s i c a I I I , n o 6 J u n i 1 9 3 6
TABLES OF THE EMISSIVITY OF TUNGSTEN AS A FUNCTION OF WAVELENGTH FROM 0,23- 2.0 IN THE REGION OF TEMPERATURE 1600°-3000°K.
C o m m u n i c a t i o n b y L . S . O r n s t e i n f r o m t h e P h y s i c a l I n s t i t u t e o f t h e
U n i v e r s i t y o f U t r e c h t
In his dissertation (Reflectivity and emissivity of Tungsten (with a new method to determine the total reflectivity of any surface in a simple and accurate way) 1934), Dr. H. C. H a m a k e r has determined the emissivity of tungsten as a function of wavelength and temperature for the region of 0.23-1.00 ~ and 1000°-3000°K.
T l i n ~ 1 6 0 0 1 8 0 0 2 0 0 0 2 2 0 0 2 4 0 0 2 6 0 0 2 8 0 0 3 0 0 0 ° K
w
0 . 2 3 0 . 2 4 0 . 2 5 0 . 2 7 5 0 . 3 0 O . 3 2 5 0 • 3 5 0 • 3 7 5 0 . 4 0 0 . 4 2 5 0 . 4 5 0 . 5 0 0 . 5 5 0 . 6 0
0 . 6 5 0 . 7 0 0 . 7 5 0 . 8 0
0 . 9 0 I . O0 1 . 1 0
1 . 2 0 1 . 3 0 l . 4 0 1 . 5 0 1 . 6 0 1 . 7 0 1 . 8 0 l . 9 0 2 . 0 0
O. 4 0 6 • 4 3 2 • 4 6 2 . 4 8 5 . 4 8 8 • 4 7 6 . 4 6 9 • 4 7 6 . 4 7 9 • 4 7 3 . 4 7 0 . 4 5 9 • 4 5 3 . 4 4 7 . 4 4 0 , 4 3 6 • 4 3 0 . 4 1 8 • 3 9 8 . 3 7 5 • 3 4 5 . 3 1 7 . 2 9 5 • 2 7 8 • 2 6 4 • 2 5 2
• 2 4 2
. 2 3 3
. 2 2 5
. 2 1 7
O. 4 0 3 • 4 2 9 • 4 5 9 • 4 8 2 . 4 8 6 • 4 7 4 • 4 6 8 . 4 7 5 • 4 7 6 . 4 7 0 • 4 6 6 . 4 5 6 . 4 5 1 . 4 4 5 . 4 3 8 . 4 3 4 . 4 2 6 . 4 0 9 • 3 8 7 • 3 6 3 • 3 3 4 • 3 0 8 • 2 8 8 . 2 7 3 . 2 6 1 . 2 5 1 . 2 4 3 . 2 3 6 . 2 3 0 . 2 2 3
0 . 4 0 O . 4 2 7 • 4 5 6 • 4 7 8 • 4 8 3 • 4 7 2 • 4 6 7 • 4 7 3 • 4 7 4 • 4 6 7 • 4 6 3 . 4 5 3 . 4 4 8 • 4 4 3 . 4 3 6 . 4 3 1 • 4 2 2
. 4 0 1 • 3 7 6 . 3 5 1 . 3 2 2 • 2 9 8 • 280
• 268
. 2 5 8
. 2 5 1 • 2 4 5 • 2 4 0 • 2 3 4 • 2 2 8
0 , 3 9 8 • 4 2 4 • 4 5 3 . 4 7 5 . 4 8 1 • 4 7 0 . 4 6 6 . 4 7 2 . 4 7 1 • 4 6 3 • 4 5 9 • 4 5 0 . 4 4 6 . 4 4 1 • 4 3 4 • 4 2 9 . 4 1 8 . 3 9 2 • 3 6 5 • 3 3 9 . 3 1 1 . 2 8 9 . 2 7 3 • 2 6 3 • 2 5 6 . 2 5 0 • 246
• 243
.239
• 234
0 . 3 9 5 . 4 2 1 • 4 5 0 • 4 7 2 . 4 7 8 • 4 6 9 . 4 6 5 . 4 7 1 • 4 6 8 . 4 6 0 . 4 5 6 • 4 4 7 • 4 4 3 • 4 3 8 • 4 3 2 . 4 2 7 . 4 1 4 • 3 8 3 . 3 5 4 . 3 2 7 • 299
• 279
• 266
. 2 5 8 . 2 5 3 . 2 4 9 . 2 4 7 . 2 4 6 . 2 4 3 • 2 3 9
0 . 3 9 2 . 4 1 8 • 4 4 8 • 4 6 9 • 4 7 5 . 4 6 7 . 4 6 4 . 4 7 0 • 4 6 6 • 4 5 7 • 4 5 2 . 4 4 4 . 4 4 1 • 4 3 6 • 4 3 0 . 4 2 5 . 4 1 0 • 3 7 5 • 3 4 2 . 3 1 5 . 2 8 8 . 2 7 0 . 2 5 8
. 2 5 3
• 2 5 0 . 2 4 9
• 2 4 8 . 2 4 9 . 2 4 8 • 2 4 5
0 . 3 9 0 . 4 1 6 • 4 4 5 • 4 6 6 • 4 7 3 . 4 6 5 • 4 6 3 • 4 6 9 • 4 6 3 . 4 5 3 . 4 4 9 . 4 4 1 . 4 3 9 • 4 3 4 • 4 2 8
] . 4 2 3 • 4 0 5
I . 366 . 3 3 1 • 3 0 2 • 2 7 6
• 260
I .251 . 2 4 7
i . 2 4 7 . 2 4 8 .250
• 2 5 3 • 2 5 2
I . 2 5 1
O. 3 8 7 . 4 1 3 • 4 4 2 • 4 6 3 . 4 7 0 . 4 6 3 . 4 6 2 • 4 6 8 • 4 6 0 • 4 5 0 . 4 4 5 . 4 3 8 • 4 3 6 • 4 3 2 • 4 2 6 • 4 2 0 . 4 0 1 . 3 5 7 • 3 2 0 . 2 9 0
. 2 6 5
. 2 5 1 • 2 4 4 • 2 4 2
• 2 4 4 . 2 4 7 . 2 5 1 . 2 5 6
. 2 5 7
. 2 5 6
- - 561 P h y s i c a I I I 3 6
MSc Thesis C Technical Drawings
C Technical Drawings
In this appendix are technical drawing of the designed mounting plates as well as the
other parts used in the setup.
Danmarks Tekniske Univeristet XII DTU Mechanical Engineering
Institut for Mekanik, Energi & Konstruktion
2800 Kgs.Lyngby Sekt. for Konstruktion og Produktudvikling
A
A
B
B
5080
M4
M444
14
4
8
0
4
25
M4
12
15
0,75
21
0,75
45°
13
Ændringer
BemærkningerStk-vægtMaterialeDB-navnAntalBeskrivelse / dimensionPos.
11:1Skala
Tegn.nr: Rev.nr:Format: A4 Tegn.titel:
Draw.(DB): MOUNTING_BRACKET Vægt:Matr:MOUNTING_BRACKETDB-navn:
Dato: 11-Nov-09
Sek. Fluid Mek.
Martin HansenNavn:
A-ASECTION
B-BSECTION
Institut for Mekanik, Energi & Konstruktion
2800 Kgs.Lyngby Sekt. for Konstruktion og Produktudvikling
655
225
10
M4
15
44
M4
4
12,6
160
4
25,2
0
4
43,254 0
2,5 12,8
11,5
25
M4
0,75
12,86,4
Ændringer
BemærkningerStk-vægtMaterialeDB-navnAntalBeskrivelse / dimensionPos.
Flui Mekanik Sek.1:1Skala
Tegn.nr: Rev.nr:Format: A4 Tegn.titel:
Draw.(DB): LENS_MOUNT_PLATE71356996185,246Vægt:Matr:LENS_MOUNT_PLATEDB-navn:
Dato: 11-Jan-10
27213993
Martin VagnNavn:
Alle huller er målsat efter dette hul
1.18"(30mm)
1.40"(35.6mm)
2.36"(60mm)
2.36"(60mm)
1.18"(30mm)
1.40"(35.6mm)
0.24" ( 6mm) THRUFOR USE WITH ER SERIES RODS4 PLACES
ADAPTER RINGNIKON F-MOUNT
RELEASE BUTTON
2.80"(71.1mm)
2.80"(71.1mm)
1.40"(35.6mm)
0.25"(6.4mm)
0.25" (6.4mm) DEEPM4-0.7 MOUNTING HOLE
METRIC ID MARK
1.40"(35.6mm)
0.25"(6.4mm)
0.50"(12.7mm)
0.74"(18.7mm)
0.81"(20.6mm)
0.25" (6.4mm) DEEP#8-32 MOUNTING HOLE
LOCKING PIN
8 PLACES
ER RODLOCKING SET SCREW
SM2 ( 2.035"-40) SERIES INTERNAL THREAD0.43" (10.9mm) DEEP
SM2RR RETAINING RING INCLUDED1.73" ( 44.0mm) CLEAR APERTURE
SPANNER WRENCH SLOTSFOR USE WITH SPW604 & SPW801
D
C
B
AA
B
C
D
12345678
8 7 6 5 4 3 2 1
THE INFORMATION CONTAINED IN THISDRAWING IS THE SOLE PROPERTY OFTHORLABS, INC. ANY REPRODUCTIONIN PART OR AS A WHOLEWITHOUT THE WRITTEN PERMISSION OFTHORLABS, INC. IS PROHIBITED.
PROPRIETARY AND CONFIDENTIAL
DRAWNENG APPR.MFG APPR.
DATENAME
SIZEB
DWG. NO.
REV
SCALE: 1:1 SHEET 1 OF 1
08/28/08BG03/21/08TD
TD 03/21/08
PART NO.
TITLE:
MATERIAL:A
LCP0418003-E01
F-MOUNT 60mm CAGE PLATE
THORLABS, INC. PO BOX 366NEWTON NJ
N/A
3.0"76.2mm
3.0"76.2mm
ø50.8mm2.0"
8.0mm
DEPTH OFOPTIC SEAT
.315"
1.5"38.1mm
38.1mm1.5"
ø45.9mm1.807"
SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICEDIMENSION ARE FOR REFERENCE ONLY
REV58855
TITLE
®
DWG NO
2" DIAMETER KINEMATIC MOUNT WITH 3-SCREW ADJUSTMENT
Edmund Optics000
3X M6x0.25
2X COUNTERBOREFOR 8-32 OR M4
SCREW
.244"6.20mm
.374"9.5mm
.5"12.7mm
45.6mm1.797"
6.35mm.25"
ROLL
PITCH
SET SCREW
YAW
Institut for Mekanik, Energi & Konstruktion
2800 Kgs.Lyngby Sekt. for Konstruktion og Produktudvikling
AA
6
130
360
6,5
25
19
6,5
92
80
6 M6
M (US fra top)6 (US fra bund)6
227
M6
80
M (US fra top)6
Ændringer
BemærkningerStk-vægtMaterialeDB-navnAntalBeskrivelse / dimensionPos.
11:1Skala
Tegn.nr: Rev.nr:Format: A4 Tegn.titel:
Draw.(DB): HSCAM_PLATE0,000Vægt:Matr:HSCAM_PLATEDB-navn:
Dato: 16-Feb-10
27213993
Martin HansenNavn:
A-ASECTION
MSc Thesis D Data Files
D Data Files
This appendix includes the spectral measurements done during this project (CD), along
with a description of the included folders.
An example of a �le name is:
7,5︸︷︷︸1
( 1︸︷︷︸2
_ 50︸︷︷︸3
_ yny︸︷︷︸4
).txt
for which
1. The type of experiment measured. This can be amperage of the tungsten lamp,
height above �ame, BB temperature etc.
2. The integration time in milliseconds.
3. The number of spectra averaged in the measurement.
4. Indicates Dark noise correction ON (y), Linearity correction OFF (n) and Stray
light correction ON (y).
Each folder contains spectra for a speci�c test:
• BB_glass: Experiment to determine the transmissivity of the pyrex glass at the
optical access of the �at �ame burner.
• Contaminated: Experiment with measurements with and without the sooted view
glass between the objective and the tungsten lamp.
• Flame1: Measurements at di�erent �ame heights on an ethylene-air �ame with and
without BB background, and in this folder:
� Skyl: measurements with purging tubes.
� Noskyl: measurements without purging tubes.
� Skyl2: measurements at HAB 15mm and di�erent integration times.
• Flame2: Measurements with varying fuel-air ratios with and without BB back-
ground.
• Flame3: Measurements at di�erent heights for an ethylene-oxygen �ame with and
without BB background.
• Kalibrering1: �rst system calibration measurement on tungsten lamp, before camera
alignment.
Danmarks Tekniske Univeristet XX DTU Mechanical Engineering
MSc Thesis D Data Files
• Kalibrering2: second system calibration measurement on tungsten lamp, after
camera alignment.
• Kalibrering3: Corroboration on the second calibration measurement.
• Linaritet1: data for linearity analysis.
• Linaritet2: data for second linearity analysis.
The CD also includes an electronic version of this report as well as sample Matlab codes.
Danmarks Tekniske Univeristet XXI DTU Mechanical Engineering
DTU Mechanical Engineering
Section of Fluid Mechanics
Technical University of Denmark
Nils Koppels Allé, Bld. 403
DK- 2800 Kgs. Lyngby
Denmark
Phone (+45) 45 25 43 00
Fax (+45) 45 88 43 25
www.mek.dtu.dk