Flat Glass Water Gages and DuraStar™documents.clark-reliance.com/wp-content/uploads/2018/10/...Flat Glass Gages Flat Glass Water Gages 450 – 2000 PSI FG Series Flat Glass Gages

Flat Glass Water Gagesand DuraStar™Flat Glass Water Gagesand DuraStar™Flat Glass Water Gagesand DuraStar™

Flat Glass Gages

Grafoil® SealingGasket

Finger Clamps

Heavy Duty2H Nuts

High TensileB7 Studs

Steel CoverPlate

Borosillicate Glass on 450,900 & 1500 PSI ModelsAluminosilicate Glass on

2000 PSI Models

Mica Shield

Carbon SteelBody

Fiber CushionGasket

The precision manufacturing of these time-tested designs assures outstanding performance and service life. Choose from single, double or triple windows for ultimate visibility.

FG Series Gages provide wide-body construction for added strength and rigidity. Tempered flat glass composition of premium quality to resist thermal shock. All glass is tested for surface trueness prior to assembly and is protected with a high quality mica shield for steam applications.

All models feature finger-clamps which impart a uniform, perpendicular load across the glasssurface, assuring gasket tightness. This design allows easy dismantling for cleaning and servicing.

A window slot, 5/8” (15.9 mm) wide, provides high visibility gage reading. For many installations, Water Gage Illuminators are recommended to improve gage readability.

Flat Glass GagesFlat Glass Water Gages

450 – 2000 PSI

FG Series Flat Glass Gagesfeature four functional designs:

Flat Glass Water Gages450 – 2000 PSI

To 900 PSI(62.1 Bar G, 63.27 Kg/cm2)

INCHES MMFG904 6-5/8 168FG905 7-3/4 197FG906 9 229FG907 10-1/8 257FG908 11-3/4 298FG909 12-1/2 318

FG966 15 381FG977 17-1/2 444FG988 20 508FG999 21-1/2 546

66673778783833

312926

55958423

222120

MINIMUM WATERGAGE CENTERS

MM432457508533

1817

INCHES

SINGLE WINDOW GAGES

MODELNUMBER

VISIBILITY

DOUBLE WINDOW GAGES

Minimum centers quoted apply to Clark-‐Reliance Gage Valve Series SG854 / SG860.

To 1500 PSI(103.4 Bar G, 105.5 Kg/cm2)


FG1566 15 381FG1577 17-1/2 432FG1588 19-1/2 495FG1599 21 533

31 78733 83835 889

23 58424 60925 635

SINGLE WINDOW GAGESMODEL

NUMBERVISIBILITY MINIMUM WATER

GAGE CENTERSINCHES MM

DOUBLE WINDOW GAGES29 737

26 660

20 50821 533

Three or more window models available upon request.Minimum centers apply to Clark-‐Reliance Gage Valve Series SG854 / SG860.

To 2000 PSI(138 Bar G, 140.6 Kg/cm2)

Three or more window models available upon request.Minimum centers apply to Clark-‐Reliance Gage Valve Series SG777.All FG2000 Series Gages are supplied with flanged connecJons.

INCHES MMFG2004 6-5/8 168FG2005 7-3/4 197FG2006 9 229FG2007 10-1/8 257

FG2055 12 305FG2066 15 381FG2077 17 432 25 635

DOUBLE WINDOW GAGES20 50823 584

19 483

15 38116 40617 432






To 900 PSI(62.1 Bar G, 63.27 Kg/cm2)


FG966 15 381FG977 17-1/2 444FG988 20 508FG999 21-1/2 546

66673778783833

312926

55958423

222120


MM432457508533

1817

INCHES

SINGLE WINDOW GAGES

MODELNUMBER

VISIBILITY

DOUBLE WINDOW GAGES


To 1500 PSI(103.4 Bar G, 105.5 Kg/cm2)


FG1566 15 381FG1577 17-1/2 432FG1588 19-1/2 495FG1599 21 533

31 78733 83835 889

23 58424 60925 635





26 660

20 50821 533


To 2000 PSI(138 Bar G, 140.6 Kg/cm2)



FG2055 12 305FG2066 15 381FG2077 17 432 25 635


19 483

15 38116 40617 432





INCHES MM INCHES MM INCHES MMFG404 6-5/8 168 14 356 17 432FG405 7-3/4 197 16 406 18 457FG406 9 229 17 432 20 508FG407 10-1/8 257 18 457 21 533FG408 11-3/4 298 20 508 22 559FG409 12-1/2 318 20 508 23 584

FG466 15 381 24 610 26 660FG477 17-1/2 444 26 660 29 737FG488 20 508 29 737 31 787FG499 21-1/2 546 30 762 33 838

DOUBLE WINDOW GAGES

SINGLE WINDOW GAGES

VISIBILITYMODEL NUMBER SG854BG404S

MINIMUM WATER GAGE CENTERS

Three or more window models available upon request.

To 450 PSI(31 Bar G, 31.6 Kg/.cm2)

Shown with expansion loop option


To 900 PSI(62.1 Bar G, 63.27 Kg/cm2)


FG966 15 381FG977 17-1/2 444FG988 20 508FG999 21-1/2 546

66673778783833

312926

55958423

222120


MM432457508533

1817

INCHES

SINGLE WINDOW GAGES

MODELNUMBER

VISIBILITY

DOUBLE WINDOW GAGES


To 1500 PSI(103.4 Bar G, 105.5 Kg/cm2)


FG1566 15 381FG1577 17-1/2 432FG1588 19-1/2 495FG1599 21 533

31 78733 83835 889

23 58424 60925 635





26 660

20 50821 533


To 2000 PSI(138 Bar G, 140.6 Kg/cm2)



FG2055 12 305FG2066 15 381FG2077 17 432 25 635


19 483

15 38116 40617 432






To 900 PSI(62.1 Bar G, 63.27 Kg/cm2)


FG966 15 381FG977 17-1/2 444FG988 20 508FG999 21-1/2 546

66673778783833

312926

55958423

222120


MM432457508533

1817

INCHES

SINGLE WINDOW GAGES

MODELNUMBER

VISIBILITY

DOUBLE WINDOW GAGES


To 1500 PSI(103.4 Bar G, 105.5 Kg/cm2)


FG1566 15 381FG1577 17-1/2 432FG1588 19-1/2 495FG1599 21 533

31 78733 83835 889

23 58424 60925 635





26 660

20 50821 533


To 2000 PSI(138 Bar G, 140.6 Kg/cm2)



FG2055 12 305FG2066 15 381FG2077 17 432 25 635


19 483

15 38116 40617 432






To 900 PSI(62.1 Bar G, 63.27 Kg/cm2)


FG966 15 381FG977 17-1/2 444FG988 20 508FG999 21-1/2 546

66673778783833

312926

55958423

222120


MM432457508533

1817

INCHES

SINGLE WINDOW GAGES

MODELNUMBER

VISIBILITY

DOUBLE WINDOW GAGES


To 1500 PSI(103.4 Bar G, 105.5 Kg/cm2)


FG1566 15 381FG1577 17-1/2 432FG1588 19-1/2 495FG1599 21 533

31 78733 83835 889

23 58424 60925 635





26 660

20 50821 533


To 2000 PSI(138 Bar G, 140.6 Kg/cm2)



FG2055 12 305FG2066 15 381FG2077 17 432 25 635


19 483

15 38116 40617 432






To 900 PSI(62.1 Bar G, 63.27 Kg/cm2)


FG966 15 381FG977 17-1/2 444FG988 20 508FG999 21-1/2 546

66673778783833

312926

55958423

222120


MM432457508533

1817

INCHES

SINGLE WINDOW GAGES

MODELNUMBER

VISIBILITY

DOUBLE WINDOW GAGES


To 1500 PSI(103.4 Bar G, 105.5 Kg/cm2)


FG1566 15 381FG1577 17-1/2 432FG1588 19-1/2 495FG1599 21 533

31 78733 83835 889

23 58424 60925 635





26 660

20 50821 533


To 2000 PSI(138 Bar G, 140.6 Kg/cm2)



FG2055 12 305FG2066 15 381FG2077 17 432 25 635


19 483

15 38116 40617 432






To 900 PSI(62.1 Bar G, 63.27 Kg/cm2)


FG966 15 381FG977 17-1/2 444FG988 20 508FG999 21-1/2 546

66673778783833

312926

55958423

222120


MM432457508533

1817

INCHES

SINGLE WINDOW GAGES

MODELNUMBER

VISIBILITY

DOUBLE WINDOW GAGES


To 1500 PSI(103.4 Bar G, 105.5 Kg/cm2)


FG1566 15 381FG1577 17-1/2 432FG1588 19-1/2 495FG1599 21 533

31 78733 83835 889

23 58424 60925 635





26 660

20 50821 533


To 2000 PSI(138 Bar G, 140.6 Kg/cm2)



FG2055 12 305FG2066 15 381FG2077 17 432 25 635


19 483

15 38116 40617 432





Flat Glass Gage LED IlluminatorDuraStar™Flat Glass Gage LED Illuminator

• High Contrast

• Superior Visibility Day or Night

• Field Upgradable

• Maintenance Free

• Long Life ~100,000 hrs.

• No Heat Generation

• Versatile - Continuous or “On-Demand”

• Amber LED’s for high

…intensity “star-like” image …of the water line

• Longest Field-of-View

• Pays for itself in electricity …savings alone!

• No weather-proof …illuminator hood used

• Models for Ordinary or … Classified locations

• ATEX models available

The Most Dependable LEDIlluminator for all Reliance®

Flat Glass Level Gages

The DuraStar is approved for use inClass 1, Div 1, Group B, C & D environments.Contact your local representative or aRelianceApplications Engineer to configure a DuraStarfor your transparent glass level gages.

For data on Classified Area and ATEX models, consult factory.

• High Contrast

• Superior Visibility Day or Night

• Field Upgradable

• Maintenance Free

• Long Life ~100,000 hrs.

• No Heat Generation

• Versatile - Continuous or “On-Demand”

• Amber LED’s for high intensity “star-like” image of the water line

• Longest Field-of-View

• Pays for itself in electricity savings alone!

• No weather-proof illuminator hood used

• Models for Ordinary or Classified locations

• ATEX models available

The DuraStar™ is approved for use inClass 1, Div 1, Group B, C & D environments. Contact your local representative or a RelianceApplications Engineer to configure a DuraStar™ for your transparent glass level gages.

Power Supply: 100- 277 VAC @ 50/60 Hz* 100-240 VAC @50/60HzPower Consumption: 320 rnA @ 100 VAC

Est. Life: 100,000 Hours (continuous)

Agency Approvals: FM Ordinary Locations CFM Ordinary Locations

Recommended Wire Size: 12AWG- 18AWGMax dist. from power supply to light: 700ft. (216m)Ambient Temperature: -40F (-40C) to 160F (70C)Electrical Connection: 3/4” FNPT

*Voltage for North America Only

SPECIFICATIONS FOR ORDINARY LOCATION MODELS

For data on Classified Area and ATEX models, consult factory.

The Most Dependable LED Illuminator for all Reliance®

Flat Glass Level Gages

Flat Glass Gage LED Illuminator Flat Glass Gage LED Illuminator

Notes:1. For gages with three or more sections, combine single and double illuminators to minimize power supply requirements.2. For remote mounting of power supply, specify Part No. V20602 for a 6.5’ power cable extension.3. Consult Factory for assistance with ATEX approved models and specifications.

Power Supply: 100- 277 VAC @ 50/60 Hz*100-240 VAC @50/60Hz

Power Consumption: 320 rnA @ 100 VAC

Est. Life: 100,000 Hours (continuous)

Agency Approvals: FM Ordinary Locations CFM Ordinary Locations

Recommended Wire Size: 12AWG- 18AWGMax dist. from power supply to light: 700ft. (216m)Ambient Temperature: -40F (-40C) to 160F (70C)Electrical Connection: 3/4” FNPT

*Voltage for North America Only

The DuraStar™ Illuminator uses three columnsof “directed” amber color LED’s to create abrilliant star-like image at the water level. TheDuraStar™ easily attaches to new or existingReliance level gages without the use of tools.

89:;<=><?@)<<A

@<BC)&DE::;F

G?H)>?=>1(;;F&D(ACI>/JK?/&L>)1E>H

Notes:1.For gages with three or more sections, combine single and double illuminators to minimize power supply requirements.2.For remote mounting of power supply, specify Part No. V20602 for a 6.5’ power cable extension.3.Consult Factory for assistance with ATEX approved models and specifications.

DuraStar™Flat Glass Gage LED Illuminator

DuraStar™ Model No. Fits Gage Glass Length (Inches)

Length (mm)

Wt (lb)

DS1000-1411-1 FG404 or FG904 11.75 298 7.50DS1000-1511-1 FG405 or FG905 13.00 330 7.75DS1000-1611-1 FG406 or FG906 14.50 368 8.00DS1000-1711-1 FG407 or FG907 15.75 400 8.25DS1000-1811-1 FG408 or FG908 17.25 438 8.50DS1000-1911-1 FG409 or FG909 18.00 457 8.75DS1000-1411-2 FG1504 or FG2004 13.00 330 7.75DS1000-1511-2 FG1505 or FG2005 14.50 368 8.00DS1000-1611-2 FG1506 or FG2006 15.75 400 8.25DS1000-1711-2 FG1507 or FG2007 16.50 419 8.50DS1000-1811-2 FG1508 18.00 457 8.75DS1000-1911-2 FG1509 19.00 483 9.00

ExplosionProof

Power Supply

Intrinsically Safe Lighting Circuit

16633 Foltz Pkwy., Strongsville, OH 44149 USATelephone: (440) 572-1500 Fax: (440) 238-8828www.clark-reliance.com [email protected]

To Specify a DuraStar LED Illuminator on a RELIANCE® FG Series Water Gage Glass:

RELIANCE® DuraStar - Flat Glass Gage Illuminator

The DuraStar Illuminator uses three columns of “directed”amber color LED’s to create a brilliant star-like image at the water level. The DuraStar easily attaches to new or existingReliance level gages without the use of tools.

Explosion ProofPower Supply

Intrinsically SafeLighting Circuit

Gage Series1 = FG450 - FG9002 = FG1500 - FG2000

DS1000 -1 9 1 1 - 1

Gage Window Size ( 4 thru 9)

Power Source1 = 115 VAC 50/60 Hz2 = 230 VAC 50/60 Hz

Power Supply1 = Single Illuminator with one power supply

(Ordinary Locations)2 = Double Illuminator for two section gages ……with one power supply (Ordinary Locations)H = Single Illuminator with one power supply …………. (Classified Locations: FM Class 1, Div 1, ……Notes:

Groups B,C, and D (NEMA 7)

1. For gages with three or more sections, combine singleand double illuminators to minimize power supplyrequirements.2. For remote mounting of power supply, specify Part No.V20602 for a 6.5’ power cable extension.

DuraStarNema 4, 4X

1 = For NON- Classified “Ordinary” Areas5 = For Classified Areas

™

Sizing Multiple Section GagesSizing Multiple Section Gages

# ofSections

Glass Size5 6 7 8 9

Three 21.25(540)

25(635)

28.375(721)

33.25(845)

35.5(902)

Four 28(711)

33(838)

37.5(953)

44(1118)

47(1194)

Five 34.75(883)

41(1041)

46.625(1184)

54.75(1391)

58.5(1486)

Six 41.5(1054)

48(1219)

55.75(1416)

65.5(1664)

70(1778)

Maximum Water GageVisibility forFlat Glass Gages

Dimensions - Inches (mm)

• 1” (25.4 mm) minimum overlap on all multiple section designs• Size 8 and 9 are not available for FG2000 series

Note: Gages with more than 3 sectionswill be offered with flanged connections.

Sizing Multiple Section Gages

# ofSections

Glass Size5 6 7 8 9

Three 21.25(540)

25(635)

28.375(721)

33.25(845)

35.5(902)

Four 28(711)

33(838)

37.5(953)

44(1118)

47(1194)

Five 34.75(883)

41(1041)

46.625(1184)

54.75(1391)

58.5(1486)

Six 41.5(1054)

48(1219)

55.75(1416)

65.5(1664)

70(1778)





Sizing Multiple Section Gages

# ofSections

Glass Size5 6 7 8 9

Three 21.25(540)

25(635)

28.375(721)

33.25(845)

35.5(902)

Four 28(711)

33(838)

37.5(953)

44(1118)

47(1194)

Five 34.75(883)

41(1041)

46.625(1184)

54.75(1391)

58.5(1486)

Six 41.5(1054)

48(1219)

55.75(1416)

65.5(1664)

70(1778)





Shown with expansion loop option

Sizing Multiple Section Gages Live Loading OptionsLive Loading Options

For longer life on FG1500/FG2000 series installed onapplications with frequent cycling.

The longer studs with spring washers are provided on both sides of the gageon the 4 corner studs because the corner studs thread into the gage body toaid with assembly. Spring washers are needed only on one side of the middlestuds, since these studs slide through the gage body.

Specify live loading by adding a “P” suffix to the gage model number.

Spring washersinstalled only onthe 4 corners on

one side

Spring washersinstalled on all

studs on one sideof the gage.

SpringWashers

SpringWashers

SpringWashers

Flat Glass Gages and DuraStar™

Illuminators

Simpliport® 180 Water Gage System

16633 Foltz Parkway, Strongsville, OH 44149 USA Phone: 440.572.1500 www.clark-reliance.com [email protected] www.relianceboilertrim.com

LevelMax Systems

Eye-Hye® SmartLevel™

Local and Remote Indicators

Levalarm® Gold Boiler Level Switches

Bulletin: C9.1C 04/2018


and Illuminators

Clark-Reliance is a registered trademark of The Clark-Reliance Corporation © 2017 The Clark-Reliance® Corporation

CLA707 7/17

The “Standard” in

Trust The GOLDBoiler Level Switches

Levalarm® GOLD Low Water Alarms, Switches and Cutouts


Local and Remote IndicatorsLevelMaxSystems

Flat Glass Gagesand Illuminators

Simpliport® 180Water Gage System

CLA707 11/17


16633 Foltz Parkway, Strongsville, OH 44149 USA Phone: +440.572.1500 Fax: +440.238.8828

www.clark-reliance.com [email protected]

Low Installation Cost The LevelMax™ system provides one of the most economical drum level systems for ASME code compliance and compact assembly design for any application. It eliminates a portion of the field piping and welding which is associated with the traditionally independent instruments — thereby, reducing the installation cost. The Eye-Hye System is the hub of the assembly, and is available for design pressures of: 450 PSI (30 Bar), 1000 PSI (66 Bar), 1800 PSI (120 Bar) & 3000 PSI (200 Bar).

dating your existing Water Gage Glass ith a new x™ system. LevelMax systems combine the Eye-Hye®

SmartLevel™ Indicator with a new Water Gage Glass and LED Illuminator to maximize reliability while also providing the most economical method to meet ASME code.

LevelMax unit for high pressure service (up to 3000 PSI [200 Bar]), including our Simpliport® Bicolor type water gage glass.The high pressure design for application pressures up to 3000 PSI (200 Bar) include chain wheel actuated water gage valves and flanged connections to the water gage.

Offers local and remote drum level monitoring:

• Eye-Hye® Smartlevel™ Indicator for remote indicator, and

• Glass Gage for local monitoring (For high pressure service, a Simpliport® Bicolor gage. For low to medium pressure service, a Flat Glass gage with a DuraStar Illuminator. LevelMax unit with Flat Glass

gage lit by DuraStar Illuminator.Optional low to medium pressure models are rated up to 1500 PSI (100 Bar) with lever actuated water gage isolation valves and an end stem connected water gage for easy maintenance.

7

Maintain Optimum Performance and Accuracy with OEM Parts

Critical spare parts for overnight delivery, direct from the manufacturer.

clark-reliance.com/parts

23169 CR EyeHye 8pg Broch.indd 8 7/8/16 10:11 AM




Low Installation Cost e LevelMax™ system provides one of the

t economical drum level systems for ASME e compliance and compact assembly design ny application. It eliminates a portion of the piping and welding which is associated the traditionally independent instruments hereby, reducing the installation cost. The

ye-Hye System is the hub of the assembly, is available for design pressures of: 450 PSI

Bar), 1000 PSI (66 Bar), 1800 PSI (120 Bar) & 3000 PSI (200 Bar).

LevelMax system. LevelMax systems combine the Eye-Hye SmartLevel™ Indicator with a new Water Gage Glass and LED

uminator to maximize reliability while also providing the most economical method to meet ASME code.


LevelMax unit with Flat Glass gage lit by DuraStar Illuminator.Optional low to medium pressure models are rated up to 1500 PSI (100 Bar) with lever actuated water gage isolation valves and an end stem connected water gage for easy maintenance.

7




CLA707_LevalarmGold_4pg.indd 1 6/15/17 10:31 AM


and Illuminators


CLA707 7/17

From the

World’s Largest Selection Of Boiler Instrumentation and Control Devices






Flat Glass Gagesand Durastar™ Illuminators


CLA707 11/17




Combine Your Local and Remote Systems to Save on Installation Costs

Low Installation Cost The LevelMax™ system provides one of the most economical drum level systems for ASME code compliance and compact assembly design for any application. It eliminates a portion of the field piping and welding which is associated with th ditionally independent instruments — thereby, reducing the installation cost. The Eye-Hye System is the hub of the assembly, and is available for design pressures of: 450 PSI (30 Bar), 1000 PSI (66 Bar), 1800 PSI (120 Bar) & 3000 PSI (200 Bar).

Consider updating your existing Water Gage Glass with a new LevelMax™ system. LevelMax systems combine the Eye-Hye® SmartLevel™ Indicator with a new Water Gage Glass and LED Illuminator to maximize reliability while also providing the most economical method to meet ASME code.

LevelMax unit for high pressure service (up to 3000 PSI [200 Bar]), including our Simpliport® Bicolor type water gage glass.The high pressure design for application pressures up





7















ffers local and remote drum level nitoring:

ye-Hye® Smartlevel™ Indicator for remote indicator, and

Glass Gage for local monitoring (For high pressure service, a Simpliport® Bicolor gage. For low to medium ressure service, a Flat Glass gage ith a DuraStar Illuminator. LevelMax unit with Flat Glass


7






and Illuminators


CLA707 7/17

From the









CLA707 11/17












7



















7






and Illuminators


CLA707 7/17

From the









CLA707 11/17












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7






and Illuminators


CLA707 7/17




Eye-Hye® ™


Flat Glass Gagesand Illuminators


CLA187 5/18





dating your existing Water Gage Glass ith a new x™ system. LevelMax systems combine the Eye-Hye®







7









LevelMax unit with Flat Glass gage lit by DuraStar Illuminator.Optional low to medium pressure models are rated up to 1500 PSI (100 Bar) with lever actuated water gage isolation valves and an end stem connected water gage for easy maintenance.

7

Maintain Optimum Performance and Accuracy with O

EM

PartsCritical spare parts for overnight delivery,

direct from the manufacturer.



16633 Foltz Parkway, Strongsville, OH 44149 USA Phone: +1.440.572.1500 Fax: +1.440.238.8828www.clark-reliance.com [email protected] www.relianceboilertrim.com

CLA163 6/18

Documents

Flat Glass Water Gages and DuraStar™documents.clark-reliance.com/wp-content/uploads/2018/10/...Flat Glass Gages Flat Glass Water Gages 450 – 2000 PSI FG Series Flat Glass Gages